Complete the back of the POSTAGE PAID WARRANTY CARD below, then cut along
the dashed lines and mail immediately to make sure that your machine warranty is validated.
USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES.
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
BUSINESS REPLY MAIL
FIRST-CLASS MAIL PERMIT NO. 2101 WINSTON-SALEM, NC
POSTAGE WILL BE PAID BY ADDRESSEE
CHAMPION INDUSTRIES INC
PO BOX 4149
WINSTON-SALEM, NC 27119-0981
Page 4
IMPORTANT IMPORTANT
Model
WARRANTY REGISTRATION CARD
WARRANTY REGISTRATION CARD
Date of Installation:
Company Name:
Serial #
Address:
Telephone #: ( ) ---
Contact:
Installation Company:
Address:
Telephone #:
Contact:
(Street) State or Province Zip Code
This Card Must Be Returned to Validate Machine Warranty:
Model
Date of Installation:
Company Name:
Address:
Telephone #: ( ) ---
Contact:
Installation Company:
Address:
Telephone #:
Contact:
This Card Must Be Returned to Validate Machine Warranty:
(Street) State or Province Zip Code
Serial #
IMPORTANT IMPORTANT
Page 5
Revision History
Revision History
A revision might be a part number change, new instructions, or information that was not available
at the time of printing. We reserve the right to make changes to this manual without notice and
without incurring any liability by making changes. Dishwasher owners may request a revised
manual at no charge by calling (800) 858-4477 in the USA or (800) 263-5798 in Canada.
Revision Date Pages Serial No. Effectivity Description
7.1.02 All D3694 Release of First Edition
10.18.02 3 D3864 Revised rated amp listing
10.18.02 11,15 D3864 Added control panel decal
10.18.02 13,15,17,24 D3864 Revised cycle times
10.18.02 33 D3864 Added new panel P/N 327262
10.18.02 35,37 D3864 Added new door P/N's
10.24.02 44,45 D3864 Revised rinse arm bearing P/N's
Bearing 112164 replaced by
113514, 0707452 replaced by
414111.
10.24.02 45 D3864 Added new rinse arm P/N 414110.
10.24.02 47 D3864 Added water deector P/N 327283.
10.24.02 54,55 D3864 Added bushing P/N 100171.
10.24.02 60,61 D3864 Added new control panel.
10.24.02 63 D3864 Added new timer bd. P/N 113547.
12.18.02 63 D3957 Added timer bd. kit P/N 900911
to convert bds. to P/N 113597.
2.5.03 49,61 _____ Replaced P/N 108391 w/ 113622.
2.5.03 63 _____ Vendor change for overloads
Square D in place of Siemans.
1.29.04 15 _____ Revised cycle time instructions.
2.3.04 52,53 D4237 Added PRV and line strainer
2.3.04 67 D4237 Update schematic to Rev. K
3.5.04 39 D4410 Changed door safety switch
P/N 112659 to P/N 113721.
3.5.04 39 D4410 Added door handle and kit
P/N 900860
9.3.09 67 _____ Update schematic to Rev. M
i
Page 6
Revision History (continued)
Revision History (continued)
Revision Date Pages Serial No. Effectivity Description
1.06.10 All D09117934 Release of Second Edition
ii
Page 7
Model Descriptions
Model Numbers
Model Descriptions
D-HBT - Straight-through with built-in booster
D-HBTC - Corner with built-in booster
D-H1T - Straight-through without built-in booster
D-H1TC - Corner without built-in booster
Standard Equipment
Automatic Tank Fill and start
Adjustable cycle selector switch
Combination dishwasher for dishes, pots, pans and utensils
Built-in electric booster heater (DHBT, DHBTC only) in 40˚F/22˚C rise for 140˚F/60˚C supply water
Specied as straight-through or corner operation
2-door lift system
Electric tank heat
Low-water tank heat protection
Door safety switch
Automatic electric drain
Common utility connection
Chemical connection provisions
Stainless steel front and side panels
2" O.D. gravity drain connection
Mounted water pressure regulating valve (DHBT, DHBTC)
Interchangeable upper and lower spray arms
Stainless steel rinse arms
Two dish racks (1 peg, 1 at-bottom)
Options and Accessories
Built-in electric booster heater (DHBT, DHBTC only) in 70˚F/39˚C rise for 110˚F/43˚C supply water
Externally mounted steam booster (steam booster 40˚F/22˚C - 70˚F/39˚C rise)
Steam injector or steam coil tank heat (steam booster 40˚F/22˚C - 70˚F/39˚C rise)
Single Source gas booster heater
Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name
"Champion" and installed within the United States and Canada to be free from defects in material and workman
ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by
Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:
a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.
Warranty of Parts:Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL
NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND
CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS
OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.
iv
Page 9
Table of Contents
Table of Contents
Model DHBT, DH1T Extended Hood Door-type Dishwashers
Revision History .................................................................................................................. i
Model Descriptions .............................................................................................................. iii
Limited Warranty ................................................................................................................. iv
Use caution when moving or lifting the dishwasher to prevent damaging the dishwasher
or the installation site. Check doorway and passageway clearance before moving the dishwasher.
Remove dishwasher front panel and check under the machine base for obstructions before moving.
