cincinnati A2100 Operating Manual
OPERATING MANUAL
for
CINCINNATI
ARROW E/DART 500/750 (ERM)
ARROW 500/750/1000/1250C (ERM)
ARROW 1250/1500/2000 (ERD)
VERTICAL MACHINING CENTERS
with
ACRAMA TIC 2100E CNC CONTROL
Release 3.0
PUBLICATION NO. 91203809--001
IMPORTANT
Carefully read the instructions and safety precautions given in this
manual. Do not attempt to operate this machine until you have thoroughly read and understood the material contained in this manual
and all other applicable manuals.
Atthetimeof writing,thebook wascompletelyup--to--date.However,
due to continual improvements in design, it is possible that descriptions contained herein mayvary toa slightextent fromthe systemdelivered toyou. This merelyimplies thatthesystem hasbeenimproved
to betterfulfill your requirements.Youare encouraged tocontact the
nearest Cincinnati Machine representative for clarification.
Patents Notice
Themachineandattachments andpartsthereof illustratedand describedin
this book are manufactured under and protected by issued and pending
British and Foreign Patents and copyright isreserved inany original design
feature thereof and in the contents of this book and every part thereof.
Cincinnati Machine U.K. Limited
P.O. Box 505, Kingsbury Road,
Birmingham, B24 0QU
1998 Cincinnati Machine, a Division of UNOVA Industrial Automation Systems, Inc.
Cincinnati Machine, CINCINNATI, DART, ARROW, SABRE, LANCER and HAWK are
trademarks ofCincinnati Machine, a division of UNOVA IndustrialAutomation Systems, Inc.
ACRAMATIC is a trademark of Vickers E.S.D., Inc.
Printed in England -- EDITION 3 -- January 1999
WARNING 1
In order to clearly show
details of this machine,
some covers, shields,
guards, barriers, devices or
doors have either been
removed or shown in an
”open” position. All such
protective components
must be installed in position before operating this
machine.
FOREWORD
The purpose of this manual is to provide the necessary information to
enable suitably experienced personnel, to operate the CINCINNATI
MACHINE ARROW E/DART (ERM) and ARROW (ERD/ERM)
Vertical Machining Centers, when fitted with ACRAMATIC A2100
control.
Information contained inthis manual is not warrantedand is subject to
change without notice.
Themanual hasnotbeen preparedtoenable inexperiencedpersonnelto
operate the machine without further training.
Failure to follow this
instruction may result in
personal injury.
WARNING 2
CUTTING FLUIDS
When soluble coolants are
used, it is important to ensure that recommended
concentration levels are
maintained.
Failure to follow this
instructioncancausecorrosion of safety critical parts,
resulting in machine damage and/or serious personal
injury.
The owner/user is responsible for the training of inexperienced
personnel andfor providing thebackground necessary forexperienced
personnel to safely operate these machines.
The chapter on general safety precautions should be observed at all
times during machine operation and maintenance. Read this chapter
before readingthe remaining chapters inthis manual and operatingthe
machine.
Any questions pertaining to the operation of the machine should be
directed to:
Field Service Department Cincinnati Machine
Cincinnati Machine UK Limited, Marketing Company,
P.O. Box 505, Cincinnati,
Kingsbury Road, Ohio 45209--9988
Birmingham, B24 0QU USA.
England
Tel: 0121--351--3821 Main Tel: (513) 841--8100
Fax: 0121--313--1184 Service Tel: (513) 841 3000
Service Fax: (513) 841 8871
DANGER
HIGH VOLTAGE
Lethal voltages are present in the magnetics and electrical control cabinets when the MACHINE MAIN DISCONNECT is’ON’. Current andvoltage measurements should beattempted only byqualified electrical maintenance personnel.
Before working on any electrical circuits, turn the machine Main Disconnect Device ’OFF’ and lock It.
Capacitors inthe ServoDrives require upto 20minutes tocompletely discharge. Always verifythatdischarge
is complete using a known working and calibrated voltmeter before commencing work on these units.
Unless expressly statedin applicable CincinnatiMachine documentation orby the appropriate CincinnatiMa-
chine Field Service Representative, do NOT work with electrical power ’ON’. If such express statement of
advice exists, working with electrical power ’ON’ should be performed by a Cincinnati Machine Field Service
Representative. Thecustomerand subsequenttransfereesmust determinethat anyother personperforming
work with electrical power ’ON’ is trained and technically qualified.
Failure To Follow This Instruction May Result In Death Or Serious Personal Shock Injury.
-- 1
Table of Contents
Chapter 1
Safety Precautions 1--1.........................
Important 1--1...........................................................
General Safety Instructions And Considerations 1--1............................
Personal Safety 1--1...................................................
Work Area Safety 1--2.................................................
Tool Safety 1--2......................................................
Lifting And Carrying Safety 1--2.........................................
Installation And Relocation Safety 1--3....................................
Setup And Operation Safety 1--3.........................................
Maintenance Safety 1--4...............................................
Materials Used With This Product 1--5....................................
LIFTING DEVICES 1--6..................................................
GENERAL 1--6......................................................
EYEBOLTS 1--6.....................................................
HOIST RINGS 1--8...................................................
SPREADER BARS AND LIFTING BEAMS 1--9...........................
CHAIN 1--9.........................................................
CABLE SLINGS 1--11.................................................
SYNTHETIC MATERIAL SLINGS 1--12..................................
P TYPE HOOKS 1--13.................................................
S HOOKS 1--13.......................................................
U TYPE HOOKS 1--15.................................................
GENERAL SAFETY LIFTING INFORMATION 1--16........................
Fluids Used With Machine Tools 1--17........................................
General Considerations 1--17.............................................
Lubricants 1--17.......................................................
Cutting Fluids 1--17....................................................
Sources Of Information -- USA 1--17......................................
Usage Information 1--18................................................
Cutting Fluids -- Preventative Maintenance 1--19................................
See Cautions 1 and 2 1--19...............................................
Water Quality 1--19....................................................
Too Soft 1--19.........................................................
Too Hard 1--19........................................................
Cleaning The Coolant Reservoir 1--19......................................
Lifespan 1--20.........................................................
Tramp Oil 1--20.......................................................
Filtering 1--20.........................................................
Rust Prevention 1--20...................................................
Printed Circuit Board Handling Instructions 1--21................................
General 1--21.........................................................
Recommended Handling Procedure 1--21...................................
Safety Features 1--22......................................................
Perimeter Guarding 1--22................................................
Operator Sliding Door(s) 1--22...........................................
Table of Contents
Feed Hold Push Button 1--22.............................................
Emergency Stop Push Button 1--22........................................
Electrical Isolation Device 1--23..........................................
Air Supply Isolation Valve 1--23..........................................
Metric Lifting Points 1--23...............................................
Machine Related Safety And Usage Notes 1--23.................................
Axis Overtravel Condition 1--23..........................................
Through Spindle Coolant Option 1--23.....................................
Tooling Taper -- Spindle 1--23............................................
Inter--drilled Tooling 1--23...............................................
Drive Key Spindle Unit 1--23............................................
Safe Operation Of Multi--part Tooling 1--24.................................
Tool Drum Positioning 1--24.............................................
Tool Storage Drum 1--24................................................
Tool Storage Drum -- Pocket Wear 1--24....................................
Loading Tools into Spindle 1--24..........................................
Loading Tools into Storage Drum Pockets 1--24..............................
Levelling 1--24........................................................
Bolting to Foundation 1--24..............................................
Lithium Batteries 1--25.................................................
Chapter 2
System Information 2--1........................
Introduction 2--1.........................................................
Machine Information 2--2..................................................
Machine Location 2--3.................................................
EMC Directive Requirements 2--3........................................
NC Control 2--3......................................................
Axis Orientation 2--4..................................................
Guard Strength 2--5...................................................
Noise 2--5...........................................................
Work--piece/Work Holding Device Loading/Unloading 2--6....................
Fumes And Coolant Misting 2--6.........................................
Fire Hazard 2--6......................................................
Arrow E/Dart (ERM) Specification 2--7.......................................
Arrow (ERM) Specification 2--9............................................
Arrow (ERD) Specification 2--13.............................................
DART/ARROW (ERM)Table Dimensions 2--19..............................
