CHAMPION DL2000 User Manual

Owner’s Manual
Keep with machine for reference
2674 N. Service Road, Jordan Station
Low Temp
3765 Champion Boulevard
free:800/858-4477
Model DL2000
3 Door Lift Models
Owner’s Manual
Revision 1.02A
Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Toll-
Ontario, Canada LDR 1SO 905/562-4195 Fax: 905/562-4618 Toll-free:800/263-5798
Title
Installation & Operation
Rev 1.02A
TABLE OF CONTENTS
SPECIFICATIONS .................................................................................................................................. 3
3 Door Lift Model ................................................................................................................................................. 3
GETTING STARTED .............................................................................................................................. 4
Introduction to 3Door Lift Model .......................................................................................................................... 4
Receiving and Installation ..................................................................................................................................... 4
1. Packaging .................................................................................................................................................. 4
2. Plumbing.................................................................................................................................................... 4
3. Electrical .................................................................................................................................................... 4
4. Chemical Feeder ........................................................................................................................................ 4
5. Scrap Trap Accumulator ............................................................................................................................ 5
6. Water Line ................................................................................................................................................. 6
7. Activating Machine ................................................................................................................................... 6
OPERATION ............................................................................................................................................ 7
Starting Instructions ............................................................................................................................................... 7
Operating Instructions ........................................................................................................................................... 8
1. Scraping a nd Pre-rinse ............................................................................................................................... 8
2. Sorting and R acking .................................................................................................................................. 8
3. Racking dishes ........................................................................................................................................... 8
4. Racking glasses ......................................................................................................................................... 9
5. Racking flatware ........................................................................................................................................ 9
6. Stacking & S torage .................................................................................................................................... 9
Cleaning and Maintenance .................................................................................................................................. 11
1. Cleaning the drain screen......................................................................................................................... 11
2. Cleaning the washer arms ........................................................................................................................ 11
3. Check Oper ations .................................................................................................................................... 11
4. Cleanup .................................................................................................................................................... 12
5. Empty the Scrap Tray .............................................................................................................................. 12
Quick servi ce guide ............................................................................................................................................. 13
Troubleshooting t he 3 Door LiftModel ............................................................................................................... 14
Will Not Start .......................................................................................................................................... 14
Out of Chemical....................................................................................................................................... 14
Dishes/Glasses are Not Clean .................................................................................................................. 14
Machine Will Not Hold Water ................................................................................................................ 14
Water Running o n the Floor .................................................................................................................... 14
Water Will Not Drain From the Machine ................................................................................................ 14
Water Coming Out of the Door ............................................................................................................... 14
Machine Will Not Shut Off ..................................................................................................................... 14
Machine Will Not Fill .............................................................................................................................. 14
ADDENDUM FOR MACHINES INSTALLED IN THE CITY OF CHICAGO ................................ 15
ELECTRICAL DIAGRAM .................................................................................................................... 16
Page 2
Title
WATER CONSUMPTION
PER RACK
.93 GAL.
3.53 L
PER HOUR
37 GAL.
139 L
OPERATING CYCLE
WASH TIME-SEC
45
45
RINSE TIME-SEC
30
30
DWELL TIME-SEC
15
15
TOTAL CY C LE
90 Sec
90 Sec
OPERATING CAPACITY
RACKS PER HOUR
40
40
WASH TANK CAPACITY
1.7 GAL.
6.44 L
PUMP CAPACITY
35 GPM
132.5 LPM
WATER REQUIREMENTS
- Minimum
120°F
49°C
- Recommended
140°F
60°C
WATER INLET
½”
-
DRAIN CONNECTION
2”
-
CYCLE TEMPERATURES
WASH-°F (Minimum)
120°F
49°C
FRAME DIMENSIONS
DEPTH
25 ¾”
65.4 cm
WIDTH
25 ¾”
65.4 cm
TABLE HEIGHT
34”
86.0 cm
MAX CLEARANCE FOR DISHES
17”
43.0 cm
ELECTRICAL*
115 VAC 16 AMPS
WASH PUMP MOTOR 1 HP
13.4 AMPS
*Warning: Electrical and plumbing connections ne e d to be made by a qualified
Electrical, Plumbing and Safety codes.
SHIPPING WEI GHT
E (Approximate)
218#
98.7 kg

SPECIFICATIONS

3 Door Lift Model

Installation & Operation
Rev 1.02A
service person who will co mply with all available Federal, State and Loc al Health,
E-EXT (Approximate)
260#
Page 3
117.8 kg
Title
Installation & Operation
Rev 1.02A

GETTING STARTED

Introduction to 3Door Lift Model

Dishwashers have been us ed w or l dwide for many years. This manual has been written to help you, the operator, in your job. Your job is one of the “most important” in this restaurant. Why? Your product, the dishes and glasses, is the first thing the customer notices when he sits down.. Clean, sparkling dishes and silverware will set the mood for the customer when he observes the table setting.