1. Inspect the dishwasher for shipping damage
2. Check the dishwasher interior for curtains, panels and other supplies.
3. Lift the dishwasher off the shipping pallet and move the machine near its permanent location.
4. Leave a minimum of 5-1/2" between walls and the rear of the dishwasher.
5. Level the dishwasher side-to-side and front-to-back using a bubble level.
The dishwasher legs are adjusted by screwing them in or out.
6. Do not remove tags attached to the utility connections.
7. Remove the protective film from the dishwasher exterior.
8. Remove any foreign material from the dishwasher interior.
Front
Control
Cabinet
5-1/2" [140mm] Min.
DHBTC, DH1TC
Corner Configuration
Straight-through Configuration
DHBT, DH1T
Remove two front panel screws
in preparation for utility connections
1
Page 12
Installation
Electrical Connections
WARNING:
Electrocution or serious injury may result when working on an
energized circuit.
Disconnect power at the main breaker or service disconnect
switch before working on the circuit.
Lock-out and tag the breaker to indicate that work is being
performed on the circuit.
ATTENTION
A qualified electrician must connect the main incoming power to the dishwasher in accordance with all
local codes and regulations or in the absence of local codes in accordance with the National Electrical
Code.
1. A knockout is provided at the lower right rear
corner (machine viewed from the front) for the
electrical service connection. A fused
disconnect switch or circuit breaker (supplied
by others) is required to protect the power
supply circuit.
2. Remove two screws on the control
panel support and swing the panel
forward to gain access to the main
terminal block.
Electrical knockout
lower rear corner
2
Page 13
MACHINE ELECTRICAL CONNECTION
!!ATTENTION!!
Electrical and grounding connections
must comply with the National Electrical Code
or in the absence of a National Code then
all Local Electrical Codes.
A qualified electrician MUST compare the
electrical power supply with the machine
electrical specifications stamped on the
MACHINE ELECTRICAL
CONNECTION PLATE
located on the base of dishwasher near the
main terminal block.
Installation
Electrical Connections
3. Three phase or single phase incoming power
connections are made at the bottom of the main terminal block. The main terminal block is
located on the right front post of the dishwasher.
Main Terminal Block
Electrical Power Connection
3
Page 14
Installation
Hot Water Connections
NOTE:
Only qualified personnel should make dishwasher plumbing connections.
Connections must meet local plumbing and sanitary codes.
Improper installation is not covered by the dishwasher warranty.
Hot Water Requirements:
1. Connect a 3/4" NPT hot water supply line to the line strainer located above the base of
the dishwasher. Refer to the illustrations below.
2. For a dishwasher without a booster heater, the hot water connection must supply a
minimum of 180°F/82°C measured at the dishwasher.
3. For a 40°F/22°C rise booster heater, the hot water connection must supply a minimum of
140°F/60°C measured at the dishwasher.
4. For a 70°F/39°C rise booster heater, the hot water connection must supply a minimum of
110°F/43°C measured at the dishwasher.
5. For a wash tank hot water coil heated dishwasher, the hot water connection must supply a minimum of 185°F/85°C measured at the dishwasher
6. Install a pressure regulating valve (PRV) before the dishwasher supply connection to
maintain a flowing pressure of 20-25 PSI/137.8-172.4 kPa. (Sold separately for DH1T).
7. Install a service shut-off valve in the supply line, as close to the dishwasher as possible.
The size of the valve must be the same size or larger as the supply line.
8-7/8"
8-7/8"
[225 mm]
FLOOR
DHBT, DHBTC 3/4" NPT Hot Water
Connection
[225 mm]
FLOOR
DH1T, DH1TC 3/4" NPT Hot Water
Connection
4
Page 15
Installation
Drain Connections
1. All models are GRAVITY DRAIN machines equipped with a 2" O.D. hose connection.
2. The maximum flow rate is 15 U.S. gpm/56.8 Lpm.
3. Drain height for all models must not exceed 8-7/8" [225mm] above the finished floor.
4. The drain connection is made to the dishwasher from underneath the machine. An access
hole is provided in the machine base.
Vent
2" O.D.
Hose Fitting
Ventilation Connections
NOTE:
DO NOT VENT THE DISHWASHER INTO
WALLS, CEILINGS OR ENCLOSED PLACES.
1. The dishwasher is equipped with a vent
stack at the rear of the machine.
2. Typical venting requires a vent hood for the
machine.
3. DO NOT CONNECT A VENT STACK TO
THE DISHWASHER VENT.
5
Page 16
Installation
Steam Coil Tank Heat and Steam Booster Heater
The illustration below details a steam heated machine consisting of a tank heat steam coil and a mounted
steam booster for the final rinse. Contact the factory for steam injector tank heat details.
NOTE:
Only qualified personnel should make dishwasher steam connections.
Connections must meet local plumbing and sanitary codes. Improper installation is not covered by the
dishwasher warranty.
Steam Requirements:
2A: 3/4" NPT hot water supply (140˚F/60˚C) at 68 GPH at 20 PSI flowing pressure.
3A: 1/2" NPT cold water tempering (85˚F/30˚C) max 25 PSI if equipped.
4A: 3/4" NPT final rinse hot water (180-195˚F/82-91˚C) at 324 GPH at 20 PSI flowing pressure.
7A: 3/4" NPT condensate return to boiler (no back-pressure).
