Champion D-HBM5 Operation Manual

Installation/Operation Manual with Service Replacement Parts

For machines beginning with S/N D3694 and above

Door-type
Dishwasher

Models:

D-HBM5
High Temperature with
Built-in Booster Heater

D-H1M5
High Temperature

www.championindustries.com

Champion Industries, INC.
3765 Champion Boulevard, Winston-Sale, NC 27105
P.O. Box 4149 Winston-Salem, NC 27115-4149
1-800 232-8591 Fax: [phone]

D-LFM5
Low Temperature

Issued 11.4.10

Manual P/N 113491 rev. K

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
1-800 263-5798 Fax: [phone]

Printed in U.S.A.

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________

Voltage________________Hertz_____________ Phase__________________

Service Agent __________________________________ Tel:______________________

Parts Distributor _________________________________ Tel:______________________

NationalServiceDepartment

InCanada: IntheUSA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [e-mail] email: [e-mail]

ATTENTION:

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

Themachinedataplateislocated

onthefrontpanelofthemachine

Please have this information ready

if you call for service assistance.

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green

Building Council, respectively, and are used by permission. The logos signify only that Champion Industries and Moyer Diebel

are a USGBC member and a CaGBC member respectively. USGBC and CaGBC do not review, certify nor endorse the products

COPYRIGHT © 2010 All rights reserved Printed in the USA

or services offered by its members.

ATTENTION:

Complete the back of the POSTAGE PAID WARRANTY CARD below, then cut along
the dashed lines and mail immediately to make sure that your machine warranty is validated.

USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES.

NO POSTAGE

NECESSARY

IF MAILED

IN THE

UNITED STATES

BUSINESS REPLY MAIL

FIRST-CLASS MAIL PERMIT NO. 2101 WINSTON-SALEM, NC

POSTAGE WILL BE PAID BY ADDRESSEE

CHAMPION INDUSTRIES INC
PO BOX 4149
WINSTON-SALEM, NC 27119-0981

IMPORTANT IMPORTANT

Model

WARRANTY REGISTRATION CARD

WARRANTY REGISTRATION CARD

Date of Installation:

Company Name:

Serial #

Address:

Telephone #: ( ) ---

Contact:

Installation Company:

Address:

Telephone #:

Contact:

(Street) State or Province Zip Code

This Card Must Be Returned to Validate Machine Warranty:

Model

Date of Installation:

Company Name:

Address:

Telephone #: ( ) ---

Contact:

Installation Company:

Address:

Telephone #:

Contact:

This Card Must Be Returned to Validate Machine Warranty:

(Street) State or Province Zip Code

Serial #

IMPORTANT IMPORTANT

Revision History

Revision History

A revision might be a part number change, new instructions, or information that was not available
at the time of printing. We reserve the right to make changes to this manual without notice and
without incurring any liability by making changes. Dishwasher owners may request a revised
manual at no charge by calling [phone] in the USA or [phone] in Canada.

Revision Date Pages Serial No. Effectivity Description

6.1.02 All D3694 Release of First Edition

10.18.02 11 D3858 Revised cycle times

10.18.02 36,37 D3858 Revised rinse arm bearing P/N's
Bearing 112164 replaced by
113514, 0707453 replaced by

414111.

10.18.02 37 D3858 Added new rinse arm P/N 414110
for DHB/DH1 and 414111 for DLF.

10.18.02 39 D3851 Added water deector P/N 327283.

10.24.02 47 D3700 Added bushing P/N 100171.

10.24.02 55 D3858 Added new timer bd. P/N 113547.

12.18.02 55 D3858 Added timer bd. kit P/N 900911
to convert bds. to P/N 113597.

2.5.03 27 _____ Replaced P/N 108391 w/ 113622.

2.5.03 55 _____ Vendor change for overloads
Square D in place of Siemans.

7.22.03 27 _____ Replaced P/N 112090 with 113644
& 112086 with 113662.

7.22.03 43 D3982 Replaced 110562 with 113604.

7.22.03 47, 51 ---------- Replaced plastic V. Brk with Bronze.

2.3.04 44-45 D4237 Added PRV and line strainer

3.5.04 68 D4410 Update schematic to Rev. I

3.5.04 55 D4410 Changed door safety switch
P/N 112659 to P/N 113721.

6.21.04 35 -------- Added rinse support bracket
P/N 0309149.

i

Revision History (continued)

Revision History (continued)

Revision Date Pages Serial No. Effectivity Description

2.2.10 All D09117934 Release of Second Edition

4.30.10 2-3 D09117934 Revised pallet instructions

4.30.10 8 D09117934 Revised vent fan signal instructions

5.26.10 41 D09117934 Changed Item 10, P/N 113315 to P/N 114471

5.26.10 42-43 D09117934 Revised illustration to show Item 20, P/N 110561

11.4.10 56 All Changed Pump impeller P/N to 113248

ii

Model Descriptions

ModelNumbers

Model Descriptions

D-HB - High Temperature sanitizing with built-in booster

D-H1 - High Temperature sanitizing without built-in booster

D-LF - Low Temperature Chemical sanitizing for use with a sodium hypochlorite (Chlorine)
based sanitizer at a minimum concentration of 50 ppm in the nal rinse.

