11.0REQUIRED TOOLS AND EQUIPMENT ....................................755
12.0GLOSSARY OF ACRONYMS ............................................755
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1.0INTRODUCTION
The procedures contained in this manual include all the specifications, instructions, and graphics
needed to diagnose 1999 300M bodysystem problems. The diagnosticsin this manualare based
on the failure condition or symptom being present at the time of diagnosis.
When repairs are required, refer to the appropriate service manual for the proper removal and
repair procedure.
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Diagnostic procedures change every year. New diagnostic systems may be added; carryover
systems may be enhanced. ITIS RECOMMENDED THATYOU REVIEW THE ENTIREMANUAL
TO BECOME FAMILIAR WITH ALL NEW AND CHANGED DIAGNOSTIC PROCEDURES. This
manual is designed to begin all diagnosis at SYMPTOM IDENTIFICATION TEST 1A which is
located at Section 7.1. If there is a trouble code detected, it will direct you to a specific test. If it
is a symptom problem, it will direct you to a SYSTEM TEST 1A for more specific instructions or
directly to a specific test. Side headers are used to direct alphabetically to the specific Systems.
All locators views are located in Section 4.0.
This book reflects many suggested changes from readers of past issues. After using this book, if
you have any comments or recommendations, please fill out the form at the back of the book and
mail it back to us.
1.1System Coverage
This diagnostic procedures manual covers all 1999 300M models.
1.2Six Step Troubleshooting Procedure
Diagnosis of the body system is done in six basic steps:
•verification of complaint
•verification of any related symptoms
•symptom analysis
•problem isolation
•repair of isolated problem
•verification of proper operation
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2.0IDENTIFICATION OF SYSTEM
The vehicle systems that are part of the 9body9 system are:
•Airbag system
•Audio
•Chimes
•Climate Control Systems (Automatic and Manual)
•Door Ajar
•Exterior Lighting
•Instrument Cluster
•Interior Lighting
•Memory System
•Overhead Travel Information System
•Power Door Locks
•Remote Keyless Entry
•Sentry Key Immobilizer
•Vehicle Communications
•Vehicle Theft Security System
•Wiper/Washer
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3.0SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION
The body system on the 1999 300M consists ofa combination of modules that communicate over
the PCI bus (Programmable Communication Interface multiplex system). Through the PCI bus,
information about the operation of vehicle components and circuits is relayed quickly to the
appropriate module(s).All modules receive all theinformation transmitted on thebus even though
a module may not require all information to perform it’s function. It will only respond to messages
9addressed9 to it through a binary coding process. This method of data transmission significantly
reduces the complexity of the wiring in the vehicle and the size of wiring harnesses. All of the
information about the functioning of all the systems is organized, controlled, and communicated
by the PCI bus, which is described in Section 3.14 (Vehicle Communication) of this general
information.
3.1Airbag System
The Airbag Control Module (ACM) is secured to a bracket on the floor panel transmission tunnel
below the instrument panel inside the vehicle. The ACM mounting bracket also serves as the
instrument panel center support. The ACM contains a microprocessor, the impact sensor, and
energy storage capacitor.The microprocessor contains theairbag system logic.The ACM system
logic includes On-Board Diagnostics (OBD) capability, and communicates with the instrument
cluster circuitry on the Programmable Communication Interface (PCI) data bus to control the
airbag indicator lamp. The microprocessor in the ACM monitors the impact sensor signal and the
airbag system electrical circuits to determine the system readiness. If the ACM detects a
monitored system fault, it sends messages to the instrument cluster on the PCI data bus to turn
on the airbag indicator lamp. A pre-programmed decision algorithm in the ACM microprocessor
determines when the deceleration rate is severe enough to require airbag system protection.
When the programmed conditions are met, the ACM sends an electrical signal to deploy the
airbag system components. The impact sensor is an accelerometer that senses the rate of vehicle
deceleration, which provides verification of the direction and severity of an impact. The impact
sensor is calibrated for the specific vehicle, and is only serviced as a unit with theACM. TheACM
also contains an energy-storage capacitor. This capacitor stores enough electrical energy to
deploy the airbags, for one second following a battery disconnect or failure during an impact. The
purpose of the capacitor is to provide airbag system protection in a severe secondary impact if the
initial impact has damaged or disconnected the battery, but was not severe enough to deploy the
airbags.
THE AIRBAG SYSTEM IS A SENSITIVE, COMPLEX ELECTROMECHANICAL UNIT. BEFORE
ATTEMPTING TO DIAGNOSE OR SERVICEANYAIRBAG SYSTEM OR RELATEDSTEERING
WHEEL, STEERING COLUMN, OR INSTRUMENT PANEL COMPONENTS YOU MUST FIRST
DISCONNECT AND ISOLATE THE BATTERY NEGATIVE (GROUND) CABLE. WAIT TWO
MINUTES FOR THE SYSTEM CAPACITOR TO DISCHARGE BEFORE FURTHER SYSTEM
SERVICE. THIS IS THE ONLY SURE WAY TO DISABLE THEAIRBAG SYSTEM. FAILURE TO
DO THIS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY. NEVER STRIKE OR KICK THE AIRBAG CONTROL MODULE, AS IT
CAN DAMAGE THE IMPACT SENSOR OR AFFECT ITS CALIBRATION. IF AN AIRBAG
CONTROL MODULE IS ACCIDENTALLYDROPPED DURING SERVICE, THE MODULE MUST
BE SCRAPPED AND REPLACED WITH A NEW UNIT.
The airbag warning lamp is the only point at which the customer can observe 9symptoms9 of a
system malfunction. Whenever the ignition key is turned to the 9run9 or 9start9 position, the MIC
performs a lamp check by turning the AIRBAG warning lamp on for 6-8 seconds. If the lamp
remains off, it means that the ACM has checked the system and found it to be free of discernible
malfunctions. If the lamp remains on, there could be an active fault in the system or the MIC lamp
circuit may be internally shorted to ground. If the lamp comes on and stays on for a period longer
than 6-8 seconds then goes off, there is usually an intermittent problem in the system.