Receiving and Installation

The dishwasher is shipped from the factory bubble packed on a pallet. The guidelines are listed in a step-by-step procedure for your reference.
1. Packaging
Unwrap the machine and check for the following component parts: Scrap accumulator complete with lid and scrap tray. This is normally an integral part of the
machine
Tube stiffeners. Tube stiffeners must be used to prevent the feed tubes from curling inside the
chemical pail and sucking air. These are pre-installed to the chemical pump and attached to the back of the dishmachine. The ends of the chemical tubing have been flared so that the tubing will not pull out of the stiffener. Red is for detergent, white for sanitizer, and blue for rinse aid.
2. Plumbing
The machine needs the following:
2” pipe for the drain outlet ½” pipe for the incoming water A flex hose or quick disconnect union. The water inlet is at the top left corner of the dishwasher
3. Electrical
The machine is 110 volt. The master switch is at the top left side of the control box.
WARNING: Electrica l and plumbing connections need to be made by a qualified service person who will comply with all available F e de r al, State, and local Health, Electr ic al, Plumbing Safety Codes.
4. Chemical Feeder
The peristaltic pumps are assembled and included within the machine.
Page 4
Title
Not supplied with
5. Scrap Trap Accumulator
The scrap trap accumulator is designed to perform two basic functions: It allows a method to discharge all the heavy solids out of the machine with each wash and rinse
cycle.
It provides capacity to drain the contents of one cycle regardless of the ability of the existing drain
to accept the discharge rate.
There is a drain connection sleeve (2”) on the bottom of the scrap accumulator (See drain connection instruction).
Standard dishwashers operate on 110 volts. Other voltage requirements are available on request. When installing the single rack u nits, either model 3 Door Lift, it is recommended that a clean 20 amp circuit be provided to the machine.
WARNING: Electrical and plumbing connections need to be made by a qualified service person who will comply with all available Federal, State, and local Health, Electrical, Plumbing Safety Codes.
SCRAP TRAP ACCUMULATOR CONNECT ION:
Installation & Operation
Rev 1.02A
Machine
Page 5
Title
Installation & Operation
Rev 1.02A
6. Water Line
The 3 Door Lift model should plumbed with ½” hot water line. The time necessary to deliver water to the machine is controlled by the number four cam. This cam provides the serviceman with the opportunity to fine-tune the machine to deliver the proper amount with each cycle. Refer to the service manual for an in depth discussion of this procedure.
7. Activating Machine
The machine is equipped with a prime switch to activate the peristaltic pump at any time the master switch is “ON”.
Following the completion of the installation, always fill the machine with water before the machine is started.
Hold the fill button until the water level is approxima te ly ½” to ¾” below the overflow hole in the
PVC standpipe. This water level should be approximately even with the bottom edge splash guard in sump area of machine.
Activate the prime switches for the three chemical pumps until the product is discharging into the
sump.
To start the machine, close the doors and the machine will cycle automatically.
The amount of product delivered by each cam is controlled by changing the opening in each cam. When the micro switch rides down into the cam, the peristaltic pump motor begins to rotate. It will continue to rotate until it rides up out of the groove. Therefore, to extend the amount of product delivered to the machine, open the groove. To reduce the amount of product delivered to the machine, close the groove. Cams are slip fit. A cam adjustment wrench is provided, but the cam can be adjusted with a small screwdriver or the edge of a table knife.
Technical personnel are available during normal business hours should you, as an installer, have any questions. We are available to serve you at 800-854-6417.
DISCLAIMER OF LIABILITY OF WARRANTY: COMPANY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED, RELATING TO THE INSTALLATION OF ANY AND ALL EQUIPMENT THAT IS INSTALLED BY CHEMICAL DEALERS, CONTRACTED SERVICERS OR THIRD PARTY SERVICERS TO EQUIPMENT. IF THE INSTALLATION INSTRUCTI ONS ARE NOT FOLLOWED EXACTLY (TO THE LETTER), OR, IF ANY PERSO N OR COMPANY CONDUCTING THE INSTALLATION OF THE EQUIPMENT, REVISE THE INSTALLATION PROCEDURES OR ALTER THE INSTRUCTIONS IN ANY MANNER, THE WARRANTY BECOMES VOID. IF, DUE TO THE IMPROPER INSTALLATION OF EQUIPMENT, THIS EQUIPMENT CEASES T O OPERATE PROPERLY OR AFFECTS OTHER PARTS OF THE DISHWASHING EQUIPMENT, IN THAT THE OTHER PARTS BECOME DEFECTIVE, THE WARRANTY BECOMES VOID. A WILL NOT BE LIABLE OR RESPONSIBLE OR WARRANT EQUIPMENT, DUE TO IMPROPER INSTALLATION OF ANY MODEL DISHWASHER.
Page 6
Title
Installation & Operation
Rev 1.02A