StandardEquipment

Automatic Tank Fill and start
Built-in electric booster heater (DHB only) in 40˚F/22˚C rise for 140˚F/60˚C supply water
Balanced door lift system
Electric tank heat
Low-water tank heat protection
Door safety switch
Automatic electric drain
Common utility connection
Chemical connection provisions
Stainless steel front and side panels
Mounted water pressure regulating valve (DHB only)
Interchangeable upper and lower spray arms
Stainless steel rinse arms
Straight-through operation
Two dish racks (1 peg, 1 at-bottom)

OptionsandAccessories

Built-in electric booster heater (DHB only) in 70˚F/39˚C rise for 110˚F/43˚C supply water
Externally mounted steam booster (steam booster 40˚F/22˚C - 70˚F/39˚C rise)
Steam injector or steam coil tank heat (steam booster 40˚F/22˚C - 70˚F/39˚C rise)
Single Source gas booster heater
Corner operation

Additional dish racks:
Peg rack P/N 101285
Flat-bottom P/N 101273
Sheet Pan P/N 113281

3/4" NPT Pressure Regulating Valve (PRV) P/N 107550
3/4" NPT Line Strainer P/N 110768

iii

Limited Warranty

LIMITEDWARRANTY

Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.

WarrantyofMachines: Champion warrants all new machines of its manufacture bearing the name

"Champion" and installed within the United States and Canada to be free from defects in material and workman
ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by
Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.

WarrantyofParts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.

DISCLAIMER OF WARRANTIESAND LIMITATIONS OF LIABILITY.CHAMPION'S WARRANTYISONLY TO THE EX­TENT REFLECTEDABOVE. CHAMPIONMAKES NO OTHER WARRANTIES, EXPRESSOR IMPLIED, INCLUDING,
BUT NOT LIMITED, TOANYWARRANTYOFMERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL
NOT BELIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THEEXCLUSIVE REMEDIESFORANYDEFECTSFOUNDTOEXISTINCHAMPIONDISHWASHINGMACHINESAND
CHAMPIONPARTS,ANDALLOTHER REMEDIESARE EXCLUDED,INCLUDINGANYLIABILITYFORINCIDENTALS
ORCONSEQUENTIALDAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

iv

Table of Contents

Table of Contents

Model D-HB, D-H1, D-LF Door-type Dishwashers

Revision History .................................................................................................................. i

Model Descriptions .............................................................................................................. iii

Limited Warranty ................................................................................................................. iv

Installation.............................................................................................................  1



Operation...............................................................................................................  13

Cleaning.................................................................................................................  18

Maintenance.......................................................................................................... 20

Troubleshooting....................................................................................................  22

ServiceReplacementParts..................................................................................  23

ElectricalSchematics...........................................................................................  65

v

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Intentionally

Left Blank

vi

Installation

Receiving

!!ATTENTION!!

Usecautionwhen moving or lifting the dishwasher to prevent damaging the dishwasher

or the installation site.Check doorway and passageway clearance before moving the dishwasher.
Remove dishwasher front panel and check under the machine base for obstructions before moving.

1. Inspect the dishwasher for shipping damage

2. Check the dishwasher interior for curtains, panels and other supplies.

3. Lift the dishwasher off the shipping pallet and move the machine near its permanent location.

NOTE:
Refer to page 2 for instructions to remove the machine from the shipping pallet.

4. Leave a minimum of 6" between walls and the rear of the dishwasher.

5. Level the dishwasher side-to-side and front-to-back using a bubble level.
The dishwasher legs are adjusted by screwing them in or out.

6. Do not remove tags attached to the utility connections.

7. Remove the protective film from the dishwasher exterior.

8. Remove any foreign material from the dishwasher interior.

6" Min.

6" Min.

DHB, DH1, DLF

Corner Configuration

Straight-through Configuration

DHB, DH1, DLF

84"

DOOR

REMOVAL

17"

CLEARANCE

34"

LOAD

HEIGHT

75"

DOOR

UP

57-1/2"

MACH.

HEIGHT

1

Installation

Removing the Dishwasher from its Shipping Pallet

The dishwasher is bolted to the shipping pallet on two corners using 1/2-13 shipping bolts. These
shipping bolts must be removed and discarded. The machine legs are stowed inside the machine
for installation when the dishwasher is removed from the shipping pallet. Follow the instructions below
to remove the dishwasher from its pallet.

