Champion D-HBM5 Service Manual

For machines beginning with
Serial no. D3694 and above

Technical Manual

Door-Type
Dishwasher

Model

D-HBM5
High Temperature
with Built-in Booster

D-H1M5
High Temperature

D-LFM5
Low Temperature

June, 2004

P.O. Box 4149
Winston-Salem, North Carolina 27115-4149
336/661-1556 Fax: [phone]

Machine Serial No.

Manual P/N 113491 Rev. F

2674 N. Service Road
Jordan Station, Ontario, Canada L0R 1S0
905/562-4195 Fax: [phone]

www.championindustries.com

Complete the information below so it will be available for quick reference.

Model Number

Voltage and Phase

____________________________

_______________________________________________________________

Champion Parts Distributor

Serial Number

___________________________________

_________________________

Phone

______________

______________________________________________________________________________

Champion Service Agency

____________________________________

Phone

______________

______________________________________________________________________________

Champion Industries Service: 1 [phone] Champion Service Fax: [phone]

In Canada:
Champion Service: 1 [phone]
Canada Service Fax: [phone]

We strongly recommend that you fax your orders.

NOTE: When calling to order parts, be sure to have the model number, serial number, voltage,
and phase of your machine.

Machine Data Plate with
Model & Serial number
located on left side of
control cabinet.

COPYRIGHT © 2004 by Champion Industries, Inc.

REVISIONS

Revision History

Revision Revised Serial Number Comments

Date Pages Effectivity

6/01/02 All D3694 Issue new manual with replacement parts lists

6/01/02 All — Issue new manual with replacement parts lists

10/18/02 3 D3858 Revised rated amps listing

10/18/02 11 D3858 Revised wash and final rinse times

10/18/02 36,37 D3858 Revised rinse arm bearings and assemblies numbers.

Bearing 112164 replaced by 113514, 0707453 &

0708899 replaced by 414111.

10/18/02 37 D3858 Inserted new rinse arm assemblies 414110

(D-HB and D-H1) and 414111 (D-LF)

10/18/02 39 D3851 Inserted new water reflector P/N 327283

10/24/02 40 — Inserted hi-limit into tank

10/24/02 47 D3700 Inserted new bushing P/N 100171

10/24/02 55 D3858 Inserted new timer board P/N 113547

12/18/02 55 D3858 Inserted new timer control board kit.

P/N 900911 to convert all timer boards to 113597.

2/5/03 27 — Replaced P/N 108391 with 113622

2/5/03 55 — Replaced Furnace (Siemens) overloads with

Telemecanique (Square D) overloads.

7/22/03 27 –– Replaced P/N 112090 with 113644 and 112086

with 113662.

7/22/03 43 D3982 Replaced P/N 110562 with 113604.

7/22/03 47, 51 –– Replaced plastic style vacuum breakers with

bronze style.

2/3/04 44-45 D4237 Replaced drawings and parts numbers for seperate

pressure reducing valve 107550 and line strainer 110768.

3/5/04 68 –– Replaced schematic H with revision I.

3/5/04 55 D4410 Replaced door safety switch 112659 with new part

number 113721.

3/11/04 65 –– Replaced schematic revision H with revision I.

i

REPLACEMENT PARTS

Revision History

Revision Revised Serial Number Comments

Date Pages Effectivity

6/21/04 35 —— Inserted rinse support bracket part number 0309149.

cont’d

ii

CONTENTS

CONTENTS

Page

WARRANTY ............................................................................................................................. vii

INTRODUCTION...................................................................................................................... 1

GENERAL ................................................................................................................................. 2

Model Numbers ...................................................................................................................2

Standard Equipment ............................................................................................................ 2

Options................................................................................................................................. 2

Accessories .......................................................................................................................... 2

Electrical Power Requirements............................................................................................ 3

INSTALLATION........................................................................................................................ 4

Unpacking............................................................................................................................ 4

Changing from Straight-through to Corner Operation........................................................ 4

Electrical Connections......................................................................................................... 4

Plumbing Connections......................................................................................................... 5

Water Connections...............................................................................................................6

Drain Connections ...............................................................................................................6

Chemical Connections......................................................................................................... 7

Model D-HB, D-H1 and D-LF...................................................................................... 7

Detergent.............................................................................................................................. 7

Rinse Aid/Sanitizer.............................................................................................................. 8

INITIAL START-UP .................................................................................................................. 10

Model D-HB, D-H1 and D-LF

OPERATION.............................................................................................................................. 11

Model D-HB, D-H1 and D-LF

MAINTENANCE....................................................................................................................... 12

Maintenance Schedule......................................................................................................... 12

CLEANING .................................................................................................................. 12

Every 2 Hours or After Each Meal Period

Model D-HB, D-H1 and D-LF ........................................................................ 12

Every 8 Hours or at the End of the Day

Model D-HB, D-H1 and D-LF ........................................................................ 12

DELIMING ................................................................................................................... 13

Deliming process

Model D-HB, D-H1 and D-LF ........................................................................ 13

OPERATION CHECKS................................................................................................ 14

Daily ....................................................................................................................... 14

Weekly .................................................................................................................... 14

iii

REPLACEMENT PARTS

TROUBLESHOOTING ............................................................................................................. 14

BASIC SERVICE ....................................................................................................................... 16

Electrical Service................................................................................................................. 16

Fuses .......................................................................................................................... 17

Motor Overloads ........................................................................................................... 17

Solid State Control Board ............................................................................................. 18

Low Water Tank Heat Protection.................................................................................. 20

Heater Element Wiring ................................................................................................. 21

Motor Connections........................................................................................................ 22

Mechanical Service ............................................................................................................. 23

Pump Seal Replacement ............................................................................................... 23

REPLACEMENT PARTS LIST................................................................................................. 25

ELECTRICAL SCHEMATICS ................................................................................................. 65

CONTENTS

Page

LIST OF FIGURES

Figure 1 — D-HB 3/4" NPT Water Supply Connection ...................................................... 5

Figure 2 — D-H1/ D-LF 3/4" NPT Water Supply Connection............................................ 5

Figure 3 — Chemical Connection Points............................................................................. 7

Figure 4 — Wash Tank Detergent Equipment Insertion Points .......................................... 7

Figure 5 — Rinse Aid Injection Point (D-HB, D-H1 Only) ................................................ 8

Figure 6 — Rinse Aid/Sanitizer Injection Points (D-LF) .................................................... 9

Figure 7 — Operator Controls.............................................................................................. 10

Figure 8 — Door Activated Drain Lever Assembly............................................................. 10

Figure 9 — Fuses.................................................................................................................. 17

Figure 10 — Motor Overload................................................................................................. 17

Figure 11 — Solid State Control Board ................................................................................. 19

Figure 12 — Float Switch ...................................................................................................... 20

Figure 13 — Float Switch Troubleshooting Chart................................................................. 20

Figure 14 — Pump Motor Wiring Diagrams ......................................................................... 22

Figure 15 — Pump Seal Replacement ................................................................................... 23

Figure 16 — Doors, Panels and Gauges................................................................................. 26

Figure 17 — Door Guides, Stops, and Lift Bracket............................................................... 28

Figure 18 — Door Handle and Spring Assembly ................................................................. 30

Figure 19A — Straight Track Assembly................................................................................... 32

Figure 19B — Corner Track Assembly .................................................................................... 32

Figure 20 — Wash/Rinse Spray Piping.................................................................................. 34

Figure 21 — Wash/Rinse Spray Arms .................................................................................. 36

Figure 22 — Drain Assembly and Scrap Screens.................................................................. 38

Figure 23 — Wash Tank Heat, Thermostats, and Float Switch............................................. 40

Figure 24 — Electric Booster and Thermostat (D-HB Only) ................................................ 42

Figure 25 — D-HB Lower Fill Piping Assembly................................................................... 44

iv

REPLACEMENT PARTS

LIST OF FIGURES (cont’d)

Page

Figure 26 — D-HB, D-H1 Upper Fill Piping Assembly ........................................................... 46

Figure 27 — D-H1, D-LF Lower Fill Piping Assembly............................................................ 48

Figure 28 — D-LF Upper Fill Piping Assembly ....................................................................... 50

Figure 29 — Pump Assembly.................................................................................................... 52

Figure 30 — Control Cabinet .................................................................................................... 54

Figure 31 — Dishracks and PRV............................................................................................... 56

APPENDIXES

Appendix A — Drain/Timer Circuit........................................................................................ 64

ELECTRIC SCHEMATICS

B701650/I — Wiring Diagram (D-HB, D-H1, D-LF Steam/Electric 1 & 3 Phase) .............. 65

v

REPLACEMENT PARTS

THIS PAGE

INTENTIONALLY

LEFT BLANK

vi

WARRANTY

LIMITED WARRANTY

Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 North Service Road, Jordan Station, Ontario, Canada, L0R 1S0, warrants machines, and parts,
as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name “Champion”

and installed within the United States and Canada to be free from defects in material and workmanship for a
period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by
Champion, whichever occurs first. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided,
however, as to glasswashers, Champion’s obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion’s warranty obligation exceed Champion’s charge for the machine.
The following are not covered by Champion’s warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,

tampering, improper installation, or failure to follow maintenance and operation procedures.

j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior finish as a result of the above. (2) Use with utility service other than that designated on the rating plate.
(3) Improper connection to utility service. (4) Inadequate or excessive water pressure. (5) Corrosion from chem­icals dispensed in excess of recommended concentrations. (6) Failure of electrical components due to connection
of chemical dispensing equipment installed by others. (7) Leaks or damage resulting from such leaks caused by
the installer, including those at machine table connections or by connection of chemical dispensing equipment
installed by others. (8) Failure to comply with local building codes. (9) Damage caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY
IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF
MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE
EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING
MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING
ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

. CHAMPION’S WARRANTY

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to
change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

vii

THIS PAGE

INTENTIONALLY

LEFT BLANK

viii

INTRODUCTION

INTRODUCTION

Welcome to Champion . . .

and thank you for allowing us to take care of your dishwashing needs.

This manual covers the door-type series dishwasher models D-H1, D-HB, and D-LF.
Your machine was completely assembled, inspected, and thoroughly tested at our factory
before it was shipped to your installation site.

This manual contains:

• Warranty Information

• Operation and Cleaning Instructions

• Maintenance Instructions

• Troubleshooting Guide

• Basic Service Information

• Replacement Parts Lists

• Electrical Schematics

Complete and return your warranty registration card within ten (10) days after the installation of
your machine.

All information, illustrations and specifications contained in this manual are based upon the
latest product information available at the time of publication. Champion constantly improves its
products and reserves the right to make changes at any time or to change specifications or design
without notice and without incurring obligation.

For your protection, factory authorized parts should always be used for repairs.

Replacement parts may be ordered from your Champion authorized parts distributor or from your
Champion authorized service agency. When ordering parts, please supply the model number,
serial number, voltage and phase of your machine, the part number, part description and quantity.