ARROW (ERD)Table Dimensions 2--23....................................
Tool Holder And Retention Stud 2--24.........................................
JMTBA--BT Tool Holder And Retention S tud 2--25..............................
Motor Rating 2--26........................................................
6000rpm. Spindle
Arrow E/Dart Machine -- Standard Speed Range 2--27......................
6000rpm. Spindle
Arrow Machine -- Standard Speed Range 2--28...........................
8000rpm. Spindle Speed Range
Arrow Machine 2--29................................................
Table of Contents
10,000rpm. Spindle Speed Range
Arrow Machine 2--30................................................
5000rpm. Spindle
Arrow Machine -- High Torque Speed Range 2--31........................
Chapter 3
Control Introduction 3--1........................
Operator Station 3--2.....................................................
Operator Station Assembly (OSA) Keypad 3--3.............................
Machine On 3--3......................................................
Machine Off 3--4.....................................................
Emergency Stop 3--4..................................................
Page And Position keys 3--4............................................
Numeric Keys 3--4....................................................
Escape, Help, Control, Alternate 3--5.....................................
The Control Screen 3--6...................................................
Display Areas 3--6....................................................
How Menu Buttons Function 3--7........................................
Production Menu Display 3--8...........................................
Current Menu Display 3--8.............................................
Status Bar 3--8.......................................................
General Mode Button Bar 3--8..............................................
Machine 3--9.........................................................
Edit 3--9............................................................
RAP (Resident Assistant Programmer) 3--13................................
SFP (Shop Floor Programming) 3--16......................................
Tools 3--16...........................................................
Multi--Setup 3--17.....................................................
More (Additional Mode Selections) 3--18...................................
Diagnostics 3--19......................................................
Service 3--20..........................................................
System Configuration 3--21.............................................
File Manager 3--22.....................................................
Mode Specific Button Bar 3--22..............................................
Back 3--22...........................................................
Display 3--22.........................................................
Home 3--22...........................................................
Touch Screen and Keyboards 3--23........................................
Plotter Display 3--24...................................................
Help Information 3--25..................................................
Machine Mode 3--26.......................................................
Display Groups buttons 3--26............................................
Menus 3--26..........................................................
Axis Displays 3--27.......................................................
Current 3--27.........................................................
To Go 3- -27..........................................................
4--View 3--27.........................................................
Table of Contents
Limits 3--27..........................................................
Servo 3 --27...........................................................
Servo Setup 3--27......................................................
Program Debug 3--27...................................................
Offset Displays 3--28......................................................
Pallet Offsets Display 3--28..............................................
Multi Setup Offsets 3--28................................................
Fixture Offsets 3--28...................................................
Prog. Coord Offsets 3--28...............................................
Prog. Tool Offsets 3--28.................................................
Machine Offsets 3--28..................................................
Other Displays 3--29.......................................................
Program Display 3--29..................................................
Message 3--29.........................................................
System Registers 3--29..................................................
Variables Display 3--29.................................................
V iew Drawing Display 3--29.............................................
Plotter Display 3--29...................................................
Cycle Parameters 3--29.................................................
Program Parameters 3--29...............................................
Process Control Data Display 3--30........................................
Tables -- General 3--30..................................................
Coordinate Offsets 3--31....................................................
Coordinate Offset Types 3--31............................................
Words and Codes Associated with Offsets 3--32..............................
Entering Values to Offset Tables 3--32......................................
Pallet Offsets 3--33.....................................................
Basic Procedure for Setting Pallet Offsets 3--33..............................
Alternative Method for Setting Pallet Offsets 3--34...........................
Multiple Setup Offsets 3--35.............................................
Basic Procedure for Setting Multiple Setup Offsets 3--35.......................
Alternative Method for Setting Multi--Setup Offsets 3--36......................
Fixture Offsets (H word) 3--37............................................
Basic Procedure for Setting Fixture Offsets 3--37.............................
NC Program Offsets (D word) 3--39.......................................
Combining Offsets 3--40................................................
Offset Table Field Descriptions 3--41......................................
Select Table Display Buttons 3 --41........................................
Pallet Offset Table Definitions 3--42.......................................
Multi--Setup Offset Table Definitions 3--43..................................
Fixture Offset Table Definitions 3--43......................................
NC Program Offset Table Definitions 3--43.................................
Tool Mode 3--44..........................................................
Active Tool Set 3--45...................................................
Tool File 3--45........................................................
Tool Loading and Unloading 3--45........................................
Tool Table Display Fields 3--46...........................................
Table of Contents
Serial Number 3--46....................................................
Tool Handling 3--46....................................................
Tool Geometry 3--46...................................................
Tool Setup and Usage 3--46..............................................
Tool History 3--47.....................................................
Tool Sort By 3--47.....................................................
Single 3--47..........................................................
Tool Magazine 3--48...................................................
Inch/Metric Selection 3--48..............................................
Program Management 3--49.................................................
Directory Services (Registry, Import, Export) 3--49...........................
Machine Pendant 3--51.....................................................
Introduction 3--53......................................................
Main Electrical Cabinet 3--62................................................
Optional Operating Devices 3--63............................................
Wash Gun 3- -63..........................................................
Swarf Conveyor 3--63......................................................
Emergency S top -- (Red Push Button with Latch) 3--64........................
Swarf Conveyor Control -- Auto/Manual -- (Selector Switch) 3--64...............
Conveyor Direction -- (Selector Switch, spring centred) 3--64...................
Swarf Management System (Swarf Wash) 3--65..............................
Chapter 4
General Setup Guide 4--1.......................
Setup The Machine 4--1...................................................
Configure System 4--1....................................................
Align Machine 4--2.......................................................
Perform Operating Station Functions 4--2.....................................
Perform Operating Functions 4--2...........................................
Create Manual Data Input 4--2..............................................
Set / Load Tooling 4--3....................................................
Power Feed / Jog Axes 4--3................................................
Setup Part 4--3..........................................................
SetTramSurface 4--4.....................................................
Set Tool Lengths 4--4.....................................................
Find A Program 4--4......................................................
Load Part Program 4--4....................................................
Create Part Program 4--5..................................................
Edit Part Program 4--5....................................................
Position Set 4--5.........................................................
Create Multiple Setup 4--6.................................................
Copy Program 4--7.......................................................
Plot Program 4--7........................................................
Operating Checks 4--7....................................................
Run a Part Program 4--8...................................................
How Do I... 4--9.....................................
Master Controls 4--10......................................................
SwitchOnPower 4--10.................................................
Table of Contents
Switch--Off Power 4--11.................................................
Use Emergency Stop Push Button 4--11....................................
Machine Alignment 4--12...................................................
Align the Machine 4--12................................................
Axes Alignment Procedure 4--12..........................................
Mechanism Alignment Procedure 4--13.....................................
Automatic Realignment 4--14............................................
Axes Functions 4--15......................................................
Jog the X or Y Axis 4--15...............................................
Jog the Z, A, or B Axis 4--15.............................................
Power Feed the X or Y Axis 4--16.........................................
Power Feed the Z, A or B Axis 4--16......................................
Move an Axis with the Handwheel 4--17....................................
Override An Overtravel Limit 4--17.......................................
Jog Mechanisms 4--18..................................................
Data Entry 4--19..........................................................
Keying In Data 4--19...................................................
Correcting Typing Mistakes 4--21.........................................
Select Text 4--21......................................................
Perform Operator Station Keypad Operations 4--22...........................
MDI Functions 4--25......................................................
Create A Manual Data Input (MDI) Program 4--25............................
Copy A MDI Program To Edit 4--25.......................................
Tool Functions 4--26.......................................................
Display Tool Table Fields 4--26...........................................
Display Tool Sort 4--27.................................................
Display Single Tool 4--28...............................................
Display Tool Magazine 4--29.............................................
Activate A Tool From Tool File 4--31......................................
Remove Tool From Magazine Display 4--32.................................
Find A Tool 4--35......................................................
Inch / Metric Tool Selection 4--36.........................................
Show Tool 4--36.......................................................
Create New Tool File Entry 4--38.........................................
Create New Tool File 4--39..............................................
Move New Tool File to Active Tool Set 4--40................................