1. Remove the staples around the bottom perimeter of
the box and lift the box off the machine.

Dishwasher

Pallet

Plastic

shipping strap

Boxed Legs

1/2-13

shipping bolt

2. Cut the plastic shipping straps off the corners of the
dishwasher.

3. Open the dishwasher doors and locate
the leg set stowed inside the machine.

4. Remove the two 1/2-13 shipping bolts holding the
machine to the shipping pallet.

5. The bolts are located in a front corner and a back
corner of the shipping pallet. The bolts are on the
underside of the pallet frame.

6. Inspect the threads on the dishwasher legs making
sure they are in good condition. Turn the adjustable
feet up to their minimum settings.

CAUTION:

Use care when tilting or moving the dishwasher to prevent injury to
personnel or damage to the dishwasher.

Thread (1) leg in each

corner of the

machine base

2

Floor

Removing the Dishwasher from its Shipping Pallet

Pallet

7. Carefully remove the dishwasher
from the shipping pallet taking care to
prevent damage to the lower panels.

8. Tilt the machine forward and install the
rear legs on the machine. Be sure to
maintain support on the machine at all
times.

9. Tilt the machine in the opposite
direction and install the front legs.

10. Make sure the legs are secure in the
machine base and make sure the
dishwasher does not wobble.

Installation

11. Adjust the bullet feet to level the
dishwasher side-to-side and
front-to-back.

12. Discard the shipping pallet and other
shipping materials.

1"

6"-7½"

1½"

3

Installation

Prepare for Conversion

Door Conversion from Straight-through to Corner Configuration

Dishwasher door configurations are determined at the time the machine is ordered; however, the doors can
be changed in the field with the addition of a door conversion kit P/N 900839 for Straight-through to Corner
or P/N 900865 for Corner to Straight-through. Follow the instructions below to convert a straight-through
machine to corner operation.

Conversion Kit Parts List Kit # 900839

Refer to the parts list at right and make sure

1

the kit is complete.

Item
No.

Part
No.

Qty.Description

OPTIONAL TOOL:
(Qty. 2) 2" x 4" x 17-3/4" wood

block to support front and right side doors.

Make sure dishwasher completes any

2

unfinished cycles. Drain the dishwasher, open
doors fully and allow hot surfaces to cool.

Turn machine power off and turn power off at the

3

main disconnect switch.

WARNING!

Disconnect power at the main disconnect
switch and place a tag at the disconnect
switch to indicate work is being performed on
the machine.

WARNING!

Machine surfaces are hot, especially during
and after machine operation.

4

Refer to Fig. 1 at the right. Note the orientation of
the machine for corner installation. Note the
controls must be accessible from the front. Plan
your relocation accordingly.

1 0309471 Track, front 1

2 0309469 Track, rack guide 1

3 0309468 Track, rack guide 1

4 0309470 Track, rack support 1

5 107966 Nut, grip 10-32 w/nylon insert 6

6 106727 Screw, 10-32 x 5/8" flat head 6

7 323224 Bracket, door lift 1

8 104889 Putty, sealing 1ft.

9 325408 Door, front 1

WALL

WALL

IN.
] M

6" [152mm] MIN.

FRONT

POWER SWITCH

5

Raise the side doors completely. Block the side
doors with the wood blocks as described in
Step 1.
If you do not have a blocking tool, have a helper
stand by to support the doors.

4

6" [152mm

Controls easily
accessible
from the front

Figure 1

Replacing the tracks:

Conversion is complete

Refer to Fig. 2

)

5

Remove the existing front track, save
mounting hardware.

Installation

6

2

6

Install Item 1, from kit using existing
mounting hardware. Seal bolts with putty
supplied in kit.

7

Install items 2-6 from kit.

5

Adding Door and Door Lift Bracket

Refer to Fig. 3

8

Remove and discard the front door and
the door catch assembly. The door catch
assembly is mounted to right front inside
of the hood (A).

9

Install the front door, Item 9 from the kit.

Install item 7 from the kit as shown in

10

Fig. 3 to reconnect the left and front door

14

Remove the hardware that connects the
door handle to the right side of the door.
Reinstall the bolts to plug holes.

15

Carefully remove the wood blocks sup­porting the right side door & close the
door.

16

Adjust the spring tension by tightening
the nuts on the spring bolts (see bracket B).
so the doors move freely.
Open the front & side door
and make sure that the door opening
measures 17" in height. Return the doors
to a closed position, if the doors do not
stay completely closed, spring has too
much tension, readjust the nuts on the
spring bolts until the doors remain
closed.

B

1

FRONT

Existing track
(Remove and discard)

Figure 2- Change the Tracks

4

A

Figure 3

(Viewed from
inside of the
dishwasher)

3

Existing
hardware

Existing
door linkage
(Remove
and discard

10

7

5

Installation

MACHINE ELECTRICAL CONNECTION

Single Phase - High Voltage

Single Phase - Low Voltage

LINE

Electrical Connections

WARNING:

Electrocution or serious injury may result when working on an
energized circuit.

