Champion SSG M2 Installation Manual

LISTED
Waste Systems
Operation, Cleaning and Maintenance Manual
TRISYS
Model:
SSG M2 Slow Speed Grinder and Centrifuge
Options:
Close-coupled and Remote Systems
3765 Champion Boulevard Winston-Salem, NC 27105 (336) 661-1556 Fax: (336) 661-1660 Toll-free: 1 (800) 858-4477
Issue Date: 8.22.17
Manual P/N 115808 rev. B
For machines beginning with S/N SG17040005 and above
2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 (905) 562-4195 Fax: (905) 562-4618 Toll-free: 1 (800) 263-5798
Printed in the USA
National Service Department
In Canada: In the USA:
Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com
ATTENTION
The model no., serial no., voltage, Hz
and phase are needed to identify your
machine and to answer questions.
The machine data plate
is located on the right front corner
of the lower panel
Please have this information ready
if you call for service assistance.
COPYRIGHT © 2017 All rights reserved Printed in the USA
Product Registration
Two ways to REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY.
4:34 PM 44%
• Visit our website at www.championindustries.com and register your product there.
• Use the fax form on the next page and fax to 1 800 661-1660.
PRODUCT REGISTRATION
Product Registration
BY FAX
COMPLETE THIS FORM AND FAX TO:
(336) 661-1660 in the USA
1-(800) 204-0109 in Canada
PRODUCT REGISTRATION CARD
Model
Date of Installation: Company Name:
Address: Telephone #: ( ) --­Contact:
Installation Company: Address: Telephone #: Contact:
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
(Street) Province Postal Code
Serial #
IMPORTANT IMPORTANT
Revision History
Revision History
We reserve the right to make changes to this manual without notice and without incurring any liability by those changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.
Revision Revised Serial Number Revision Date Pages Effectivity Description
4.11.17
8.22
.17
All SG17040005 Released First Edition
13
SG17040005
Revised drain procedure
i
LIMITED WARRANTY AGREEMENT (continued)
Warranty of Parts: The Company warrants all new machine parts produced or authorized by The Company to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period The Company will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANY’S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. THE COMPANY SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANY’S WASTE PROCESSING MACHINES AND THE COMPANY’S PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
The Company does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion, Trisys and Champion-Trisys machines.
AGREEMENT SIGNATURES
I acknowlege and agree that a I have read and understand this Limited Warranty Agreement. I agree that the restrictions contained in this Limited Warranty Agreement are reasonable, proper and necessitated by The Company’s legitimate interests and the legitimate interests of its subsidiaries and affiliated entities. I acknowledge and agree that I am entering into this Limited Warranty Agreement freely and with the intent to be bound by this Limited Warranty Agreement.
ACCEPTED AND AGREED:
BUYER
____________________________________ (Signature)
____________________________________________ (Printed Name and Title)
Dated:______________________________
Table of Contents
Table of Contents
Revision History ................................................................................................................ i
Limited Warranty Safety Symbols
............................................................................................................. ii
................................................................................................................iv
Introduction ........................................................................................1
System Overview ....................................................................................... 1
System Components ................................................................................... 3
Loading Waste .......................................................................................... 4
Food Waste Feed Trough ............................................................................ 5
Grinder Access Door .................................................................................. 5
Emergency Stop Switch .............................................................................. 6
Start/Stop Sation ....................................................................................... 6
Digital Touchscreen Display ......................................................................... 7
Close-coupled Operation ..................................................................... 8
Filling ....................................................................................................... 8
Check Drain (if equipped) ........................................................................... 9
Run/Grind ................................................................................................ 9
Pause/Clean ........................................................................................... 10
Emergency Stop ...................................................................................... 10
Door Open ............................................................................................. 11
Motor Overload Alarms ............................................................................ 12
Cleaning ........................................................................................... 13
Maintenance ...................................................................................... 14
Maintenance Schedules ............................................................................ 14
Troubleshooting ....................................................................................... 15
iii
Table of Contents (continued)
Safety Symbols
The following symbols are used throughout this manual to alert the reader to important information.
WARNING:
Warnning statements indicate a condition or practice that can result in personal injury or possible death.
CAUTION:
Caution statements indicate a condition or practice that can result in damage to the machine or associated equipment.