1

GENERAL

GENERAL

This manual covers the Champion door type dishwashing machine. These machines are fully
automatic and come equipped with a 1-HP pump motor.

The D-series dishwasher is available in the following models:

Model Number

D-H1, D-HB, D-LF

The D-H1 model is a high temperature (180°F/82°C rinse) sanitizing model without booster.

The D-HB model is a high temperature (180°F/82°C rinse) sanitizing model with booster.

The D-LF is a low temperature (Min. 140°F/60°C) sanitizing model for use with a sodium
hypochlorite (Chlorine) based sanitizer at a minimum concentration of 50PPM in the final rinse.

s

Standard Equipment includes:

D-H1, D-HB, D-LF

• Automatic tank fill • Common utility connections

• Built-in electric (D-HB only) or • Two dish racks (peg and flat bottom)
steam booster heater (D-HB only) • Detergent/chemical connection provisions

• Drain Valve – Electric • Stainless steel front and side panels

• Specified as straight-through or corner model • Top-mounted, splash-proof control console

• Electric tank heat • 60-second time cycle

• Balanced two door lift system • 2" O.D. gravity drain connection

• Low-water tank heat protection • Water pressure regulating valve

• 1-Hp drip-proof pump motor (mounted) (D-HB only)

• Door safety switches • Interchangeable upper and lower spray arms

• Stainless steel rinse arm with cleanout

Options (D-HB only)

• Electric booster (70°F/39°C temperature rise)
heater for 110°F/43°C supply water

• Steam injector or steam coil tank heat
(steam booster 40°F/23°C – 70°F/39°C rise)

Accessories

Additional dishracks:
Dish rack (peg) P/N 101285
Silverware rack (flat bottom) P/N 101273
3/4” Pressure reducing valve (PRV) P/N 112387

2

GENERAL

Electrical Power Requirements for Electric Heat / Electric Booster

Model Voltage (D-HB Only) Amps Conductor Ampacity Protective Device

D-H1/LF 115/60/1 — 46 Amps 55 Amps 55 Amps
D-H1/LF 208/60/1 — 35 Amps 40 Amps 40 Amps
D-H1/LF 220/60/1 — 35 Amps 40 Amps 40 Amps
D-H1/LF 230/60/1 — 37 Amps 40 Amps 40 Amps
D-H1/LF 240/60/1 — 37 Amps 40 Amps 40 Amps
D-H1/LF 208/60/3 — 20 Amps 25 Amps 25 Amps
D-H1/LF 220/60/3 — 20 Amps 25 Amps 25 Amps
D-H1/LF 230/60/3 — 21 Amps 25 Amps 25 Amps
D-H1/LF 240/60/3 — 21 Amps 25 Amps 25 Amps
D-H1/LF 380/60/3 — 9 Amps 15 Amps 15 Amps
D-H1/LF 415/60/3 — 9 Amps 15 Amps 15 Amps
D-H1/LF 480/60/3 — 9 Amps 15 Amps 15 Amps
D-H1/LF 575/60/3 — 7 Amps 15 Amps 15 Amps

D-HB 115/60/1 — — —
D-HB 208/60/1 40°F/23°C 71 Amps 75 Amps 75 Amps
D-HB 220/60/1 40°F/23°C 71 Amps 75 Amps 75 Amps
D-HB 230/60/1 40°F/23°C 79 Amps 90 Amps 90 Amps
D-HB 240/60/1 40°F/23°C 79 Amps 90 Amps 90 Amps
D-HB 208/60/3 40°F/23°C 40 Amps 50 Amps 50 Amps
D-HB 220/60/3 40°F/23°C 40 Amps 50 Amps 50 Amps
D-HB 230/60/3 40°F/23°C 45 Amps 50 Amps 50 Amps
D-HB 240/60/3 40°F/23°C 45 Amps 50 Amps 50 Amps
D-HB 380/60/3 40°F/23°C 24 Amps 30 Amps 30 Amps
D-HB 415/60/3 40°F/23°C 25 Amps 30 Amps 30 Amps
D-HB 480/60/3 40°F/23°C 20 Amps 25 Amps 25 Amps
D-HB 575/60/3 40°F/23°C 18 Amps 20 Amps 20 Amps

D-HB 115/60/1 — — — —
D-HB 208/60/1 — — — —
D-HB 220/60/1 — — — —
D-HB 230/60/1 — — — —
D-HB 240/60/1 — 57 Amps 60 Amps 60 Amps
D-HB 220/60/3 70°F/39°C 57 Amps 60 Amps 60 Amps
D-HB 230/60/3 70°F/39°C 64 Amps 70 Amps 70 Amps
D-HB 240/60/3 70°F/39°C 64 Amps 70 Amps 70 Amps
D-HB 380/60/3 70°F/39°C 31 Amps 35 Amps 35 Amps
D-HB 415/60/3 70°F/39°C 34 Amps 40 Amps 40 Amps
D-HB 480/60/3 70°F/39°C 29 Amps 35 Amps 35 Amps
D-HB 575/60/3 70°F/39°C 25 Amps 30 Amps 30 Amps

Booster Rise Rated Minimum Supply Ckt. Maximum Overcurrent

Electrical Power Requirements for Steam or Gas Heat /
Steam or Gas Booster

Model Voltage (D-HB Only) Amps Conductor Ampacity Protective Device

D-H1/LF 115/60/1 — 20 Amps 25 Amps 25 Amps
D-H1/LF 208/60/1 — 12 Amps 15 Amps 15 Amps
D-H1/LF 220/60/1 — 12 Amps 15 Amps 15 Amps
D-H1/LF 230/60/1 — 11 Amps 15 Amps 15 Amps
D-H1/LF 240/60/1 — 11 Amps 15 Amps 15 Amps
D-H1/LF 208/60/3 — 6 Amps 15 Amps 15 Amps
D-H1/LF 220/60/3 — 6 Amps 15 Amps 15 Amps
D-H1/LF 230/60/3 — 6 Amps 15 Amps 15 Amps
D-H1/LF 240/60/3 — 6 Amps 15 Amps 15 Amps
D-H1/LF 380/60/3 — 4 Amps 15 Amps 15 Amps
D-H1/LF 415/60/3 — 4 Amps 15 Amps 15 Amps
D-H1/LF 480/60/3 — 3 Amps 15 Amps 15 Amps
D-H1/LF 575/60/3 — 3 Amps 15 Amps 15 Amps

D-HB 115/60/1 — — —
D-HB 208/60/1 40°F/23°C 13 Amps 15 Amps 15 Amps
D-HB 220/60/1 40°F/23°C 13 Amps 15 Amps 15 Amps
D-HB 230/60/1 40°F/23°C 12 Amps 15 Amps 15 Amps
D-HB 240/60/1 40°F/23°C 12 Amps 15 Amps 15 Amps
D-HB 208/60/3 40°F/23°C 6 Amps 15 Amps 15 Amps
D-HB 220/60/3 40°F/23°C 6 Amps 15 Amps 15 Amps
D-HB 230/60/3 40°F/23°C 6 Amps 15 Amps 15 Amps
D-HB 240/60/3 40°F/23°C 6 Amps 15 Amps 15 Amps
D-HB 380/60/3 40°F/23°C 4 Amps 15 Amps 15 Amps
D-HB 415/60/3 40°F/23°C 4 Amps 15 Amps 15 Amps
D-HB 480/60/3 40°F/23°C 3 Amps 15 Amps 15 Amps
D-HB 575/60/3 40°F/23°C 3 Amps 15 Amps 15 Amps

D-HB 115/60/1 — — — —
D-HB 208/60/1 — — — —
D-HB 220/60/1 — — — —
D-HB 230/60/1 — — — —
D-HB 240/60/1 — — — —
D-HB 208/60/3 70°F/39°C 6 Amps 15 Amps 15 Amps
D-HB 220/60/3 70°F/39°C 6 Amps 15 Amps 15 Amps
D-HB 230/60/3 70°F/39°C 6 Amps 15 Amps 15 Amps
D-HB 240/60/3 70°F/39°C 6 Amps 15 Amps 15 Amps
D-HB 380/60/3 70°F/39°C 4 Amps 15 Amps 15 Amps
D-HB 415/60/3 70°F/39°C 4 Amps 15 Amps 15 Amps
D-HB 480/60/3 70°F/39°C 3 Amps 15 Amps 15 Amps
D-HB 575/60/3 70°F/39°C 3 Amps 15 Amps 15 Amps

Booster Rise Rated Minimum Supply Ckt. Maximum Overcurrent

3

INSTALLATION

INSTALLATION

Unpacking

1. Immediately after unpacking the machine, inspect for any shipping damage. If damage

2. Remove the dishwasher from the skid. Adjust the feet if required, then move the

3. Level the machine (if required) by placing a level on the top of machine and adjusting

CAUTION:

Care should be taken when lifting the machine to prevent damage.

is found, save the packing material and contact the carrier immediately.

machine to its permanent location.

the feet. Level the machine front-to-back and side-to-side.

4. Remove the two dishracks and pressure gauge from the interior of the machine. Install
the pressure gauge in the upper fill piping of the dishwasher in the petcock provided.

NOTE:

The installation of your machine must meet local health codes.

Changing from Straight-through to Corner Operation

Your door-type dishwasher was specified to the factory as a straight-through conf iguration
or corner configuration. Your machine can be converted from straight-through to corner or
from corner to straight-through. Contact factory for instructions on changing the operation
of your dishwasher.

Electrical Connections

WARNING:

Electrical and grounding connections must comply with the National Electrical Code
and/or Local Electrical Codes.

WARNING:

When working on the dishwasher, disconnect the electric service and place a tag at the
disconnect switch to indicate work is being done on that circuit.

1. A qualified electrician must compare the electrical power supply with the machine
electrical specifications stamped on the MACHINE ELECTRICAL CONNECTION
PLATE located inside the top mounted control cabinet before connecting to the
incoming service at a fused disconnect switch.

2. Motor rotation was set at the factory. Check the rotation of the motor shaft (CW when
viewed from rear of motor). For three phase machines, reversing the motor direction is
done in the control cabinet by reversing the wires L1 and L2 on the disconnect side of

4

Electrical Connections (cont’d)

the main electrical connection block. For single phase machines, motor rotation is
changed at the motor connection plate on the rear of the single phase motor.

3. A knock-out is provided at the rear of the top mounted control cabinet for the electrical
service connection. A single source electrical connection has been provided. A fused
disconnect switch or circuit breaker (supplied by others) is required to protect each
power supply circuit.

Plumbing Connections

CAUTION:

Plumbing connections must comply with local sanitary and plumbing codes.

Water Connections

INSTALLATION

1. Connect the hot water supply using a 3/4” NPT connection. The connection point is
located behind the lower front panel of the dishwasher. Supply enters from underneath
the machine.