Disconnect power at the main breaker or service disconnect
switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being
performed on the circuit.

ATTENTION

A qualified electrician must connect the main incoming power to the dishwasher in accordance with all
local codes and regulations or in the absence of local codes in accordance with the National Electrical
Code.

!!ATTENTION!!

Electrical and grounding connections
must comply with all local codes or in the
absence of local codes then the
National Electrical Code.

A qualified electrician MUST compare the
electrical power supply with the machine
electrical specifications stamped on the
MACHINE ELECTRICAL
CONNECTION PLATE
located on the base of dishwasher near the
main terminal block.

1. Models are available in single and three phase voltages.

2. A knock-out is provided on the left-hand rear corner (machine viewed from front)
of the machine for the electrical service connection.

3. Motor rotation was set at the factory. For three phase motors, reverse L1 and L2 at
the main terminal block to change rotation. Single phase rotation is changed at the motor.

6

L1

3

4

L2

208-240V

Three Phase - Low Voltage

6 5 4

9 8 7

3 2 1

LINE

J

8

LINE

2

Three Phase - High Voltage

480V

6 5 4

9 8 7

3 2 1

LINE

L1

3

4

L2

LINE

J

2

8

LINE

575V Only

Three Phase

3 2 1

LINE

Installation

Water Connections

NOTE:

Plumbing connections must comply with local sanitary and plumbing codes.

1. Connect a 3/4" NPT hot water supply line to the dishwasher. The connection point is located
behind the lower front panel of the machine. The line enters the machine from underneath
the base.

8-7/8"

[225 mm]

FLOOR

Model DHB

3/4" NPT Hot Water Connection with

Pressure Regulating Valve

8-7/8"

[225 mm]

FLOOR

Model DH1 and DLF

3/4" NPT Hot Water Connection

2. The minimum incoming water supply temperatures are listed below:

Minimum 140˚F/60˚C for DHB with built-in 40˚F/23˚C rise booster.
Minimum 110˚F/43˚C for DHB with built-in 70˚F/39˚C rise booster.
Min./Max flow pressure is 20-22 PSI.

Minimum 180˚F/82˚C for DH1 without built-in booster.
Min./Max flow pressure is 20-22 PSI.

Minimum 140˚F/60˚C for DLF low temperature dishwasher.
Min./Max flow pressure is 20-22 PSI.

3. A manual shut-off valve (supplied by others) should be installed in the supply line
as close to the machine as possible to allow for servicing. The valve should be the
same size or larger than the supply line.

4. A 3/4" pressure regulating valve should be installed in the supply line if the incoming flowing
water pressure exceeds 22 PSI.

7

Installation

Drain Connections

1. All models are GRAVITY DRAIN machines equipped with a 2" O.D. hose connection.

2. The maximum flow rate is 15 U.S. gpm/56.8 Lpm.

3. Drain height for all models must not exceed 8-7/8" [225mm] above the finished floor.

4. The drain connection is made to the dishwasher from underneath the machine. An access
hole is provided in the machine base.

Ventilation Connections

NOTE:

DO NOT VENT THE DISHWASHER INTO WALLS, CEILINGS OR ENCLOSED PLACES.

All venting must comply with local codes.

Vent Fan Signal Connection

A two point terminal block is provided inside the top-mounted control cabinet to provide

a 120VAC, 1 AMP Max Load signal.

10

VENT FAN 120VAC

NOTE:

The Vent Fan Signal Connection supplies 120VAC to a control relay (supplied by others) when the
dishwasher is ON and O VAC when the dishwasher is OFF. Power to operate the vent fan
(supplied by others) must be supplied separately.

8

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9

Installation

Steam Coil Tank Heat and Steam Booster Heater

The illustration below details a steam heated machine consisting of a tank heat steam coil and a mounted
steam booster for the final rinse. Contact the factory for steam injector tank heat details.

NOTE:

Only qualified personnel should make dishwasher steam connections.
Connections must meet local plumbing and sanitary codes. Improper installation is not covered by the
dishwasher warranty.

Steam Requirements:
2A: 3/4" NPT hot water supply (140˚F/60˚C) at 68 GPH at 20 PSI flowing pressure.

3A: 1/2" NPT cold water tempering (85˚F/30˚C) max 25 PSI if equipped.

4A: 3/4" NPT final rinse hot water (180-195˚F/82-91˚C) at 324 GPH at 20 PSI flowing pressure.

5A: 2" O.D. drain hose connection.

5B: 3/4" NPT booster relief to open drain.

6A: 1" NPT Booster 50 Lb/Hr / Tank Heat 25 Lb/Hr consumption.
7-10 PSI, 11-14 PSI, 15-30 PSI flowing pressure.

7A: 3/4" NPT condensate return to boiler (no back-pressure).