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Perform the WARNING LAMP BULB OR DRIVER procedure in this book to find the cause of any
customer complaint regarding the AIRBAG warning lamp, such as:
•warning lamp does not illuminate
•warning lamp stays illuminated with no active DTC’s
The ACM cannot be repaired or adjusted and, if damaged or faulty, it must be replaced.
Driver Airbag Module (DAB)
The airbag protective trim cover is the most visible part of the driver side airbag system. The
module is mounted directly to the steering wheel. Located under the trim cover are the horn
switch, the airbag cushion, and the airbag cushion supporting components. The airbag module
includes a housing to which the cushion and inflator are attached and sealed. The airbag module
cannot be repaired, and must be replaced if deployed or in any way damaged. The inflator
assembly is mounted to the back of the airbag module. The inflator seals the hole in the airbag
cushion so it can discharge the gas it produces directly into the cushion when supplied with the
proper electrical signal. The protective trim cover is fitted to the front of the airbag module and
forms a decorative cover in the center of the steering wheel. Upon airbag deployment, this cover
will split at a predetermined breakout line.
THE AIRBAG MODULE INFLATOR ASSEMBLY CONTAINS SODIUM AZIDE AND POTASSIUM NITRATE. THESE MATERIALS ARE POISONOUS AND EXTREMELY FLAMMABLE.
CONTACT WITH ACID, WATER, OR HEAVY METALS MAY PRODUCE HARMFUL AND
IRRITATING GASES (SODIUM HYDROXIDE IS FORMED IN THE PRESENCE OF MOISTURE)
OR COMBUSTIBLE COMPOUNDS. DO NOT PUNCTURE, INCINERATE, OR BRING INTO
CONTACT WITH ELECTRICITY. DO NOT STORE AT TEMPERATURE EXCEEDING 93°C
(200°F).
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Clockspring
The clockspring is mounted on the steering column behind the steering wheel. This assembly
consists of a plastic housing which contains a flat, ribbon-like, electrically conductive tape that
winds and unwinds with the steering wheel rotation. The clockspring is used to maintain a
continuous electrical circuit between the instrument panel wire harness and the driver side airbag
module, the horn switch, and the vehicle speed controlswitches on vehicles that are soequipped.
The clockspring must be properly centered when it is installed on the steering column following
any service removal, or it will be damaged. The clockspring cannot be repaired it must be
replaced.
Passenger Airbag Module (PAB)
The airbag door in the instrument panel top cover above the glove box is the most visible part of
the passenger side airbag system. Located under the airbag door is the airbag cushion and it’s
supporting components. The airbag module includes a housing to which the cushion and inflator
are attached and sealed. The airbag module cannot be repaired, and must be replaced if
deployed or in any way damaged. The inflator assembly is mounted to the back of the airbag
module. The inflator includes a small canister of highly compressed argon gas. The inflator seals
the hole in the airbag cushion so it can discharge the compressed gas it contains directly into the
cushion when supplied with the proper electrical signal. The airbag door has a living hinge at the
top, which is secured to the instrument panel top cover. The door also has predetermined
breakout lines concealed beneath its decorative cover. Upon airbag deployment, the airbag door
will split at the breakout lines and the door will pivot out of the way.
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THE PASSENGER AIRBAG MODULE CONTAINS ARGON GAS PRESSURIZED TO OVER
2500 PSI. DO NOT ATTEMPT TO DISMANTLE AN AIRBAG MODULE OR TAMPER WITH ITS
INFLATOR. DO NOT PUNCTURE, INCINERATE, OR BRING INTO CONTACT WITH ELECTRICITY. DO NOT STORE AT TEMPERATURE EXCEEDING 93°C (200°F).
REPLACE AIRBAG SYSTEM COMPONENTS ONLY WITH PARTS SPECIFIED IN THE
CHRYSLER MOPAR PARTS CATALOG. SUBSTITUTE PARTS MAY APPEAR INTERCHANGEABLE, BUT INTERNAL DIFFERENCES MAY RESULT IN INFERIOR OCCUPANT
PROTECTION. THE FASTENERS, SCREWS, AND BOLTS ORIGINALLY USED FOR THE
AIRBAG SYSTEM COMPONENTS HAVE SPECIAL COATINGS AND ARE SPECIFICALLY
DESIGNED FOR THE AIRBAG SYSTEM. THEY MUST NEVER BE REPLACED WITH ANY
SUBSTITUTES. ANY TIME A NEW FASTENER IS NEEDED, REPLACE IT WITH THE
CORRECT FASTENERS PROVIDED IN THE SERVICE PACKAGE OR SPECIFIED IN THE
CHRYSLER MOPAR PARTS CATALOG.
3.1.1Airbag Diagnostic Trouble Codes
Airbag diagnostic trouble codes consist of active and stored codes. If more than one code exists,
diagnostic priority should be given to the active codes.
Each diagnostic trouble code is diagnosed by following a specific testing procedure. The
diagnostic test procedures contain step-by-step instructions for determining the cause of the
trouble codes. It is not necessary to perform all of the tests in this book to diagnose an individual
code.
Always begin by reading the diagnostic trouble codes using the DRB. The procedure begins with
AIRBAG TEST 1A - IdentifyingAirbag System Problems. This will direct you to the specific test(s)
that must be performed.
Active diagnostic trouble codes for the airbag system are not permanent and will change the
moment the reason for the code is corrected. In certain test procedures within this manual,
diagnostic trouble codes are used as a diagnostic tool.
3.1.2Active Codes
The code becomes active as soon as the malfunction is detected or key-off, whichever occurs
first. An active trouble code indicates an on-going malfunction. This means that the defect is
currently there every time the airbag control module checks that circuit/function. It is impossible
to erase an active code; active codes automatically erase by themselves when the reason for the
code has been corrected.
With the exception of the warning lamp trouble codes or malfunctions, when a malfunction is
detected, the airbag lamp remains lit for a minimum of 12 seconds or as long as the malfunction
is present.
3.1.3Stored Codes
Airbag codes are automatically stored in the ACM’s memory as soon as the malfunction is
detected. The exception is the 9Loss of Ignition Run Only9 code which is an active code only.
A 9stored9 code indicates there was an active code present at some time. However, the code
currently may not be present as an active code, although another active code could be.