8-7/8"

[225 mm]

FLOOR

Figure 1 Figure 2

D-HB D-H1, D-LF

3/4” NPT Water Supply Connection 3/4” NPT Water Supply Connection

Behind Front Panel Behind Front Panel

8-7/8"

[225 mm]

FLOOR

2. Minimum incoming water supply temperature requirements are listed below:

D-HB with built-in 40°F/23°C rise electric booster (Minimum 140°F/60°C)
(Min./Max. flow pressure 20 – 22 psi/138 Kpa)

D-HB with built-in 70°F/39°C rise electric booster (Minimum 110°F/43°C)
(Min./Max. flow pressure 20 – 22 psi/138 Kpa)

D-H1 without built-in booster (Minimum 180°F/70°C)
(Min./Max. flow pressure 20 – 22 psi/138 Kpa)

D-LF (Minimum 140°F/60°C)
(Min./Max. flow pressure 20 – 22 psi/138 Kpa)

5

INSTALLATION

Water Connections (cont’d)

3. A manual shut-off valve for steam and water (supplied by others) should be installed in

4. A 3/4" Pressure Regulating Valve (PRV), should be installed on the incoming water

Drain Connections

1. Models D-HB, D-H1, and D-LF are GRAVITY DRAIN machines equipped with a

supply line to allow for servicing of the machine. The shut-off valve should be the same
size or larger than the supply line.

supply line if water flow pressure exceeds 20 – 22 psi/138 Kpa.
A PRV is standard equipment on Model D-HB.
A PRV is not standard equipment on Models D-H1 and D-LF.
The PRV may be obtained locally or direct from Champion.

2" hose connection point.

• Drain height for ALL MODELS must not exceed 8-7/8" [225 mm] above floor level.

WARNING:

Connection of the machine to a drain line higher than the machine drain height will
prevent the machine from draining properly.

Ventilation

NOTE:

Ventilation must comply with local sanitary and plumbing codes.

CAUTION:

Exhaust air should not be vented into a wall, ceiling, or concealed space of a building.
Condensation can cause damage.

6

Chemical Connections

NOTE:

Consult a qualified chemical supplier for your chemical needs.

Models D-HB, D-H1 and D-LF

Refer to Figure 3.

1. Labeled chemical signal connection points are provided inside the control cabinet for
chemical dispensing equipment (supplied by others).

5

6

CAUTION

120V SUPPLY
DISPENSERS
ONLY

RINSE/SANI

COMMON

RETURN

DETERGENT

12

17

18

19

15

2

2

10

Signal connection points include:

• Detergent signal 120VAC
between Wire #10 and Wire #2

(1 AMP MAX AMP LOAD)

• Rinse Aid/Sanitizer signal 120VAC
between Wire #15 and Wire #2

(1 AMP MAX AMP LOAD)

INSTALLATION

Figure 3

D-HB, D-H1, D-LF

Chemical Connection Points

Left Side Interior of Control Cabinet

Detergent

Refer to Figure 4.

1. Two removable black plugs, located on the rear and left side of the wash tank are
provided as detergent equipment insertion points.

1/2" Black Removable Plug

Detergent Injection Point

Wash Tank Detergent Equipment

1/2" Black Removable Plug

Detergent Sensor Point

Figure 4

D-HB, D-H1, D-LF

Insertion Points

7

INSTALLATION

Chemical Connections (cont’d)

Detergent (cont’d)

2. Detergent may be added manually if dishwasher is not equipped with dispensing

Rinse Aid/Sanitizer

Model D-HB and D-H1

Refer to Figure 5.

1. A rinse aid injection point is provided via a 1/4" NPT plug located in the final rinse

2. Use a liquid rinse aid.

equipment. Consult your chemical supplier for recommended amounts.

piping. The plug is located in a cross fitting on the outlet side of the vacuum breaker.
The vacuum breaker is located behind the control cabinet at the top of the machine.

Figure 5

Rinse Aid Injection Point

D-HB, D-H1 Only

NOTE:

Models D-HB and D-H1 do not require sanitizer.

8

Chemical Connections (cont’d)

Rinse Aid/Sanitizer (cont’d)

Model D-LF

Refer to Figure 6.

1. A rinse aid injection point is provided via a 1/4" NPT plug located in the final rinse
piping. The plug is located in a cross fitting on the outlet side of the vacuum breaker.
The vacuum breaker is located behind the control cabinet at the top of the machine.

2. Use a liquid rinse aid.

3. A sanitizer injection point is provided via a 1/8" NPT plug located in the final rinse
piping. The plug is located in a cross fitting on the outlet side of the vacuum breaker.
The vacuum breaker is located behind the control cabinet at the top of the machine.

4. Use a sodium hypochlorite (Chlorine) based sanitizer at a minimum concentration of
50PPM in the final rinse. Use chlorine test papers to verify and monitor the 50PPM
chlorine level.

INSTALLATION

Figure 6

D-LF

Rinse Aid/Sanitizer Injection Points

WARNING:

Never premix rinse aid with the sanitizing agent. Mixing may cause hazardous gases
to form.

CAUTION:

Some metal, including silver, aluminum, and pewter are attacked by sodium
hypochlorite (chlorine sanitizer). Avoid cleaning these metals in a D-LF dishwasher.

9

INITIAL START-UP

INITIAL START-UP

After plumbing and electrical connections are completed, follow the steps below to place your
machine in service.

Model D-HB, D-H1 and D-LF

Refer to Figures 7 and 8 below.

1. Remove any foreign material from inside the machine. Make sure scrap screens are in
place.

2. Make sure wash and rinse arms are installed correctly.

3. Close the Door.

4. Turn the water and main power sources to the dishwasher ON.

5. Flip the Power switch to the ON position. The “power on” light will illuminate and the
machine will automatically fill with water.

6. Check the machine for leaks.

7. Push the Green Start Button to check automatic cycle.

8. Check pump motor rotation. Rotation is CW when viewed from rear of motor.

9. If machine checks okay, flip the power switch to OFF and machine will drain for

ten minutes.

Main power switch

circuit breaker

Green pushbutton

start switch

POWER

ON

OFF

START

WARNING!

TURN OFF POWER BEFORE

SERVICING MACHINE

CYCLE

IN

Figure 7

Operator Controls

Top Mounted Control Cabinet

Green in cycle lite

Champion

Temperature Gauges

POWER

ON

Pressure gauge

WASH RINSE

10

OFF

Figure 8

Drain Assembly

OPERATION

Model D-HB, D-H1 and D-LF

1. Close the door and flip power switch ON Power light illuminates. Drain valve closes.
Tank fills automatically and tank heat
comes on.

2. Monitor wash tank temperature gauge Wait for temperature reading to reach
Min. 150°F/66°C (D-HB, D-H1 Only)
Temperature reading must be
Min. 120°F-140°F/49°C-60°C Optimum (For
D-LF Only)

3. Prescrap and load ware into rack Place dishes edgewise in peg rack, cups and
bowls upside down in flat rack, and
silverware spread evenly in single layer in
flat rack.

OPERATION

4. Open door, insert rack

5. Close door, Push Green start button Green cycle light will illuminate. Automatic
cycle begins.

Machine washes for 40 sec., then pauses for
1 sec.

6. During Final Rinse monitor pressure Machine final rinses for 10 sec. Pressure
gauge and final rinse temperature gauge
reading must read between 20 – 22 PSI.
Temperature gauge must read
180 – 195°F/82 – 91°C (D-HB, D-H1 Only)
Min. 120° – 140°F/49°C – 60°C Optimum
(D-LF Only)

7. 60-second cycle complete Green cycle light goes out.

8. Open door, remove clean rack Insert another rack of soiled ware.

9. After each meal period or every two Turn power switch to OFF position and

hours operation machine will drain for ten minutes. Flush

interior and clean scrap screens and pump
intake strainer. Check spray arms and clean
if necessary. Flip power switch ON and OFF
to drain remaining water repeat as necessary.

NOTE:

Opening the door at any time during the cycle will stop the machine.
Closing the door and pushing the Green start button will resume the cycle where it
left off.

11

MAINTENANCE

MAINTENANCE

Cleaning your machine is the best maintenance that you can provide. Components that are not
regularly flushed and cleaned do not perform well.

The Maintenance intervals shown in the following schedules are the minimum requirements
necessary for the proper performance of your machine. Maintenance intervals should be
shortened whenever your machine is faced with abnormal working conditions, hard water, or
multiple shift operations.

Maintenance Schedule

CLEANING

• Every 2 Hours or After Each Meal Period

Model D-HB, D-H1, and D-LF

1. Flip the power switch OFF.

2. Machine drain valve will open for 10 minutes automatically.

3. Flush tank interior with fresh water.

4. Remove and clean the scrap screens. Clean the pump intake screen.

5. Inspect the spray arm nozzles and rinse nozzles. Clean if necessary.

6. Close door, flip power switch ON to refill machine.

• Every 8 Hours or at the End of the Day

Model D-HB

1. Flip the power switch OFF.

2. Machine drain valve will open for 10 minutes automatically.

3. Flush tank interior with fresh water.

4. Remove and clean the scrap screens. Clean the pump intake screen.

5. Remove the spray arms.

6. Clean and inspect the spray arm bearings.

, D-H1, and D-LF

12

7. Flush the wash arm and rinse arm assemblies and nozzles.

8. Back flush the scrap screens and pump intake strainer.

9. Flip power switch ON then OFF to open drain valve for 10 minutes.

10. Reassemble the machine. Leave the door open to aid overnight drying.

CAUTION:

DO NOT LEAVE WATER IN WASH TANK OVERNIGHT

MAINTENANCE

DELIMING

Your dishwasher should be delimed regularly depending on the mineral content of your water.
Inspect the machine interior for mineral deposits and use a deliming solution for the best
cleaning results.

NOTE:

Consult your chemical supplier for an appropriate deliming solution.

WARNING:

Deliming solutions or other acids must not come in contact with household bleach
(sodium hypochlorite) or any chemicals containing chlorine, iodine, bromine, or
fluorine. Mixing will cause hazardous gases to form.
Skin contact with deliming solutions can cause severe irritation and possible chemical
burns. Consult your chemical supplier for specific safety precautions.

DELIMING PROCESS

Model D-HB

1. Remove all dishes from machine.

2. Remove any chemical pick-up tubes from their containers.

3. Place each tube in a container of fresh water and prime the chemical lines for several

4. Turn power switch to OFF position to drain machine for ten minutes, return power

5. Spray interior walls with delimimg solution and let sit for 5 or 10 minutes depending on

6. Push the Green start button and run an automatic cycle.

7. Repeat Steps 3-4 if necessary.

8. Repeat Step 4.

9. Refill the machine and run a complete cycle two additional times. Drain and refill the

, D-H1, and D-LF

minutes to thoroughly flush chemical from the lines. Leave pick-up tubes out of their
containers.

switch to ON position to refill with fresh water.

amount of build-up. Add deliming solution to wash tank. Do not let chemicals sit for
longer than 15 minutes.

machine after each cycle to thoroughly flush any deliming solution from the interior of
the machine.