3

1'-4

"

12"

1'-4

10"

12"

4

1

3

"

4

5

10

"

8

7A

5

"

8

2A

1'-0

3

4

"

4

1

"

11"

2

1A

5A

1'-1

1

4

2'-1

"

1

"

4

FRONT VIEW

13"

17"

CLEARANCE

34"

20"

3

1'-2

"

4

6A

5B

10

Installation

Single Source Gas Booster Heater

The illustration below details a single source gas heated machine consisting of a tank heat
hot water coil and a gas-powered booster heater for the final rinse. The gas-powered booster
provides hot water for the hot water coil and the final rinse. The booster will run on natural gas
or propane which is specified at the time of order.

NOTE:

Only qualified personnel should make dishwasher gas connections.
Connections must meet local gas and sanitary codes. Improper installation is not covered by the
dishwasher warranty.

Single Source Requirements:
1A: Gas booster electrical requirements are 15A @ 120V/60/1

2A: 3/4" NPT hot water supply 140˚F/60˚C for 40˚F/22˚C rise and 110˚F/43˚C for 70˚F/39˚C rise
at 20-22 PSI flowing pressure.

3A: 2" O.D. machine drain hose connection,
3B: 3/4" NPT relief valve to open drain,
3C: 1/2"NPT vent to open drain.

4A: Natural gas,40˚F/22˚C rise requires 58,000 BTU/HR., 70˚F/39˚C rise requires 105,000 BTU/HR.
Hatco Model PMG-60 requires 1/2" NPT, Hatco Model PMG-100 requires 3/4" NPT

5A: Gas flue connection is 4" diameter at the rear of the booster. Refer to the Hatco
Gas Booster Installation and Operating Instructions.

17"

CLEARANCE

3

31

"

8

7

25

"

16

5

19

"

8

1

1

10

"

8

"

4

2

5

3B

4

2

1

7

"

8

1

13

"

1B

4

1

25

"

4

11"

3A

34"

1

12

"

2

1A

FRONT VIEW

11

Installation

Purging Air from the Dishwasher/Booster Heater System

CAUTION:

PERMANENTDAMAGE to the hot water recirculating pump can

occur if the air is not purged from the dishwasher/booster heater
system prior to placing the dishwasher into service.

Follow the instructions carefully to prevent damage to the
dishwasher hot water recirculating pump.

Follow the procedure below to purge the air from the
system. Plumbing and electrical service connections
must be completed before purging the system.

To purge the air:

1. Make sure the dishwasher main power switch is
OFF.

B

The dishwasher recirculating pump is

located on the base of the machine.

A

The air purge petcock is

located behind the dishwasher

lower front panel.

2. Make sure the main water supply valve located
at the booster heater is OFF.

3. Open petcock (A) on the inlet side of the
dishwasher hot water heater coil.

4. Remove the silver plug located in the center of
the recirculating pump.

5. Turn the main water supply valve ON. Water
will begin to ll the booster heater and the
dishwasher
heater coil.

6. Water and air will begin to ow out of the
purge petcock and the recirculating pump and
eventually only water will be observed.

7. Turn the booster heater power switch ON.

8. Turn the dishwasher power switch ON. The
dishwasher wash tank will begin to ll with water.

9. Continue to observe the petcock and the
recirculating pump and make sure that there is a
steady
stream of water is owing from (A) and (B).

12

10. Replace the silver plug (B) in the center of the
recirculating pump then close the petcock (A).

11. Turn the dishwasher power switch OFF.

12. Purging is complete.

Installation

1/4" NPT Rinse aid
Injection Point

Chemical Connections

1. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing
equipment needs.

2. Labeled detergent control circuit connection terminals are provided in the control cabinet
for detergent and rinse agent dispensing equipment (supplied by others).

3. The illustration below shows the terminal board for the machine.

4. The signal connection points include:

• Detergent signal 120VAC, 1A max load.

• Rinse aid/Sanitizer signal 120VAC, 1A load.

5. A 1/2" detergent probe injection point is
provided at the rear and left side of the
dishwasher.

6. Detergent may be added manually if the
dishwasher is not equipped with dispensing
equipment. Consult the chemical supplier for
recommended dosing amounts.

7. A 1/4" NPT rinse-aid injection point is provided

CAUTION

120V SUPPLY
DISPENSERS
ONLY

in the final rinse piping located at the top rear

RINSE/SANI

COMMON

RETURN

DETERGENT

of the dishwasher. Consult a chemical supplier
for the proper liquid rinse-aid.

A chemical connection terminal board is provided to

supply chemical dispenser signal voltages.

5

12

17

6

18

19

15

2

2

10

A rinse-aid injection point is provided at

the top of the dishwasher.

Two detergent injection fittings are

provided in the wash tank.

13

Installation

Door Safety Switch

Dishwasher access doors are equipped with a door safety switch that automatically
stops the dishwasher pump if a door is raised while the dishwasher is running. In
addition, the dishwasher will not start if a door is left open.