3
1'-4
"
12"
1'-4
10"
12"
4
1
3
4
7A
5
"
8
87"
DOOR
UP
5'-7
1
2
1'-0
3
4
"
4
"
1
"
11"
2
1A
5A
2 HP
1'-1
1
4
2'-1
"
1
"
4
FRONT VIEW
27"
CLEARANCE
34"
20"
"
13"
5
10
"
8
2A
3
1'-2
"
4
6A
5B
6
Page 17
Installation
Single Source Gas Booster Heater
The illustration below details a single source gas heated machine consisting of a tank heat
hot water coil and a gas-powered booster heater for the final rinse. The gas-powered booster
provides hot water for the hot water coil and the final rinse. The booster will run on natural gas
or propane which is specified at the time of order.
NOTE:
Only qualified personnel should make dishwasher gas connections.
Connections must meet local gas and sanitary codes. Improper installation is not covered by the
dishwasher warranty.
Single Source Requirements:
1A: Gas booster electrical requirements are 15A @ 120V/60/1
2A: 3/4" NPT hot water supply 140˚F/60˚C for 40˚F/22˚C rise and 110˚F/43˚C for 70˚F/39˚C rise
at 20-22 PSI flowing pressure.
3A: 2" O.D. machine drain hose connection,
3B: 3/4" NPT relief valve to open drain,
3C: 1/2"NPT vent to open drain.
5A: Gas flue connection is 4" diameter at the rear of the booster. Refer to the Hatco
Gas Booster Installation and Operating Instructions.
CLEARANCE
3
31
"
8
7
25
"
16
5
19
"
8
1
1
10
"
8
"
4
2
5
3B
4
2
1
7
"
8
1B
2 HP
11"
1
13
"
4
1
25
"
4
1
12
"
2
1A
3A
27"
34"
87"
DOOR
UP
7
67
16
"
FRONT VIEW
7
Page 18
Installation
Purging Air from the Dishwasher/Booster Heater System
CAUTION:
PERMANENT DAMAGE to the hot water recirculating pump can
occur if the air is not purged from the dishwasher/booster heater
system prior to placing the dishwasher into service.
Follow the instructions carefully to prevent damage to the
dishwasher hot water recirculating pump.
Follow the procedure below to purge the air from the
system. Plumbing and electrical service connections
must be completed before purging the system.
To purge the air:
1. Make sure the dishwasher main power switch is
OFF.
B
The dishwasher recirculating pump is
located on the base of the machine.
A
The air purge petcock is
located behind the dishwasher
lower front panel.
2. Make sure the main water supply valve located
at the booster heater is OFF.
3. Open petcock (A) on the inlet side of the
dishwasher hot water heater coil.
4. Remove the silver plug located in the center of
the recirculating pump.
5. Turn the main water supply valve ON. Water
will begin to ll the booster heater and the
dishwasher
heater coil.
6. Water and air will begin to ow out of the
purge petcock and the recirculating pump and
eventually only water will be observed.
7. Turn the booster heater power switch ON.
8. Turn the dishwasher power switch ON. The
dishwasher wash tank will begin to ll with water.
9. Continue to observe the petcock and the
recirculating pump and make sure that there is a
steady
stream of water is owing from (A) and (B).
10. Replace the silver plug (B) in the center of the
recirculating pump then close the petcock (A).
11. Turn the dishwasher power switch OFF.
12. Purging is complete.
8
Page 19
Installation
1/4" NPT Rinse aid
Injection Point
Chemical Connections
1. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing
equipment needs.
2. Labeled detergent control circuit connection terminals are provided in the control cabinet
for detergent and rinse agent dispensing equipment (supplied by others).
3. The illustration below shows the terminal board for the machine.
4. The signal connection points include:
• Detergent signal 120VAC, 1A max load.
• Rinse aid/Sanitizer signal 120VAC, 1A load.
• Vent Fan 120VAC, 1Amp max amp load
5. A 1/2" detergent probe injection point is
provided at the rear and left side of the
dishwasher.
6. Detergent may be added manually if the
dishwasher is not equipped with dispensing equipment. Consult the chemical supplier for
recommended dosing amounts.
7. A 1/4" NPT rinse-aid injection point is provided
in the final rinse piping located at the top rear of the dishwasher. Consult a chemical supplier
for the proper liquid rinse-aid.
A chemical connection terminal board is provided to
RINSE
COMMON
supply chemical dispenser signal voltages.
DETERGENT
A rinse-aid injection point is provided at
the top of the dishwasher.
Two detergent injection fittings are
provided in the wash tank.
9
Page 20
Installation
Door Safety Switch
Dishwasher access doors are equipped with a door safety switch that automatically
stops the dishwasher pump if a door is raised while the dishwasher is running. In
addition, the dishwasher will not start if a door is left open.
1. If the dishwasher is running and a door is raised, then lighted in-cycle light
goes out and the pump stops.
2. Check the interior of the dishwasher for a dish rack still in the machine.
This dish rack must be washed again to ensure it is washed and sanitized
completely.
3. To restart the dishwasher, make sure all doors are closed.
Pump Intake Screen and Float Switch
Refer to the photo below and note the location of the pump intake screen and dual float
switch.
1. Make sure the pump intake screen is installed by sliding it on the bracket located above
the wash pump intake.
2. Make sure the float ball on the float switch moves freely on the float stem.
3. Check the interior of the tank for any foreign objects and make sure the drain screen is
clean.