OPERATION

3 Door Lift dishwashers have been used worldwide for many years. This manual has been written to help you, the operator, in your job.
The manual is divided into three sections. Sections A and B cover start-up and dish handling, and section C covers troubleshooting.

Starting Instructions

Drain water if it is cold by lifting drain ball until all water is out of the machine.Check drain screen and clean. Replace it properly into the sump housing. Check wash arm spray tips. If clogged, clean with toothpick and rinse at sink. Check chemical lines to chemical containers
A. Red – detergent line B. Blue – rinse agent line C. Clear/White – sanitizer destainer line.
Press fill switch; fill until water is ½” lower than overflow on drain ball shaft or to the bottom of splash
shield.
Hold fill switch in until water level is proper and check temperature (should be approximately 140
degrees Fahrenheit; 60 degrees Celsius).
Insert tray of dishes into machine and close doors. Machine will automatically start when doors are
closed.
After the machine green cycle light turns off, raise doors, remove trays, and allow to dry before stacking. If the doors are lifted during a wash cycle, the machine will automatically shut off. 3 Door Lift Model will complete the wash and rinse cycle and automatically feed the proper chemical
and turn itself off.
Page 7
Title

HAND SCRAPING

WET SCRAPING

DON’T PILE DISHES!!
PROPER RACKING

Operating Instru ctions

1. Scraping and Pre-rinse
Remove remaining food from utensils. Scrape by hand or by using a cleaning tool such as a sponge or rubber spatula. For protection of the hands, wear gloves.
Use a pre-rinse hose for wet scraping to remove small particles of soil not removed by the hand scraping operation. The purpose is to keep excessive garbage from going into the dishwashing machine.
For flatware, it is recommended that they be pre-soaked in a deep pan, generally a bus pan, using a presoak detergent. This will prevent drying or adhering of soil on flatware and reduce tarnishing. A presoak detergent is especially useful for the removal of protein soil such as egg, syrup, etc. Allot approximately 30 minutes for presoaking if possible for better results.
2. Sorting and Racking
Properly placing the utensils in the rack is one of the most important jobs the operator must perform. Sort out different utensils, separating dishes, bowls, cups, glassware and flatware.
3. Racking dishes
Installation & Operation
Rev 1.02A
Note in the illustration that the plates are racked without overlapping and that the sprays from the top spray arm will strike the food contact surfaces of the dishes (face of the dishes)
Rack all the same sized plates together row by row. The dish rack will hold them just right for proper washing. The entire surface of the soiled dish must be covered by the spray arm to provide sufficient scrubbing action when the detergent solution is being sprayed on that dish.
Stacking dishes will not save time because the dishes will not be cleaned during the wash cycle and will require sorting and rewashing.
Page 8
GLASS RACKING
CUP RACKING
WASH BASKET
4. Racking glasses
Glasses, cups, bowls and other deep dishes must be racked faced down. This is so as not to carry out wash water and so the sprays can work on the internal surfaces. Rack glasses and cups in a properly sized compartmentalized glass rack. Allow to air dry.
Glasses should be placed in the racks upside down in each compartment. The rinse additive is injected into the rinse water to prevent spotting and speed the drying process. (Note: Company’s representative can help you select the proper glass rack for your glasses.
5. Racking flatware
After presoaking, flatware is placed in a wash basket with handles down to prevent them from “nesting” which provides maximum exposure to the wash process.
Title
Installation & Operation
Rev 1.02A
6. Stacking & Storage
Page 9
Title
SORTING AND STORING FLATWARE
Stacking and storage of dishes being washed and sanitized is very important. A dish may be perfectly washed but be completely contaminated from the handling after washing. Avoid storing dishes where they may be soiled. Handling dishes with the hand on the food contact surfaces should be reduced to a minimum (towel drying is an incorrect procedure). Do not stack plates and dishes higher than 12 inches. Their combined weight can destroy the porcelain surface on the bottom plates.
Installation & Operation
Rev 1.02A
Page 10
Title