10. Flip the power switch to OFF.

11. Machine drain valve will open for 10 minutes to drain machine completely.

12. Deliming is complete.

13

MAINTENANCE

OPERATION CHECKS

• Daily

1. Check temperature gauges for proper readings.

2. Check pressure gauge for proper reading (D-H1, D-HB ONLY).

3. Check for leaks.

4. Check chemical supplies and refill as necessary.

• Weekly

1. Inspect all water lines for leaks.

2. Clean all detergent residue from the exterior of the machine.

3. Check the drains for leaks.

4. Clean accumulated mineral deposits from the tank heating elements

5. Check that float switch moves freely.

TROUBLESHOOTING

Before determining any specific cause of a breakdown or abnormal operation on your
dishwasher, check that:

Checklist

1. Main power and water supply are turned on to the machine

2. All switches are ON

3. Wash pipe and rinse nozzles are clean

4. Scrap screen(s) are properly positioned

5. Spray pipes are in their proper positions

6. Doors are fully closed

7. Thermostat(s) are at their correct setting

8. Sanitizer, detergent, and rinse additive dispensers are adequately filled.

14

9. Drain valve/timer problems see Appendix D for trouble shooting.

If a problem still exists, use the following for troubleshooting.

TROUBLESHOOTING

CONDITION CAUSE SOLUTION

Machine will not start Door not closed . . . . . . . . . . . . . . . . . Make sure doors are fully closed

Low or no water Main water supply is turned off . . . . . Turn on house water supply

Continuous water filling Stuck or defective float . . . . . . . . . . . Check floats and clean

Any motor not running Overload protector tripped . . . . . . . . . Reset overload in control box

Wash tank water Incoming water temperature

temperature is low at machine too low . . . . . . . . . . . . . . Raise temperature to:

when in use

Insufficient pumped Clogged pump intake screen . . . . . . . Clean

spray pressure Clogged spray pipe . . . . . . . . . . . . . . . Clean

Insufficient final rinse or Faulty pressure reducing valve . . . . . Clean or replace

no final rinse Improper setting on pressure

Low final rinse temperature Low incoming water temperature . . . Check house supply water temperature

Poor washing results Detergent dispenser not

Poor drying results Insufficient rinse-aid . . . . . . . . . . . . . Contact chemical supplier

Door safety switch faulty . . . . . . . . . . Contact your service agency

Start switch faulty . . . . . . . . . . . . . . . Contact your service agency

Main switch OFF . . . . . . . . . . . . . . . . Check disconnect

Overload protector tripped . . . . . . . . . Reset overload in control box

Faulty drain valve . . . . . . . . . . . . . . . . Contact your service agency

Machine doors not fully closed . . . . . Close doors securely

Faulty fill valve . . . . . . . . . . . . . . . . . Contact your service agency

Defective circuit board . . . . . . . . . . . . Contact your service agency

Stuck or defective float . . . . . . . . . . . Check floats and clean

Clogged “Y” strainer . . . . . . . . . . . . . Clean or replace

Drain valve will not close . . . . . . . . . Replace drain valve/Contact your service agency

Fill valve will not close . . . . . . . . . . . Clean or replace

Defective circuit board . . . . . . . . . . . . Contact your service agency

Defective motor . . . . . . . . . . . . . . . . . Contact your service agency

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140°F/60°C for D-HB and D-LF,

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180°F/82°C for D-H1

Defective thermometer . . . . . . . . . . . . Check or replace

Defective thermostat . . . . . . . . . . . . . Check for proper setting or replace

Lime scale buildup

on heating elements . . . . . . . . . . . . . Delime element

Defective heater element . . . . . . . . . . Check or replace

Low steam pressure . . . . . . . . . . . . . . Check steam supply pressure (15 – 30 psi)

Defective steam trap . . . . . . . . . . . . . . Check or replace

Defective solenoid valve . . . . . . . . . . Check or replace

Scrap screen full . . . . . . . . . . . . . . . . . Must be kept clean and in place

Low water level in tank . . . . . . . . . . . Check drain

Pump motor rotation incorrect . . . . . . Reverse connection between L1 and L2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . in Control Cabinet (3PH machines only)

Defective pump seal . . . . . . . . . . . . . . Contact Service Agent

reducing valve . . . . . . . . . . . . . . . . . Set psi flow pressure at 20 – 22 psi/138 Kpa

Clogged rinse nozzle and/or pipe . . . . Clean

Improper water line size . . . . . . . . . . . Have installer change to proper size (3/4" min.)

Clogged “Y” strainer . . . . . . . . . . . . . Clean or replace

Improper setting of booster

thermostat . . . . . . . . . . . . . . . . . . . . . Be sure booster thermostat is set to maintain

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180°F/82°C temperature

Defective booster thermostat . . . . . . . Replace thermostat

Defective thermometer . . . . . . . . . . . . Check for proper setting or replace

operating properly . . . . . . . . . . . . . . Contact detergent supplier

Insufficient detergents . . . . . . . . . . . . Contact detergent supplier

Wash water temperature

too low . . . . . . . . . . . . . . . . . . . . . . . See condition “Wash tank water temperature”

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . above.

Wash arm clogged . . . . . . . . . . . . . . . Clean

Improperly scraped dishes . . . . . . . . . Check scraping procedures

Ware being improperly placed

in rack . . . . . . . . . . . . . . . . . . . . . . . . Use proper racks. Do not overload racks

Improperly cleaned equipment . . . . . . Unclog wash sprays and rinse nozzles to

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . maintain proper pressure and flow conditions.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keep wash water as clean as possible.

Electric Elements or steam

coils has soil/lime buildup . . . . . . . . Clean and/or delime

Low final rinse temp . . . . . . . . . . . . . See condition “Low final rinse temperature”

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . above.

15

BASIC SERVICE

BASIC SERVICE

This Basic Service section does not cover all possible repair procedures. If you require
additional service support, you may call your local service company or:

Champion National Service In Canada
1-800-858-4477 1-800-263-5798

Please have the Model and Serial Number of the machine ready when you call.

ELECTRICAL SERVICE

WARNING:

Disconnect Power at main disconnect switch before removing lower panels. Removing
lower panels exposes live open electrical wiring (not contained in conduit).

Always replace panels after completing service or repairs. Do not operate the
dishwasher with panels removed for anything other than service repair operation.

NOTE:

DO NOT USE CHASSIS GROUND WHEN PERFORMING VOLTAGE CHECKS.

Doing so will result in false and inaccurate readings.

PERFORM VOLTAGE CHECKS BY READING FROM THE HOT SIDE OF
THE LINE AND NEUTRAL (any #2 or white wire).

WARNING:

USE EXTREME CAUTION when performing tests on energized circuits.

WARNING:

When repairing a circuit, disconnect the power at the main service disconnect switch
and place a tag at the disconnect switch to indicate that work is being performed on the
circuit.

Troubleshooting

Schematics

Champion places an electrical schematic in the control cabinet of every machine before it is
shipped. Schematics are included at the back of this manual as well. Be aware that these
schematics include options that may not apply to your machine. Options are enclosed in dashed
lines with the words (IF USED) next to them on the schematic. Disregard any options that
appear on the schematics which are not a part of your machine.

16

Fuses

Refer to Figure 9.
There are two fuse blocks, located in the center of
the main control cabinet. The (A) fuses protect the
main control transformer. The (B) fuses protect the
wash tank heater circuit. Fuses are marked FU on the
electrical schematic. Booster heater circuits
(D-HB only) are not fused.

To Replace a fuse:

Turn the dishwasher main power switch off.
Disconnect power to the machine at the main
service disconnect switch.
Replace the fuse. If the fuse blows again,
DO NOT INCREASE THE FUSE SIZE.
DETERMINE THE CAUSE OF THE OVERLOAD.

BASIC SERVICE

B

A

Figure 9

Fuses

(Three phase shown)

Motor Overloads

The wash pump motor has an overload to protect it from line voltage electrical overloads.
The overload disconnects 120VAC power to the motor contactor coil.

Refer to Figure 10.

Note the Switch Lever on the Overload.

If the switch lever is off with the “0” showing then the overload has tripped.

To Reset the Motor Overload:

Switch Lever

Flip the overload switch to the On position. A “1” should be
visible on the switch lever.

To Replace a Motor Overload:

Disconnect the wires to the overload. Release the mounting
catch on the front side of the overload. Push forward and lift
out. Snap the new overload into place and reconnect the wires.

To adjust the overload setting:

The screwdriver in Figure 10 is positioned to adjust the
motor overload AMP setting. Read the full load amps
(FLA) motor amps on the motor nameplate. Turn setting
to match nameplate.

Solid State D-HB, D-H1, and D-LF

Operating Instructions

Automatic Operation

Figure 10

Motor Overload

1. Check that drain is closed and screens are in place.

2. Turn on main power to the machine.

3. Flip machine control panel power switch to ON.

4. Close doors.*

*Machine pauses 4 seconds to check water level.

5. Machine fills for 110 seconds if float is down.

17

BASIC SERVICE

ELECTRICAL SERVICE (cont’d)

6. Run machine through several cycles or wait 10 minutes for temperature to stabilize.

7. Open door, insert rack of dishes.

8. Close doors. Push the GREEN push button to start cycle.

9. Machine cycle is:
WASH = 40 seconds DWELL = 1 second RINSE = 10 seconds

10. Open door, remove clean rack of dishes.

11. Repeat for additional racks.

Troubleshooting Timer Circuit Board

1.1 Intr

The following procedures are for determining whether or not the timer circuit board itself
is faulty.

In this part —

oduction

• Checking the general condition of the circuit board.

• Testing inputs.

• Testing outputs.

Special Tools —

• A voltmeter capable of reading DC and AC volts.

1.2 Checking General Condition

Before testing the inputs and outputs, you should first check that the board is receiving power.

Turn on the power switch to the unit (do not start the unit, just turn ON power to the unit). If red
“POWER” LED on board is illuminated, go directly to “1.3 Testing Board Inputs.” When LED
is not illuminated, then check that the following conditions are true:

Power Terminals

• Verify that the board is receiving power of 120 VAC at the terminals:
— T2, marked “H” (AC Hot).
— T1, marked “N” (AC Neutral).

If either of these terminals is not receiving 120 VAC, then there is a problem elsewhere with
the unit not receiving power.

The Fuse (F1)

• Verify that the circuit board fuse (F1) is good.

If not replace it.

Red “POWER” LED

• Verify that the red “POWER” LED is illuminated.

If it is not, and the previous two conditions are true, then the board is bad and should
be replaced.

18

1.3 Testing Board Inputs

After you have verified that the circuit board is receiving power (as
explained above), then test the board inputs. There are 4 board inputs:

• Start Switch • Door Safety Switch

• Float Switch • Extended Wash (not used on this Model)

Perform the following steps to test a board input:

1. Set the voltmeter to measure DC volts.

BASIC SERVICE

2. Place the NEGATIVE (Black) test probe on the “HOT” terminal:

• T2, marked “H”.

3. Place the POSITIVE (Red) test probe on the input terminal to be tested:

• T7, marked “START SW” (for the Start Switch).

• T8, marked “DOOR SW” (for the Door Safety Switch).