DO NOT:
Do not statements indicate that a condition or practice will diminish the effective operation of the machine.
OKAY:
Okay statements indicate that a condition or practice is correct and should be followed.
NOTE:
Note statements highlight important information necessary for the operation of the machine.
iv
This Page
Intentionally
Safety Symbols
Left Blank
v
System Overview
Waste Control System Overview
The system is designed to process food waste and food waste by-products (see the approved list of wate on page 4), using a waste water trough, mechanical macerator, slurry transfer pump, recirculation pump, and centrifuge waste water separator.
Main Control Panel an Centrifuge Control Panel System
1) Main Control Box
2) Remote Push Button Start/Stop Station
Slow Speed Grinder SSG M2:
1) SSG Drive, 5 HP
2) Slurry Pump, 3/4 HP
3) Recirculating Pump, 3/4 HP
3) Main PLC Control System
Centrifuge:
1) Drive Motor, 1.5 HP
2) Flush-down Solenoid Valve
Slurry Pump:
1) Drive Motor, 3/4HP
Recirculating Pump:
1) Drive Motor, 3/4HP
Waste Trough Water Piping:
1) Fresh Water
2) Gray Water (optional)
vi
Close-couple and Remote Introduction
Introduction
System Overview
The SSG waste handling system processes food waste scraped from dishes and deposited into a trough (supplied by others). Waste is macerated in a slow speed grinder to produce a slurry; the slurry is pumped to a centrifuge that extracts the water from the waste to produce a semi-dry pulp. The pulp is discharged into a waste bin (supplied by others) and then transported to a waste collection point (supplied by others).
There are two system configurations: close coupled and remote. Remote systems separate the grinder from the centrifuge; close-coupled systems combine the grinder and centrifuge into a single unit.
Close-Coupled System
Control Cabinet
Grinder
Slurry Pump
Centrifuge
Recirculating Pump
Fig.1
SSG M2 Close-coupled System
1
Close-coupled and Remote Introduction
Remote System
SSG
Control Cabinet
3
Remote
Centrifuge
4
2
Slow Speed Grinder
Waste Trough
1
Slurry Line
SSG
Rack Conveyor Dishwasher
Fig. 2
SSG Remote Waste System
Champion Rack Conveyor Dishwasher
2
System Components
Close-coupted and Remote Introduction
1
2
Green
START
Red
STOP
1
2
3
4
The waste trough flushing nozzles and the system Start/Stop station may be located at the opposite end of the SSG.
The waste Slow Speed Grinder (SSG) and slurry pump are located in the dishroom but may be separate. There is an Emergency safety stop switch on the SSG access door.
The main system control panel is wall­mounted. It has a lighted digital touchscreen and an emergency stop switch.
The centrifuge separates water from waste and directs water to the drain. The waste falls into a waste container (supplied by others).
3
4
3
Close-coupled and Remote Introduction
Loading Waste
ATTENTION
THIS EQUIPMENT IS DESIGNED ONLY FOR FOOD WASTE REDUCTION.
(NAPKINS, PAPER TOWELS AND CARDBOARD ARE ACCEPT ABLE.)
ATENCIÓN
ESTE EQUIPO ES DISEÑADO SOLAMENTE PARA LA REDUCCIÓN
DE RESIDUOS DE ALIMENTOS.
(SERVILLETAS, TOALLAS DE PAPEL Y CARTÓN SON ACEPTABLES.)
! WARNING !
DO NOT LOAD FLATWARE, SERVICE WARE, PLASTICS, LARGE BONES,
RAW BONES, (SHELLS: CLAM, OYSTER, MUSSEL, SHRIMP, CRAB,
LOBSTER, SCALLOP, WALNUT, PEANUT, PECAN, ALMOND OR
ANY OTHER TYPE OF SHELL NOT LISTED), WOOD, RAGS.
DO NOT DUMP BULK QUANTITIES FROM TUBS ,GARBAGE CANS,
OR OTHER LARGE CONTAINERS DIRECTLY INTO THE MACHINE OR
FEED TROUGHS.
! ADVERTENCIA !