Make sure tank is clean, the pump intake screen is installed and the float switch
moves freely.
10
Page 21
4. Make sure the scrap screen support is positioned across the wash tank and installed in the brackets at the front and rear of the tank.
Installation
Scrap Screens and Screen Support
5. Install the scrap screens.
11
Page 22
Initial Start-Up
20-22 PSI
150°F/66°C
180-195°F
Check list
1. Remove white protective film from the dishwasher exterior.
2. Install lower panels to the dishwasher.
3. Remove any foreign material from inside of the machine.
4. Check dishwasher drain/overflows are closed and in securely seated.
5. Install scrap screens, spray arms.
6. Turn main utilities to the dishwasher ON. (Power, water).
7. Make sure doors are closed.
8. Turn dishwasher power switch ON.
9. Check that the wash tank water temperature reaches a minimum of 150˚F/60˚C.
10. Open and close the door to start an automatic wash and final rinse cycle.
11. During the final rinse check that the final rinse water temperature reaches a minimum
of 180˚F/82˚C during the final rinse.
12. Make sure that the final rinse pressure gauge indicates 20-22 PSI during the final rinse.
13. Check for leaks.
14. Push the Power Switch OFF. The dishwasher should drain for 10 minutes.
15. Check that floor drain handles the water volume leaving the dishwasher.
82-91°C
100
40
80
20
60
40
0
20
Wash
Temperature
120
140
160
60
180
100
80
200
220
60
40
120
100
40
80
20
0
20
Final Rinse
Temperature
140
160
60
180
80
100
200
220
10
20
CHAMPION INDUSTRIES, INC.
WINSTON-SALEM,NC
0
30
40
PSI
50
60
Final Rinse
Pressure
12
Page 23
Operation
Control Panel
Refer to the illustration below and the explanation of the control panel controls
located at the lower front of the dishwasher.
A: ON/OFF power switch
B: In-cycle light
C: Wash cycle selector for dishes
D: Wash cycle selector for pots and pans
E: Wash water temperature gauge
F: Final rinse water pressure gauge
A
E
POWER
ON
OFF
WASH TEMPERATURE
CYCLE
B
WASH CYCLE
RINSE PRESSURE
1 MIN
6 MIN
2 MIN
3 MIN
C
D
F
13
Page 24
Operation
Operation
The following steps describe the operation of the dishwasher.
1. Make sure the main power and
water supplies are turned on and
the dishwasher doors are closed.
2. Push the power switch to the ON
position.
The power switch will illuminate and
the machine will fill with water.
POWER
ON
OFF
WASH TEMPERATURE
CYCLE
WASH CYCLE
1 MIN
2 MIN
3 MIN
6 MIN
RINSE PRESSURE
3. Wait approximately 10 minutes for
the wash tank temperature gauge
to reach a minimum of 150˚F/60˚C.
The booster heater is heating the
final rinse water at the same time.
4. Prescrap the dishes and load them
into the dish racks for washing.
Load plates glasses and bowls
in a peg rack. Spread silverware
and utensils evenly in a single layer
in a flat bottom rack.
5. Bake sheets should be loaded
vertically in special bake sheet
racks.
6. DO NOT OVERLOAD DISH RACKS.
POWER
ON
OFF
WASH TEMPERATURE
CYCLE
WASH CYCLE
1 MIN
2 MIN
3 MIN
6 MIN
RINSE PRESSURE
14
Page 25
Setting the Wash Cycle Selector Switch The selector switch provides 4 time options, 2 for dishes and 2 for pots and
pans. To select a time cycle:
1. Make sure the power is on.
2. Make sure the cycle light is out.
The time cycle cannot be changed
if the dishwasher is actively running
POWER
CYCLE
ON
WASH CYCLE
a timed cycle.
3. Make sure all doors are closed.
4. Turn the wash cycle selector knob to
OFF
WASH TEMPERATURE
RINSE PRESSURE
either 1, 2, 3, or 6 minute setting.
Open the dishwasher doors to lock-in the selected time cycle. The
time cycle will run when the doors
are closed for the next automatic
cycle.
NOTE:
The time cycle will not change if the
selector switch is turned when the doors
are open.
Refer to the information below for the
cycle time breakdowns.
1 Minute Wash Cycle
2 Minute Wash Cycle
Wash = 44 seconds
Final Rinse = 10 seconds
Dwell = 14 seconds
Total Cycle = 68 seconds
Wash = 96 seconds
Final Rinse = 13 seconds
Dwell = 11 seconds
Total Cycle = 120 seconds
3 Minute Wash Cycle
Wash = 156 seconds
Final Rinse = 13 seconds
Dwell = 11 seconds
Total Cycle = 180 seconds
6 Minute Wash Cycle
Wash = 96 seconds
Final Rinse = 13 seconds
Dwell = 11 seconds
Total Cycle = 360 seconds
NOTE:
The 1 and 2 minute time cycles are
designated for dishes and the 3 and 6
minute cycles are designated for
pots and pans.
Operation
Operation
1 MIN
2 MIN
3 MIN
6 MIN
15
Page 26
Operation
Operation (continued)
6. Load a dish rack into the dishwasher
and close the doors.
7. The cycle will begin automatically
and the cycle light will illuminate.
8. Open the doors and the cycle will
automatically stop.
9. Close the doors and the cycle
will resume where it left off.
