Champion PP-3 Service Manual

For machines beginning with Serial no. S-1000 thru S-1045
and for machines beginning with Serial no. S-1046 and above.

Technical Manual

Taskmaster

Power Wash Sink System

Model

PP-3

September, 2003

P. O. Box 4149
Winston-Salem, North Carolina 27115-4149
336/661-1556 Fax: [phone]

www.championindustries.com

Machine Serial No.

Manual P/N 113071

2674 N. Service Road

Jordan Station, Ontario, Canada L0R IS0

905/562-4195 Fax: [phone]

Rev. G

Complete the information below for quick reference.

Model Number Serial Number
Voltage and Phase
Champion Parts Supplier Phone

Champion Service Agency Phone

Champion (USA)
National Service Department

Phone: [phone]

1(800) 858-4477

Fax: [phone]

Champion (Canada)
National Service Department

Phone: [phone]

1(800) 263-5798

Fax: [phone]

Note: When calling to order parts, be sure to have the model number, serial number,

voltage and phase of your machine.

Machine Data Plate with
model & serial number

Machine

located on the front of the
lower panel.

COPYRIGHT © 2003 by Champion Industries, Inc. All Rights Reserved.

REVISION RECORD

REVISION RECORD

Revision Revised Serial Number Comments

Date Pages Effectivity

8/30/99 All —— First issue of manual

and replacement parts lists

10/29/99 13-14 —— Added single phase part numbers to

parts lists

12/12/00 All S1046 Revised operating instructions and

service parts lists for "Delay Off"

selector switch, pump, and water heater
3/7/01 21 —— Changed P/N 111826 to 105514
3/12/01 2 —— Changed dimensions to specs
3/12/01 23 —— Add P/N 113290 pump motor, 3 HP

for 1 ph machines in place of 2 HP

pump motor for machines after

serial number S1060.
7/31/01 26-27 —— Added bracket for drain assembly
9/8/03 19 —— Replaced P/N 111686 with 112818
9/8/03 21 —— Replaced Furnace (Siemens) overloads

with Telemecanique (Square D) overloads.

i

SAFETY SUMMARY

SAFETY SUMMARY

Safety Symbols

• The following symbols appear throughout this manual alerting you to potential
hazards. Statements associated with each symbol are printed in italics.

WARNING:

Warning statements indicate any condition or practice that
could result in personal injury or possible loss of life.

CAUTION:

!

Caution statements indicate any condition or practice which,
if not strictly observed or remedied, could result in damage to
or destruction of the dishwasher.

NOTE:

Note statements indicate any condition or practice which,
if observed, will help in the safe completion of a task.

General Safety Rules

• The following general safety rules must be observed in addition to the specific cautions and
warnings presented in this manual.

•Your Champion machine uses hot water to clean and sanitize a variety of wares.

(Some models use chemicals to sanitize wares.)
Machine surfaces and wares become hot during and immediately following normal operations.
Operators should use caution when loading and unloading wares from the machine.

•Operators must NOT bypass a safety interlock or control to operate the machine.

•The service and maintenance instructions contained in this manual are intended for qualified
service personnel. These instructions assume that you are trained in basic electricity and

mechanical theory. If you are not a trained technician, then do not attempt to adjust or repair the
machine as serious personal injury or damage to the machine may result.

iii

LIMITED WARRANTY

LIMITED W ARRANTY

Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out
below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name

"Champion" and installed within the United States and Canada to be free from defects in material and workman­ship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by
Champion, whichever occurs first. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided, how­ever, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,

tampering, improper installation, or failure to follow maintenance and operation procedures.

j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or

interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by
labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY
IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF
MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING
MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED,
INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

iv

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines,
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

TABLE OF CONTENTS

TABLE OF CONTENTS PAGE

Revision Record ........................................................................................................... i

Safety Summary ........................................................................................................... iii

Limited W arranty ......................................................................................................... iv

PART 1: GENERAL SPECIFICATIONS........................................................

1.1 About This Manual .............................................................................................. 1

1.2 Dimensions .......................................................................................................... 2

PART 2: INSTALLATION ..............................................................................

2.1 Introduction.......................................................................................................... 5

2.2 Unpack the Unit ................................................................................................... 5

2.3 Permanent Placement........................................................................................... 6

2.4 Water Connections .............................................................................................. 6

2.5 Drain Connections ............................................................................................... 7

2.6 Electrical Connections (Single Phase or Three Phase) ........................................ 8

2.7 Chemical Connections ......................................................................................... 9

PART 3: OPERATION ...................................................................................

3.1 Prepare Unit to Soak Wares ................................................................................. 11

3.2 Soak the Wares ..................................................................................................... 12

3.3 Maintain Water and Chemical Levels During Soaking ....................................... 13

3.4 Reset the Timer to Its Maximum Present Cycle Time ......................................... 13

3.5 Shutdown and Clean the Unit .............................................................................. 14

3.6 Set Times and Controls (If Necessary) ................................................................ 15

1

5

11

PART 4: REPLACEMENT PARTS ............................................................... 17

4.1 Control Panel ....................................................................................................... 18

4.2 Control Cabinet and Water Level Probe .............................................................. 20

4.3 Pump/Motor Assembly ........................................................................................ 22

4.4 Water Heater Assembly........................................................................................ 24

4.5 Screens, Drains, and Faucets ............................................................................... 26

PART 5: ELECTRICAL SCHEMATICS ........................................................ 29

v

Part 1: GENERAL SPECIFICATIONS

PART 1: GENERAL SPECIFICATIONS

1.1 About this Manual

All information, illustrations and specifications contained in this manual are based upon the
latest product information available at the time of publication. Champion constantly improves
its products and reserves the right to make changes at any time or to change specifications or
design without notice and without incurring any obligation.