NO CARGUE PLATOS, CUBIERTOS, UTENSILIOS DE COCINA, PLÁSTICOS,
HUESOS GRANDES, HUESOS CRUDOS, CÁSCARAS O CARACOLES DE
(ALMEJA, OSTRA, MEJILLÓN, CAMARÓN, CANGREJO, LANGOSTA, VIEIRA,
NUEZ, MANÍ, NUEZ DE PACANA, ALMENDRA O CUALQUIER OTRO TIPO
DE CASCARA O CARACOL AUNQUE NO APARESCA EN ESTA LISTA),
MADERA O TRAPOS.
NO USE TINAS, CESTOS DE BASURA U OTROS ENVASES PARA
DESCARGAR GRANDES CANTIDADES DE RESIDUOS DE
ALIMENTOS DIRECTAMENTE EN LA MÁQUINA, O EN LA
ENTRADAS DE CANALES.
P/N 115802
4
Food Waste Feed Trough
Close-coupled and Remote Introduction
1. The waste trough carries acceptable food
waste and and paper products from scrapping stations (supplied by others) to the inlet of the grinder chamber.
2. The trough is equipped with flushing
nozzles designed to return water pumped by a recirculation pump.
Flushing Nozzles
Fig. 3
Waste trough with flushing nozzles.
Grinder Access Door
1. The grinding chamber is protected by an access door mounted at the top of the chamber.
2. The door must be closed to run the machine. The machine will stop if the door is opened
and the red stop switch will begin to flash.
WARNING:
TThe grinder chamber has rotating blades that may cause serious INJURY or DEATH. Keep hands and clothing clear of blades when power is on. Never bypass a safety switch on this system.
Fig. 5
Fig. 4
Grinder Blades
Grinder Access Door
Continued on next page
5
Close-coupled and Remote Introduction
Emergency Stop Switch
1. The Emergency Stop Button is located on the front of the control cabinet above the
digital touchscreen display.
2. Pushing the stop button will immediately stop the system and the red stop button will begin
to flash.
3. Pull and turn the button clockwise to reset so the the system may be restarted with the
green start button.
Fig. 6
Emergency Stop Switch
Start/Stop Station
1. The Start/Stop station usually is mounted near a scrapping station but can be mounted
on the close-coupled unit if desired.
2. The station includes a GREEN and RED pushbutton enclosed in a stainless steel box.
Fig. 7
Start/Stop Station
6
Digital Touchscreen Display
Control Cabinet
Close-coupled and Remote Introduction
Status Window
READY
RINSE SETPOINTS
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
Fig. 8
Digital Touchscreen Display
1. The touchscreen display is located on the main control cabinet for system control and
status messages.
2. Touching the buttons navigates from one screen to another. The machine status appears
in the top window (see "READY" in Fig 8.).
The operator screens include:
Setpoints:
Press the Rinse, slurry, and clean setpoints button to change system settings.
MANUAL CONTROL
Manual Control: Press to manually run the system components to test their opeation.
Inputs: Press to display inputs to the system PLC controller.
Outputs: Press to display outputs to the system PLC controller.
Default: Press to return a setpoint to the factory default.
Default is reserved for service.
7
Close-coupled Operation
Close-coupled - Normal Operation
FILLING
1. Ensure the grinder access door is closed and the Emergency stop button is off, and
a waste container is positioned under the centrifuge discharge.
2. Turn power ON at the main breaker or service disconnect switch.
3. The GREEN pushbutton will begin to flash and "READY" will appear in the Status
Window indicating the machine is ready to fill.
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
READY
4. Push the GREEN pushbutton.
5. "FILLING" appears in the Status Window and the machine begins to fill. The green
pushbutton continues to flash as the tank fills.
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
FILLING
CLEAN SETPOINTS OUTPUTS
6. When full, the Green button stops flashing and remains solid green.
The Status Window indicates "READY".
7. Press the GREEN start pushbutton to begin normal operation.
READY
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
8
Close-coupled Operation
CHECK DRAIN
1. During initial "FILLING" if the recirculation tank is not full within 10 minutes then
the fill operation will stop.
CHECK DRAIN
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
2. "CHECK DRAIN" will appear in the status window. The GREEN pushbutton
continues to flash.
3. To reset: Close the drains, then Push the GREEN pushbutton. "CHECK DRAIN" will
change to "FILLING". The machine will fill again until the machine is full. The status window will display "READY".