• T9, marked “FLOAT SW” (for the Float Switch).

4. Check the results on the voltmeter:

• If switch is opened – the meter should read between 4.7 to 5.3 DC volts.

• If switch is closed – the meter should read between 0 to 1 DC volts.

esting Board Outputs

1.4 T

After you have verified that the circuit board is receiving power (as explained above), then test
the board outputs. There are 4 board outputs:

• Wash Cycle • Rinse Cycle

• Heaters • In-Cycle Lamp

Perform the following steps to test a board output:

1. Set the voltmeter to measure AC volts.

2. Place the NEGATIVE (Black) test probe on the “NEUTRAL” terminal:

• T1, marked “N”.

3. Place the POSITIVE (Red) test probe on the output terminal to be tested:

• T3, marked “WASH OUTPUT” (for the Wash Cycle).

• T4, marked “RINSE OUTPUT” (for the Rinse Cycle).

• T5, marked “HEATERS OUTPUT” (for the Water Heater).

• T6, marked “LAMP OUTPUT” (for the In-Cycle Lamp indicator).

4. Check the results on the voltmeter for the terminal you are testing:

• For T3 – the meter should read 120 VAC whenever the unit is in cycle and the
“WASH” LED is illuminated on the circuit board.

• For T4 – the meter should read 120 VAC whenever the unit is in a fill or rinse mode and
the corresponding “FILL” or “RINSE” LED is illuminated on the circuit board.

• For T5 – the meter should read 120 VAC whenever the power switch is on and the wash
tank is full (i.e., the float switch is up).

• For T6 – the meter should read 120 VAC whenever the machine is in cycle.

F1

H

T2

N

T1

START SW.

T7

DOOR SW.

T8

FLOAT SW.

T9

EXT. WASH

T10

JB3

L2

FILL RINSE WASH

U1

L3 L4

POWER

L1

JB1

JB2

Figure 11

Solid State Control Board (112676 Shown)

WASH

OUTPUT

T3

RINSE

OUTPUT

T4

HEATERS

OUTPUT

T5

LAMP

OUTPUT

T6

19

BASIC SERVICE

Models D-HB, D-H1, and D-LF use a float switch and circuit
board to control tank fill and tank heat.

For Model D-HB only, the built-in booster heat circuit is also
controlled by the float switch.

Operation:

1. When dishwasher main power switch is turned on (wash
tank empty), the drain valve closes allowing cycle time to
run for a minimum of 110 seconds to fill the tank.

2. The float switch ball rises; its normally open contacts close.
The fill circuit times out; the f ill solenoid de-energizes, and
the tank heat and booster heat energize.

3. If water level drops below the float level, the float switch
ball moves down; heat de-energizes. The fill solenoid
energizes and the fill cycle runs for a minimum of 110
seconds to refill the tank.

4. If the tank is not full of water at the end of the 110-second fill cycle , then the machine
will cycle again. When the float switch is satisfied, the fill cycle stops after completing
its 110-second cycle.

5. Refer to the float switch troubleshooting chart (Fig.13) below, for a quick guide to
evaluating float switch problems.

Figure 12

Float Switch

Wash

Tank Fills Constantly

Is Tank Full

of Water?

YES

Is the Float

Ball Up?

YES

Is Heat ON

when called

for?

YES

Check

Solenoid

Valve

NO

NO

NO

Check

Drain

Clean

Float
Assy

Replace

Float

System
Checks

Figure 13

Float Switch

Troubleshooting Chart

20

BASIC SERVICE

1L1

1L2

1L1

1L2

1L3

1L1

1L2

1L3

1L1

1L2

1L3

1L1

1L2

1L1

1L2

1L3

1L1

1L2

1L3

1L1

1L2

1L3

1L1

1L2

1L1

1L2

1L3

1L1

1L2

1L3

1L1

1L2

1L3

1L2

1L1

1L1

1L2

1L3

1L1

1L2

1L3

1L1

1L2

1L3

Heater Element Wiring – Booster Tank and Wash Tank Heater Elements

Refer to the illustrations and follow the steps below to properly install terminal jumpers and to
make line power connections to a replacement element.

Step 1. Hold the element assembly with the calrod coils facing toward you.

Step 2. Match your element coil to Configuration A, B, C, or D.

Step 3. Rotate your element coils to match the correct configuration.

Step 4. Turn the element over and match your element to the correct terminal configuration.

Step 5. Install terminal jumpers according to the illustration for your voltage requirement.

Step 6. Install the element and make your line connections 1L1, 1L2, or 1L3 per the illustration.

Configuration A
Booster tank element
View of calrod coils

Configuration B
Booster tank element
View of calrod coils

Configuration C
Booster tank element
View of calrod coils

Terminal Connections view of element

208V/1 Phase 208-240V/3 Phase

Delta Connection

Terminal Connections view of element

208V/1 Phase 208-240V/3 Phase

Delta Connection

Terminal Connections view of element

480V/3 Phase
575V/3 Phase

Delta Connection

480V/3 Phase
575V/3 Phase

Delta Connection

208-240V/3 Phase

Wye Connection for

380-415V/3 Phase

208-240V/3 Phase

Wye Connection for

380-415V/3 Phase

Configuration D

208V/1 Phase 208-240V/3 Phase

Delta Connection

Terminal Connections view of element

480V/3 Phase
575V/3 Phase

Delta Connection

208-240V/3 Phase

Wye Connection for

380-415V/3 Phase

Wash tank element
View of calrod coils

208V/1 Phase 208-240V/3 Phase

Delta Connection

480V/3 Phase
575V/3 Phase

Delta Connection

208-240V/3 Phase

Wye Connection for

380-415V/3 Phase

21

L1

L2

4

2

8

J

LINE

LINE

3

BASIC SERVICE

Motor Connections

1. Models D-HB, D-H1, and D-LF are available in either single phase or 3 phase voltages.

2. Motor rotation was set at the factory. For three phase machines, reversing the motor
direction is done in the control cabinet by reversing the wires L1 and L2 on the
disconnect side of the main electrical connection block. For single phase machines,
motor rotation is changed at the motor connection plate on the rear of the single phase
motor (if necessary).

Refer to Figure 14 for the proper wiring of the pump motor for single and three phase voltages.

Single Phase - Low Voltage

115V

208-240V

Three Phase - Low Voltage

654

987

321

LINE

Figure 14

Pump Motor Wiring Diagrams

480V

Three Phase - High Voltage

654

987

321

LINE

Single Phase - High Voltage

LINE

J

2

208-240V

LINE

3

L2

L1

4

8

575V Only

Three Phase

321

LINE

22

REPLACEMENT PARTS

MECHANICAL SERVICE

Pump Seal Replacement

1. Disconnect the power to the machine at the main breaker panel or fuse box.

2. Drain the machine.

3. Remove the front and side panels.

4. Remove drain plug on the pump volute and drain the pump.

5. Remove the pump hoses.

6. Disconnect the wires to the motor at the motor junction box.

7. Unbolt motor from machine base and remove the pump/motor assembly.

8. Remove bolts on volute and carefully remove from the pump flange.

9. Lock the motor shaft with a wrench or pliers. The back of motor shaft is square.

10. Turn the impeller counter-clockwise to remove from shaft (right hand threads).

11. Remove the old seal and discard.

12. Check seal seat in the pump flange and clean thoroughly.

13. Press rubber seal/ceramic portion of seal assembly into the pump flange. Use a water
soluble lubricant. Be careful to keep the ceramic clean.

14. Install the rotating part of the seal on the shaft with the graphite surface toward the
ceramic. Use a water soluble lubricant on the rubber seal part only (not the graphite).

15. Reinstall impeller and new flange gasket. Reinstall bolts.

16. Reinstall the pump/motor assembly and reconnect the pump hoses.

17. Fill the dishwasher with water.

18. Check motor rotation by bump starting motor. Correct motor shaft rotation is clockwise
when viewing motor from the rear.

19. Test run and check for leaks.

Water
Slinger

Backing Plate

Pump Flange

Seal Assy.

Backing Plate

Mtg. Nut

Figure 15

Pump Seal Replacement

Impeller

Washer

Nut

Gaskets

Bolt

(B)

Bolt

(A)

Volute

Plug

23

THIS PAGE

INTENTIONALLY

LEFT BLANK

24

REPLACEMENT PARTS

REPLACEMENT

PARTS

25

REPLACEMENT PARTS

13

11

8

4

4

25

26

26

26

7

12

23

24

13

14

15

16

17

18
19

20

21

22

1

2

3

6

4

7

9

5

10

8

9

26

Figure 16 – D-HB/D-H1/D-LF

Doors, Panels and Gauges

REPLACEMENT PARTS

D-HB/D-H1/D-LF

DOORS, PANELS AND GAUGES

Fig. 16 Part
Item No. No. Part Description Qty.

1 325405 Side Door, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 325407 Side Door, Right (Corner Machine) . . . . . . . . . . . . . . . . . . . . . . . . 1

2 327127 Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 321929 RH Panel, No Cut Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4 100779 Screw 1/4-20 x 5/8 Truss Head . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5 321932 Panel Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 321941 LH Panel w/Cut Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

7 108418 Plug, Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

8 109034 Washer 13/16 x 1-13/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

9 108417 Nut, Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

10 325406 Door, Side Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 324801 Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12 108954 Nut, Grip 6/32 w/Nylon Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

13 100007 Screw 10-32 x 3/8 Truss Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

14 0508752 Screw 4-40 x 5/8 Round Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

15 0508668 Decal Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

16 113622 Thermometer 4-ft. Gas Filled (Replaces 108391) (Final Rinse) . . 1

17 113644 Overlay, Final Rinse 180° – 195°F. . . . . . . . . . . . . . . . . . . . . . . . . 1

17 112092 Overlay, Final Rinse 120°F (D-LF Only). . . . . . . . . . . . . . . . . . . . 1

18 107440 Thermometer 8-ft. (Wash) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

19 113662 Overlay, Wash 150°F – 160°F . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

19 112093 Overlay, Wash 120°F (D-LF Only). . . . . . . . . . . . . . . . . . . . . . . . . 1

20 305404 Control Cabinet Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

21 107367 Chain, Bead #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

22 107368 Chain, End Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

23 100135 Gauge, Pressure (0 – 60 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

24 109765 Overlay, Pressure Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

25 112587 Foot, Cast Grey. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

26 0504822 Screw 8-32 x 1/2 Pan Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

27 325392 Splash Baffle (Front & Side Doors) (Not Shown) . . . . . . . . . . . . . A/R

28 325400-1 Splash Baffle (Top of Hood) (Not Shown). . . . . . . . . . . . . . . . . . . A/R

29 325400-2 Splash Baffle (Side, Top of Hood) (Not Shown) . . . . . . . . . . . . . . A/R

30 325444 Splash Baffle (Front, Side, Top of Hood) (Not Shown). . . . . . . . . A/R

31 108966 Door Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

32 100073 Screw, 1/4-20 x 1/2 Truss Head . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

27

REPLACEMENT PARTS

6

4

3

2

1

8

7

9

5

6

2

FRONT OF
HOOD

10

11

12

13

14

12

28

Fig. 17 – D-HB/D-H1/D-LF

Door Guides, Stops, and Lift Bracket

REPLACEMENT PARTS

D-HB/D-H1/D-LF

DOOR GUIDES, STOPS, AND LIFT BRACKET

Fig. 17 Part
Item No. No. Part Description Qty.