Modify Data In Tool Data Table 4--41......................................
Load Authorized Tool Into Spindle 4--43...................................
Load Unauthorized Tool Into Spindle 4--44.................................
Unload Authorized Tool From Spindle 4--44................................
Unload Un--authorized Tool From Spindle 4--45..............................
Load/Unload Tool Storage Magazine 4--46..................................
SetTramSurface 4--47..................................................
Display Tool Tram Surface 4--49..........................................
Set Tool Length 4--50...................................................
Update Tool Data 4--52.................................................
Coordinate Reset 4--53..................................................
Table of Contents
Set Position 4--54......................................................
G92 Position Set -- Z Axis 4--62..........................................
Establish The Home Set Position G28 P4 4--64..............................
Program Activation 4--65...................................................
Find A Program 4--65..................................................
Activate A Part Program 4--66............................................
Program Block Delete Feature 4--67..........................................
Select “Delete A Program Block” Function 4--67.............................
Deselect A “Deleted Program Block” Function 4--67..........................
Running the Active Part Program 4--69........................................
Operating Checks 4--69.................................................
Run a Part Program 4--69................................................
Workpiece Manager 4--70...................................................
Overview 4--70...........................................................
What Workpiece Manager Can Do 4--70....................................
What You Should Know 4--70............................................
How Pallet, Setup, and Fixture Offsets Interact 4--71.............................
To Start Workpiece Manager 4--72........................................
About The V iewer Menus 4--73...........................................
About the Status Bar 4--74...............................................
View Level Display Options 4--75.........................................
Fixture Offsets 4--77.......................................................
View Level Fixture 4--77................................................
Working Only with Fixtures 4--77.........................................
About Fixture Icons 4--78...............................................
About Fixture Buttons 4--78.............................................
Fixture Pattern 4--79....................................................
Using the Fixture Pattern F eature 4--79.....................................
Defining Fixture Machine Coordinates 4--80................................
Fixture Location with Edge Finder 4--80....................................
Fixture Location With Probe Cycles 4--81...................................
Deleting A Fixture 4--82................................................
Deleting a Fixture 4--82.................................................
Editing an Existing Fixture 4--83.........................................
Adding a Fixture 4 --85..................................................
Setups 4--87.............................................................
Overview 4--87........................................................
View Level Setup 4--87.................................................
Selecting Offset Types 4--88.............................................
Setup Definitions 4--88.................................................
About Setup Icons 4--89.................................................
About Setup List Icons 4--90.............................................
Incrementing The Setup List 4--90.........................................
About Setup Buttons 4--91...............................................
Setup Pattern 4--92.....................................................
Using the Setup Feature 4--92............................................
Apply One Program for All Setups 4 --93...................................
Table of Contents
Defining Setup Machine Coordinates (One at a time) 4--94.....................
Setup Location with Edge Finder 4--94.....................................
Setup Location With Probe Cycles 4--96....................................
Activating a Setup for Program Execution 4--96..............................
Activating a Setup from the Setup Viewer 4--96..............................
Activating a Setup at the Pendant 4--96.....................................
Setting the Machining Sequence 4--97......................................
Basic Overview of Icons During Cycle Execution 4--97........................
Reorder Setup Machining Sequence 4--98...................................
Changing a Setup Status 4--98............................................
Activate Setup Options 4--99.............................................
Activate Setup Options 4--99.............................................
Editing Setups 4--100....................................................
Edit Existing Setup 4--100................................................
Add a Setup 4--102......................................................
Deleting a Setup 4 --104..................................................
Changing a Setup Program 4--105..........................................
Managing Multiple Machining Work Faces 4--106................................
Automatic Rotation of A or B axis 4--106....................................
How Can I Display Multiple Work Face 4--107...............................
Defining W ork Faces and Sides 4--108......................................
Selecting a Face 4--109..................................................
Apply Setup Pattern to all Faces 4--110......................................
Adding another Setup to a Work Face 4--111.................................
Rotating to a Work Face 4--112............................................
Pallet View 4--113.........................................................
Overview 4--113........................................................
Pallet Viewer 4 --113.....................................................
How Can I Limit Views 4--114............................................
About Pallet Icons 4--114.................................................
About Pallet List Icons 4--116.............................................
About Pallet Buttons 4--117...............................................
Adding Pallets 4--118....................................................
Locating Pallets 4--120...................................................
Changing Pallet Data and Location 4--121...................................
Swapping Pallet Data 0 Locations 4--121....................................
Swapping Pallet Data with Defined Locations 4--123...........................
Reorder Machine Pallet Sequence 4--124....................................
Selecting a Pallet to Run 4--125............................................
How Do I Disable Pallets 4--126...........................................
Pallet View Tips 4--126..................................................
Applying Probe Cycles 4--127................................................
Overview 4--127........................................................
Activating the P robe Menu 4--127..........................................
About the Probe Menu 4--129.............................................
About Probe Icons 4--129................................................
About Probe Buttons 4--130...............................................
Table of Contents
Applying Probe Cycles 4--131.............................................
Selecting Probe Cycle Run Options 4--133...................................
Deleting a Probe Cycle 4--134.............................................
Modifying a Probe Cycle 4--135...........................................
Display all Probe Cycles 4--136............................................
Storing Probe Cycle Data 4--137...........................................
MULTIPLE SETUP FEATURE AND DESCRIPTION 4--138.......................
Introduction 4--138.........................................................
Defining the Multi Setup: Step 1 4--139.....................................
Defining the Multi Setup: Step 2a
(Plain Table/Pallet Table Applications) 4--140.............................
Defining the Multi Setup: Step 2b
(Rotary Axis Applications) 4--142......................................
Defining the Multi Setup: Step 3 4--144.....................................
Defining the Offsets 4--145...............................................
Run Defined Multi Setup 4--155...........................................
Chapter 5
Other Setup Information 5--1....................
How Do I... 5--1......................................................
Select Axes Display 5--2...............................................
Inhibit an Axis Using the Screen 5--3.....................................
Inhibit an Axis Using the Pendant 5--4....................................
Plotter 5--5.............................................................
Plotter Screen Setup 5--5...............................................
Plot A Program 5--7...................................................
Track Tool Movement With Plot 5--8.....................................
Program and File Management 5--9..........................................
Create Directory 5--9.....................................................
Transfer a Part Program into the Program Store Area of the Control 5--9.........
Copy (Backup) A Program To Diskette 5--11................................
Copy (Backup) Tool File or Active Tool
Data To Diskette 5 --12...............................................
Restore Active Tool Set from Diskette 5--14................................
Copy (Backup) Offset Tables To Diskette 5--15..............................
Copy (Backup) A Program from Program Store 5--17.........................
Copy Files 5--18..........................................................
Rename Files 5--19........................................................
Delete Files or Directory 5--20...............................................
Delete A Program 5--21.................................................
Execute a Part Program via Continuous Load 5--21..............................
Activate A Program From External Source 5--24.............................
Program Editor 5--26......................................................
Search For/Replace With 5--26...........................................
Edit Cut, Copy, And Paste 5--27..........................................
Copy Programs To Dual Display 5 --27.....................................
Copy A Program To Edit 5--29...........................................
Table of Contents
Resequence A Program 5--29.............................................
Save Program Edits 5--30................................................
RAP Functions 5--32......................................................
Create A Rap Session 5--32..............................................
Edit A Rap Process 5--35................................................
Saving A Rap Session 5--36..............................................
Moving A Rap Session 5--37.............................................
Create An NC Program One Block At A Time With RAP 5--38..................
Create An NC Program With RAP 5--39....................................
Duplicating A RAP Process 5--40.........................................
Loading A Rap Process 5--40.............................................
Executing A RAP Process 5--41..........................................
Insert Axes Values in RAP 5--41..........................................
Using The Program Translator 5--42..........................................
Set--up Translator 5--42.................................................
Miscellaneous 5--48.......................................................
Calibrate The Display Screen 5--48........................................
Change Home Menu 5--48...............................................
NC Programming Execution (system configuration) 5--52......................
Activate Security Level 5--54.............................................
Connect a PC to the A2100E Control System 5--59...........................
Search Program For Cycle Execution 5--62..................................
Resume Cycle After Losing Synchronization 5--63...........................