REMOVE SCREEN

CLEAN SCREEN

REMOVE WASH ARM

CLEAN WASH ARM

RE-INSTALL WASH ARM

Installation & Operation
Rev 1.02A

Cleaning and Maintenanc e

Certain times of the day should be allotted to cleaning dishwashing machine. Follow the cleaning and inspection procedures listed below:
1. Cleaning the drain screen
Remove the drain screen and thoroughly clean all foreign material from screen as shown in the illustration. DO NOT BANG THE SCREEN ON THE TABLE TO JAR FOOD LOOSE. Use the faucet or the pre-rinse hose. Re-install drain screen and ensure that it is in the proper position.
2. Cleaning the wa s her arms
Inspect the upper and lower spray arms to ensure they are not clogged with food scraps. Otherwise, full and uniform spray pressures will not be delivered to the soiled dishes.
If there is any question as to the spray arms being clear of food scraps, the spray arms should be removed and cleaned. Note that water will blow from all jets if they are open. Use toothpick to open clogged jets and flush to ensure that food scraps are out of the arm. If necessary, the stainless plug in the end of the arm can be unscrewed and removed to clean the inside of the arm tube at the sink.
After the arm has been thoroughly cleaned, re-install back into the base.
3. Check Operations
Operate the machine for one cycle. Watch detergent, sanitizer and rinse additive “delivery tubes” at the point where they inject chemical into the machine. Remember: red tube – detergent; blue tube-rinse; and clear white tube-sanitizer. Check temperature at the end of the cycle for 120
Page 11
°
F minimum.
Title

EMPTY SCRAP TRAY

4. Cleanup
Wipe down the machine and check the chemical level in the containers. Also inspect machine for leaks or other items that might cause trouble during a rush period. You are now ready to wash dishes.
Remember: The chemical containers should be saved for pickup by the serviceman during his regular call. Do not throw them in the trash bin.
5. Empty the Scrap Tray
Remove scrap tray drawer and thoroughly rinse out. Clean tray after each meal, or once every hour if very busy.
Installation & Operation
Rev 1.02A
Page 12
Title
TECHNICAL ISSUE
CAUSE
SOLUTION
Debris inside water solenoid valve or
Clean and replace diaphragm/valve Worn internal vac. Brkr parts
Replace or clean parts
Master on/off switch on machine turned
Reset or replace master switch
Installation & Operation
Rev 1.02A

Quick service guide

Starts with doors open Faulty #1 micro switch (start/stop) Replace micro switch
Faulty door switch Replace switch
Faulty #1 micro switch (start/stop) Replace micro switch
Continues cycle Faulty start/fill switch Replace switch
Faulty door switch Replace door switch
Wash motor will not shut off Delimer switch in wrong position Switch to
Faulty motor contactor Replace contactor
Faulty # 6 micro switch Replace micro switch
Sanitizer pump does not run Delimer switch in wrong position Switch to
Faulty sanitizer pump motor Replace sani motor
Debris inside water solenoid valve Clean and replace diaphragm
Water solenoid leaking High water pressure on supply line Decrease water pressure
Faulty water solenoid valve Replace valve
Leaking drain ball Replace drain ball Does not fill or hold water in tank
Faulty #4 micro switch (Fill) Replace micro switch
NORMAL
NORMAL
position
position
Faulty valve
Vacuum breaker leaks Faulty check valve
Only runs when start/fill switch is depressed
Will not start/ nothing works Wall breaker tripped Reset breaker
Runs, but none of the other functions engage
Low incoming water pressure Increase water pressure
Faulty #1 micro switch (start/stop) Replace micro switch
Faulty Door switch Replace door switch
off, or faulty
Faulty #2 Micro switch (cycle reset) Replace micro switch
Faulty ice cube relay (yellow relay) Replace relay
Faulty motor contactor Replace contactor
Replace check valve
Page 13
Title
Installation & Operation
Rev 1.02A