1 108053 Plug, Cornerpost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 107966 Nut, Grip 10-32 w/Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 327104 Bracket, Door Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4 100007 Screw 10-32 x 3/8" Truss Head . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5 327103 Door Lift Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 100097 Scew 10-32 x 1/2" Truss Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

7 108347 Guide, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

8 108410 Gasket, Door Guide (26"). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9 107970 Screw 8-32 x 1 Filister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

10 317345 Bracket, Door catch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 325921 Door Catch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12 100073 Screw 1/4-20 x 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

13 100141 Nut, Grip 1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

14 108966 Door Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

29

REPLACEMENT PARTS

1

2

2

3

3

4

5

6

6

7

7

9

9

8

8

5

1

10

10

14

15

16

17

18

18

19

20

21

20

22

23

13

10

14

13

10

11

11

11

11

12

12

24

25

25

26

26

26

27

24

24

26

27

24

30

Fig. 18 – D-HB/D-H1/D-LF

Door Handle and Spring Assembly

REPLACEMENT PARTS

D-HB/D-H1/D-LF

DOOR HANDLE AND SPRING ASSEMBLY

Fig. 18 Part
Item No. No. Part Description Qty.

1 112723 Bolt 5/16-18 x 15 Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 108066 Spring, Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3 107397 Block, Spring Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4 0509166 Door Handle (Straight Thru Machine) . . . . . . . . . . . . . . . . . . . . . . 1

4 112859 Door Handle (Corner Machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5 107437 Bolt M6 x 45mm Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

6 107396 Block, Upper Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

7 107393 Pin, Pivot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

8 107962 Handle, Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

9 107395 Block, Lower Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

10 107420 Nut, Plain M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

11 107436 Screw M6 x 16mm Filister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

12 107399 Support, Pivot Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

13 304811 Gasket, Backing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

14 108368 Plate, Backing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

15 100740 Bolt 5/16-18 x 1" Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

16 107966 Nut, Grip 10-32 w/Nylon Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

17 322077 Guard, Splash (Prior to S/N D3857) (No Longer Used) . . . . . . . . 2

18 100097 Screw, 10-32 x 1/2 Truss Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

19 0509264 Bushing, Side Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

20 100142-T Nut, Toplock 5/16-18 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

21 0309167 Lift Bar, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

22 102376 Washer, Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

23 104002 Bolt 5-16-18 x 1-1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

24 100154 Nut, Plain 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

25 106013 Washer, Lock 5/16 Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

26 102376 Washer 5/16 x 3/4 x 1/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

27 321927 Spring Anchor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

31

REPLACEMENT PARTS

1

2

2

3

1

4

2

3

3

4

4

2

3

4

Fig. 19A – D-HB/D-H1/D-LF

Straight Track Assembly

6

2

6

8

6

32

1

6

7

8

9

10

7

4

6

11

7

9

10

5

11

7

6

7

3

7

9

10

8

8

9

10

Fig. 19B – D-HB/D-H1/D-LF

Corner Track Assembly

REPLACEMENT PARTS

D-HB/D-H1/D-LF

STRAIGHT TRACK ASSEMBLY

Fig. 19A Part
Item No. No. Part Description Qty.

1 0309472 Track, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 100073 Screw (1/4-20 x 1/2 Truss Head) . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 106482 Washer, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 100003 Nut (1/4-20 Hex Head) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

D-HB/D-H1/D-LF

CORNER TRACK ASSEMBLY

Fig. 19B Part
Item No. No. Part Description Qty.

1 0309469 Guide, Right Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 0309472 Track, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 0309468 Guide, Left Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4 0309470 Support, Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5 0309471 Track, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 106727 Screw (10-32 x 5/8 Flat Head) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

7 107966 Nut, Grip (10-32 w/Nylon Insert) . . . . . . . . . . . . . . . . . . . . . . . . . 6

8 100073 Screw (1/4-20 x 1/2 Truss Head) . . . . . . . . . . . . . . . . . . . . . . . . . . 8

9 106482 Washer, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

10 100003 Nut (1/4-20 Hex Head) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

11 0309473 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

33

REPLACEMENT PARTS

2

3

7

8

5

1

12

10

13

11

6

10

FRONT

4

7

5

2

9

3

8

LEFT SIDE

34

Fig. 20 – D-HB/D-H1/D-LF

Wash/Rinse Spray Piping

REPLACEMENT PARTS

D-HB/D-H1/D-LF

WASH/RINSE SPRAY PIPING

Fig. 20 Part
Item No. No. Part Description Qty.

1 324526 Rinse Manifold Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 113027 Connector, Rinse Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3 113028 Top Rinse Arm Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4 0507445 Spindle, Wash Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

5 109864 Support, Wash Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

6 109781 Standpipe, Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

7 100736 Bolt 1/4-20 x 3/4 Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

8 107967 Nut, Grip 1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

9 109854 Gasket, Standpipe Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10 100740 Bolt 5/16-18 x 1" Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

11 106013 Washer, Lock 5/16 Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

12 102376 Washer, Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

13 100154 Nut, Plain 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

– 0309149 Bracket Rinse Pipe Support (Not Shown) . . . . . . . . . . . . . . . . . . . 1

35

REPLACEMENT PARTS

11

1

3

4

2

3

3

4

3

5

6

7

8

2

AFTER S/N D3858

PRIOR TO S/N D3857

Fig. 21 – D-HB/D-H1/D-LF

Wash/Rinse Spray Arms

36

REPLACEMENT PARTS

11 113992 Rinse arm plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

D-HB/D-H1/D-LF

WASH/RINSE SPRAY ARMS

Fig. 21 Part
Item No. No. Part Description Qty.

1 0507443 Spindle, Rinse Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 0508376 Nozzle, Rinse Arm (DHB, D-H1 Only) (Prior to S/N D3857) . . . 12

3 113514 Bearing, Rinse Arm (Replaced 112164) . . . . . . . . . . . . . . . . . . . . 4

*4 414111 Rinse Arm Assembly (Complete)

(DH-B, DH-1 only Prior to S/N D3857) . . . . . . . . . . . . . . . . . . . . 2

4 414110 Rinse Arm Assembly (Complete)

(DH-B, DH-1 only) (After S/N D3858) . . . . . . . . . . . . . . . . . . . . . 2

5 0507444 Nut, Rinse Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

6 109835 Screw (#8 x 1/2 Pan Head). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

7 0707452-S Wash Arm Assembly (Includes 6 & 8) . . . . . . . . . . . . . . . . . . . . . 2

8 0507446 Bearing, Wash Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

9 0507451 Nozzle Rinse Arm (SST) (Model D-LF Only)

(Prior to S/N D3857) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

*10 414111 Rinse Arm Assembly (Model D-LF Only) (Complete)

(Prior to S/N D3857) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10 414111 Rinse Arm Assembly (Complete)

(D-LF only) (After S/N D3858) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

*Part number 0707453 (D-HB, D-H1) and 0708899 (D-LF) are no longer available

as a complete rinse arm assembly. Replacement nozzles and bearings are still
available for those assemblies. To replace the complete rinse arm assembly order
part number 414111.

37

REPLACEMENT PARTS

4

15

1

17

23

4

5

16

11

14

6

13

7

8

9

8

38

10

12

11

Fig. 22 – D-HB/D-H1/D-LF

Drain Assembly and Scrap Screens

REPLACEMENT PARTS

D-HB/D-H1/D-LF

DRAIN ASSEMBLY AND SCRAP SCREENS

Fig. 22 Part
Item No. No. Part Description Qty.

1 305164 Screen 10". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 324582 Filler Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 100736 Bolt 1/4-20 x 3/4 Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4 106026 Washer, Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 107967 Grip, Nut 1/4-20 w/Nylon Insert . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 304816 Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

7 205988 Connector, Electric Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8 104165 Clamp, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

9 205990 Hose, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10 113315 Electric Drain Valve (After S/N D2964) . . . . . . . . . . . . . . . . . . . . 1

10 900830 Kit, Drain Valve (From S/N D2099 thru D2963)

11 107340 Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

12 113048 Overflow Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

13 324573 Overflow Flange Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

14 113047 Gasket, Drain Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

15 106482 Washer, Lock 1/4 Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

16 100003 Nut, Plain 1/4-20 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

17 327283 Reflector, Water (After S/N D3851). . . . . . . . . . . . . . . . . . . . . . . . 1

--- 327098 Support, Drain Valve (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . A/R

39

REPLACEMENT PARTS

19

19

18

17

5

18

17

Thermostat bracket detail

3

2

4

5

7

16

8

9

20

1

7

6

3

4

10

15

12

13

11

14

40

Fig. 23 – D-HB/D-H1/D-LF

Wash Tank Heat, Thermostats, and Float Switch

REPLACEMENT PARTS

D-HB/D-H1/D-LF

WASH TANK HEAT, THERMOSTATS, AND FLOAT SWITCH

Fig. 23 Part
Item No. No. Part Description Qty.

1 107440 Thermometer 8 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 109069 Thermostat w/Cap 110-220°F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 201041 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4 201029 Nut, Lock 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

5 322076 Dual Thermostat Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 107089 Nut, Jam 1/2-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

7 104882 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

8 111092 Float Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9 111151 C-clip Float Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

10 100740 Bolt 5/16-18 x 1 Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

11 108345 Gasket 3 x 3 x 1/8 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12 102376 Washer 5/16 x 3/4 x 1/16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

13 106013 Washer, Lock 5/16 Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

14 100154 Nut, Plain 5/16-18 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

15 0509637 Heater 3kw 115v/1ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

113479 Heater 4.7kw 208-240/380-415v 1/3ph. . . . . . . . . . . . . . . . . . . . . . . 1

113480 Heater 4.7kw 480v/3ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

113481 Heater 4.7kw 575v/3ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

16 100007 Screw 10-32 x 3/8 Truss Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

17 107966 Nut, Grip 10-32 w/Nylon Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

18 106482 Washer, Lock 1/4 Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

19 100003 Plain Nut 1/4-20 SST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

20 110561 Thermostat, Fixed Hi Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

— 104889 Putty, Sealing (Use To Seal Items 1, 2 & 8) . . . . . . . . . . . . . . . . . . . A/R

41

REPLACEMENT PARTS

3

4

5

FROM FILL VALVE

6

7

9

8

10

TO UPPER PIPING

1

2

Electric Booster and Thermostat

12

Fig. 24 – D-HB Only

1

11

2

42

REPLACEMENT PARTS

D-HB ONLY

ELECTRIC BOOSTER AND THERMOSTAT

Fig. 24 Part
Item No. No. Part Description Qty.