Format A Diskette 5--63....................................................
Change Program Parameters 5--64.........................................
Change Cycle Parameters 5--67...........................................
Set Parts Counter 5--68.................................................
Probe Calibration 5--70.................................................
G72 Set Stylus and Tip Dimensions 5--70...................................
G72 Set Stylus and Tip Dimensions 5--72...................................
G74 Set Probe Length 5--72..............................................
Appendix A
Program Reference Data A--1................
Type I Block Word Addresses A--1...........................................
Type II Block Listing A--2.................................................
G Code Table Listing A--3.................................................
M Code Table Listing A--5.................................................
M Code Listing A--5......................................................
Drilling Cycle Parameter Table A--7..........................................
Tool Data Table A--8......................................................
System Table Names A--12..................................................
Parameter Variable Table Listing A--13........................................
Pallet Table A--14.........................................................
Multiple Setup Table A--14..................................................
Fixture Offsets Table (Used with H Word) A--15.................................
Tool Offsets Table (Used with O Word) A--15...................................
Table of Contents
Programmable Offsets Table (Used with D Word) A--15...........................
Machine Offsets Table (Used with D WORD and G98,G98.1) A--15.................
Process Control Data Table A--15.............................................
Other System Variables A--16................................................
Arithmetic Functions A--19..................................................
Appendix B
System Configuration B--1...................
Overview B--1...........................................................
Security B-- 1............................................................
NC Programming Execution B--2............................................
Colon Block -- Colon Required B--2......................................
At Colon Block B--2...................................................
Reset Fixture Offsets B--2...............................................
Reset Programmable Offsets B--2.........................................
Reset Programmed Rotation B--2.........................................
Cutter Diameter Compensation (CDC) B--3....................................
Report CDC Error B--3.................................................
Constant Feedrate B--3.................................................
Glide On/Off B--3.....................................................
Report Alarms B--4....................................................
Report PRT Alarms B--4................................................
Report WTF Alarms B--4...............................................
Report COM Alarms B--4...............................................
Fixture Offset Axis of Rotation B--4......................................
Modes B-- 5.............................................................
Circular B--5............................................................
Endpoint Tolerance B--5................................................
Center Specification B--5...............................................
Linear B--5..............................................................
Collinear Angle B--5...................................................
M70 -- 79 User M Codes Execution (Option) B--6............................
Pulsed B--7..........................................................
Feedback0thru9 B--7.................................................
Table of Contents
Fig. 1
Preferred Inch Lifting Eyebolts 1--6......................................
Fig. 2
Preferred Metric Lifting Eyebolts 1--7.....................................
Fig. 3
Eyebolt Loading 1--7..................................................
Fig. 4
Eyebolt I.D. Plates -- Inch and Metric 1--7..................................
Fig. 5
Instruction Plate -- Inch (Part Number 3375984) 1--7.........................
Fig. 6
Instruction Plate -- Metric (Part Number 3375983) 1--7.......................
Fig. 7
Hoist Ring 1--8.......................................................
Fig. 8
Hoist Ring Table 1--8..................................................
Fig. 9
Spreader Bar -- Typical 1--9.............................................
Fig. 10
Steel Alloy Chains 1--10................................................
Fig. 11
Wire Rope Slings 1--11.................................................
Fig. 12
Sling Load Angle Chart 1--12............................................
Fig. 13
“P” Type Lifting Hooks 1--13............................................
Fig. 14
“P” Type Lifting Hooks 1--13............................................
Fig. 15
“S” Hooks 1--14.......................................................
Fig. 16
“S” Hooks 1--14.......................................................
Fig. 17
“U” Type Lifting Hooks 1--15............................................
Fig. 18
“U” Lifting Hook Table 1--15............................................
Fig. 19
Safety Latch 1--16.....................................................
Fig. 20
Arrow Vertical Machining Center 2--1.....................................
Fig. 21
Vertical Machining Center -- Axis Orientation 2 --4..........................
Fig. 22
Range Drawing for Arrow E / Dart / Arrow 500, 750 (ERM) Machines --
Front View 2--15......................................................
Fig. 23
Range Drawing for Arrow E / Dart / Arrow 500, 750 (ERM) Machines --
Right Hand Side View 2--16.............................................
Fig. 24
Range Drawing for Arrow (ERM) 1000, 1250C Machines -- Front View 2--17......
Fig. 25
Range Drawing for Arrow (ERM) 1000, 1250C Machines --
Right Hand Side View 2--18.............................................
Table of Contents
Fig. 26
Table Dimensions 2--19.................................................
Fig. 27
Bolt and Tenon Sl ot Dimensions -- Typical 2--19.............................
Fig. 28
Range Drawing for Arrow (ERD) 1250, 1500, 2000 -- Plan View 2--20............
Fig. 29
Range Drawings for Arrow (ERD) 1250, 1500, 2000 -- Front View 2--21..........
Fig. 30
Range Drawing for Arrow (ERD) 1250, 1500, 2000 Machines --
Right Hand End View 2--22..............................................
Fig. 31
Table Dimensions 2--23.................................................
Fig. 32
Bolt and Tenon Sl ot Dimensions 2--23.....................................
Fig. 33
Tool Holder and Retention Stud 2--24......................................
Fig. 34
JMTBA_BT Tool Holder and Retention Stud 2--25...........................
Fig. 35
Spindle power characteristics (Arrow E/Dart Machine -- Standard Speed Range) 2--27
Fig. 36
Spindle power characteristics (Arrow Machine -- Standard Speed Range) 2--28.....
Fig. 37
Spindle power characteristics (8000 rpm Speed Range) 2--29...................
Fig. 38
Spindle power characteristics (10000 rpm Speed Range) 2--30..................
Fig. 39
Spindle power characteristics (High Torque Speed Range) 2--31.................
Fig. 40
Offsets 3--31..........................................................
Fig. 41
Pallet Offset Example 3--33..............................................
Fig. 42
Multiple Setup Offsets Example 3--35......................................
Fig. 43
Fixture Offset Example 3 --37.............................................
Fig. 44
NC Program Offsets Example 3--39.......................................
Fig. 45
Offset Combination Example 3--40........................................
Fig. 46
Swarf Conveyor Control Panel 3--63.......................................
Fig. 47
Orientation 4--43......................................................
Fig. 48
Orientation 4--44......................................................
Fig. 49
Orientation 4--47......................................................
Fig. 50
Offset Interaction 4--71.................................................
Fig. 51
Fixture Pattern Example 4--79............................................
Table of Contents
Fig. 52
Setup Icon 4--89.......................................................
Fig. 53
Setup Pattern Example 4--92.............................................
Fig. 54
Setup Rotation 4--106...................................................
Fig. 55
Multi--Setup Example 4--138..............................................
Chapter 1 Safety Precautions
Important
WARNING
Read related safety pre cautions before operating
this machine. Failure to
follow safety instructions
may result in serious personal injury.
WARNING
Inorder toclearlyshowdetailsofthis machine,some
covers, shields, guards,
barriers,devices, or doors
have either been removed
or shown in an ”open”
position. All such protective components must be
installedin positionbefore
operating this machine.
Failure to follow this
instruction may result in
serious personal injury.
Thesesafetyprecautions forthis CINCINNATImachinehave beenprepared
to assistthe operator, programmerand maintenancepersonnel inpracticing
good shop safety procedures.
Operator and maintenance personnel must read and understand these
precautions completely beforeoperating, setting up,running, or performing
maintenance on the machine.
Theseprecautions areto beused asaguide tosupplement safety precautions
and warnings in the following:
a. All other manuals pertaining to the machine.
b. Local, plant, and shop safety rules and codes.
c. National safety laws and regulations.
General Safety Instructions And Considerations
Personal Safety
Machineowners, operators,setup men,maintenance,and servicepersonnel
must be aware of the fact that constant day--to--day safety procedures are a
vital part of their job. Accident prevention must be one of the principal
objectives of the job regardless of what activity is involved.
Know and respect your machinery. Read and practice the prescribedsafety
and checkingprocedures. Make sure that everyonewho works for, with, or
near you fully understands and -- more importantly -- complies with the
following safety precautions and procedures when operating this machine.