10. Check the final rinse temperature during the final rinse making sure that the minimum
temperature of 180-195˚F/82-91˚C is maintained.
POWER
ON
WASH TEMPERATURE
WASH CYCLE
CYCLE
RINSE PRESSURE
150
100
50
200
1 MIN
2 MIN
3 MIN
6 MIN
11. Check the final rinse pressure
gauge during the final rinse and make sure the pressure gauge indicates between
20-22 PSI.
12. The cycle light will go out when
the final rinse is complete.
13. Open the doors and remove the
clean rack of wares.
14. Repeat the process for additional
racks.
16
POWER
ON
WASH TEMPERATURE
0
CYCLE
250
WASH CYCLE
1 MIN
2 MIN
3 MIN
6 MIN
RINSE PRESSURE
Page 27
Operation Summary
ACTION RESULT
Operation
1. Push ON/OFF switch UP to the ON position.
2. Wait 10 minutes for water to reach
proper temperature.
3. Prescrap and load wares into the
dish racks.
4. Open the doors, insert a dish rack of soiled ware
and close the doors.
Opening the doors anytime during the automatic
cycle stops the dishwasher. Closing the doors
will resume the cycle where it left off.
5. Check the final rinse temperature gauge and
final rinse pressure gauge during the final rinse
portion of the timed cycle.
6. The selected automatic cycle ends.
7. Open the doors, remove the cleaned wares,
insert another rack of soiled wares and close
the dishwasher doors.
The power switch illuminates, machine fills
automatically and wash water begins to heat. DHBT
booster begins to heat.
Wash water temperature gauge should
indicate minimum of 150˚F/60˚C.
Wares should be placed edgewise in a peg
rack. Cups and bowls should be placed
upside down in flat bottom rack. Silverware or
utensils should be placed in a single layer in a flat
bottomed rack.
The in-cycle light will illuminate and complete the
selected time cycle set on the wash selector switch.
Cycle times are 1, 2, 3, and 6 minutes.
The final rinse temperature must maintain a
minimum of 180-195˚F/82-91˚C during the final
rinse and a flowing pressure of 20-22 PSI.
The in-cycle light goes out.
The selected automatic cycle begins again.
8. Push the power switch DOWN to the OFF
position.
9. Clean the dishwasher after each meal period or
after 2 hours of continuous operation, whichever
occurs first.
10. Spray the interior of the dishwasher with fresh
water. Clean the scrap screens and pump
intake strainer. Clean the spray arms.
11. Wipe the exterior of the machine with a soft
cloth and mild detergent.
12. DO NOT HOSE THE EXTERIOR OF THE
MACHINE WITH WATER.
The dishwasher automatic electric drain valve opens
for 10 minutes to drain the dishwasher.
Periodic cleaning reduces detergent consumption
and improves the overall performance of the
dishwasher.
17
Page 28
Cleaning
Cleaning
Cleaning your dishwasher is the best maintenance you can perform.
The cleaning intervals below are the minimum requirements for most dishwashers.
You may need to clean your dishwasher more often when washing heavily soiled wares
or during long hours of continuous operation.
POWER
ON
OFF
To Drain
The automatic drain valve will open for 10 minutes
to drain the dishwasher when the Power Switch is
turned off.
Daily or every 2 hours of operation
1. Turn power switch to OFF. The automatic electric drain valve will open for 10 minutes.
2. Flush the interior of the dishwasher with fresh water.
3. Clean Scrap screens and pump intake screen
4. Remove wash and rinse spray arm assemblies. Flush with fresh water.
Every 8 hours of operation or at the End-of-the-day.
1. Turn power switch to OFF. The automatic electric drain valve will open for 10 minutes.
2. Flush the interior of the dishwasher with fresh water.
3. Clean Scrap screens and pump intake screen
4. Remove wash and rinse spray arm assemblies. Flush with fresh water.
5. Check rinse nozzles and clean with a paperclip if needed.
6. Clean the exterior of the machine with a soft cloth and mild detergent
DO NOT HOSE THE EXTERIOR WITH WATER.
7. Flip power switch on and immediately off to drain machine again.
8. Reassemble the machine and leave doors open to aid overnight drying.
9. Do not leave water in wash tank overnight.
18
Page 29
Cleaning
De-liming
De-liming
Lime (scale) deposits are the result of minerals contained in the water feeding the dishwasher and
appear as a white haze on the surface of the dishwasher. Severe scaling can appear as a granular
deposit. These deposits are a result of the mineral content in the geographic area of the machine's
location.
WARNING:
Death or injury can result from toxic fume when de-liming agents
come in contact with Chlorine Bleach, or other chemicals that contain
iodine, bromine, or fluorine.
USE EXTREME CAUTION WHEN HANDLING ANY DE-LIMING AGENT
CAUTION:
De-liming agents can cause chemical burns.
Wear rubber gloves, eye protection and any other protective
clothing as instructed by a qualified chemical supplier and follow
the instructions provided by the chemical supplier.