When a trouble code occurs, the airbag warning lamp illuminates for 12 seconds minimum (even
if the problem existed for less than 12 seconds). The code is stored, along with the time in minutes
it was active, and the number of times the ignition has been cycled since the problem was last
detected.
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The minimum time shown for any code will be one minute, even if the code was actually present
for less than one minute. Thus, the time shown for a code that was present for two minutes 13
seconds, for example, would be three minutes.
If a malfunction is detected a diagnostic trouble code is stored and will remain stored as long as
the malfunction exists. When and if the malfunction ceases to exist, an ignition cycle count will be
initiated for that code. If the ignition cycle count reaches 100 without a reoccurrence of the same
malfunction, the diagnostic trouble code is erased and that ignition cycle counter is reset to zero.
If the malfunction reoccurs before the count reaches 100, then the ignition cycle counter will be
reset and the diagnostic trouble code will continue to be a stored code.
If a malfunction is not active while performing a diagnostic test procedure, the active code
diagnostic test will not locate the source of the problem. In this case, the stored code can indicate
an area to inspect.
If no obvious problems are found, erase stored codes, and with the ignition 9on9 wiggle the wire
harness and connectors, rotate the steering wheel from stop to stop. Recheck for codes
periodically as you work through the system. This procedure may uncover a malfunction that is
difficult to locate.
3.2Audio System
There are three radio systems available that communicate on the PCI bus. They are RBR, RBN,
and RAZ models. They use the bus for two reasons. First is to communicate trouble codes to the
body control module, the second is for use with the driver memory selection system. The radio
stores two sets of station presets and can be recalled by pressing the optional memory select
button (located on the drivers door). The RBR will have 6 speakers and a 120 watt external
amplifier. The RBN will have 7 speakers and a 240 watt external amplifier. The RAZ will have 9
speakers and a 320 watt external amplifier. Depending on the manufacturer, some systems have
a Front/Rear channel system and others have a Left/Right channel system.
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3.3Auto Headlamps
The headlamps and park/tail lamps will be activated by the BCM when the headlamp switch is in
the auto mode. To activate the auto headlamps the BCM requires that: (1) the headlamp switch
is in the ‘‘A’’ position, (2) the engine is running, and (3) the light level sensed through the sun load
sensor falls below the calibrated level.
3.4Body Control Module
The body control module (BCM) supplies vehicle occupants with visual and audible information
and controls various vehicle functions. To provide and receive information, the module is
interfaced to the vehicle’s serial bus communications network (the Programmable Communication Interface or PCI bus). This network consists of the powertrain control module (PCM), the
memory heat seat/mirror module (MHSMM), sentry key immobilizer module (SKIM), the transmission control module (TCM), the electro/mechanical instrument cluster (MIC), the radio, the
optional overhead travel information system (OTIS), airbag control module (ACM), optional
antilock brakes (ABS) and the optional automatic temperature control (ATC) display head. The
BCM is operational when battery power is supplied tothe module, ignition switch power isneeded
for ignition switched functions.
The body control module provides the following features:
Automatic headlamp and foglamp
A/C switch status / evaporator temperature status
BCM diagnostic support
Central lock and unlock (VTSS only)
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Climate Control (Automatic and Manual) system support
Door ajar switch status
Door Lock Inhibit (key in ignition or headlamps/park lamps on)
Electronic Odometer Support
Fog Lamp Control
Headlamp multiplexing control
Headlamp, Park & tail lamps with battery save feature
Headlamp Time Delay
Illuminated Entry with 9fade to off9
Interior lighting with battery save feature
Mechanical Instrument Cluster (fuel level, dim data, odometer & warning chime) support
Memory system
Overhead travel information system
Power door lock multiplexing control
Rear Window Defogger Control
Remote Keyless Entry with Panic Mode
Remote power decklid release
Rolling door lock control (customer programmable)
Sentry key immobilizer
Vehicle Theft Security System
Wiper Control (speed sensitive with return to park)
The BCM receives information over the PCI Bus from the PCM in order to support certain
features. The required information is as follows:
•Engine RPM
•Engine Temperature
•Injector on Time and Distance Pulses
•Vehicle Speed
•Charging System Failure, Engine Temperature Limp-In, VTSS Arming Status
•Engine Model
•9Check Engine9 lamp status
The BCM provides the PCM with information on the A/C switch status, battery temperature which
is determined by the ambient temperature sensor and the 9OK to Start9 or VTSS status.
The 1999 300M has several customer programmable features which can be disabled or enabled
by the customer.
FEATUREDEFAULTPROGRAMMING METHODFEEDBACK
Rolling
Door
Locks
EnabledClose all doorsBCM provides a sin-
gle chime to indicate
completion of the programming
Place vehicle key in the ignition and
cycle between off and run four times
ending in the off position
RKE —
Horn Chirp
Customer depresses the driver power
door lock switch to lock the doors
Body Controller will toggle the enable/
disable state of rolling locks
EnabledContinually press the lock button for a
minimum of 4 seconds to a maximum
of 10 seconds
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None
FEATUREDEFAULTPROGRAMMING METHODFEEDBACK
Within the 4-10 second range, press
the unlock button while continuing to
press the lock button
Release both buttons
Body Controller will toggle on/off state
of horn chirp feature
RKE — Rear
Release
Toggle
Press
Twice
Continually press the unlock button for
a minimum of 4 seconds to a maximum of 10 seconds
Within the 4-10 second range, press
the rear release button while continuing to press the unlock button
Release both buttons
RKE will toggle state of one press/two
press rear release
None
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RKE —
Program
New FOB
(Using an
already
programmed
FOB)
Not Applicable
Turn vehicle ignition switch on.
With programmed FOB continually
press the unlock button for a minimum
of 4 seconds to a maximum of 10 seconds
Within the 4-10 second range, press
the panic button while continuing to
press the unlock button
Release both buttons
Press any button of FOB(S) to be
learned. (Note: RKE system erases all
FOBs when program mode is entered
so any existing FOBs must also be
programmed.