Manual Organization

This manual is divided into five parts:

♦ Part 1, General Specifications, introduces this manual.
♦ Part 2, Installation, explains the installation of the unit and describes the

connection of utilities.

♦ Part 3, contains basic operating instructions.
♦ Part 4, contains replacement parts list.
♦ Part 5, contains electrical schematics.

NOTE:

Unless noted otherwise, dimensions, capacities, temperatures, etc., given in this
manual are U.S. Customary Measures and the Metric Equivalents of the U.S.
customary measures.

1

Part 1: GENERAL SPECIFICATIONS

1.2 Dimensions

2
3

34"

[864]

30"

[762]

* Mixing faucet and pre-rinse locations vary per order.

381/2"

45"

[1143]

1/2" [13]

11"

[279]

1

2

/

[978]

9"

[229]

2"[64]

*Drain location varies

with tank size and

tank type

4

111/2"

[292]

Sink Side View

1/2" [13]

45°

MAT'L 14 Gauge #4 304 SS

18"

[457]

16"

[406]

34" [864]

30" [762]

31-1/2" [800]

34"

[864]

36"

[914]

1

1

/

2"[38]

2" [51]

1

1

/

2"[38]

Rolled Table Side View

7

/8

" [22] hole for

electrical connection

10"

1

[254]

20"

[508]

Front View Side View

1

16
[419]

/2

"

34"

[864]

36"

[914]

1

29
[743]

/4

3"

[76]

"

1

Control Cabinet

(freestanding unit shown)

2

Part 1: GENERAL SPECIFICATIONS

1.4 Dimensions

Utilities

1 Electrical (See box below)
2 Hot water:

3/4" NPT 120°F/49°C connection for mixing
faucet.

1/2" NPT 120°F/49°C connection for
pre-rinse sprayer.

3 Cold Water:

3/4" NPT connection for mixing
faucet.
1/2" NPT connection for pre-rinse sprayer.

4 Drain:

1-1/2" NPT lever drain w/o overflow.

PP-3 with Water Heater

Elec.

Specs.

208/60/1 28 35 35
230/60/1 28 35 35
208/60/3 17 25 25
230/60/3 18 25 25
460/60/3 9 15 15
575/60/3 8 15 15

Rated
Amps

Minimum

Supply Ckt.

Conductor

Ampacity

1.2 Dimensions

Maximum
Overcurrent
Protective

Device

PP-3 without Water Heater

Minimum

Elec.

Specs.

208/60/1 15 20 20
230/60/1 15 20 20
208/60/3 9 15 15
230/60/3 9 15 15
460/60/3 5 15 15
575/60/3 4 15 15

Rated
Amps

Supply Ckt.

Conductor

Ampacity

Maximum

Overcurrent

Protective

Device

3

Part 2: INSTALLATION

PART 2: INSTALLATION

2.1 Introduction

In This Part—

• Unpacking the sink

• Permanent Placement

• Making Utility Connections

• Chemical Connections

2.2 Unpack the Unit

Your Taskmaster was completely assembled, inspected, and thoroughly tested at our factory
before shipment to your installation site.

• The unit is shipped on a single pallet.

•Optional components may have been shipped separately.

•Check your packing list thoroughly.

NOTE:

Immediately after unpacking your machine, inspect for any shipping damage.
If damage is found, save the packing material and contact the carrier immediately.

BE SURE TO COMPLETE AND RETURN THE

WARRANTY CARD

INCLUDED WITH YOUR MACHINE.

NOTE:

The installation of your Taskmaster must meet all applicable
health and safety codes and conform to good trade practice.

Perform the following steps to unpack the unit:

1. Remove protective wrap and hold downs from the pallet.

2. Inspect for any shipping damage. If damage is found, save the packing material
and contact the carrier immediately.

3. Check the interior of the sink for the following items stowed inside:

• Warranty information packet

4. Remove the unit from the skid.

5. Move the unit to its permanent location.

5

Part 2: INSTALLATION

2.3 Permanent Placement

Special Tools —

• Bubble level (6 ft.)

Perform the following steps to place the Taskmaster in its permanent location.

1. Before moving the unit into position, inspect the location site to ensure the electrical,
plumbing, and ventilation services (if required) are provided in the correct locations.
Compare the site connections with the unit to ensure they will match when the
machine is set in its permanent location.

2. Lift the Taskmaster and adjust the leveling feet out.

3. Position unit in its permanent location.

4. Place a 6 ft. level on top of the unit to level front to back.
Adjust level by turning the adjustable feet. Level side to side with the level placed on the top of
the unit.

2.4 Water Connections

The following warning and attention statements apply to all models.

WARNING:

The installation of this unit must conform to local codes or, in the absence of
local codes, to all National Codes governing plumbing, sanitation, safety and
good trade practices.

!! ATTENTION INSTALLER !!

Carefully check the location and size of faucets and pre-rinse

assemblies shipped with this unit.

Your Taskmaster system may be equipped with

options not listed in this general manual.

6