1. If the dishwasher is running and a door is raised, then lighted in-cycle light
goes out and the pump stops.

2. Check the interior of the dishwasher for a dish rack still in the machine.
This dish rack must be washed again to ensure it is washed and sanitized
completely.

3. To restart the dishwasher, make sure all doors are closed.

Pump Intake Screen and Float Switch

Refer to the photo below and note the location of the pump intake screen and dual float
switch.

1. Make sure the pump intake screen is installed by sliding it on the bracket located above
the wash pump intake.

2. Make sure the float ball on the float switch moves freely on the float stem.

3. Check the interior of the tank for any foreign objects and make sure the drain screen is
clean.

Make sure tank is clean, the pump intake screen is installed and the float switch

moves freely.

14

4. Make sure the scrap screen
support is positioned across the
wash tank and installed in the
brackets at the front and rear of
the tank.

Installation

Scrap Screens and Screen Support

5. Install the scrap screens.

15

Initial Start-Up

20-22 PSI

150°F/66°C

180-195°F

Check list

1. Remove white protective film from the dishwasher exterior.

2. Install lower panels to the dishwasher.

3. Remove any foreign material from inside of the machine.

4. Check dishwasher drain/overflows are closed and in securely seated.

5. Install scrap screens, spray arms.

6. Turn main utilities to the dishwasher ON. (Power, water).

7. Make sure doors are closed.

8. Turn dishwasher power switch ON.

9. Check that the wash tank water temperature reaches a minimum of 150˚F/60˚C.

10. Close the door and push the Green start push button to start a wash cycle.

11. During the final rinse check that the final rinse water temperature reaches a minimum
of 180˚F/82˚C during the final rinse.

12. Make sure that the final rinse pressure gauge indicates 20-22 PSI during the final rinse.

13. Check for leaks.

14. Push the Power Switch OFF. The dishwasher should drain for 10 minutes.

15. Check that floor drain handles the water volume leaving the dishwasher.

82-91°C

100

40

80

20

60

40

0

20

Wash

Temperature

120

140

160

60

180

100

80

200

220

60

40

120

100

40

80

20

0

20

Final Rinse

Temperature

140

160

60

180

80

100

200

220

10

20

CHAMPION INDUSTRIES, INC.

WINSTON-SALEM,NC

0

30

40

PSI

50

60

Final Rinse

Pressure

16

Operation

Control Panel

Refer to the illustration below and the explanation of the control panel controls
located on the top-mounted control cabinet.

A: ON/OFF power switch

B: Start Push button

C: In-cycle Light

D: Wash Water Temperature Gauge

E: Final Rinse Water Temperature Gauge

F: Final rinse Water Pressure Gauge

A

POWER

ON

OFF

W A R N I N G !

TU R N OF F P O WE R B E FO R E

B C

START

SE RV I CI N G M AC H IN E

CYCLE

F

Champion

IN

W A R N I N G !

D O NO T O P EN DO O RS WH I LE

M AC HI N E I S I N O PE R AT IO N

WASH RINSE

D E

17

Operation

Operation

The following steps describe the operation of the dishwasher.

1. Make sure the main power and water supplies are turned on and the dishwasher
doors are closed.

2. Push the power switch to the ON position.
The power switch will illuminate and the machine will fill with water.

POWER

ON

OFF

W A R N I N G !

START

TU RN OF F P O WE R B E FO R E

SE RV I CI N G M AC H IN E

CYCLE

IN

Cha m pion

WASH RINSE

3. Wait approximately 10 minutes for the wash tank temperature gauge
to reach a minimum of 150˚F/60˚C for DHB and DH1 or 140˚F/49˚C for DLF.
For DHB only, the booster heater is heating the final rinse water at the same time.

POWER

ON

OFF

START

W A R N I N G !

TU RN OF F P O WE R B E FO R E

SE RV I CI N G M AC H IN E

CYCLE

IN

Cha m pion

WASH RINSE

4. Prescrap the dishes and load them into the dish racks for washing.

Load plates glasses and bowls in a peg rack. Spread silverware
and utensils evenly in a single layer in a flat bottom rack.

5. DO NOT OVERLOAD DISH RACKS.

18

Operation

WASH RINSE

Cha m pion

ON

OFF

TU RN OF F P O WE R B E FO R E

SE RV I CI N G M AC H IN E

W A R N I N G !

IN

CYCLE

POWER

START

6. Open the dishwasher doors and insert a rack of soiled wares into the machine. Close the doors
and press the Green Start push button.

7. The in-cycle light will illuminate and the cycle will begin.

POWER

ON

OFF

W A R N I N G !

START

TU RN OF F P O WE R B E FO R E

SE RV I CI N G M AC H IN E

CYCLE

IN

Cha m pion

WASH RINSE

8. The dishwasher washes for 40 seconds, final rinses for 8 seconds, and dwells for 12 seconds for
a complete cycle time of 60 seconds.