Troubleshooting the 3 Door LiftModel

Will Not Start
1. Check master switch on the control box to make sure that it is “ON”.
2. Check circuit breaker that services the dishwasher. Make sure it is “ON”.
3. After (ONLY after) checking steps 1 and 2, call the service technicians.
Out of Chemical
Check backup supply of chemicals. REMEMBER! Red product label to red tube, blue product label to blue tube, and clear/white product label to clear/white tube. Note that sometimes ex tra product is left in storage area at the direction of the restaurant manager. Before calling service technicians, check with the manager for backup supplies.
Dishes/Glasses are No t Cl ean
1. Before you call service technician, check your temperature gauge on the machine. Check to insure water
°
temperature is at least 120
°
heater at 120
2. Check that your water softener contains salt and is operating properly. Your service agreement from
company calls for hot/soft water.
3. Check that dishes are racked properly. Check the screen and wash arm tips. If they are clear, call the
service technicians.
Machine Will Not Hold Water
Check the drain actuator for a knife, spoon, fork or foreign material then remove.
Water Running on the Floor
If water is overflowing, the scrap accumulator or the scrap drawer may need to be cleaned. If not, call your plumber- the drain may be clogged.
Water Will Not Drain From the Machine
Check the drain solenoid. Call the service technician.
Water Coming Out of the Door
End plugs may be missing or lose. Check inside the scrap accumulator drawer. If the end pl ug came of f during operation, it will be inside the scrap trap tray. Simply replace. If end plug is lost, call your service technician.
Machine Will Not Shut Off
You can turn off the machine in an emergency by turning off the master switch located on the back of the control box. After turning off the master switch, call service technician.
Machine Will Not Fill
Check gate valve on the top of the machine. Make sure “handle” has been opened. If it is, call your service technician.
to 140° F. If temperature is okay, then…
F. The 3Door dishwasher must have hot water delivered from the primary
Page 14
Title
Installation & Operation
Rev 1.02A

ADDENDUM FOR MACHINES INSTALLED IN THE CITY OF CHICAGO

All food dispensing establishments using chlorine or other approved chemical sanitizers shall at all times maintain an adequate testing device.
Dishes and other eating and drinking utensils to be washed in a dishwashing machine shall be properly scraped and pre-rinsed and shall be stacked in racks or trays so as to avoid overcrowding and so as to permit wash and rinse waters to rinse waters to reach all surfaces of each utensil.
In machine washing, multi-use eating and drinking utensils shall be washed in water containing suitable detergent at a temperature from 120 degrees F. to 140 degrees F. or other method approved by the Department of Health.
The water in the wash tank shall be changed during operation as often as necessary to keep it reasonably clean. An effective concentration of detergent in the wash water shall be maintained at all times.
Bactericidal treatment shall consist of exposure of all surfaces of dishes and utensils being washed to a rinse of clean water, at a temperature of not less than 180 degrees F. or other method approved by the Department of Health.
All dishwashing machines shall maintain a flow pressure not less than 15 or more than 25 pounds per square inch on the fresh water line at the machine and not less than 10 pounds per square inch at the rinse nozzles. A suitable gauge cock shall be provided immediately upstream from the final rinse sprays to permit checking the flow of the
±
final rinse water. An easily readable thermometer accurate to and rinse water lines of the dishwashing machine which will indicate the temperature of the water solution therein.
Dishwashing machines shall be thoroughly cleaned at least once each day. The pumps and the wash and rinse sprays or jets shall be so designed that a forceful stream of water will reach all surfaces of the utensils when they are properly racked. These parts shall be thoroughly cleaned at least once each day. The pumps and the wash and rinse sprays or jet shall be so designed that a forceful stream of water will reach all surfaces of the utensils when they are properly racked. These parts shall be readily accessible for inspection and cleaning.
After bactericidal treatment, utensils and containers shall be stored at a sufficient height above the floor in a clean, dry place protected from flies, splash, dust, overhead leakage and condensation, and other contamination until used for serving.
Drain racks, trays and shelves shall be made of non-corrodible material and shall be kept clean.
In handling containers and utensils the surface thereof which come in contact with food or drink shall not be touched by hands, except during the process of washing.
Tables for clean and dirty dishes and food shall be so arranged that the dirty dishes will be as far removed from the food and clean dishes as may be possible.
All single-service articles and utensils shall be purchased in sanitary cartons and stored therein in a clean, dry place until used, and after removal from the cartons, these articles shall be handled in such a manner to prevent contamination.
Please note the following procedures must be followed for City of Chicago Approval:
1. All low energy models must have low-level sani alar m s , b o th visual and a ud i o.
2. All mode ls m us t have a City of Chicago appro v a l data label affixed to the m ac hine.
3. Chlorine sanitizer must be a minimum of 100 PPM.
2 degrees F. shall be provided on both the wash
Page 15
Title