BCM will sound the
chime when programming mode is started
BCM will sound a
second chime after
each FOB has been
learned, a 32 second
time out period has
elapsed, or the vehicle ignition has been
turned off
Turn off ignition or
wait for 32 seconds to
exit programming
mode
3.5Chime System
The chime system is comprised of an audible chime located internal to the BCM; and is
dependent on various inputs to the BCM to operate. These inputs include key-in ignition switch,
exterior lamps, seat belt switch, and requests from the MIC to chime when some indicators are
turned on.
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3.6Climate Control Systems
3.6.1Automatic Temperature Control (ATC)
The body control module (BCM) provides automatic temperature control support both through PCI
bus communications and through processing inputs to determine control for actuators and the
blower motor. The BCM interfaces with the ATC control head over the PCI bus. Information on
button activation, blower setting, and temperature setting are supplied to the BCM. In turn, the
BCM supplies the ATC control head with mode information and indication lamp status. The BCM
controls blower motor speed by providing a varying duty cycle of a fixed frequency output (pulse
width modulation). There are 14 distinct blower speeds, plus a blower off signal.The body control
module also controls the HVAC mode, temperature (blend air), and recirculation doors. This
system is either fully automatic or fully manual control (no semi-automatic functions); however,the
temperature blend door control is always automatically controlled based on sensor reading and
comfort setting. The in-car sensor and the aspirator motor are now housed in the ATC control
head.
3.6.2Manual Temperature Control
The body control module interfaces with the a/c-heater control head via hardwired circuits.
Information for the temperature setting issupplied to the bodycontrol module viaa potentiometer.
The rear defogger switch, A/C switch and the mode setting is supplied via a resistive multiplexed
circuit. The system on/off status is supplied by a dedicated circuit. The BCM drives the A/C and
rear defogger indicator lamps via hardwire to the A/C-heater control head.
3.6.3HVAC Blend, Mode, and Recirculation Door Operation
The trouble codes that indicate a stall failure or a feedback signal failure work together to show
what is wrong with the HVAC system. The stall trouble codes mean that the body control module
cannot force an actuator to the end of the HVAC unit door. Internal problems in the body control
module will set other short- related codes. Having only stall trouble codes indicates that there is
a problem with an open or short circuit in the wiring, a bad actuator, a bad HVAC unit door or
connecting linkage. It is important that the operation of the HVAC door be checked if an actuator
is removed. This can be checked by rotating each unit door shaft to confirm that the door will stop
at both ends of travel. The actuator itself has no stops. It must have the HVAC unit door to stop
travel to pass a stall test.
Afeedback signal failurecan occur on the blend or modedoor. The bodycontrol modulemonitors
the feedback signal to check the position of the actuator.The body control module not onlychecks
the level of the signal but also how much the voltage changes.
A feedback failure can occur if there is a short or open circuit in the wiring, a bad actuator, a bad
body control module, a bad HVAC unit door or connecting linkage. The easiest way to diagnose
this is to use the DRB to actuate the blend or mode door. Note that the feedback voltage of the
actuator should smoothly change as the actuator is moved. A sudden change in the feedback
voltage to a 5.0-volt or a 0.0-volt level indicates the actuator is bad. A fixed feedback voltage that
is less than 5.0 volts or greater than 0.0 volts without a stallfailure, ora short failure indicates that
the actuator, the HVAC unit door, or a connecting mechanical linkage is jammed thereby
preventing movement. A feedback signal voltage that stays on 5.0 volts or 0.0 volts indicates a
wiring or body control module problem. The feedback voltage should always beless than 5.0 volts
and greater than 0.0 volts.
The feedback trouble code can also occur from lack of actuator travel. This can be checked by
confirming that the feedback signal smoothly changes when the actuator is moved with the DRB.
If the signal is OK, the door travel is not correct. The actuator must be removed and the HVACunit
door mechanically checked for proper operation. Typical problems that prevent door movement
include screws dropped in the HVAC unit or warped doors. Replace any part that is found
defective.
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3.6.4Rear Window Defogger
When the BCM receives a rear defogger request from the climate control head (either ATC or
manual) the BCM will activate the rearwindow defogger relay for 15minutes. If the BCM receives
another rear defogger request while the relay is still activated, the relay will be de-activated. If the
relay is allowed to time out (full 15 minutes), further requests during the same ignition on period
will cause the BCM to activate the relay for 7.5 minutes.
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3.7Exterior Lighting System
3.7.1Exterior Lighting Battery Saver
The BCM monitors the status of and controls the park lamp, head lamp and fog lamp relay’s. If
any exterior lamps are left on after the ignition is turned off, the BCM will turn the headlamps and
fog lamps off after 10 minutes, the park lamps will remain on.
3.7.2Headlamp Delay
The headlamp time delay operates when the ignition switch is turned off while the headlamps are
still on, and the headlamps are then turned off within 45 seconds after the ignition is off. This will
provide a 90-second time delay before turning off the headlamps.
3.7.3Headlamp Switch
The headlight switch on300M vehicles use a multiplexed (MUX) circuit to the BCM.The BCM will
then control the park lamp, head lamp and fog lamp relay’s based on this input.
3.7.4Fog Lamp Control
The body control module controls the operation of the fog lamp relay which controls the fog lamps.
The fog lamps can only be on if the park or low beam headlamps are on. If the high beams are
turned on, the fog lamps will remain on.
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3.8Interior Lighting
3.8.1Courtesy Lamp Control
The body controller has direct control over the majority of the vehicle’s courtesy lamps. The body
computer will illuminate the courtesy lamps under any of the following conditions:
1) Any door is ajar.
2) The courtesy lamp switch on the instrument panel is closed.
3) A Remote Keyless entry unlock message is received. If the interior lamps are left on after the
ignition is turned off, the BCM will turn them off after 1 hour or until either the dome lamp switch
or door ajar switch changes state.
3.8.2Illuminated Entry
Illuminated entry will be initiated when the customer enters the vehicle by unlocking the doors with
the key fob, or with the key if the vehicle is equipped with vehicle theft alarm. Upon exiting the
vehicle, if the lock button is pressed with a door open, illuminated entry will cancel when the door
closes. If the doors are closed and the ignition switch is turned on, the illuminated entry also
cancels.