RUN/GRIND
1. Press the solid green GREEN start button to begin the automatic cycle. The Status
window will disappear.
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
2. The grinder will run and food waste may be loaded into the waste trough.
Refer to page 4 for the proper waste loading procedures.
WARNING:
FAILURE TO FOLLOW THE LOADING WASTE INSTRUCTIONS, ON PAGE 4 WILL VOID THE WARRANTY ON THE MACHINE.
3. The slurry pump will cycle on and off according to its program sending waste to the
centrifuge for dewatering. The centrifuge cycles on and off as well.
4. The recirculating pump sends water to the waste trough to flush waste down the trough.
9
Close-coupled Alarms
CLEAN/PAUSE
1. The system may be paused anytime during operation by pressing the RED pushbutton.
The display will indicate "CLEAN" as it begins a clean cycle .
CLEAN
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
2. The "CLEAN" cycle may be stopped by pressing the GREEN start button.
3. When the GREEN button is pressed the status window will disappear and the
machine will return to normal operation.
EMERGENCY STOP
1. Pushing the emergency stop switch located on the
front of the control cabinet will immediately stop the machine.
2. The digital display indicates "E-STOP".
3. The RED stop pushbutton will flash and the
GREEN start pushbutton will go out. Both switches are disabled until the emergency switch is reset.
E-STOP
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
4. To reset the Emergency stop switch: Pull the switch button out while turning clockwise.
The switch will lock in the up position.
Emergency Stop
Switch
5. The RED stop pushbutton will go out and the GREEN start button will flash. The status
bar will indicate the status before the E-Stop was pressed.
10
DOOR OPEN
1. Opening the access door at any time will activate
the "DOOR OPEN" alert.
2. Door open will appear in the display status bar.
3. The GREEN pushbutton switch
will go out as the RED pushbutton begins to flash.
RINSE SETPOINTS MANUAL CONTROL
4. Close the access door to reset
the condition.
5. The RED pushbutton will go out
as the GREEN pushbutton begins to flash. Push the GREEN pushbutton to return to normal operation.
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
Close-coupled Alarms
Access
Door
DOOR OPEN
11
Close-coupled Alarms
MOTOR OVERLOAD ALARMS
1. The motors are protected by motor overloads. In the event of an overload condition, the
system will stop and the faulty motor will appear in the status window.
2. The GREEN start pushbutton will go out as the RED stop pushbutton comes on.
Turn the main power to the machine off and drain the machine.
3. An authorized service repairman is required to fix the problem.
4. Below are the overload alarms:
GRINDER OL
GRINDER MOTOR OVERLOAD
SLURRY PUMP MOTOR OVERLOAD
CENTRIFUGE MOTOR OVERLOAD
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
SLURRY OL
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
CFUGE OL
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
12
RECIRCULATING PUMP MOTOR OVERLOAD
CLEAN SETPOINTS OUTPUTS
RECIRC OL
RINSE SETPOINTS MANUAL CONTROL
SLURRY SETPOINTS INPUTS
CLEAN SETPOINTS OUTPUTS
Close-coupled Cleaning
CLEANING
1. The system must be thoroughly cleaned at the end of the day to prevent odors and ensure the centrifuge and pumps remain in good working order. Refer to Fig. 9 below.
2. Push the RED stop button to initiate a "CLEAN" cycle (see PAUSE/CLEAN on page 9).
3. TURN POWER OFF AT THE MAIN BREAKER OR SERVICE DISCONNECT SWITCH.
4. Remove the tank covers and flush clean in a sink.
5. Open the Grinder Access Door and inspect for metal or other large debris and remove.
6. Only open the Recirculation Tank Drain Valve and drain the machine.
7. Flush the recirculation tank and grinder blades with fresh water to remove accumulated
soils. DO NOT HOSE THE EXTERIOR WITH WATER.
8. Scrub the interior and exterior of the machine using a plastic
bristle brush and mild detergent.
DO NOT CLEAN THE MACHINE WITH A METAL SCRUB PAD OR BRUSH.
9. Reassemble the machine.
Recirculation Tank Covers
Grinder Access Door
Fig.9
Close-coupled Cleaning
Drain Valve
13
Close-coupled and Remote - Maintenance
Maintenance Schedules
Weekly - Turn power OFF before inspection.