ELECTRICAL DIAGRAM

Installation & Operation
Rev 1.02A
Page 16
2674 N. Service Road, Jordan Station
Low Temp
Revision 1.03A
3765 Champion Boulevard
free:800/858-4477
Model DL2000
3 Door Lift Models
Parts Manual
Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Toll-
Ontario, Canada LDR 1S 0 905/562-4195 Fax: 905/562-4618 Toll-free:800/263-5798
Title
Parts Manual
Rev 1.03A
TABLE OF CONTENTS
PARTS MANUAL .................................................................................................................................... 3
Initial Parts Kit (Part # 01100.85).......................................................................................................................... 3
Exploded View Drawi ngs ...................................................................................................................................... 4
Cabinet Assembl y .............................................................................................................................................. 4
Control Box ....................................................................................................................................................... 5
Plumbing System ............................................................................................................................................... 6
Pump Assembly ................................................................................................................................................. 7
Spray System Asse mbly .................................................................................................................................... 8
Drain System Assembl y .................................................................................................................................... 9
Door Actuator Assembly ................................................................................................................................. 10
Peristaltic Pump Assembly .............................................................................................................................. 11
Page 2
Title
PART NO.
D E S C R I P T I O N
QTY
00100.00
Drain Ball Solenoid 120V
1
00115.08
Drain Sump Screen (A/C)
1
00120.02
Thermometer (Bi Metal)
1
00121.25
Drain Ball
1
00200.10
Pump Assy. 110/220V 60Hz (Open)
1
00206.30
Pump Seal Kit
1
00307.30
Spray Ar m Assy. ES Long w/bearing &plug
1
00404.82
Motor Contactor 115V/60HZ
1
00411.00
Micro Switch
1
00415.00
Peristaltic Pump Assy. 120V/60hz
1
00418.00
Peristaltic Pump Cover
1
00425.51
Chemical T ubing Blue
50
00425.53
Chemical T ubing Red
50
00425.54
Chemical Tubing White
50
00433.10
Master Switch (20 Amp)
1
00435.10
Squeeze Tube Orange 8"
1
00500.00
Timer Motor 90 Sec 110V/60Hz
1
00562.00
Roller Door Switch
1
00602.00
Door Spring
1
00631.00
Ice Cube Relay 120V
1
00955.00
5/16-18 X 5/8 Thumbscrew
1
01550.00
Solenoid Stop
1
03470.01
Toggle Switch(Moment) .25 Flat Term
1

PARTS MANUAL

Initial Parts Kit (Part # 01100.85)

Parts Manual
Rev 1.03A
Page 3
Title
01 3 01506.45
Door Standard (Blanks)
12
31
00912.00
1/4-20 Nylon Lock Nut
02 2 01516.50
3-Door Bracket outside Style
13 4 00906.00
1/4-20 X 1/2 Hexhead Bolt
03 1 01505.16
Corner Tray Track Bolt On Rail
14 9 00924.00
1/4 SS Washer
03a 1 01505.10
Tray Track
15 4 01310.20
Bullet Foot Plastic
04 1 01502.70
Pan - Bolt On No Legs
16 1 01577.10
Molded Scrap Trap Body - New
05 1 01510.40
Wrapper
17 1 01577.21
S/S Scrap Trap Drawer
06 6 01554.30
EZ Glide Door Guide SS 21 1/8"
18 1 01577.30
Molded Scrap Trap Lid - SS
07 1 00124.65
Drain Ball Seat
19 1 01577.50
Molded Scrap Trap-Mount Bracket
08 1 00125.10
Drain Sump Gasket
20 6 00636.10
EZ Glide Door Guide Sq 21 7/8”
09 1 00101.20
Solenoid Bracket C LH
21 2 17552.00
Door Stop
10 1 00101.10
Solenoid Bracket C RH
22 1 01502.75
E Stand - Bolt On No Legs
11 1 01558.20
Chem. Support Bracket
23 4 01145.00
Leg Assy. w\Adjustable Socket
11a 3 00427.00
Snap Bushing 375-4
24 1 01570.24
Pan Support Bracket - C long

Exploded View Drawings

Cabinet Assembly
Parts Manual
Rev 1.03A

Item Qty Part No Description

Item Qty Part No Description
Page 4
1 1 01503.09
Control Box Body
16 4 00906.00
1/4-20 X 1/2 Hexhead Bolt
2 1 01504.09
Control Box Lid
17 4 00924.00
1/4 SS Washer
4* 1 00407.80
Timer 90 Sec 8 Cam 120/60Hz
19
12
00911.00
8-32 X 1/2 Panh ead Screw
5 1 00475.00
Toggle Sw dpdt 5 amp/Delimer
20 3 00418.00
Peristaltic Pump C over
6 1 00631.00
Ice Cube Relay 120V
21 3 00419.00
Peristaltic Pump Rotor Assy
7 1 00404.82
Motor Contactor 115V/60HZ
22 6 00919.00
10-32 X 1 1/2 Panhead Bolt
8 1 00454.10
3 Pole Socket Terminal Bloc k
23 3 00417.00
Peristaltic Pump Block
9 2 03470.00
Toggle Sw Momentary ScTerm
24 3 00416.00
Peristaltic Pump Motor 120/60
11 5 00470.10
Toggle Switch Rubber Boot
26 4 00917.00
8-32 PM Nut
12 4 00911.50
8-32 X 3/8 Pan Head Screw
27 1 03470.01
Toggle Sw Moment 25 Flat Term
14 1 03408.50
Counter (Panel Mount) 120/60
29 1 00450.00
Key Only
15 2 00907.00
6-32 X 1/2 SS Panhead Screw
30 1 00500.00
Timer Motor 90 Sec 115V/60Hz
Control Box
Title
Parts Manual
Rev 1.03A