3.9Mechanical Instrument Cluster
The instrument cluster displays four gauges, a vacuum fluorescent (VF) odometer, a VF PRNDL
and up to (18) indicators. One reset button is used to switch the display from trip to total. Holding
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the button when the displayis in thetrip mode willreset the trip mileage. The clusteralso supplies
the power for the panel illumination. Most of the information that is displayed is received over the
PCI bus from several modules.
With ignition in 9lock9, the cluster will wake up and display the door ajar and odometer display
when a door is opened. The cluster will also wake up to control the panel illumination. In 9off9
(unlock) the PRNDL and several indicators will be functional but all gauges will not function. On
transition from 9off9 (unlock) to run, the cluster will perform a check of all micro-controlled
indicators, the odometer and the PRNDL for approx. 2 seconds. Other bulb checks with longer
bulb check durations will beperformed based onbus messages fromother modules. If the cluster
receives no PCI bus messages for (20) seconds after the transition to 9run9, the cluster will display
9no bus9 in the odometer.
A self test can be initiated by holding down the odometer reset button and switching the ignition
from 9lock9 to 9off9 (unlock). This test will activate the gauges, turn on the indicator lights along with
the odometer and PRNDL segments.
3.10Memory System
The memory system consists of power left front seat, power mirrors and radio presets. The
memory heated seat/mirror module (MHSMM) also includes the heated seat function. The module
is located under the leftfront seat andreceives input from:left manual 8-way seat switch,left seat
position sensors, memory switch, both heated seat switches, both heated seat negative
temperature coefficients ((NTC’s) thermistors), PCI bus ckt, and the power mirror sensors. The
module uses these inputs to perform the following functions: position the left front seat, position
drivers memory seat and mirrors, actuatethe drivers and passengerheated seat heaterand send
the memory location over the PCI bus.
When a memory button is pressed (either #1 or #2) on the memory switch the MHSMM sends a
message to the BCM which in turn sends a recall message to the MHSMM and the PCI radio.
They will in turn position the left seat and both mirrors along with setting the radio presets.
3.10.1Power Seat
The memory power seat provides the driver with 2 position settings for the left seat. Each power
seat motor is connected to the MHSMMwith two circuits.Each circuit is switchedbetween battery
and ground. By alternating the circuits the MHSMM controls the movement of the motors based
on input from the seat mounted switch.
Each motor contains a potentiometer to monitor the seat position. To monitor the position of the
motor, the MHSMM sends out a 5-volt reference on the sensor supply circuit. The sensor is
grounded back to the module on a common ground circuit. Based on the position of the sensor,
the MHSMM monitors the voltage change through the sensor on a separate signal circuit.
The MHSMM stores the input value of each of the four seat potentiometers in memory when the
system is requested. The driver can initiate memory recall, using either the seat mounted memory
switch or the RKE transmitter. When initiated, the MHSMM adjusts the four seat motors to match
the memorized seat position data.
For safety, the memory seat recall is disabled by the MHSMM when the vehicle is out of park
position. Any obstruction to seat movement over a 2 second delay will cause the seat to stop
moving in which case a stalled motor would be detected by the MHSMM which would then flag
a trouble code and the corresponding seat output would be deactivated. However, if the object
obstructing the seat is removed, the seat will function normally again.
10
3.10.2Memory Seat Glide
The intent of this feature is to allow for easier entry and exit to the vehicle by moving the seat
rearward a short distance when the operator turns the ignition off. The seat returns to its original
position when the operator returns and turns on the ignition or extends the seat belt. If any seat
movement is initiated, whether manual or by memory recall, after the ignition has been turned off,
that will cancel any ensuing glide to enter movement until the next ignition cycle.
This feature can be enabled/disabled by the owner by holding the memory set button and
simultaneously pressing the horizontal rearward switch. To reinstate the feature, repeat the
process. This can also be done using the DRB which will also inform as to which state it is in.
3.10.3Guard Bands
The module provides guard bands which prevent the seat track from hitting the hard limits of the
given seat axis during manual power seat operation. The guard band values for each hard limit
are stored in EEPROM. The guard band can be bypassed by running the seat to the end of its
travel and then releasing the switch and pressing it again. The seat will move a short distance
further. Once the seat is past the guard band it can be stored in memory, but if recall is initiated
the seat will move to the guard bands and no further.
3.10.4Memory Mirrors
Each outside mirror has a vertical and a horizontal position sensor. The MHSMM providesa 5-volt
reference to each position sensor. The sensors share a common ground circuit. The MHSMM
monitors the position of the mirrors by measuring the voltage of each signal. When a memory
position is set, the MHSMM monitors and stores the position of the outside mirrors. The MHSMM
adjusts the mirrors to the appropriate positions when a memory recall message is received from
the RKE or is requested from the memory switch.
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The power mirror switch during non-memory operation operates both mirrors independently of the
MHSMM.
3.10.5Heated Seats
The controls for the heated seatsare located onthe side ofeach seat. The system offerstwo seat
temperature settings of approximately 37°C (98.6°F) (LO) and approximately 42°C (107.6°F) (HI).
As the temperature in the seat rises, the Negative Temperature Coefficient (NTC) resistance
decreases and the voltage reading detected by the MHSMM increases. The seat heater output is
deactivated once the voltage reading reaches it’s upper threshold for either setting, high or low.
As the temperature decreases, the voltage reading decreasesuntil the lower thresholdis reached
for either setting high or low. At this point the seat heat output is activated once again and this
cycle repeats itself as long as the seat heat request is on.The thresholds for low and high settings
are pre-programmed into the MHSMM memory.
The heated seat switch contain resistors pulled up to ignition which are processed by the MHSMM
as voltage readings indicating desired heat setting high or low.