1. Check water lines for leaks and tighten as needed.
2. Check the building drain for clogs.
3. Inspect the interior and exterior of the machine for loose or broken parts.
4. Inspect the float switches for free movement.
5. Check the centrifuge discharge hose for breaks and replace as needed.
6. Inspect the area around the system for accumulated debris and clean as required.
Monthly - Turn power OFF before inspection.
1. Perform all of the weekly checks listed above.
2. Open the grinder access door and inspect for obstructions.
3. Inspect the system piping for damaged or missing parts.
Monthly - Turn power ON before inspection.
1. Start and run the system normally. DO NOT LOAD WASTE INTO THE MACHINE.
2. Push the Emergency Stop Switch and check the operation of the E-STOP alarm per
the instructions on pg.10.
3. Open the grinder access door and check the DOOR OPEN alarm per the
instructions on pg.10.
Yearly - To be performed by an authorized service agent only.
1. Perform all Monthly Maintenance.
2. Check the operation of the motor overload alarms per page 11.
3. Evaluate all pump motor bearings and seals without disassembly.
4. Visually inspect the centrifuge (Contact factory before servicing).
5. Check the grinder for chipped/broken blades.
Lubrication -
1. Replace grinder gearcase grease every 15 years or 90,000 hours
whichever occurs first.
2. Use ~48 oz. of Mobiltemp 1 or equivalent in gearcase. Use
lithium grease on shaft seals.
14
Close-coupled and Remote - Maintenance
Troubleshooting
PROBLEM CAUSE SOLUTION
Grinder and/or centrifuge is jammed and/or overloaded with waste.
Will not come on. Main power OFF.
Low or no water in the recirculation tank.
Recirculation tank overflows. Defective fill valve.
Fills constantly. Defective upper float.
Will not Drain. Drain valve(s) closed.
Green pushbutton flashing. Is machine filling with status window
Improper loading of waste and/or the loading prohibited materials.
Green start button not pressed.
Water supply OFF. Drain open Lower float dirty. Defective lower float. Slurry pump is clogged.
Defective or dirty upper float. Recirculation pump clogged or
defective.
Defective solenoid valve.
Building drain clogged.
display "FILLING"?
Follow the waste loading instructions on pg. 4.
Contact service agent for repairs.
Turn power on at main breaker. Press start button.
Open supply valve(s). Close drain. Turn off power and clean float.
Replace float. Call service agent.
Repair or replace the valve. Clean or replace float. Contact service agent.
Turn off power and clean float. Repair or replace float.
Open drain valve(s). Clean drain lines.
Normal - push green button to start.
Does status window display "CLEAN".
Green pushbutton solid green, not running.
Red pushbutton is flashing. Does status window display "E-Stop"
Red pushbutton is solid red. Does status window display "Cfuge
Waste pulp is too wet or water is exiting the discharge chute.
Odor is detected around machine. Improper cleaning of machine.
Does status window display "READY"?
Does status window display "Door Open"?
OL", "Slurry OL", "Grinder OL", or "Recirc OL"?
Food waste has insufficient mass.
Excess water in the system.
Improper cleaning of area around machine.
Normal - push green button when status window displays "READY"
Normal condition, push green start button to start.
Normal condition - see pg. 10 to reset. Normal condition - close the grinder
access door.
Motor overload has tripped - turn power off and call service agent.
Add small pieces of cardboard to grinder.
Contact service agent to adjust.
Clean machine and surrounding area. Refer to cleaning instructions on pg. 13.
15
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Intentionally
Left Blank
16
System Settings - Close-coupled and Remote
RINSE SETPOINTS
CAUTION:
Changing the rinse setpoints may cause the recirculation tank and/or the centrifuge to overflow. Do not change these setpoints without factory authorization.
1. Touch the MAIN MENU - RINSE SETPOINTS button to access the rinse menu below.
The values shown are the default settings.
RINSE SETPOINTS
RINSE ON INTERVAL
RINSE OFF INTERVAL
BACK MAIN
0
60
2. The RINSE ON INTERVAL sets the time the centrifuge rinse is on during the slurry pump
operation. The rinse will come on when the slurry pump pauses.
3. The RINSE OFF INTERVAL sets the time the centrifuge rinse is off after the ON interval
time has elapsed.