9. Check the final rinse water temperature during the 8 second final rinse. The temperature must
maintain a minimum of between 180-195˚F/82-91˚C for DHB, DH1 and 140˚F/60˚C for DLF.

10. The DLF requires that a minimum concentration of 50 ppm of a 5.25% chlorine sanitizer be maintained
in the final rinse water during the final rinse. The concentration must be measured using chlorine
test strips to measure the concentration on the dish ware.

POWER

ON

OFF

W A R N I N G !

START

TU RN OF F P O WE R B E FO R E

SE RV I CI N G M AC H IN E

CYCLE

IN

Cha m pion

WASH RINSE

11. Check the final rinse pressure on the pressure gauge during the final
rinse cycle to ensure that 20-22 PSI is maintained.

12. Repeat steps 3-11 for additional racks of ware.

19

Operation

Operation Summary

ACTION RESULT

1. Push ON/OFF switch UP to the ON position.

2. Wait 10 minutes for water to reach
proper temperature.

3. Prescrap and load wares into the
dish racks.

4. Open the doors, insert a dish rack of soiled ware
and close the doors. Push the Green Start push
button.

Opening the doors anytime during the automatic
cycle stops the dishwasher. Closing the doors
will resume the cycle where it left off.

5. Check the final rinse temperature gauge and
final rinse pressure gauge during the final rinse
portion of the timed cycle.

6. The automatic cycle ends.

The power switch illuminates, machine fills
automatically and wash water begins to heat. DHB
booster begins to heat.

Wash water temperature gauge should
indicate minimum of 150˚F/60˚C.

Wares should be placed edgewise in a peg
rack. Cups and bowls should be placed
upside down in flat bottom rack. Silverware or
utensils should be placed in a single layer in a flat
bottomed rack.

The in-cycle light will illuminate and complete the
time cycle of 60 seconds

The final rinse temperature must maintain a
minimum of 180-195˚F/82-91˚C during the final
rinse and a flowing pressure of 20-22 PSI.

The in-cycle light goes out.

7. Open the doors, remove the cleaned wares,
insert another rack of soiled wares and close
the dishwasher doors.

8. Push the power switch DOWN to the OFF
position.

9. Clean the dishwasher after each meal period or
after 2 hours of continuous operation, whichever
occurs first.

10. Spray the interior of the dishwasher with fresh
water. Clean the scrap screens and pump
intake strainer. Clean the spray arms.

11. Wipe the exterior of the machine with a soft
cloth and mild detergent.

12. DO NOT HOSE THE EXTERIOR OF THE
MACHINE WITH WATER.

The dishwasher automatic electric drain valve opens
for 10 minutes to drain the dishwasher.

Periodic cleaning reduces detergent consumption
and improves the overall performance of the
dishwasher.

20

Cleaning

Cleaning

Cleaning your dishwasher is the best maintenance you can perform.
The cleaning intervals below are the minimum requirements for most dishwashers.
You may need to clean your dishwasher more often when washing heavily soiled wares
or during long hours of continuous operation.

POWER

ON

OFF

To Drain

The automatic drain valve will open for 10 minutes

to drain the dishwasher when the Power Switch is

turned off.

Dailyorevery2hoursofoperation

1. Turn power switch to OFF. The automatic electric drain valve will open for 10 minutes.

2. Flush the interior of the dishwasher with fresh water.

3. Clean Scrap screens and pump intake screen

4. Remove wash and rinse spray arm assemblies. Flush with fresh water.

Every8hoursofoperationorattheEnd-of-the-day.

1. Turn power switch to OFF. The automatic electric drain valve will open for 10 minutes.

2. Flush the interior of the dishwasher with fresh water.

3. Clean Scrap screens and pump intake screen

4. Remove wash and rinse spray arm assemblies. Flush with fresh water.

5. Check rinse nozzles and clean with a paperclip if needed.

6. Clean the exterior of the machine with a soft cloth and mild detergent
DO NOT HOSE THE EXTERIOR WITH WATER.

7. Flip power switch on and immediately off to drain machine again.

8. Reassemble the machine and leave doors open to aid overnight drying.

9. Do not leave water in wash tank overnight.

21

Cleaning

De-liming

Lime (scale) deposits are the result of minerals contained in the water feeding the dishwasher and
appear as a white haze on the surface of the dishwasher. Severe scaling can appear as a granular
deposit. These deposits are a result of the mineral content in the geographic area of the machine's
location.

WARNING:
Deathorinjurycanresultfromtoxicfumewhende-limingagents
comeincontactwithChlorineBleach,orotherchemicalsthatcontain
iodine,bromine,orfluorine.