Sudden movements, loud noises, horseplay, etc., must be avoided. These
distractions may result in unsafe conditions for those working near the
machinery.
Observe and follow safety instructions such as “NO SMOKING”, “High
Voltage”, “DANGER”, etc., in your working area.
Accidents can occur that result in serious personal injury to yourself or
othersdue toclothing andotherarticlesbecomingentangledin cutters,hand
wheels, levers, or moving machineelements. Thefollowing suggestions, if
followed, will help you to avoid such accidents: Neckties, scarfs, gloves
(except as worn for protection when handling sharp edged cutting tools or
rough, sharp or hot parts, see TOOL SAFETY) loose hanging clothing, and
jewelry such as watches, rings, or necklaces must not be worn around
moving machinery. Restrain long hair with a cap or net. Wear gloves only
when handling rough, sharp, or hot parts.
Use safety protective equipment. Wear clean approved eye or face
protection. Safety--toe shoes with slip--proof soles can help you avoid
injury. Keep your protective equipment in good condition.
Neveroperateor servicethisequipment ifaffectedbyalcohol,drugs orother
substances or conditions which decrease alertness or judgment.
Cincinnati Machine 91203809--001 Page 1--1
WARNING
Failure to follow instructions on this page may result inserious personal injury.
Work Area Safety
Always keep your work area clean. Dirty work areas with such hazards as
oil, debris,or wateron the floormay cause someone to fall tothe floor,into
the machine, or onto other objects resulting in serious personal injury.
Make sureyour work area is free of hazardousobstructions and be awareof
protruding machine members.
Returntools andsimilarequipment totheirproper storage placeimmediately after use. Keep work benches neat, orderly, and clean.
Report unsafeworking conditions to your supervisor or safety department.
Items such as: worn or broken flooring, ladders, and handrails, unstable or
slippery platforms, or scaffolds must be reported and repaired before use.
Do not use skids, work pieces, stock, machines, tote pans, and boxes as
makeshift climbing aides.
T ool Safety
Sharp edged cutting tools must be handled with gloves or a shop cloth.
Inspect cutting tools before use and reject defective tools.
See WARNING 1.
Remove hand tooling such as wrenches, measuring equipment, hammers,
and other miscellaneous parts from the machine immediately after usage.
WARNING 1
CUTTING TOOLS
Use adequate hand
protection at all times
when handling sharp
edged cutting tools.
Failure to follow this
instruction may result in
serious personal injury.
Lifting And Carrying Safety
Contact supervision if you have any questions or are not sure about the
proper procedures for lifting and carrying.
Before lifting or carrying an object, determine the weight and size by
referringto such things as tags, shipping data, labels, marked information,
or manuals.
Use power hoists or other mechanical lifting and carrying equipment for
heavy,bulky,or hardto handleobjects. Usehookup methodsrecommended
by your safetydepartment and know thesignals for safelydirecting a crane
operator.
Never place any part of your body under a suspended load or move a
suspended load over any part of another person’s body. Before lifting, be
certain that you have a safe spot for depositing the load. Never work on a
component while it is hanging from a crane or other lifting mechanism.
Ifindoubt asto thesizeor typeof liftingequipment,method, andprocedures
for lifting, contact Cincinnati Machine beforeproceeding tolift the machine
or its components.
Always inspectslings, chains, hoists, and other lifting devices prior to use.
Do not use lifting devices found to be defective or questionable.
Page 1--2
Neverexceed thesafety ratedcapacityofcranes, hoists,slings, eyebolts,and
other lifting equipment. Follow, National and local, standards and
instructions applicable to any lifting equipment you use.
Before inserting an eyebolt, be certain that both the eyebolt and the hole
have the same size and type threads. To attain safe working loads, at least
90% of the threaded portion of a standardforged eyebolt must be engaged.
Cincinnati Machine 91203809--001
WARNING
Installation And Relocation Safety
Before lifting the machine, consult the machine manual or Cincinnati
Machine for proper methods and procedures.
Failure to follow instructions on this page may result inserious personal injury.
An electrician must read and understand the electrical schematics prior to
connectingthe machineto the powersource. Afterconnecting themachine,
testall aspectsof theelectricalsystem forproper functioning.Always make
sure the machine is grounded properly. Place all selector switches in their
OFF or neutral (disengaged) position. The doors of the main electrical
cabinet must be closed andthe main disconnect switch must be in the OFF
position after the power source connection is complete.
Alwayslock the maindisconnect devicein the OFF position if the machine
is left unattended, unless machine is part of an unmanned manufacturing
system and in a production cycle.
When the machine is installed, be sure that the motors rotate in the proper
indicated direction.
Setup And Operation Safety
Readand understandall the safetyinstructions before settingup, operating,
or servicing this machine. Assign only qualified personnel, instructed in
safety and all machine functions, to operate or service this machine.
Operators and maintenance personnelmust carefullyread, understand, and
fully comply with all machine mounted warning and instruction plates. Do
notpaintover,alter,or defacetheseplatesorremovethemfrom themachine.
Replace all plates which become illegible. Replacement plates can be
purchased from Cincinnati Machine.
Safety guards, shields, barriers, covers, and protective devices must be
connected or in place before operating the machine.
All safety features, disengagements, and interlocks must be in place and
functioningcorrectly priorto operationof this equipment. Never bypassor
wire around any safety device.
When setting up or adjusting a workpiece or fixture, be certain it is a safe
distance away from the cutting tool. Always retract the workpiece a safe
distance from the cutting tool when loading and unloading.
The spindle must bestopped before adjustingthe coolant dischargenozzle.
Neverbrake or slowdown moving machinery withyour hand or withsome
makeshiftdevice.Never usemachinepowerto removea nut from anyshaft.
The spindle and slides must be stopped when measuring work pieces,
changing tools, or removing chips and grit. Remove chips and grit with a
chip rake or brush, not with your hands.
Keepall parts ofyour body offthe machinetable, tableedge, outof thepath
of moving units, trip dogs, trip plungers, and out of the “machining area”
during machining operations. Never lean on a machine or reach over or
througha machine-- you canbecomeentangled intooling and othermoving
elements or you may accidentally activate start buttons, feed controls, rapid
traverse controls, power work holding control, or similar devices.
During operation, be attentive to the machining process. Excessive
vibration, unusual sounds, etc., can indicate problems requiring your
Cincinnati Machine 91203809--001 Page 1--3
WARNING
Failure to follow instructions on this page may result inserious personal injury.
immediate attention. Watch for conditions such as packed chips or grit
which can cause breakage of tooling or machine elements.
Shut offpower tothe machinewhen leaving the operatingarea orat the end
of your work period. Never leave the machine running unattended, unless
it hasbeen designedto do so. Turn themasterdisconnect deviceto theOFF
position beforecleaningthe machine atthe end of t he working day orwhen
guards or covers are removed that expose hazardous areas.
Maintenance Safety
See DANGER notice.
Do not attempt to perform maintenance on this machine until you readand
understand all the safety instructions.
Assign only qualified service or maintenance personnel trained by
Cincinnati Machine, to perform maintenance and repair work on this
machine. They should consult the service manual before attempting any
service or repair work and when in doubt contact Cincinnati Machine. Use
only Cincinnati Machine replacement parts; others may impair the safety of
the machine. Before performing maintenance or service work, W arning or
Danger signs must be placed conspicuously about the machine. Before
detachingcounterweightsor drivingmechanisms, vertical slidingmembers
must be blocked properly. See the Service Manual for proper dismantling
procedures.
Before removing or opening any electrical enclosure, cover, plate, or door,
be sure that the Main Disconnect Switch is in the OFF position. If any tool
is required to remove a guard, cover, bracket, or any basic part of this
machine, place the Main Disconnect Switch in the OFF position, lock it in
theOFF position.If possible, post a signat thedisconnect switchindicating
that maintenance is being performed.
Whenever maintenance is to be performed in an area away from the
disconnectandthe disconnectis notlocked,tag allstart buttonstations with
a “DO NOT START” tag. Adequate precautions, such as locks on circuit
breakers, warning notices, or other equally effective means must be taken
to prevent electrical equipment from being electrically activated when
maintenance work is being performed.
