Champion USN-72 User Manual

USN72
USN72
(250, 185, 135, 85, 60)
High-Temperature Rack Conveyor
(250, 185, 135, 85, 60)
High-Temperature Rack Conveyor
Standard Features
Modular construction for easy installation Deep tanks that contain water during 15° list Heavy-duty dual chain drive with rear lugs Exhaust vents extended to table level Wash down duty motors Low temperature shutdown with purge switch Manual tank fill with water level sight glass Conveyor jam limit switch Low-water tank heat protection with 5 sec. time delay Easy service from front for piping and components One-piece door removal in only 3" clearance
Flanged feet for deck mounting SST NEMA 12x style electrical box for remote mounting Control circuit, 120-volt Wash pump 2-hp motor Rinse Pump 2-hp motor Conveyor drive, 1/4-hp motor Door safety switch within machine footprint Manual drains plumbed to common connection Interchangeable upper and lower spray arms Leakproof doors, internally-fitted Rinse saver device for water conservation Stainless steel heavy-gauge construction
QUICK FACTS
Capacity (racks/hr.)
USN72 - 250 252 USN72 - 185 185 USN72 - 135 135 USN72 - 85 85 USN72 - 60 60
Water consumption (final rinse)
Gallons per hr. 285
Motor horsepower
Drive 1/4 Wash 2 Rinse 2
Temperatures
Wash 150°F Rinse 160°F Final Rinse 180°F
Special Product Design That Meets
US Navy Specifications.
Hatch Entry
Modular construction enables easy hatch entry for installation.
Easy Door Removal
Easy to Clean
Large door openings and interchangeable upper and lower spray arms with easily removable end caps.
Easy to Service
Most components are front accessible.
(1M) 4/03
Electric Heating
Wash Tank (kW) 20 Rinse Tank (kW) 30 Electric Booster 60°F rise (kW) 60
Steam Heating
Tank Heat (lbs/hr) 150 Steam Booster 60°F rise (lbs/hr) 255
High Performance
Ideal water pressure and volume for maximum wash and rinse coverage.
High Quality
Durable, high quality construction designed for long life and reduced maintenance in shipboard conditions.
15° List Standard
Operates without water splashout or rack slippage at 15° list.
Champion Options & Accessories
External electric booster heater 60°F rise. External steam booster heater 70°F rise 90° motorized rack advance conveyor (specify load or unload) Racks: dish or open racks (specify type) Table limit switch, unmounted (recommended on all rack conveyor installations) Tank heat (electric or steam coil)
Model MRA 90
90° Motorized Rack
Advance Curve
®
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
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w"
BALDOR
3Ø MV
2HP
BALDOR
2HP
3Ø MV
BALDOR
3Ø MV
2HP
BALDOR
2HP
3Ø MV
USN72 (250, 185, 135, 85, 60)
High-Temperature Rack Conveyor
Right-to-left operation
1-1/2"
3
22"
2'-1"
2
9-1/2" 9-1/2"
1-1/2"
Side View
1-1/2"
2-1/4" Min.
1/8"
Suggested Tab le
Attachment
Machine
2'-4 3/4"
Plan View
1-3/8"
21-7/8"
Suggested Tab le
Construction
Warning: Plumbing and electrical connections should be made by qualified workmen who will observe all the applicable plumbing, sanitary, safety and the National Electrical Codes.
Plumbing Notes: Because of the variation in house-supplied water pressure, water pressure regulating valve (PRV) may be needed (water PRV is standard on machines with booster). The PRV can either be purchased from Champion or obtained locally.
Venting Notes: Fabricated duct size: 11.88" x 3.88"
(Inside dimensions)
Utilities
1-3/8"
2-1/4" Min.
4' - 8 3/4"
7 3/8"
22"
23"
3
2
24"
Door
(Liftout)
4B
Front View
6'-8"
6'
46-1/4"
5-1/4"
3/4"
(Liftout)
1 Electrical
Remote mounted cabinet (See Amp chart)
2 Hot Water (final rinse)
3/4" NPT 180°F hot water connection. Flow pressure 20-22 psi without booster
3 Tank Fill
1/2" NPT
4A Drain
1-1/2" NPT machine connection. Maximum flow 15 gpm.
4B Drain Cleanout
1-1/2" NPT machine connection
Machine Rated Amps Min/Max
Electric 72 100/100
Steam 60°F rise 8 10/10
Booster Rated Amps Min/Max
Electric 60°F rise 79 100/100
Steam 60°F rise
Volume crated: 250 cu. ft. Shipping weight crated: 1000 lbs.
5 Vents
Load end: 500 CFM @ 1/4" S.P.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • Email: champion@championindustries.com
B Unload end: 500 CFM @ 1/4" S.P.
A
Details, Dimensions & Connections
3
46-1/4"
3
5-1/4"
24"
Door
4-1/2"
2"
Plan View
3"
55
4A
14"
13-1/2"
1
18-5/32"
Remote 
Control  Cabinet
1
13-1/2"
12-5/32"
C-C
Front View
5'-9 1/4"
21-5/32"
22-27/32"
C-C
End View
22"
DETAILED SPECIFICATIONS
Left-to-right operation
2
9-1/2" 9-1/2"
3
22"
46-1/4"
Plan View
22"
4A
14"
Note: Machine legs are angle stainless steel welded to a flat deck plate with 1/2" bolt holes located to deck plan shown.
3
5-1/4"
24"
Door
(Liftout)
4-1/2"
67-3/4"
67-3/4"
1-1/2"
3
6'-8"
6'
46-1/4"
5-1/4"
Front View
2
24"
Door
(Liftout)
4B
3/4"
23"
2'-1"
2'-4 3/4"
3
55
4'-8 3/4"
7 3/8"
Design and Construction
USN72 is a fully-automatic dishwashing machine constructed entirely of heavy-gauge stainless steel. The stainless steel angle frame provides a rigid, heavy-duty support for internal components, tank and hood, enhancing the reliability and extending the service life of the machine.The tank and hood are of water-tight, single-unit construction. The leak-proof internally-mounted front door permits easy access to the tank for cleaning. Perforated stainless steel refuse screens and pump intake strainer are easy to remove and clean.
Pump and Motor
The wash pump and rinse pump provide high­pressure recirculating spray. The 2-hp pump motor is wired through a magnetic contactor and has thermal overload protection. Pump and motor are mounted directly to the frame.
Spray System
Upper and lower wash spray arms distribute high pressure “water knife” cleaning action across every surface of the wares. 180°F sanitizing spray is delivered through upper and lower final rinse spray arms.
Rinse Saver
The standard rinse saver is comprised of a magnetic switch which activates the final rinse only when wares are present in the final rinse area.
Tank Heating and Filling System
The machine has a manual fill and sight glass for each tank. Proper tank temperature is main­tained by thermostatically controlled electric tank heat, or steam heat with positive low-water protection.
Fully-automatic Operation
The “start” button starts the conveyor and establishes control voltage to the pump motor, rinse saver.
Rack Conveyor
The rack conveyor is stainless steel chain and has rear lugs to prevent rack slippage. It is driven by a 1/4-hp motor and uses 20" x 20" racks.
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
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