3.11Overhead Travel Information System (OTIS)/Homelink
The overhead travel information system (OTIS) gives the driver information that supplements the
primary gauge instrumentation. OTIS displays this information on a vacuum fluorescent display
(VFD). The OTISmodule has fourswitch inputs. The buttons forthese switches areintegral to the
OTIS housing. There are two buttons on each side of the OTIS. The buttons are labeled US/M,
C/T, STEP, and RESET. The driver selects and resets display functions through the use of these
four buttons. The OTIS will display these functions:
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Compass/Temperature
AVE ECO Average Fuel Economy
ECO Instantaneous Fuel Economy
DTE Distance to Empty
ET Elapsed Time
ODO Trip Odometer
If the vehicle is equipped with the optional Homelink feature, the OTIS will have three buttons
located in the center of theOTIS module. The OTISmodule receives allof its information overthe
PCI bus except compass, which is internal to the OTIS module. The OTIS powers up when it
recognizes vehicle voltage on the ignition input circuit. OTIS blanks the display, then illuminates
all segments of the VFD. It then blanks the display again. During this time, the OTIS sends and
receives information over the PCI bus to determine what to display after the two-second
initialization. The OTIS displays dashes (- - -) for any of the screens for which it did not receive
bus messages during the two-second initialization. These dashes will be replaced by valid
information if and when it is received from the bus.
3.12Power Door Lock System
The door lock switches provide a variable amount of voltage through the multiplexed (MUX) circuit
to the BCM. Depending upon that input and various conditions that must be met (i.e. door lock
inhibit, etc.), the BCM will determine the action to be taken and activate the proper relay for
approximately 250 to 350 msec. If the vehicle is equipped with the vehicle theft security system
it will have the central lockingfeature which locks andunlocks all doorsfrom the doorkey cylinder
switches. These switches are on separate multiplexed circuits to the BCMand have trouble codes
relating to each of them.
RKE Remote Keyless Entry - This feature allows locking and unlocking of the vehicle door(s) by
remote control using a hand-held transmitter (sometimes referred to as a fob) to activate a radio
receiver (RKE module). This module now plugs into the body control module which is directly
connected to the junction block. With this feature RKE can now be added to a non-equipped
vehicle by installing a module. If the vehicle is equipped with the vehicle theft security system,
RKE will also arm and disarm that system. A new 4-button transmitter is used this year which will
provide lock, unlock, decklid release and panic features. Decklid release is only operable while
the vehicle is in the park position. The module is capable of retaining up to 4 transmitter codes.
Rolling code, which increases security, has been added this year. If the transmitter goes out of
synchronization it is easily put back in by pressing the lock button when the transmitter is within
range.An external antenna has been added which plugs into the module to provide greater range.
RKE will also turn on the interior lamps when a valid unlock command is received and will
extinguish the interior lamps when a lock command is received and all doors are closed.
On a vehicle equipped with the memory system, when the unlock button on a specified transmitter
(either #1 or #2) is pressed the BCM will send a recall message to both the MHSMM and the PCI
radio. They will in turn position the left seat and both mirrors along with setting the radio presets.
Door Lock Inhibit - When the key is in the ignition and the left front door is open, all door lock
switches are disabled. The unlock switches are still functional. This protects against locking the
vehicle with the keys still in the ignition.
Automatic (rolling) Door Locks - This feature can be enabled or disabled by using either the DRB
or the customer programmable method. When enabled, all doors will lock when the vehicle
reaches a speed of 24 KMH (15 MPH) and all doors are closed. If a door is opened and the vehicle
slows to below 24 KMH (15 MPH), the locks will operate again once all doors are closed and the
speed is above 24 KMH (15 MPH).
Decklid Release - Decklid release is now a function of the body control module. Trouble codes are
provided to assist in the diagnosis of this system.
12
Customer programmable features are: Horn chirp, one or two press decklid release, programming
a new transmitter (using a previously programmed transmitter) and rolling door locks.
3.13Sentry Key Immobilizer System (SKIS)
The SKIS is an immobilizer system designed to prevent unauthorized vehicle operation. The
system consists of a Sentry Key Immobilizer Module (SKIM) and ignition key(s) called Sentry
Key(s) which are equipped with a transponder chip. The SKIM communicates over the
Programmable Communication Interface multiplex system (PCI) bus network to the Body Control
Module (BCM), Powertrain Control Module (PCM), and/or the DRB scan tool.
The SKIM sends messages to the Body Control Module (BCM) over the PCI bus to control the
VTSS indicator lamp.The SKIM sends a message to the BCM to turn the lamp on for about three
seconds when the ignition is turned to the Run/Start position as a bulb test. If the indicator lamp
comes on and stays on after the bulb test, it indicates that the SKIM has detected a system
malfunction and/or that the SKIS has become inoperative. If an invalid key is detected in the
ignition key cylinder with the ignition switchin the Run/Start position,the SKIM will flashthe VTSS
indicator lamp on and off.
For additional information on the SKIS, refer to the Powertrain Diagnostic Procedures manual.
3.14Vehicle Communication
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The Chrysler Programmable Communication Interface multiplex system (PCI bus) consists of a
single wire. The Body Control Module (BCM) acts as a splice to connect each module and the
Data Link Connector (DLC) together. Each module is wired in parallel to the data bus through its
PCI chip set and uses its local ground as the bus reference. The wiring is a minimum 20 gage.
The PCI bus wire insulation color will be yellow with a violet tracer. An extra tracer color may be
added along with the violet to help distinguish between different node connections.
The bus is designed tohandle a maximum number ofnodes to meet all ofthe bus loadand timing
requirements. The bus resistance and capacitance is designed to provide a maximum level of
filtering without distorting the bus symbols. This is why extra capacitance and resistance should
not be added to the PCI Data Bus circuitry.
In order for an electronic control module to communicate on the PCI data bus, the module must
have bus interface electronics consisting of a transmitter/receiver (or transceiver) and Logic
control, bus termination for loading and filtering the bus, and wiring which interconnects the
system.
Because of the unique coding scheme used in thePCI bus, each module is required tohave logic
control. The data moving on the bus is called symbols. The interface logic performs the following
functions: encode and decodes binary data into symbols, synchronizes all bus symbol timing and
edges, controls the sending and receiving of messages, monitors for bus arbitration, monitors for
corrupted symbols due to noise and controls the transceiver.