1 100740 Bolt 5/16-18 x 1 Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 102376 Washer, Flat 5/16 x 3/4 x 1/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3 108954 Nut, Grip 6-32 w/Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4 113604 Thermostat, High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

110563 Compound, Heat Sink. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R

5 109069 Thermostat, Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 100003 Nut, Plain 1/4-20 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

7 106482 Washer, Lock 1/4 Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

8 111233 Heater 7.5kw 208-240/380-415v, 40° Rise (1 & 3 Phase). . . . . . . 1

108579 Heater 9kw 480v, 40° Rise (3 Phase Only) . . . . . . . . . . . . . . . . . . 1

111122 Heater 9kw 575v, 40° Rise (3 Phase Only) . . . . . . . . . . . . . . . . . . 1

9 111266 Heater 18kw 208 –240/380-415v, 70° Rise (1 & 3 Phase) . . . . . . 1

111267 Heater 18kw 480v, 70° Rise (3 Phase Only) . . . . . . . . . . . . . . . . . 1

111600 Heater 18kw 575v, 70° Rise (3 Phase Only) . . . . . . . . . . . . . . . . . 1

10 109985 Seal, Electric Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 100210 Plug 1/8 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12 0509042 Tank, Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

43

REPLACEMENT PARTS

11

2

10

4

3

5

9

TO UPPER

PIPING

8

2

6

1

5

5

7

12

5

CUSTOMER

WATER

INLET

44

Fig. 25 – D-HB ONLY

Lower Fill Piping Assembly

REPLACEMENT PARTS

D-HB ONLY

LOWER FILL PIPING ASSEMBLY

Fig. 25 Part
Item No. No. Part Description Qty.

1 107550 Valve Pressure Red. 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 102444 Street Ell 3/4" NPT Brass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3 102651 Nipple 3/4" x 2" Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4 111437 Valve 3/4" NPT Hot Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5 100184 Nipple 3/4" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

6 102442 Elbow 3/4" NPT x 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

7 100571 Union 3/4" NPT Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8 109879 Compression Fitting 3/4" x 7/8". . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9 205761 3/4" Copper Tube (Formed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10 108516 Coil, Solenoid Valve (120v) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 109903 Repair Kit, 3/4" Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12 110768 Strainer, Line 3/4" Brass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

45

REPLACEMENT PARTS

11

10

9

13

12

14

WATER IN FROM

LOWER PIPING

7

8

3

2

3

6

5

15

4

1

46

Fig. 26 – D-HB/D-H1

Upper Fill Piping Assembly

REPLACEMENT PARTS

D-HB/D-H1

UPPER FILL PIPING ASSEMBLY

Fig. 26 Part
Item No. No. Part Description Qty.

1 100156 Locknut 3/4" NPT Brass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 100571 Union, 3/4" NPT Brass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 100184 Nipple, Close 3/4" NPT Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4 107463 Plug 1/4" NPT Plastic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5 108181 Bushing, Reducing 3/4 x 1/4 NPT Plastic . . . . . . . . . . . . . . . . . . . 1

6 100599 Cross, 3/4 NPT Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

7 102489 Nipple 3/4 x 2-1/2 NPT Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8 102525 Tee 3/4 x 1/2 x 3/4 NPT Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9 102388 Bushing, Reducing 1/2 x 1/4 NPT Brass . . . . . . . . . . . . . . . . . . . . 1

10 112437 Needle Valve 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 100135 Gauge, Pressure (0-60 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12 104429 Vacuum Breaker 3/4" (After S/N D3291) . . . . . . . . . . . . . . . . . . . 1

*13 900837 Repair Kit 3/4" Vacuum Breaker (Not Shown) . . . . . . . . . . . . . . . 1

14 109879 Compression Fitting 3/4 NPT x 7/8" OD. . . . . . . . . . . . . . . . . . . . 1

15 102392 Bushing, Reducing 3/4 x 1/2 NPT Brass (Prior to S/N D3699) . . 1

15 100171 Bushing Red Face 3/4 x 1/2 Brass (After S/N D3700) . . . . . . . . . 1

* Kit was made to repair old and new style (plastic or bronze style) vacuum breakers.

47

REPLACEMENT PARTS

TO UPPER

9

PIPING

1

CUSTOMER

WATER IN

2

7

11

6

10

3

4

5

8

5

6

1

48

Fig. 27 – D-H1/D-LF

Lower Fill Piping Assembly

REPLACEMENT PARTS

D-H1/D-LF

LOWER FILL PIPING ASSEMBLY

Fig. 27 Part
Item No. No. Part Description Qty.

1 102444 Street Ell 3/4" NPT Brass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 0309340 Plumbing Support Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 110768 Line Strainer 3/4" Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4 111437 Valve 3/4" NPT Hot Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5 100184 Nipple, Close 3/4" NPT Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

6 109879 Compression Fitting 3/4" NPT 7/8" . . . . . . . . . . . . . . . . . . . . . . . . 1

7 102442 Elbow 3/4" NPT Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8 102470 Nipple 3/4" NPT x 3" Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9 205761 Tube 3/4" Copper (Formed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10 108516 Coil, Solenoid Valve (120V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 109903 Repair Kit, 3/4" Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

49

REPLACEMENT PARTS

11

10

9

13

14

15

WATER IN FROM

LOWER PIPING

12

8

7

2

3

6

16

5

4

14

50

1

FINAL RINSE

THERMOMETER BULB

Fig. 28 – D-LF

Upper Fill Piping Assembly

REPLACEMENT PARTS

D-LF

UPPER FILL PIPING ASSEMBLY

Fig. 28 Part
Item No. No. Part Description Qty.

1 100548 Locknut 3/4" NPT SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 102554 Union, 3/4" NPT SST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 100051 Nipple, Close 3/4" NPT SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4 107463 Plug 1/4" NPT Plastic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5 108181 Bushing, Reducing 3/4 x 1/4 NPT Plastic . . . . . . . . . . . . . . . . . . . 1

6 205993 Cross, 3/4 NPT SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

7 100184 Nipple, Close 3/4" NPT Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8 102525 Tee 3/4 x 1/2 x 3/4 NPT Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9 102388 Bushing, Reducing 1/2 x 1/4 NPT Brass . . . . . . . . . . . . . . . . . . . . 1

10 112437 Needle Valve 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 100135 Gauge, Pressure (0-60 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12 102489 Nipple, 3/4 x 2-1/2" Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

13 104429 Vacuum Breaker 3/4" (After S/N D3291) . . . . . . . . . . . . . . . . . . . 1

*14 900837 Repair Kit 3/4" Vacuum Breaker (Not Shown) . . . . . . . . . . . . . . . 1

15 109879 Compression Fitting 3/4 NPT x 7/8" OD. . . . . . . . . . . . . . . . . . . . 1

16 102393 Bushing, Reducing 3/4 x 1/2 NPT SST . . . . . . . . . . . . . . . . . . . . . 1

* Kit was made to repair old and new style (plastic or bronze style) vacuum breakers.

51

REPLACEMENT PARTS

29

30

27

28

26

31

32

25

24

14

20

23

22

21

19

18

5

16

17

6

13

52

4

12

11

10

9

8

2

7

1

Fig. 29 – D-HB/D-H1/D-LF

Pump Assembly

3

REPLACEMENT PARTS

D-HB/D-H1/D-LF

PUMP ASSEMBLY

Fig. 29 Part
Item No. No. Part Description Qty.

1 324580 Stainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 107966 Nut, Grip 10-32 w/Nylon Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 104203 Clamp, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4 104165 Clamp, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5 107340 Clamp, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 112383 Hose Pump, Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

7 109562 Hose, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8 100734 Bolt 1/4-20 x 1/2" Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9 106482 Washer, Lock 1/4" Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10 110247 Nut, Hex Jam 7/16-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 110248 Washer, Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12 107463 Plug 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

13 107137 Bolt 10-32 x 7/8 Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

14 100194 Nut, Grip (10-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

15 0501505 Washer, Lock Int. SST #8 (not shown) . . . . . . . . . . . . . . . . . . . . . 11

16 109651 Volute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

17 113248 Impeller, SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

18 109653 Gasket, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

19 111111 Pump Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

20 109649 Flange Assembly, 1-HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

21 107690 Nut, Jam 3/8-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

22 106407 Washer, Lock 3/8" Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

23 109648 Backing Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

24 109654 Pump Slinger Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

25 110734 Stud 3/8-16 x 1-3/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

26 111145 Motor, 1.4-HP (208-240v/460v/60/3 . . . . . . . . . . . . . . . . . . . . . . . 1

26 111144 Motor, 1.4-HP (115v/208-240v/60/1). . . . . . . . . . . . . . . . . . . . . . . 1

26 112163 Motor ,1.4-HP (115v/208-240v/50/1) . . . . . . . . . . . . . . . . . . . . . . 1

26 0507708 Motor, 1.4-HP (575v/60/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

27 100739 Bolt 5/16-18 x 3/4 Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

28 102376 Washer, Flat 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

29 106013 Washer, Lock 5/16-18 SST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

30 100142 Nut, Grip 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

31 100754 Screw, Flat 10-32 x 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

32 110270 Washer, Countersunk SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

— 109645 Kit, Pump (Includes 16, 18, 20, 23, 24) . . . . . . . . . . . . . . . . . . . . . 1

— 451643 Pump, Motor Assembly

Complete 1.4-HP (208-240v/460v/60/3ph) . . . . . . . . . . . . . . . . . . 1

— 451642 Pump, Motor Assembly

Complete 1.4-HP (115v/208-240v/60/1ph) . . . . . . . . . . . . . . . . . . 1

— 0707549 Pump, Motor Assembly

Complete 1.4-HP (575v/60/3ph) . . . . . . . . . . . . . . . . . . . . . . . . . . 1

53

REPLACEMENT PARTS

BOOSTER

CONTACTOR

TANK HEAT

CONTACTOR

WASH MOTOR

CONTACTOR

WASH

MOTOR OVERLOAD

TRANSFORMER

LINE V: 120V

JB2

U1

L2

T10

T9

T8

T7

T1

T2

EXT. WASH

FLOAT SW.

FILL RINSE WASH

HEATERS

OUTPUT

LAMP

OUTPUT

T5

T6

T4

JB1

T3

WASH

OUTPUT

RINSE

OUTPUT

H

N

START SW.

DOOR SW.

F1

POWER

L1

L3 L4

JB3

5

6

7

34

10

11 13

12

14

25

23

24

15 15

16

1

20

2

8

9

19

21

22

17

18

16

WASH RINSE

Champion

ON

OFF

TURN OFF POWER BEFORE

SERVICING MACHINE

WARNING!

IN

CYCLE

POWER

START

26

Control Cabinet

Fig. 30 – D-HB/D-H1/D-LF

54

REPLACEMENT PARTS

D-HB/D-H1/D-LF

CONTROL CABINET

Fig. 30 Part
Item No. No. Part Description Qty.