Before attempting to adjust, repair, or perform maintenance on electrical
circuits connected with yellow wires, first find the source of power, turn it
off, andlock it in the OFF position. Machine tool interlock control circuits
connected with yellow wires are powered from a source away from the
machine and carryvoltageeven whenthe machine’smain disconnect device
is turned to the OFF position.
Whenremovingelectricalequipment, placenumberorlabeledtags onthose
wiresnotmarked.If wiring, isreplaced, besureit is ofthesame type, length,
size, and has the same current carrying capacity.
Page 1--4
Close andsecurelyfasten all guards, shields, covers,plates, or doorsbefore
power is reconnected.
An electrical technician must analyzethe electrical system to determine the
possible use of power retaining devices such as capacitors. Such power
retaining devices must be disconnected, discharged, or made safe before
maintenance is performed.
Cincinnati Machine 91203809--001
WARNING
Failure to follow instructions on this page may result inserious personal injury.
Working space around electrical equipment must be clear of obstructions.
Provide adequate illumination to allow for proper operation and maintenance.
DANGER
HIGH VOLTAGE
Lethal voltagesare present in themagnetics and electrical
control cabinets when theMACHINEMAINDISCONNECT is
’ON’. Current and voltage measurements should be attempted only by qualified electrical maintenance personnel.
Beforeworking on any electrical circuits,turn the machine
Main Disconnect Device ’OFF’ and lock It.
Capacitors in the Servo Drives require up to 20 minutes to
completely discharge. Always verify that discharge is
complete using a known working and calibrated voltmeter
before commencing work on these units.
Unless expressly stated in applicable Cincinnati Machine
documentation or by the appropriate Cincinnati Machine
Field Service Representative, do NOT work with electrical
power ’ON’. If such express statement of advice exists,
working with electrical power ’ON’ should be performed by
a Cincinnati Machine Field Service Representative. The
customerandsubsequenttransfereesmustdeterminethat
any other person performing work with electrical power
’ON’ is trained and technically qualified.
F AILURETO FOLLOW THIS INSTRUCTION MAYRESUL TIN
DEATH OR SERIOUS PERSONAL SHOCK INJURY.
Materials Used With This Product
Variousmaterialsmaybeused withthis product.Beforeusing/mixing/diluting materials with this product, contact the manufacturer/authorized
supplier of the material to determine that the material is suitable for the
intended applicationand requesta Material Safety DataSheet (MSDS) from
the material manufacturer.
Cincinnati Machine 91203809--001 Page 1--5
NOTE
The information and tables
contained in this article relate to Cincinnati Machine
methods and standards.
Consult National, Local and
Plant Laws and Regulations
regarding lifting practices.
WARNING
Before inserting an eyebolt, check to be certain
that both the eyebolt and
the hole have the same
sizeandtypethreads. For
example: M12withM12or
.375 -- 16 with .375--16.
To attend safe working
loads, at least 90% of the
threaded portion of a
standard forged eyebolt
must be engaged.
Failure to follow this
instruction may result in
serious injury.
LIFTING DEVICES
GENERAL
The useof lifting devices is subject to certain hazards that cannot be met by
mechanical means but only by the exercise of intelligence, care, and
common sense. It is, therefore, essential to have competent and careful
operators, physically and mentally fit, thoroughly trained to the safe
operation of the equipment and the handling of the loads. Serious hazards
are overloading, dropping or slipping of the load caused by improper
hitching or slinging, standing or crawling under a load, swinging loads,
obstruction to the free passage of the load, using equipment for a purpose
or a manner for which it was not intended or designed..
EYEBOLTS
A straight lift is preferred when using eyebolts. An angular lift places
additional stresses on an eyebolt, above that of the load to be hoisted.
Ifthe situationnecessitatesan angularlift, thesafe workingload forangular
lifts shown in Fig. 1 and Fig. 2 should be used.
Whenmultiple eyeboltprovisions aredesignedinto alift, itisrecommended
(in most applications) that a spreader bar be used. (See Fig. 9 which
illustrates a typical spreader bar arrangement.)
No greater stress should be allowed than that given under Safe Working
Load in Fig. 1 and Fig. 2.
To obtain greatest strength from an eyebolt, it must fit reasonably tight in
the hole with at least 90% of the threaded length engaged.
Eyebolts should never be welded or subjected to heat in excess of 900F
[480 C].
Eyebolts should never bepainted orotherwise coatedwhen usedfor lifting,
as such coating will very likely cover up flaws.
Eyebolts should be routinely inspected for defects and if any defects are
found,theyshould bedestroyedby melting,crushing, orcuttingclearacross
the eye.
STRAIGHT SHANK INCH (ANSI/ASMEB18.15)
THREAD .375--16 .500--13 .625--11 1.000--8
SAFE WORKING LBS. [KG]
LOAD
90 DEGREES 1000 1840 2940 7880
[453] [834] [1333] [3573]
60 DEGREES 375 805 1340 3670
[170] [365] [607] [1664]
30 DEGREES 200 470 805 2390
[90] [213] [365] [1083]
PART NUMBER 3449 870 21312 19489
IDENTIFICATION
PLATE NUMBER 3338325 3338326 3338327 3338328
60
30
STRAIGHT SHANK INCH
90
Fig. 1
Preferred Inch Lifting Eyebolts
Page 1--6
Cincinnati Machine 91203809--001
SHOULDER METRIC (ISO 3266--1984)
THREAD M12 M16 M20 M30
SPOTDIAMETER 32mm 37mm 42mm 67 mm
1.25 in. 1.50 in. 1.65 in. 2.63 in.
SAFE WORKING [KILOGRAMS] LBS.
LOAD
90 DEGREES [400] [630] [1000] [2500]
882 1389 2205 5512
45 DEGREES [100] [160] [250] [625]
220 352 551 1378
PART NUMBER 6014453--3 6014453--4 6014453--5 6014453--8
45
90
IDENTIFICATION
PLATE NUMBER 3338329 3338330 3338331 3338332
Fig. 2
Preferred Metric Lifting Eyebolts
5 MAX.
LOAD
NO
LOAD
30 MIN.
YES
YES
NO
Fig. 3
Eyebolt Loading
6.00
THIS MACHINE HAS BEEN
MANUFACTURED TO UTILIZE
”INCH” THREAD LIFTING
3.00
DEVICES. ANY EXCEPTION
TO THIS WILL BE LABELED
ADJACENT TO THE LIFT
POINT.
.12
.12
TYP.
NO 21 (.032) GAGE ALUMINUM.-- NO.AL 5052 ALLOY.ETCHED AREA S TO
BEBLACK BAKED ENAMEL. ETCHEDDEPTHTO BE .003 TO .005INCHES
------ OR ------ NO. 21 (.032)GAGE
ALUMINUM WITH METALPHOTOPROCESS.ALL LETTERINGTO BE HELVETICA MEDIUM.
.109 DIA.THRU
4PLACES
3375984
.08
.25
.12 R
Fig. 4
Eyebolt I.D. Plates -- Inch and Metric
3TYP.
NO 21 (.032) GAGE ALUMINUM.-- NO. AL 5052 ALLOY. ETCHED AREAS TO BE BLACK
BAKED ENAMEL. ETCHED DEPTH TO BE .003 to .005 INCHES ------ OR ------ NO. 21 (.032)
GAGE ALUMINUM
WITH METALPHOTO PROCESS. ALL LETTERING TO BE HELVETICAMEDIUM.
SURFACE GRAIN TO RUN PARALLEL TO LETTERING WITH SATINFINISH.
INCH
.375--16 UNC
THIS MACHINE HAS BEEN
MANUFACTURED TO UTILIZE
”METRIC” THREAD LIFTING
DEVICES. ANY EXCEPTION
75
TO THIS WILL BE LABELED
ADJACENT TO THE LIFT
POINT.
1.4
THRU--4
3TYP.
PLACES
3338325
SHOULDER METRIC
ISO METRIC
150
6.3
3375983
2
3R
3338329
M12
Fig. 5
Instruction Plate -- Inch (Part Number 3375984)
Cincinnati Machine 91203809--001 Page 1--7
Fig. 6
Instruction Plate -- Metric (Part Number 3375983)
HOIST RINGS
A
PAR
T.N
O
PLATE
Hoist Rings are superior to eyebolts for angular lifting.