The bus logic control also provides the transceiver with the information it needs to transmit
symbols on the bus. Thetransceiver controls the waveshaping of each symbol that ittransmits by
using internal voltage controlled current drivers. When the bus transceiver is turned on, the bus
driver ramps up the voltage to the set range and maintains this voltage until the driver is turned
off, at which time the voltage is ramped back down to the low voltage, ground. The transceiver is
design to allow for arbitration between modules. If more than one module is trying to access the
PCI bus at one time, the code determines the message that has the higher priority, and is then
allowed to access the bus first.
The PCI bus requires a resistance and capacitance termination load to ground to operate.
Because each bus transceiver can only source current to the bus, the resistance load is required
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to sink this current and pull the bus to ground on the falling edge of the symbols. The bus
resistance is minimum of 315 ohms to a maximum of 2 K ohms. The termination capacitance is
required for noise filtering and to help in the symbol wave shaping. The bus capacitance shall not
be greater then 12,000 pf.
Each module on the PCI bus has a small termination load of a parallel resistance and capacitor
to make up part of the over all bus termination load. One or two modules on the PCI bus may have
a higher load termination to provide stabilizing influence over the variations of vehicle builds.
These modules, called dominant modules, may very from car line to car line. The Powertrain
Control Module (PCM) is the only dominant node for this vehicle.
NOTE: Communication over the bus is essential to the proper operation of the vehicles on-board
diagnostic systems and the DRB. Problems with the operation of the bus or DRB must be
corrected before proceeding with diagnostic testing. If there is a problem, refer to the Vehicle
Communications section of this manual.
3.14.1Bus Failure Message
Odometer Displays 9No Bus9 - The Mechanical Instrument Cluster (MIC) cannot communicate
over the bus and does not know why.
3.15Vehicle Theft Security System
This passive system isdesigned toprotect against vehicle theft.The vehicle theft security system
(VTSS) is part of the body control module, which monitors vehicle doors and the ignition for
unauthorized operation. The alarm activates by sounding the horn, flashing the headlamps, park
and tail lamps, and the VTSS indicator lamp. Passive arming occurs upon normal vehicle exit by
turning the ignition off, opening the driver’s door, locking the doors with the power lock, and
closing the driver’s door or locking the doors with RKE. Manual arming occurs by using the key
to lock the doors after closing them. The indicator lamp on the dash will flash for 15 seconds,
showing that arming is in progress. If no monitored systems are activated during this period, the
system will arm and the indicator will flash at a slow rate. If the indicator lamp remains steadily lit
during the arming process, this can indicate a possible loss of communication with the PCM or
loss of trunk knock out switch. When something triggers the alarm, the system will signal the
headlamps, park lamps, and horn for about 3 minutes.
For complaints about the Theft Alarm going off on it’s own use the DRB and select 9Theft Alarm9
then 9Monitor Display9 and read the 9Alarm Tripped By9 status.
Tamper Alert - The VTSS indicator lamp will flash twice quickly to indicate a tamper condition has
occurred.
Manual Override - The system will not arm if the doors are locked using the manual lock control
(by hand) or if the locks are actuated by an inside occupant after the door is closed.
To verify the system, proceed as follows:
1. Open the driver’s door.
2. Remove the ignition key (but keep it in hand).
3. Lock the doors with the power lock switch or the RKE.
4. Close the driver’s door.
NOTE: After the doors are closed, locking the doors with RKE will also arm the system.
NOTE: If the VTSS indicator lamp flashed, the system is operational and verified. If not, there may
be a problem with the system.
14
Arming/Disarming - Active arming occurs when the remote keyless entry transmitter is used to
lock the vehicle doors, whether the doors are open or closed. If one or more doors are open, the
arming sequence is completed only after all doors are closed.
Passive disarming occurs upon normal vehicle entry (unlocking either front door with the key).
This disarming also will halt the alarm once it has been activated.
Active disarming occurs when the remote keyless entry transmitter is used to unlock the vehicle
doors. This disarming also will halt the alarm once it has been activated.
System Self-Tests - NOTE: System self-tests can be entered only with the DRB. See vehicle theft
section system test 1A.
NOTE: Apowertrain control module from a vehicle equipped with a vehicle theft security system
cannot be used in a vehicle that is not equipped with a vehicle theft security system. If the VTSS
indicator lamp comes on after ignition ON and stays on, the PCI bus communication with the
powertrain control module possibly has been lost.
3.16Wiper System
The wiper system provides the driver with the normal wiper (low and high speeds), intermittent
wipe, wipe after wash, headlamp washers and pulse wipe functions. The driver selects the wiper
function via the resistive multiplexed stalk switch mountedon the steering column.The BCM uses
input signal from the stalk switch, wiper motor park switch and the washer switch to control the
wipe system. The Body Control Module (BCM) then controls the relays and timing functions to
provide the driver selected features.
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3.16.1System Features
Speed Sensitive Intermittent Wipe Mode
There are 6 individual delay times with a minimum delay of 1/2 second to a maximum of 18
seconds. When the vehicle speed is under 6 KMH (10 MPH), the delay time is doubled providing
a range of 1 second to 36 seconds.
Pulse Wipe
The wiper is in the off position and the driver presses the wash button for more than 62
milliseconds, but less than 1/2 second, 2 wipe cycle in low speed mode will be provided.
Park after Ignition Off
Because the wiper relays are powered from the battery the BCM can run the wipers to park after
the ignition is turned off.
Wipe after Wash
When the driver presses the wash button for over 1/2 second and then releases it, the wiper will
continue to run for 2 additional wipe cycles.
Headlamp Washers
The BCM will actuate the headlamp washer relay output for 750ms whenever the windshield
washer are activated and the headlamps are on.The headlamp washers will be activated only for
750ms and then turned off even if the wash switch remains pressed. The headlamp washers will
then be disabled until the wash switch is released and inactive for 5 continuous seconds. The
headlamp washers will not be activated when the wiper pulse wipe mode is used.
The wiper system utilizes the BCM to control the on/off and hi/low relays for low and hi speed
wiper functions, intermittent wiper delay as the switch position changes, pulse wipe, wipe after
wash mode, and wiper motor park functions.The BCM usesthe vehicle speed input to double the
usual delay time below 6 KMH (10 MPH) There are three diagnostic trouble codes associated with
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the wiper system. Two codes are set based on the condition of the on/off relay control wire open,
shorted to ground or shorted to battery. The third code will set if the wiper motor park switch fails
to open and close.