4. For example, to change the Rinse On Interval, touch the 0 value, the setting keypad
appears. Pressing 20 and ENT, sets a new value and returns to the previous screen.
7
4
1
0
8
5
2
+/-
20
9
CLR
CAN
6
3
ENT
.
RINSE SETPOINTS
RINSE ON INTERVAL
RINSE OFF INTERVAL
20
60
BACK MAIN
5. Touch BACK to go back one screen or MAIN to return to the main menu.
17
System Settings - Close-coupled and Remote
SLURRY SETPOINTS
NOTE:
Slurry setpoints control the cycling of the slurry pump. The default settings are 12 seconds pump run and 2 seconds pump off. This cycling keeps the pump flow unobstructed. The centrifuge automatically rinses during the slurry pump off interval.
1. Touch the SLURRY SETPOINTS button to access the rinse menu below.
The values shown are the default settings.
2. TIME and FLOAT are factory settings; do not change. The buttons appear blue when
properly set ON.
SLURRY SETPOINTS
SLURRY ON INTERVAL
SLURRY OFF INTERVAL
FLOATTIME
BACK MAIN
12
2
3. The SLURRY ON INTERVAL sets the time the slurry pump is on during the machine
automatic cycle. The rinse will come on when the slurry pump pauses.
4. The SLURRY OFF INTERVAL sets the time the slurry pump is off after the ON interval
time has elapsed.
7
4
1
0
8
5
2
+/-
5. To change a setting: touch the desired number displayed, 12 is touched in the example
above. Enter the new value, 20 in the example and press ENT to enter the new value. The slurry pump will now run for 20 seconds and pause for 2 seconds.
20
9
CLR
CAN
6
3
ENT
.
SLURRY SETPOINTS
SLURRY ON INTERVAL
SLURRY OFF INTERVAL
20
2
BACK MAIN
18
NOTE:
The slurry pump will cyle ON and OFF for three cycles and then reverse direction for 1 second. The pump will continue this pattern continuously.
System Settings - Close-coupled and Remote
CLEAN SETPOINTS
NOTE:
Clean setpoints control the run time of the slurry pump and centrifuge during the CLEAN cycle (see Clean/Pause on page 10). This cycling flushes the slurry pump and centrifuge whenvere the stop pushbutton is pressed during normal operation.
1. Touch the CLEAN SETPOINTS button to access the CLEAN menu below.
2. Touching the DEFAULT button changes the settings to 540 seconds and 600 seconds.
The factory settings are 54 seconds for the slurry pump 60 seconds for the centrifuge.
3.
DEFAULT
CLEAN SETPOINTS
SLURRY CNTFG
540 600
MAIN BACK
4. The SLURRY button sets the time the slurry pump runs during the automatic CLEAN cycle.
The centrifuge runs and rinses after the slurry pump stops.
5. The SLURRY OFF INTERVAL sets the time the slurry pump is off after the ON interval
time has elapsed.
7
4
1
0
8
5
2
+/-
6. To change a setting: touch the desired number displayed, 54 is touched in the example
above. Enter the new value, 55 in the example and press ENT to enter the new value. The slurry pump will now run for 55 seconds and centrifuge will run for 60 seconds.
55
9
CLR
CAN
6
3
ENT
.
DEFAULT
CLEAN SETPOINTS
SLURRY CNTFG
54 60
MAIN BACK
19
System Settings - Close-coupled and Remote
MANUAL CONTROL
1. The manual control screen allows testing of the major components in the system to ensure
they operate correctly.
2. Touch each button to run that component. It will operate as long as the button is pressed.
RECIRC
SLURRY RINSE VALVE
GRINDER FWD
MANUAL CONTROL
CENTRIFUGE SLURRY REV
FILL VALVE
GRINDER REV
BACK MAIN
3. Push BACK to go back one screen or touch MAIN to return to the main menu.
INPUTS
INPUTS
I/00 BLFSWU
I/01 BLFSWL
I/02 GRNDOL
I/03 SLUROL
I/04 CENTOL
I/05 STOP
I/06 START
I/07 DSS
1/10 PWFSWL
I/00 PWFSWJ
I/01 E-STOP
I/02 RECFSWL
I/03 RECFSWU
OUTPUTS
BACK MAIN
20
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