1 111833 Terminal Block, 1& 3 phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 103310 Wire Lug, Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 111702 Contactor, Booster (All voltages), 3 phase 40° & 70° . . . . . . . . . . 1

4 111702 Contactor, Tank Heat (All voltages), 1 & 3 phase . . . . . . . . . . . . . 1

5 109582 Contactor, Wash Motor, 1 phase. . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5 108122 Contactor, Wash Motor, 3 phase. . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 111632 Overload, Motor, Manual-1.4-HP Wash (115v/1ph) . . . . . . . . . . . 1

6 111630 Overload, Motor, Manual-1.4-HP Wash (208-240/1ph). . . . . . . . . 1

6 110806 Starter, Mtr OL GV2-M10 w/Aux 1.4-HP Wash (208-240/3ph). . 1

6 110805 Starter, Mtr OL GV2-M08 w/Aux 1.4-HP Wash (380-415/3ph). . 1

6 110804 Starter, Mtr OL GV2-M07 w/Aux 1.4-HP Wash (480v/3ph) . . . . 1

6 112692 Overload, Motor, Manual-1.4-HP Wash (575v/3ph) . . . . . . . . . . . 1

7 109064 Transformer, Control (208-240v/1 & 3 phase). . . . . . . . . . . . . . . . 1

7 109064 Transformer, Control (480v/3ph) . . . . . . . . . . . . . . . . . . . . . . . . . . 1

7 111484 Transformer, Control (380-415vV/3ph) . . . . . . . . . . . . . . . . . . . . . 1

7 111521 Transformer, Control (575v/3ph) . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8 113721 Switch Reed Aleph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9 0508895 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10 106402 Fuse Block, 2 Pole (1 & 3 phase). . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 107289 Fuse 2.5A (115v/1ph) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

11 107289 Fuse 2.5A (280-240v/1ph) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

11 107289 Fuse 2.5A (280-240v/3ph) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

11 0508707 Fuse 1A (380-415v/3ph). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

11 0508707 Fuse 1A (480v/3ph) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

11 0508708 Fuse 2.5A (575v/3ph). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

12 106925 Fuse Block, 3 Pole (1 & 3 phase). . . . . . . . . . . . . . . . . . . . . . . . . . 1

13 100929 Fuse 30A (115v/1ph) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

13 100929 Fuse 20A (208-240v/1ph). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

13 100922 Fuse 20A (208-240v/3ph). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

13 100913 Fuse 10A (380-415v/3ph). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

13 100913 Fuse 10A (480-575v/3ph). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

14 900911 Kit* DM Board & Instructions (Prior to S/N D3857) . . . . . . . . . . 1

14 113597 Timer Board (After S/N D3858) . . . . . . . . . . . . . . . . . . . . . . . . . . 1

15 111068 Relay 120v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

16 111036 Relay Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

17 106364 Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

18 900725 Kit* Pushbutton (Includes items 19, 20, 21) . . . . . . . . . . . . . . . . . 1

19 111614 Switch, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

20 111617 Contact Block (NO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

21 113140 Boot, Silicone, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

22 111980 Circuit Breaker 5A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

23 112382 Relay 3PDT 10Amp 120v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

24 112415 Relay Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

25 113314 Timer, Infintec 600 Second . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

26 0508668 Decal, Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

55

REPLACEMENT PARTS

1

2

3

56

Fig. 31 – D-HB/D-H1/D-LF

Dishracks and PRV

REPLACEMENT PARTS

D-HB/D-H1/D-LF

DISHRACKS AND PRV

Fig. 31 Part
Item No. No. Part Description Qty.

1 101273 Rack (Flat Bottom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 101285 Rack (Peg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 112387 Pressure Reducing Valve (3/4") (PRV) . . . . . . . . . . . . . . . . . . . . . A/R

57

THIS PAGE

INTENTIONALLY

LEFT BLANK

58

APPENDIXES

59

APPENDIXES

DRAIN TIMER/VALVE CIRCUIT

Models D-HB, D-H1, and D-LF uses a drain circuit consisting of a 3cr relay, 10 minute timer,
and a drain valve.

OPERATION:

1) When the power switch is pushed to the OFF posistion, the 3CR relay coil is then
energized, closing the 3CR contacts.

2) Drain timer now is powered from the 3CR relay, which opens the drain valve
for ten (10) minutes.

3) When the timer times out (10 minutes), the drain valve closes and machine has
completed it's drain cycle.

NOTE: Flip the power switch on the machine to ON then OFF position to open the drain
for an additional drain cycle. Repeat this step as necessary.

1T

1

2

3

3CR

56

DV

PCB

line

load

3CR

ON

OFF

POWER

APPENDIX A

60

ELECTRICAL SCHEMATICS

ELECTRICAL

SCHEMATICS

61

HEATERS

OUTPUT

LEDs

WASH

EXTENDED

WASH

T10

RINSEFILL

T9

FLOAT

SWITCH

LAMP

OUTPUT

JB2

T6

T5

FUSE 1A

T7

T8

DOOR

SWITCH

START

SWITCH

T2

T

F

WASH

OUTPUT

RINSE

OUTPUT

JB1

JB3

POWER

LED

T4

T3

5 X 20 MM
FAST ACTING

CLOSED JUMPER SHOWN FROM SIDE

PRINTED CIRCUIT BOARD

BLACK JUMPER SHOWN CLOSED.
LIFT & REMOVE TO OPEN.

WHITE BASE

DLF ALL 113597 REVG OPEN CLOSED OPEN

DH1, DHB D3858 - UP 113597 REVG CLOSED CLOSED OPEN

DH1, DHB UP TO D3857 112676 REVC OPEN CLOSED OPEN

MODEL SERIAL NUMBER PART NUMBER JB1 JB2 JB3

! ATTENTION - VERY IMPORTANT ! - VERIFY CIRCUIT BOARD

PART NUMBER AND JUMPER POSITION SETTINGS (JB1, JB2, JB3) PER
MACHINE MODEL AND SERIAL NUMBER AS INDICATED IN TABLE
BELOW. IMPROPER JUMPER SETTINGS MAY CAUSE ERRATIC
OPERATION.

MACHINE BOARD JUMPER SETTINGS

PER LOCAL ELECTRICAL CODE

GND

TSHC

TSBC

BC1

HC1

DS2

1M

BCHL

RWV

T1

DETERG.

SIGNAL

RINSE

SIGNAL

1MOL

T1 NOT USED WITH
115V LINE SUPPLY
SEE NOTE 1

TSHC WASH TANK THERMOSTAT

DH1/B-E - STEAM/ELECTRIC - 1 & 3 PHASE

CHAMPION DOOR MACHINE

701650 I

NONE

J.NEWTON

20MAY99

1

1

FSW

DOORS CLOSED
TANKS EMPTY

POWER OFF

DIAGRAM STATE

END OF CYCLE

LT1

6

DS1

1MTR

28

1M

27

29

28

27

ELECTRIC TANK HEAT IF USED

FUH HC1

4.7KW

FUH HC1

HC1FUH

BC1

BC1

ELECTRIC BOOSTER HEAT IF USED (SEE NOTE 3B)

BC1

1

2

2

2

4

5

10

13

16

22

17 19

2120

14

8

30 33

31

34

32

35

34

31

30 33

32

31

30 33

34

35

L1 36

37

L2

L1

L2

L3

38

37

36

36

37

38L3

L2

L1

L1 L2 L3

L1 L2 L3

1M1MOL

1MTR

(IF USED)

FUT FUT

4039

ON SINGLE PHASE
MACHINES OMIT L3.

ON SINGLE PHASE
MACHINES OMIT L3.

L3

L2

L1

L1

L2

L3

L3

L1

L2

L2

L1

L1

L3

L2

L1

L2

2

SEE NOTE 2

1CR

1CRA

9

1CRB

1CRC

12

15

BOOSTER TANK THERMOSTATTSBC

LINE:120V TRANSFORMERT1

RINSE WATER VALVERWV

POWER SWITCH CIRCUIT BREAKERPCB

CYCLE LIGHTLT1

CYCLE SELECT JUMPERJB3

CYCLE SELECT JUMPERJB2

RINSE TIME SELECT JUMPERJB1

TANK HEAT CONTACTOR OR STEAM VALVE

HC1

TRANSFORMER FUSESFUT

TANK HEAT FUSESFUH

FLOAT SWITCHFSW

TIMER BOARD FUSEF1

DOOR SAFETY SWITCH, SIDE DOORSDS2

DOOR SAFETY SWITCH, FRONT DOORDS1

BOOSTER TANK HIGH LIMIT (ELECTRIC HEAT ONLY)

BCHL

BOOSTER TANK CONTACTOR OR STEAM VALVE

BC1

WASH MOTOR OVERLOAD1MOL

WASH MOTOR CONTACTOR1M

DOOR SWITCH RELAY1CR

1MTR WASH MOTOR

2CR

1M

2CRA

23

41

24

25

24
25
26

START

ELECTRIC HEAT ONLY

DV

DV DRAIN VALVE

120V FAN SIGNAL

TO CONTACTOR COIL

SUPPLIED BY OTHERS

IF USED

43

4

LOAD

LINE

PCB

MAIN POWER SWITCHMPS

2CR RINSE AID SIGNAL RELAY

TO TEST INPUTS T7, T8, AND T9 A METER CAPABLE OF
READING DC VOLTAGES MUST BE USED.

1.) SET METER TO READ DC VOLTAGE

2.) PLACE BLACK LEAD TO T2

3.) PLACE RED LEAD TO TERMINAL BEING TESTED

i.e. PLACE RED LEAD TO T8 TO TEST DOOR SW.

4.) AN OPEN SWITCH WILL READ 4.7-5.3VDC

A CLOSED SWITCH WILL READ 0-1VDC

1MOL

50

50

123

IT

3CR

3CR

55

56

POWER ON RELAY3CR

IT

INTERVAL TIMER

ADDED RELAY DIAGRAMC
REVISED SINGLE PHASE MOTOR OVERLOAD CIRCUIT

2DEC99

JCN

D

9AUG00

JCN

JCN

30MAR01

ADDED INTERVAL TIMER AND 3CR

E

10 MINUTE

4.7KW

4.7KW

HCHL

18

I

CORRECTED BOARD# 'S. WAS 113457 & 112676

2/4/04

HCHL

TANK HEAT HIGH LIMIT

4

SEE NOTE 3A

NOTE 1: IF SUPPLY IS 115V, T1 IS NOT USED. WIRES #1 AND 2
ARE CONNECTED TO THE FUSE BLAOCK IN PLACE OF #39 AND

40.

NOTE 2: USED ON MACHINES WITH INDEPENDENT FRONT
DOOR OPTION.

G

ADD JUMPER / SN INFORMATION. REVISE NOTE 3.

1NOV 02

MJM

4

2

AS ARC SUPPRESSOR

AS

H

ADDED ARC SUPPRESSORS

13MAR03

JAM

F

CHANGED TANK HEAT KW AND ADDED HEAT LIMIT

8/30/02

WB

WB

BY

DATE

DESCRIPTIONREV.

B

REV.

The Dishwashing Machine Specialists

REV. DESCRIPTION

DATE

BY

CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.

SCALEDR.BY

DATE SHEET

OF

NO

NC

COIL

COMMON

RELAY

AS

AS

I

I