Item Qty Part No Description

3 1 00449.00 Lock And Key 18 4 00912.00 1/4-20 Nylon Lock Nut
10 1 00471.10 Toggle switch DPST 20AMP 25 3 00918.00 10-32 X 1 1/2 Filister Bolt
13 1 00406.00 Control Box Ligh t .5" Dia Red 28 1 00414.86 Wiring Harness
*00411.00 –Microswitch only.
Item Qty Part No Description
Page 5
Title
01 1 03603.10
½” Water Sol Valve 120v/60hz
12 2 00745.00
½” 90 Deg Street Elbow
1
00747.10
Nipple Brass ½” x5
03 1 03603.20
½ “Water Soleno id Bonnet
14
1
41062.10
½” Ball Valve Stra iner Only
06 1 00707.00
1/2" Water Solenoid Repair Kit JE
17 4 00914.10
1/4-20 X 5/8 Hexhead Bolt
07
18 8 00924.00
1/4 SS Washer
1
03624.00
Vacuum Breaker Assembly, Watts**
1
00739.50
Vacuum Breaker Cap, SS (fits ½/ ¾)
10
21 4 00912.00
¼-20 Nylon Lock Nut
Plumbing System
Parts Manual
Rev 1.03A
Item Qty Part No Description
02 1 00786.00 Water Sol Plunger G JE ¾ & ½
04 1 00738.10 Solenoid Coil JE 120V (¾ & ½) 05 1 00706.10 ¾” Solenoid JE Spring Only
08 09
11
2 00421.51 6-32 x 1/4" Pan Head Screw
1 03624.25 ½” Vacuum Breaker Bonnet, Brass 1 03623.00 ½” Vacuum Breaker Repair Kit
Item Qty Part No Description
13
1 00742.00 ½”x1-1/2” Brass Nipple
15
1 41062.00 ½” St r ainer Ball Valve
16
19 2 00721.00 ½” Jamb Nut 20 1 13302.17 Flange Sq (3/ 4 Dia.)
22 1 04306.00 Square Manifold Gasket
Page 6
01 1 00206.30
Pump Seal Kit
10 2 03101.00
Hose Clamp # 16 1"
02 1 00201.00
Pump Motor 1Hp 115/208-230V
11 2 00238.00
3/8 Male Plug
03 1 03222.10
Impeller (Universal) Open
12 1 00906.00
1/4-20 X 1/2 Hexhead Bolt
04 1 03224.00
Pump Base
13 1 00912.00
1/4-20 Nylon Lock Nut
05 1 03226.00
Pump O Ring Gasket
14 4 00921.00
3/8-16 X 3/4 SS Hexhead Bolt
06 1 04206.00
Pump Cover
15 1 00924.00
1/4 SS Washer
07 1 50302.40
1 ¼ MIP X 1" Barb Fitting
16 1 00200.10
Pump Assy. 110/ 220V 60Hz
08 1 50302.06
1" MPT X 1" Barb PVC Sch 80
17 2 03108.67
Transfer Hose 1" Reinforced 2"
Pump Assem bly
Title
Parts Manual
Rev 1.03A

Item Qty Part No Description

09 1 00246.40 Motor Sucti on Tube
Item Qty Part No Description
Page 7
Title
01 4 00914.00
1/4-20 X 3/4 Hexhead Bolt
09 1 04306.00
Square Manifold Gasket
02 9 00924.00
1/4 SS Washer
10 1 03108.10
Transfer Hose 10"
03 4 00912.00
1/4-20 Nylon Lock Nut
11 2 03101.00
Hose Clamp # 16 1"
04 1 00966.10
10-32 X 1/4 Hexhead SS Bolt
12 1 00905.82
1/4-20 X 3/8 Truss Head Bolt
05 2 00342.00
Spray Arm Bearing
13 1 00357.10
Lower Spray Base EAH
06 2 00310.00
Spray Arm
14 4 00955.00
5/16 -18x 5/8 T h u mbscrew
07 4 00308.50
Spray Arm End Plug SS
15 1 50302.06
1" MPT X 1" Barb PVC Sch 80
08 1 00305.03
Spray Manifold
16 1 00302.84
Spray Base O ring
Spray System Assembly
Parts Manual
Rev 1.03A