Be certain the thread projection is in accordance with the manufacturer’s
recommendation.
Do not recut any damaged threads on hoist rings.
To obtain the safe working load, torque to the recommended values shown
in the table below.
Fig. 7
Hoist Ring
CM HOIST
RING
PARTNO.
3346225 1 .375--16 12.0 16.3 1000 450 866 390 707 318 500 225 5013055 001
3346225 2 .500--13 28.0 38 2500 1130 2165 975 1767 795 1250 562 5013055 002
3346225 3 .625--11 60.0 81.3 4000 1810 3464 1559 2828 1273 2000 900 5013055 003
3346225 4 1.000--8 230.0 312 10000 4500 8660 3897 7071 3182 5000 2250 5013055 004
3346225 6 M12X1.75 27.0 36.6 2204 991 1908 859 1558 701 1102 496 5013055 006
3346225 7 M16X2 59.0 80 3857 1736 3340 1503 2726 1227 1928 868 5013055 007
3346225 8 M20X2.5 100.0 136 4736 2132 4103 1846 3349 1507 2369 1066 5013055 008
3346225 9 M30X3.5 229.0 310 9257 4166 8016 3607 6544 2945 4628 2083 5013055 009
CM HOIST
RING
PARTNO.
3346225 1 .375--16 12.0 16.3 1000 450 1000 450 1000 450 5013055 001
3346225 2 .500--13 28.0 38 2500 1130 2500 1130 2500 1130 5013055 002
3346225 3 .625--11 60.0 81.3 4000 1810 4000 1810 4000 1810 5013055 003
3346225 4 1.000--8 230.0 312 10000 4500 10000 4500 10000 4500 5013055 004
3346225 6 M12X1.75 27.0 36 2204 991 2204 991 2204 991 5013055 006
3346225 7 M16X2 59.0 80 3857 1736 3857 1736 3857 1736 5013055 007
3346225 8 M20X2.5 100.0 136 4736 2132 4736 2132 4736 2132 5013055 008
3346225 9 M30X3.5 229.0 310 9257 4166 9257 4166 9257 4166 5013055 009
Fig. 8
Hoist Ring Table
THREAD
SIZE
THREAD
SIZE
THREAD
TORQUE
Ft--Lb N--m Lb kg Lb kg Lb kg Lb kg
THREAD
TORQUE
Ft--Lb N--m Lb kg Lb kg Lb kg Ft--Lb N--m
Observe all other safety precautions normally practiced on eyebolts.
FF
90
_
WW
MAX. WT
EACH RING
FF
90
_
WW
MAX. WT
EACH RING
FF
60
_
WW
MAX. WT
EACH RING
FF
90
WW
MAX. WT
EACH RING
FF
45
_
WW
MAX. WT
EACH RING
FF
90
WW
MAX. WT
EACH RING
FF
30
_
WW
MAX. WT
EACH RING
NOTE F=FORCE W=WEIGHT
CM IDENT.
P
CM IDENT.
PART. NO.
.xxx--xx
PLATE
RT. NO.
.xxx--xx
.
Page 1--8
Cincinnati Machine 91203809--001
SPREADER BARS AND LIFTING BEAMS
p
y
p
SPREADER
TO LOAD TO LOAD
Fig. 9
S
reader Bar -- T
ical
Spreader bars are used when multiple eyebolts are designed into a lift.
Always observe the following safety precautions when using a spreader bar
or lifting beam
Do not exceed the safe working load.
Use the spreader or beam to handle parts or components only for which it
was designed.
Inspect it before each use.
Do not alter or weld anything to bar or beam.
Store properly to avoid damage.
CHAIN
Selectachain withthe suitablecharacteristics andcapacityforthe load.See
above. Always observe the following safety precautions.
Do not shorten chains with knots, bolts, or any non--approved method.
Never use damaged chain.
Hitch chain securely to the load.
Pad sharpcorners with material of sufficient strengthto withstand loadand
protect chain.
Cincinnati Machine 91203809--001 Page 1--9
DOUBLE SLING CHAINS
SIZE OF
CHAIN
9/32 in. lbs. 3 250 5 625 4 600 3 250 8 400 6 900 4 875 8400 6900 4 875
.7.2 mm kg. 1 475 2 550 2 085 1 475 3 810 3 130 2 210 3 810 3 130 2 210
3/8 in. lbs. 6 600 11 400 9 300 6 600 17 100 13 950 9 900 17 100 13 950 9 900
9.5 mm kg. 2 995 5 170 4 220 2 995 7 750 6 330 4 490 7750 6 330 4 490
1/2 in. lbs . 11 250 19 700 15 900 11 250 29 250 23 850 16 875 29 250 23 850 16 875
712.7 mm kg. 5 100 8 845 7 210 5 100 13 270 10 820 7650 13 270 10 820 7650
5/8 in. lbs . 16 500 28 600 23 300 16 500 42 900 34 950 24 750 42 900 34 950 24 750
15.9 mm kg. 7 480 12 970 10 570 7 480 19 460 15 850 11 230 19 460 15 850 11 230
3/4 in. lbs . 23 000 39 800 32 500 23 000 59 700 48 750 34 500 59 700 48 700 34 500
19.1 mm kg. 10 430 18 050 14 740 10 430 27 080 22 110 15 650 27 080 22 110 15 650
7/8 in. lbs . 28 750 49 800 40 700 28 750 74 700 61 050 43 125 74 700 61 050 43 125
22.6 mm kg. 13 040 22 590 18 460 13 040 33 880 27 690 19 560 33 880 27 690 19 560
1in. lbs . 38 750 67 100 54 800 38 750 100 650 82 200 58 125 100 660 82 200 58 125
25.4 mm kg. 17 580 30 440 24 860 17 580 45 650 37 290 26 260 45 650 37 290 26 260
1 1/4 in. lbs. 57 500 99 600 81 300 57 500 149 400 121 950 86 250 149 400 121 950 86 250
31.8 mm kg. 26 080 45 180 36 880 26 080 67 770 55 320 39 120 67 770 55 320 39 120
1 1/2 in. lbs. 80 000 138 500 113 000 80 000
38.1 mm kg. 36 290 62 820 51 260 36 290
1 3/4 in. lbs. 100 000 73 200 41 000 100 000
44.5 mm kg. 45 360 78 560 63 960 45 360
2in. lbs . 130 000 225 000 183 000 130 000
50.8 mm kg. 26 750 102 060 83 000 26 750
SINGLE
CHAIN
90
TYPE D
60 45 30
TRIPLE SLING CHAINS
TYPE T
60 45 30
QUAD SLING CHAINS
TYPE Q
60 45 30
Fig. 10
Steel Alloy Chains
Keep hands and fingers from between the chain and load.
Avoidshock l oading --particularlywhenworkingattemperaturesbelow40
F[4 C].
Never pull chain from under load when load is resting on chain.
Correct kinks and twisting in chain before lifting.
Lift from center of hooks. Avoid lifting from the point.
Assurethat loadis freeto movebeforelifting. Keepclearof allobstructions.
When using a basket hitch, balance load and assure that chain legs contain
or support load from the sides above the center of gravity.
Storechains inan areawherethey will not be subjectto mechanical damage
or corrosive action.
Page 1--10
Cincinnati Machine 91203809--001
CABLE SLINGS
Select the appropriate size wire rope and hitch. See Table below
CABLE
SIZE
1/4 in. lbs. 980 740 1400 1700 1400 980
6.4 mm kg. 445 335 635 770 635 445
1/2 in. lbs. 3600 2800 5200 6400 5200 3600
712.7 mm kg. 1630 1270 2360 2900 2360 1630
3/4 in. lbs. 7800 5800 11100 13600 11100 7800
19.1 mm kg. 3450 2630 5035 6170 5035 3450
1in. lbs. 13400 1000 18800 22000 18800 13400
25.4 mm kg. 6080 4540 8530 9980 8530 6080
1 1/4 in. lbs. 19600 14800 28000 34000 28000 19600
31.8 mm kg. 8890 6710 12700 15420 12700 6710
1 1/2 in. lbs. 28000 20000 40000 48000 40000 28000
38.1 mm kg. 12700 9070 18140 21770 18140 12700
1 3/4 in. lbs. 38000 28000 54000 66000 54000 38000
44.5 mm kg. 17240 12700 24490 29940 24490 17240
2in. lbs. 50000 36000 70000 86000 70000 50000
50.8 mm kg. 22680 16330 31750 39000 31750 22680
Fig. 11
Wire Rope Slings
ESTIMATED
RATINGCA-
PACITY
(For Exact
Rating Check
Sling Tag)
VERTICAL
CHOKER
HITCH
BASKET
HITCH
60 45
30
Guide loads with a tag line when practical.