19
Page 30
Maintenance
Maintenance
Weekly
1. Inspect all water lines for leaks and tighten at joints if required.
2. Clean any detergent residue from the exterior of the machine.
3. Check that the drain/overflow pipes seat tightly in their drains.
4. Clean any accumulated scale from the heating element.
5. Inspect the spray arms for any damage or missing parts.
6. Inspect the final rinse arms for missing parts.
7. Check that float switch moves freely.
Monthly
1. Inspect interior of machine for lime deposits and clean.
2. Check that the drains flow freely.
3. Clean any accumulated scale from the heating element.
4. Inspect the rinse spray arms and ensure all plugs are installed.
5. Inspect the final rinse arms for missing parts
6. Inspect the pawl bar and drive assembly for damage or missing parts.
7. Check that float switch moves freely.
8. Check the door guides and door operation.
9. Check the operation of temperature and pressure gauges
10. Perform complete operation check.
Yearly
1. Contact authorized service agent to perform complete maintenance
review of machine.
2. Correct any abnormal situations as recommended.
20
Page 31
Before calling for service check the following conditions.
1. Dishwasher main power and water supply is on.
2. Machine has been assembled correctly.
3. Drain is closed.
4. Screens and pump intake screen are clear.
5. Doors are closed and secure.
Condition Cause Solution
Troubleshooting
Troubleshooting
Dishwasher will not run.
Machine washes
constantly.
Low or no water.
Water fills constantly
Wash motor won’t run
Wash tank water temp
is low when in use.
Door not closed.
Main power OFF
Dishwasher Power OFF.
Timer or door switch
defective
Main water supply off.
PRV setting incorrect
Solenoid strainer clogged.
Solenoid valve defective.
Drain valve defective
Stuck or defective float.
1 100141 GRIP NUT, 1/4-20 SST 2
2 317345 BRACKET, DOOR CATCH 1
3 325921 HOOK, DOOR CATCH 1
4 108053 PLUG, CORNER POST 2
5 107970 SCREW, 8/32 X 1" FILISTER 48
6 112704 DOOR GUIDE, SIDE DOOR LEFT 2
7 112705 DOOR GUIDE, SIDE DOOR RIGHT 2
8 112703 DOOR GUIDE, FRONT DOOR LEFT 1
9 112702 DOOR GUIDE, FRONT DOOR RIGHT 1
10 100073 SCREW, 1/4-20 X 1/2" TRUSS HD., SST 3
11 111090 REED, SWITCH MAGNETIC 2
12 108954 GRIP NUT, 6-32 6
13 322790 DOOR, FRONT (PRIOR TO S/N D3864 1
--- 327248 DOOR, FRONT (BEGIN WITH S/N D3864) 1
14 108966 HANDLE, DOOR 1
15 106382 SCREW, 6-32 X 3/8" TRUSS HD., SST 4
16 108954 GRIP NUT, 6-32 4
17 111026 MAGNET, REED SWITCH 2
18 325633 SIDE DOOR, UPPER 2
19 322788 SIDE DOOR, LOWER (PRIOR TO S/N D3864) 2
--- 328239 SIDE DOOR, LOWER (BEGIN WITH S/N D3864) 2
20 100097 SCREW, 10-32 X 1/2" TRUSS HD., SST 16
21 107966 GRIP NUT, 10-32 SST 2
22 322077 SPLASH GUARD (PRIOR TO S/N D3864) 2
--- 324620 SPLASH BAFFLE, SIDE DOOR (BEGIN S/N D3864) 2
23 323006 DOOR STOP (PRIOR TO S/N D3864) 2
--- 327321 DOOR STOP (BEGIN WITH S/N D3864) 2
24 107893 SHOCK ABSORBER 8
25 112723 BOLT, 5/16-18 X 15" FULL THREAD 2
26 323305 ANGLE, DOOR STOP 2
27 112772 STOP, DELRIN SPLASH BAFFLE 2
--- 113564 NAMEPLATE, DUAL PERFORMANCE 1
ATTACHED TO FRONT DOOR (NOT SHOWN)
(BEGIN WITH S/N D3864)
27
Page 38
DHBTC, DH1TC Doors
4
3
1
2
4
3
13
13
12
11
6
8
9
9
9
8
10
5
7
8
14
19
20
15
15
16
16
17
12
5
21
21
22
22
22
24
23
22
24
23
28
Page 39
DHBTC, DH1TC Doors
Item Part Description Qty
No. No.