3.17Diagnostic Trouble Codes Information
3.17.1Airbag Trouble Codes
The airbag control module may report any of the following diagnostic trouble codes.
For the following codes, replace the airbag control module (ACM) even if set intermittently:
For these codes, refer to the appropriate diagnostic procedure:
Cluster Message Mismatch
Driver Squib Circuit Open
Driver Squib Circuit Shorted
Driver Squib Circuit Shorted to Battery
Driver Squib Circuit Shorted to Ground
Loss of Ignition Run Only
Loss of Ignition Run/Start
No Cluster Message
No Cluster IFR Communication
No PCI Communication
Passenger Squib Circuit Open
Passenger Squib Circuit Shorted
Passenger Squib Circuit Shorted to Battery
Passenger Squib Circuit Shorted to Ground
Power Stage Not Tested
Warning Lamp open/shorted
ACM OUTPUT DRIVER
3.17.2Audio Trouble Codes
Radio Error
CD Error
Cass Error
Shorted Front Channel
Shorted Rear Channel
Shorted Left Channel
Shorted Right Channel
3.17.3Body Control Module Diagnostic Trouble Codes
ABS Bus Communication Failure
A/C Control A/C Switch Failure
A/C Control Blend Door Input Open Or Shorted to ground
A/C Control Blend Door Input Shorted to Battery
A/C Control EBL Switch Failure
A/C Control Mode Door Input Open Or Shorted to Battery
A/C Control Mode Door Input Shorted to Ground
ATC Messages Not Received
ATC Switch Failure
Airbag Bus Communication Failure
Ambient Temperature Sensor Failure
16
BCM Bus Communication Failure
Battery Power to Module Disconnected
Blend Door Feedback Failure
Blend Door Output Shorted to Battery
Blend Door Output Shorted to Ground
Blend Door Stall Test Failure
Bus Shorted to Battery
Bus Shorted to Ground
Common Output Shorted to Battery
Common Output Shorted to Ground
Courtesy Lamp Output Short to Battery
Decklid Release Solenoid Output Failure
Decklid Release Switch Failure
Dimming Level Switch Input Failure
Dr Door Central Lock (arm)/Unlock (disarm) Switch Failure
EATX Bus Communication Failure
EEPROM Constant Checksum Failure
Evaporator Temperature Sensor Failure
Fuel Level Sending Unit Failure
Headlamp Switch Input Failure
I/P Illumination Failure
In-Car Temperature Sensor Failure
Internal Base/Premium Select Failure
MIC Messages Not Received
Mode Door Feedback Failure
Mode Door Output Shorted to Battery
Mode Door Output Shorted to Ground
Mode Door Stall Test Failure
OTIS Messages Not Received
Pass Door Central lock(arm)/unlock (disarm) Switch Failure
Post Failure
RKE Program Mode Entered Without Program Request
RKE Unable to Enter Program Mode
Recirc Door Output Shorted to Battery
Recirc Door Output Shorted to Ground
Recirculation Door Test Failure
SBEC Bus Communication Failure
Sun Load Sensor Failure
Wiper On/Off Relay Output Short High
Wiper On/Off Relay Output Open or Short Low
Wiper Park Switch Failure
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3.17.4Instrument Cluster DTC’s
ABS Bus Communication Failure
Airbag Bus Communication Failure
BCM Bus Communication Failure
EATX Bus Communication Failure
SBEC Bus Communication Failure
3.17.5Memory Heated Seat Mirror Module
EEPROM Refresh Failure
Front Riser Sensor Out of Range High
Front Riser Sensor Out of Range Low
Front Riser Down Position Stuck
17
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Front Riser Up Position Stuck
Horizontal Sensor Out of Range High
Horizontal Forward Position Stuck
Horizontal Sensor Out of Range Low
Horizontal Rearward Position Stuck
Ignition Status Message Not Received
Left Thermistor Out of Range High
Left Thermistor Out of Range Low
Left Heated Seat Switch Open/Shorted to Ground
Left Heated Seat Switch Stuck in High State
Left Heated Seat Switch Stuck in Low State
Left Mirror Veritcal Sensor Out of Range High
Left Mirror Vertical Sensor Out of Range Low
Left Mirror Horizontal Sensor Out of Range High
Left Mirror Horizontal Sensor Out of Range Low
Left Seat Heat Output Shorted to Ground
Left Seat Heat Output Open
Memory Set ‘‘S’’ Position Stuck
Memory Position #2 Stuck
Memory Position #1 Stuck
PRNDL Display Message Not Received
Rear Riser Down Position Stuck
Rear Riser Up Position Stuck
Rear Riser Sensor Out of Range Low
Rear Riser Sensor Out of Range High
Recliner Down Position Stuck
Recliner Up Position Stuck
Recliner Sensor Out of Range Low
Recliner Sensor Out of Range High
Right Heated Seat Switch Open/Shorted to Ground
Right Thermistor Out of Range Low
Right Thermistor Out of Range High
Right Heated Seat Switch Stuck in High State
Right Heated Seat Switch Stuck in Low State
Right Seat Heat Output Shorted to Ground
Right Seat Heat Output Open
Right Mirror Horizontal Sensor Out of Range Low
Right Mirror Horizontal Sensor Out of Range High
Right Mirror Vertical Sensor Out of Range Low
Right Mirror Vertical Sensor Out of Range High
3.18Using the DRBIIIT
Refer to the DRB user guide for instructions and assistance with reading trouble codes, erasing
trouble codes, and other DRB functions.
3.19DRBIIIT Error Messages
Under normal operation, the DRB will display one of only two error messages:
- User-requested WARM Boot or User -Requested COLD Boot
18
This is a sample of such an error message display:
If the LED’s do not light or no sound is emitted at start up, check for loose cable connections or
a bad cable. If all connections are proper between the DRB and the vehicle or other devices, and
the vehicle battery is fully charged, see vehicle communication test 1A.
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3.21Display is Not Visible
Low temperatures will affect the visibility of the display.Adjust the contrast to compensate for this
condition.
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NOTES
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