Item Qty Part No Description

Item Qty Part No Description
Page 8
Title
01 1 00900.10
Cotter pin 1/8" X 1"
16 1 00120.02
Thermometer ( Bi Metal)
02 2 00927.00
8-32 Nylon Lock Nut
17 4 00914.00
1/4-20 X 3/4 Hexhead Bolt
03 1 00110.07
Drain Ball Chain-12 Link
18 4 00915.00
1/4-20 SS Nut
04 1 00902.00
8-32 X 1 1/4 Panhead Bolt
19 1 01507.50
Solenoid Cover TM A/B/C
05 6 00922.00
1/4 Lock Star Washer
20 1 00122.00
Drain Solenoid Spring Assy.
06 1 00121.25
Drain Ball Assy
21 1 01551.00
Solenoid Link
08 1 03812.00
8-32 X 5/8 Panhead Screw
23 1 00100.00
Drain Ball Solenoid 120V
09 1 01313.20
2" Spg X Fip Adapter
24 1 01550.00
Solenoid Stop
11 1 41019.11
1/2 ID X 11/16 OD Hose 9"L
26 1 00102.00
Solenoid Base
12 1 00105.20
Drain Solenoid Linkage Washer
27 9 00906.00
1/4-20 X 1/2 Hexhead Bolt
13 1 05030.22
Tubing 2" X 3 3/4"
28 2 00103.00
Solenoid Bar
14 1 05030.24
Tubing 2" X 13 ¾"
29 2 00106.00
Slot Washer Large-SS
15 2 00936.00
312-250 Shorty Bushing
Drain System Assembly
Parts Manual
Rev 1.03A

Item Qty Part No Description

Item Qty Part No Description
07 1 00115.08 Drain Sump Screen 22 1 00105.00 Solenoid Spring
10 3 01312.20 2" Vent ELL Hub X Hub 25 1 00464.07 3/8 SS Tubing(TM A/B Sol Wire)
Page 9
Title
01 1 00613.09
Door Handle EAH
13 8 00912.00
1/4-20 Nylon Lock Nut
02 1 01556.50
RH Door Handle Support Brckt
14 4 00610.00
Door Handle S pacer Small
03 1 00603.07
Door Spring Extension Rod AB
15 4 00611.00
Door Handle S pacer (Lg)
00602.20
Door Spring –Heavy Duty
17 1 01555.50
LH Door Handle Support Brckt
05 2 01506.30
Door A B C M CMA-44
18 2 00903.00
1/4-20 X 1 3/4 SS Hexhead Bolt
06 2 01553.00
Door Handle Link
19 2 00607.04
Door Handle Cap 1"
07 1 00606.00
Eye Bolt 5/16-18 X 8 1/2
20 2 01552.00
Door Stop
08 1 00913.00
5/16-18 SS Nut
21 1 00563.40
Door Switch Bracket (8-08)
09 1 00926.00
5/16 SS Washer
22 1 00563.42
Door Switch Actuator (8-08)
10 1 00900.00
Cotter Pin
23 1 00562.00
Roller Door Switch
11 4 00906.00
1/4-20 X 1/2 Hexhead Bolt
24 1 00562.60
Connector Door Roller S witch
12 6 00924.00
1/4 SS Washer
25 1 00546.00
18 AWG Switch Cord
Door Actuator Assembly
Parts Manual
Rev 1.03A

Item Qty Part No Description

04 1
Item Qty Part No Description
00602.00 Door Spring 16 2 00910.00 1/4-20 X1 1/2 SS Hexhead Bolt
Page 10
Title
01 1 00416.00
Peristaltic Pump Motor 120v/60hz
08 1 00435.10
Squeeze Tube 8" Orange
02 1 00417.10
Peristaltic Pump Block
09 1 00419.00
Peristaltic Pump Rotor Assy.
03 2 00919.00
10-32 X 1 1/2 Panhead Bolt
10 2 00448.00
Male Barrel connector 14-16 gauge
04 1 00918.00
10-32 X 1 1/2 Filister Bolt
11 1 00425.51
Chemical Tubing Blue
05 1 00418.00
Peristaltic Pump Cover
11 1 00425.53
Chemical Tubing Red
06 1 03415.40
Liquid Tight Fitting 1/4"
11 1 00425.54
Chemical Tubing White
07 4 00911.00
8-32 X 1/2 Panhead Screw
12 1 00443.00
Tube Stiff ener
Peristaltic Pump Assembly
Parts Manual
Rev 1.03A

Item Qty Part No Description

Item Qty Part No Description
Page 11
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