1 108053 PLUG, CORNER POST 2
2 107970 SCREW, 8-32 X 1" FILISTER HD. SST 32
3 112704 GUIDE, DOOR LEFT 2
4 112705 GUIDE, DOOR RIGHT 2
5 325633 DOOR, SIDE UPPER 2
6 322788 DOOR, LOWER SIDE (PRIOR TO S/N D3864) 1
--- 327252 DOOR, LOWER SIDE (BEGIN W/ S/N D3864) 1
7 323221-S DOOR, LOWER FRONT (PRIOR TO S/N D3864) 1
--- 327295 DOOR, LOWER FRONT (BEGIN W/ S/N D3864) 1
8 100007 SCREW, 10-32 X 3/8" TRUSS HD., SST 6
9 104985 NUT, PLAIN 10-32 6
10 322077 SPLASH GUARD, PRIOR TO D3864
11 323006 STOP, DOOR (PRIOR TO S/N D3864) 1
--- 327321 STOP, DOOR (BEGIN W/ S/N D3864) 1
12 100740 BOLT, 5/16-18 X 1" HEX HD., SST 2
13 107893 SHOCK ABSORBER 6
14 323224 BRACKET, CORNER DOOR LIFT (PRIOR D3864) 1
--- 327242 BRACKET, CORNER DOOR LIFT (BEGIN D3864) 1
--- 327256 BRACKET, FRONT DOOR (BEGIN D3864) 1
15 323305 ANGLE, DOOR STOP 2
NO LONGER USED--
16 112772 STOP, DELRIN SPLASH BAFFLE 2
17 100097 SCREW, 10-32 X 1/2" TRUSS HD., SST 8
18 327260 SIDE DOOR LIFT (BEGIN D3864) NOT SHOWN 1
19 113916 DOOR CONNECT, HANDLE 1
20 100755 SCREW, 1/4-20 X 1/2" FLAT HD., SST 4
21 111090 SWITCH, MAGNETIC REED 2
22 108954 GRIP NUT, 6-32 W/NYLON INSERT SST 8
23 106382 SCREW, 6/32 X 3/8" TRUSS HD., SST 4
24 111090 MAGNET, REED SWITCH 2
29
Page 40
Door Handle and Spring Assembly
1
2
2
3
28
29
3
4
5
6
6
7
7
9
9
8
8
5
1
10
10
14
15
16
17
18
18
19
20
21
20
22
23
13
10
14
13
10
11
11
11
11
12
12
24
25
25
26
26
26
27
24
24
26
27
24
No longer used after S/N D5748
See Door Assemblies for Reed Switch
Replacement.
30
Page 41
Door Handle and Spring Assembly
Item Part Description Qty
No. No.
1 112723 BOLT, 5/6-18 X 15" 2
2 108066 SPRING, EXTENSION 2
3 107397 BLOCK, SPRING HOOK 2
4 113757 DOOR HANDLE, STD. (BEGIN S/N D4185) 1
1 0507443 SPINDLE, RINSE ARM 2
2 0508376 NOZZLE, RINSE ARM (PRIOR TO S/N D3864) 12
3 113514 BEARING, RINSE ARM (REPLACES 112164) 4
4* 414111 RINSE ARM ASSY, (INCLUDES 2 & 3)
(PRIOR TO S/N D3864) 2
---- 414110 RINSE ARM ASSY COMPLETE (BEGIN D3864) 2
5 0507444 NUT, RINSE ARM 2
6 109835 SCREW, #8 X 1/2" PAN HD., SST 4
7 0707452-S WASH ARM ASSY, (INCLUDES 6 & 8) 2
8 0507446 BEARING, WASH ARM 2
* 0707453 IS NO LONGER AVAILABLE AS A COMPLETE RINSE ARM ASSY.
REPLACEMENT NOZZLES AND BEARINGS ARE STILL AVAILABLE FOR THAT ASSY.
TO REPLACE THE COMPLETE RINSE ARM ASSY ORDER P/N 414111.
1 110189 BOOSTER, K2 SPIREX 1
2 315596 BRACKET, BOOSTER SUPPORT 2
3 105725 COUPLING REDUCING, 1" X 3/4" NPT BI 2
4 102442 ELBOW, 3/4" NPT X 90° BRASS 5
5 105803 NIPPLE, CLOSE 3/4" NPT BI 3
6 106485 UNION ELL, 3/4" NPT X 90° FEMALE BI 1
7 107502 UNION ELL, 3/4" NPT X 90° MALE BI 1
8 109887 VALVE, SOLENOID 3/4" NPT STEAM 1
--- 108516 KIT, SOLENOID COIL REPAIR 3/4" NPT A/R
--- 109903 KIT, REPAIR DIAPHRAGM 3/4" NPT VALVE A/R
9 105731 STREET ELL, 3/4" NPT BI 1
10 105738 ELBOW, REDUCING 3/4" X 1/2" NPT BI 1
11 105794 NIPPLE, 1/2" NPT X 6" LG. BI 1
12 111386 UNION ELL, 1/2" NPT X 90° FEMALE BI 1
13 112430 STREET ELL, 3/4" NPT X X 90° FORGED BRASS 1
14 112387 PRESSURE REGULATOR/LINE STRAINER 3/4" NPT 1
15 103427 ELBOW, 1/2" X 90° COPPER 1
16 102662 NIPPLE, 3/4" NPT X 6-1/2" LG. BRASS 1
17 102521 TEE, 3/4" NPT BRASS 1
18 100184 NIPPLE, CLOSE 3/4" NPT 6
19 102526 TEE, 3/4" X 3/4" X 1/2" NPT BRASS 2
20 104649 RELIEF VALVE 3/4" NPT 125 PSI 1
21 100571 UNION, 3/4" NPT BRASS 1
22 102470 NIPPLE, 3/4" NPT X 3" BRASS 2
23 107736 UNION, 1/2" X 1/2" NPT MALE COPPER 2
24 107380 FORM TO FIT, TUBING 1/2" TYPE L COPPER 2
25 104749 BALL VALVE, 1/2" NPT M X F 1
26 102525 TEE, 3/4" X 1/2" X 3/4" NPT BRASS 1
27 111437 VALVE, 3/4" NPT HOT WATER 1
NOTE 1: IF SUPPLY VOLTAGE IS 115V, T1 IS NOT
USED. WIRES #1 AND 2 ARE CONNECTED TO THE
FUSE BLOCK IN PLACE OF WIRES #39 AND 40.
NOTE 2: DS1 NOT USED ON CORNER MACHINE
MODELS.