When using multiple leg sling, select longest one possible.
Examine for damaged or worn area.
Attach securely to load.
Pad sharp corners to protect wire rope.
Center load in the base (bowl) of the hook to prevent hook point loading.
Do not kink, twist, or loop legs.
Keep hands and fingers from between wire rope and load.
Stand clear of attached load.
Start lift slowly to avoid shock injury.
Do not pull wire rope from under a load when the load is resting on it.
Do notshorten sling byknotting, by wirerope clips, orby any othermeans.
Do notinspect wire rope by passingbare hands overthe body. Brokenwire,
if present, may puncture the hands.
Keep wire rope well--lubricated to prevent corrosion.
Use gloves at all times when handling.
Cincinnati Machine 91203809--001 Page 1--11
SYNTHETIC MATERIAL SLINGS
Select the sling with the suitable characteristics and capability for the load
and environment. See Fig. 12
AS THE SLING TO LOAD ANGLE
DECREASES, SO DOES THE RATED CAPACITY OF A SLING.
SLING--TO--LOAD ANGLE IS ALWAYS
THE ANGLE BETWEEN THE SLING LEG AND
THE HORIZONTAL SURFACE.
SLING
TO
LOAD
ANGLE
Fig. 12
Sling Load Angle Chart
USE THISCHART
FOR ALL TYPE
SLINGS; ROPE,
CHAIN, OR NYLON.
90
75
60
45
30
RATEDSLING CAPACITY--ONE LEG
SLING
LIFTING
EFFICIENCY
100.0 %
96.6 %
86.6 %
70.7 %
50.0 %
If Sling Ca-
pacity
at 90
is...
(LB. [KG])
1000
[454
]
1000
[454
]
1000
[454
]
1000
[454
]
1000
[454
]
Then Actual
Sling Capacity
is ...
(LB. [KG])
1000
[454
]
968
[439
]
866
[390
]
707
[320
]
500
[225
]
When usinga choker hitch,the sling shall be long enough to assurethat the
choking action is on the webbing.
Slings used in a basket hitch shall have the l oad balanced.
Do not drag slings over the floor or any abrasive surface.
Do not twist or tie knots in slings.
Never pull sling from load when the load is resting on it.
Protect sling from sharp corners and abrasive surfaces.
Do not drop slings.
Store slings in an area where they will not be subject to mechanical or
chemical damage.
Do not use where acid conditions exist.
Do not use polyester and polypropylene slings where caustic conditions
exist.
Do not use polyester and nylon slings at temperatures in excess of 180
F nor polypropylene slings at temperatures in excess of 200 F.
Do not use aluminum fittings where caustic conditions exist.
Page 1--12
Cincinnati Machine 91203809--001
P TYPE HOOKS
N
O
P type hooks are a proprietary design and should be considered for heavy
(machine and unit) lifts.
Fig. 14 givesdimensional data,safe workingloads andscrew torquevalues
for P type hooks.
The use of these hooks must be shown on the assembly drawing, listed in
the Bill of Material and shownin the lifting sectionof the ServiceManual.
B
D
C
F
E
Fig. 13
“P” Type Lifting Hooks
PART
NO.
.
402517 1800 [818] 2.00 9.75 4.50 3.00 2.50 -- -- -- 2415 2 160 217
296513 2500 [1136] 1.75 10.63 4.00 2.50 4.00 -- -- -- 2415 2 160 217
296514 3500 [1590] 2.00 12.25 4.50 3.00 2.50 5.00 2415 3 160 217
402335 5000 [2273] 2.25 12.25 4.50 3.00 5.00 -- -- -- 180139 2 370 502
296515 8000 [3636] 2.25 15.75 4.50 3.00 4.00 7.88 180139 3 370 502
Fig. 14
“P” Type Lifting Hooks
LIFTING SCREW SCREW
CAPACITY
LBS. [KG]
A B C D E F SCREW NO. QTY.
INCH INCH INCH INCH INCH INCH
WHEN DESIGNING METRIC SIZES SEE THE CURRENT LIFTINGMANUAL
TORQUE TORQUE
LB./FT. N--m
S HOOKS
A
The use of S hooks in conjunction with some of the other lifting devices
dictates additional safety rules which must always be practiced.
Never use more than one S hook in a single chain link or hook.
Inspect the S hook before each use and if damaged destroy by cutting into
two pieces.
Neverexceed thesafe working loadwhich should bestamped oneach hook.
Do not paint, weld, or expose an S hook to high heat.
Cincinnati Machine 91203809--001 Page 1--13
STAMPTO
INDICATE ALLOY
Do not use when either or both S hooks are opened more than 15% of the
normal throat opening or twisted more than 10 from the plane of the
unbent hook.
B
A
C
R(REF.)
STAMPWORKING LOAD LIMIT WITH LOW STRESS
CHARACTERS PER NUCLEAR AMERICAN
SOCIETY OF MECHANICAL ENGINEERS CODE
SECTION III, DIV. 1, PARAGRAPH NA--3766.6 (2)
C
STAMP MFGR. NAME OR TRADEMARK FOR
IDENTIFICATION
Fig. 15
“S” Hooks
PARTNO.
MAX. WORKING
LOAD
LBS. KG
MANUFACTURER AND
CODE NUMBER
ALL DIMENSIONS IN
INCHES
(See Fig 16.)
S--HOOK
WEIGHT
A B C R LBS.
3590535--5 650 294 CM Chain 562250 0.500 7.50 2.00 1.00 0.80
Amer. Chain & Cable 5933--00800 0.500 5.50 1.50 0.75 0.63
3590535--7 1 015 460 CM Chain 562262 0.625 9.00 2.50 1.25 1.60
Amer. Chain & Cable 5933--01000 0.625 7.00 1.88 0.94 1.30
3590535--8 1 465 664 CM Chain 562275 0.750 10.50 3.00 1.50 2.60
Amer. Chain & Cable 5933--01200 0.750 8.25 2.25 1.12 2.10
3590535--9 1 990 902 CM Chain 562287 0.875 12.00 3.50 1.75 4.20
Amer. Chain & Cable 5933--01400 0.875 9.62 2.62 1.31 3.40
3590535--10 2 600 1179 CM Chain 562300 1.000 13.00 4.00 2.00 6.00
Amer. Chain & Cable 5933--01600 1.000 11.00 3.00 1.50 5.10
3590535--12 3 290 1492 CM Chain 562310--B 1.125 15.00 4.50 2.25 8.70
Amer. Chain & Cable 5933--01800 1.125 12.12 3.38 1.69 7.00
3590535--14 4 065 1843 CM Chain 562325--B 1.250 16.00 5.00 2.50 11.70
Amer. Chain & Cable 5933--02000 1.250 13.75 3.75 1.88 10.00
3590535--15 4 915 2229 CM Chain 562337--B 1.375 17.00 5.50 2.75 15.40
Amer. Chain & Cable 5933--02200 1.375 14.88 4.12 2.06 13.00
3590535--16 5 850 2653 CM Chain 562350--B 1.500 18.00 6.00 3.00 19.50
Amer. Chain & Cable 5933--02400 1.500 16.50 4.50 2.25 17.50
3590535--18 9 500 4309 Amer. Chain & Cable 5933--02800 1.750 19.25 5.25 2.62 28.00
3590535--20 12 500 5669 Amer.Chain & Cable 5933--03200 2.000 22.00 6.00 6.00 41.00
3590535--25 19 000 8618 Amer.Chain & Cable 5933--04000 2.500 27.50 7.50 9.75 79.00
Fig. 16
“S” Hooks
Page 1--14
Cincinnati Machine 91203809--001
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