Champion E-BD Service Manual

Installation/Operation Manual with Service Replacement Parts

Model EBD
E-series Blower Dryer Option

(Electric or Steam)
For all Rack Conveyor and

Upright Conveyor Dishwashers

3765 Champion Boulevard
Winston-Salem, NC 27105
336/661-1556 Fax: [phone]
Toll-free: 800/858-4477

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: [phone]
Toll-free: 800/263-5798

Machine Serial No.

Issue Date: 4.23.15

Manual P/N 114896 rev. C

Printed in the USA

For future reference, record your blower dryer information in the box below.

Model Number__________________________ Dishwasher S/N_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________

National Service Department

In Canada: In the USA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [e-mail] email: [e-mail]

ATTENTION:

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

The dishwasher machine data plate is
located on the side of the dishwasher

control cabinet.

Please have this information ready

if you call for service assistance.

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council,

respectively, and are used by permission. The logos signify only that Champion Industries is USGBC member and CaGBC member; USGBC and

CaGBC do not review, certify nor endorse the products or services offered by its members.

COPYRIGHT © 2015 All rights reserved Printed in the USA

REGISTER YOUR PRODUCT ONLINE

Make sure you are connected to the internet then enter the address below.

In the U.S.A

http://www.championindustries.com/register

In Canada

http://www.championindustries.com/canada/register

PRODUCT REGISTRATION

BY FAX

COMPLETE THIS FORM AND FAX TO:

[phone] in the USA

1-[phone] in Canada

PRODUCT REGISTRATION CARD

Model

Date of Installation:
Company Name:

Address:
Telephone #: ( ) ---

Serial #

(Street) Province Postal Code

Contact:

Installation Company:
Address:
Telephone #:
Contact:

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

IMPORTANT IMPORTANT

Revision History

Revision History

A revision might be a part number change, a new instruction, or other information that was not
available at print time. We reserve the right to make changes to these instructions without notice
and without incurring any liability by making the changes. Equipment owners may request a
revised manual, at no charge, by calling 1 [phone] in the USA or by calling
1 [phone] in Canada.

Revision Revised Serial Number Revision
Date Pages Effectivity Description

3.29.11 All Engineered System Released First Edition

5.1.11 10-11, 14-15 --------------------- Corrected parts list replacing 2PDT relay with
3PDT relay

8.23.12 10-11, 14-15 J12073063 Changed piezo switches to electro-mechanical

4.23.15 12-13,16-17 J15033463 AddedmotorbracketforhighefciencyTEFCmotor

i

Limited Warranty

LIMITED WARRANTY

Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name

"Champion" and installed within the United States and Canada to be free from defects in material and workman

ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by
Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty

registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end

(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion

elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or

interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,

(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EX­TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL
NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND
CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS
OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

ii

Table of Contents

Table of Contents

EBD Blower Dryer

Revision History ...........................................................................................................i

Limited Warranty ...........................................................................................................ii

Model Descriptions ...........................................................................................................iv

Installation

..............................................................................................1

Receiving ....................................................................1

Mounting the Blower Dryer to the Dishwasher ...........2

Electrical Connections ................................................4

Steam Heat Steam Connection ..................................5

Steam Heat Condensate Connection .........................5

Initial Start-up ..........................................................................................6

Installation Check List .................................................6

Blower Dryer and Dishwasher Control Panels ............6

Operation ................................................................................................................7

Normal Blower Dryer Operation ..................................7

Blower Dryer Shut-down Operation ............................7

Cleaning, Maintenance and Troubleshooting

Service Replacement Parts

.......................................................................9

..............................................8

Electrical Schematic..............................................................................................21

iii

Model Description

Model Description

EBD Blower Dryer

Electric 12KW heater with Automatic Shut-off
2 HP Blower Motor

Steam 85 lbs/hr at 15-30 PSI with Automatic Shut-off
2 HP Blower Motor

iv

Installation

Receiving

NOTE:

The installation of the Blower Dryer must be performed by qualified service personnel.
Problems due to improper installation are not covered by the Warranty.

NOTE:

The installation of the blower dryer must comply with all local electrical, plumbing, safety
and health codes.

NOTE:

The Blower Dryer was fully tested before leaving the factory. It was disassembled
from the dishwasher and shipped on its own pallet.

CAUTION:

Be careful when lifting and moving the blower dryer to prevent damage to the unit.

1. Inspect the blower dryer and pallet for signs of shipping damage.

2. Turn to the front of this manual and follow the instructions to register your
blower dryer and dishwasher online. The blower dryer does not have a
serial number; therefore, the blower dryer will be registered when the
dishwasher is registered.

3. Move the blower dryer and the dishwasher near their permanent locations.

4. Compare the installation site utility connections with the machine utility
connections and make sure they are the same.

5. Follow the installation instructions contained in this manual to mount the
blower dryer to the top of the dishwasher.

6. Follow the dishwasher Installation/Operation Instructions Manual that was
shipped with the dishwasher to install the dishwasher.

7. Follow the operation instructions contained in this manual to operate the
blower dryer.

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