! ATTENTION - VERY IMPORTANT ! -
VERIFY CIRCUIT BOARD PART NUMBER AND JUMPER
POSITION SETTINGS (JB1, JB2, JB3) PER MACHINE
MODEL AND SERIAL NUMBER AS INDICATED IN TABLE
BELOW. IMPROPER JUMPER SETTINGS MAY CAUSE
ERRATIC OPERATION.
Model
DH1T, DHBT Up to D3857112676 Rev. C
DH1T, DHBT
DLF
DH1T, DHBT
E* - Energy Star Qualified Product, starting with serial# D08016801
DS1
SEE NOTE 2
4
1CRA
4
11
4
Ω
15k
4
S/NPart No.
D3858-D08016801
ALL
D08016801-UP
DS2
42
6
SS
32
1
7
4
1M
5
FSW
4.7k Ω
113597 Rev. G
113597 Rev. G
113597 Rev. H
1CR
6
X000
00X0
000X
X000
Machine Board Jumper Settings
JB1JB2JB3
Open
Closed
Open
Closed
Open
Closed
Closed
Open
4
2
H
T2
N
T1
T7
9
T8
10
4
T9
11
T10
11
5857
41
Open
Open
Open
Closed
START
SWITCH
DOOR
SWITCH
FLOAT
SWITCH
EXTENDED
WASH
NOTE 3: THE kW RATING OF THE BOOSTER
ELEMENT IS DEPENDENT ON THE VOLTAGE AND
DEGREE RISE OF THE SYSTEM. SINGLE PHASE
MACHINES W/ ELECTRIC BOOSTER ARE 40° RISE
ONLY. 40° RISE UNITS USE 7.5/10 OR 9 kW
ELEMENTS. 70° RISE UNITS USE 13.5/18 OR 17.7
kW ELEMENTS.
BLACK JUMPER SHOWN CLOSED.
LIFT & REMOVE TO OPEN.
PRINTED CIRCUIT BOARD
CLOSED JUMPER SHOWN FROM SIDE
F1
FUSE 1A
5 X 20 MM
FAST ACTING
WHITE BASE
POWER
LED
JB3
JB1
5758
LEDs
RINSEFILL
WASH
JB2
120V FAN SIGNAL
(IF USED)
TO CONTACTOR COIL
SUPPLIED BY OTHERS
43
DETERG.
SIGNAL
WASH
OUTPUT
RINSE
OUTPUT
HEATERS
OUTPUT
LAMP
OUTPUT
(IF USED)
T3
T4
T5
T6
PCB
LINE
LOAD
T1 NOT USED WITH
115V LINE SUPPLY
SEE NOTE 1
TSDT
1
4
12
15
17
22
2CRA
1CRB
1CRC
TSHC
TSBC
44
3CRA
DTV
13
16
ELECTRIC HEAT ONLY
AS
AS
23
55
3CR
18
20
L1
L2
L3
39
T1
IT
10 MINUTE
1 2 3
14
1M
RWV
HCHL
BCHL
RINSE
SIGNAL
1
56
1MOL
19
21
FUT
DV
LT2
2CR
HC1
BC1
PER LOCAL ELECTRICAL CODE
L1
L2
L3
FUT
40
GND
2
1CR
2CR
DOOR SWITCH RELAY
RINSE AID SIGNAL RELAY
3CRPOWER ON RELAY
1M
1MOL
1MTR
AS
BC1
BCHL
2
DS1
DS2
DTV
2
DV
F1
WASH MOTOR CONTACTOR
WASH MOTOR OVERLOAD
WASH MOTOR
ARC SUPPRESSOR
BOOSTER TANK CONTACTOR OR STEAM VALVE
BOOSTER TANK HIGH LIMIT
DOOR SAFETY SWITCH, FRONT DOOR
DOOR SAFETY SWITCH, SIDE DOORS
DRAIN TEMPERING VALVE
DRAIN VALVE
TIMER BOARD FUSE
FSWFLOAT SWITCH
FUH
FUT
HC1
HCHL
IT
JB1
JB2
JB3
LT2
PCB
RWV
TANK HEAT FUSES
TRANSFORMER FUSES
TANK HEAT CONTACTOR OR STEAM VALVE
TANK HEAT HIGH LIMIT
INTERVAL TIMER, 10 MINUTE
RINSE TIME SELECT JUMPER
CYCLE SELECT JUMPER
CYCLE SELECT JUMPER
CYCLE LIGHT
POWER SWITCH CKT BKR
RINSE WATER VALVE
CYCLE TIME SELECTOR SWITCHSS
T1LINE:120V TRANSFORMER
TSBC
TSDT
TSHC
2
(IF USED)
TO TEST INPUTS T8 AND T9 A METER
CAPABLE OF READING DC VOLTAGES MUST
BE USED.
1.) SET METER TO READ DC VOLTAGE
2.) PLACE BLACK LEAD TO T2
3.) PLACE RED LEAD TO TERMINAL BEING TESTED
i.e. PLACE RED LEAD TO T8 TO TEST DOOR SW.
4.) AN OPEN SWITCH WILL READ 4.7-5.3VDC
A CLOSED SWITCH WILL READ 0-1VDC
BOOSTER TANK THERMOSTAT
DRAIN TEMPERING THERMOSTAT
WASH TANK THERMOSTAT
2
ON SINGLE PHASE
MACHINES OMIT L3.
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.