USEEXTREMECAUTIONWHENHANDLINGANYDE-LIMINGAGENT

CAUTION:
De-limingagentscancausechemicalburns.
Wearrubbergloves,eyeprotectionandanyotherprotective
clothingasinstructedbyaqualifiedchemicalsupplierandfollow
theinstructionsprovidedbythechemicalsupplier.


22

Maintenance

Maintenance

Weekly

1. Inspect all water lines for leaks and tighten at joints if required.

2. Clean any detergent residue from the exterior of the machine.

3. Check that the drain/overflow pipes seat tightly in their drains.

4. Clean any accumulated scale from the heating element.

5. Inspect the spray arms for any damage or missing parts.

6. Inspect the final rinse arms for missing parts.

7. Check that float switch moves freely.

Monthly

1. Inspect interior of machine for lime deposits and clean.

2. Check that the drains flow freely.

3. Clean any accumulated scale from the heating element.

4. Inspect the rinse spray arms and ensure all plugs are installed.

5. Inspect the final rinse arms for missing parts

6. Inspect the pawl bar and drive assembly for damage or missing parts.

7. Check that float switch moves freely.

8. Check the door guides and door operation.

9. Check the operation of temperature and pressure gauges

10. Perform complete operation check.

Yearly

1. Contact authorized service agent to perform complete maintenance
review of machine.

2. Correct any abnormal situations as recommended.

23

Troubleshooting

Troubleshooting

Before calling for service check the following conditions.

1. Dishwasher main power and water supply is on.

2. Machine has been assembled correctly.

3. Drain is closed.

4. Screens and pump intake screen are clear.

5. Doors are closed and secure.

Condition Cause Solution

Dishwasher will not run.

Machine washes
constantly.

Low or no water.

Water fills constantly

Wash motor won’t run

Wash tank water temp
is low when in use.

Door not closed.
Main power OFF
Dishwasher Power OFF.

Timer or door switch
defective

Main water supply off.
PRV setting incorrect
Solenoid strainer clogged.
Solenoid valve defective.
Drain valve defective
Stuck or defective float.

Defective ckt. bd.
Defective fill valve
Defective drain valve
Defective float switch

Tripped motor overload
Defective motor

Incoming water temp at
machine too low

Defective thermometer
Defective thermostat
Defective heater
Defective solenoid valve
Heater element limed up

Close door completely.
Check breaker on panel.
Turn dishwasher ON.

Contact Service Agent

Open supply valve.
Adjust the PRV setting
Clean strainer.
Contact Service Agent.
Contact Service Agent.
Clean or replace.

Contact Service Agent

Reset motor overload
Replace motor

Increase water
temperature

Contact Service Agent
Contact Service Agent
Contact Service Agent
Contact Service Agent
Clean element

24

Troubleshooting

Troubleshooting (continued)

Condition Cause Solution

Insufficient pumped
spray pressure

Insufficient or no final
rinse spray pressure

Insufficient final rinse
or no final rinse.

Low final rinse
temperature.

Clogged pump intake
screen.
Clogged spray arm.
Scrap screen full.
Pump motor rotation wrong
Defective pump seal.

Main water supply off.
PRV setting incorrect
Solenoid strainer clogged.
Solenoid valve defective.
Clogged rinse nozzles.

Defective PRV.
PRV setting wrong.
Clogged rinse nozzle or

rinse arm.
Incoming water line too

small.
Clogged line strainer.

Low incoming water
temperature.

Defective thermostat
Defective thermometer.

Clean.

Clean.
Clean.
Reverse L1 and L2.
Replace pump seal.

Open supply valve.
Adjust the PRV setting
Clean strainer.
Contact Service Agent.
Clean with paperclip.

Replace.
Set to 20-22 PSI flowing.
Clean nozzle with paperclip

and flush arm.
Increase line size.

Clean strainer.

Booster thermostat setting
low.

Replace thermostat.
Replace thermometer.

Poor wash results.

Detergent not added to tank

Wares incorrectly loaded.
in dishrack.

Clogged screens .
Clogged spray arms.

Thermostat defective.

End plugs missing.

Water temperature low.

Heater elements limed up

Check detergent suppy.

Reposition wares or
reduce amount of wares.

Clean screens..
Clean spray arms.

Contact Service Agent.

Check spray arms.

Check incoming water
temperature.

De-lime dishwasher.

25

Blank Page

This Page

Intentionally

Left Blank

26

Service Replacement Parts

Service Replacement Parts

Illustration Page

Panels, Doors and Gauges ........................................................................................................................28

Doors, Guides, Stops and Lift Bracket .......................................................................................................30

Door Handle and Spring Assembly.............................................................................................................32

Track Assembly ..........................................................................................................................................34

Wash/Rinse Spray Piping ...........................................................................................................................36

Wash and Rinse Spray Arms ......................................................................................................................38

Drain Assembly and Scrap Screens ...........................................................................................................40

Wash Tank Heat, Thermostats and Float Switch ........................................................................................42

Electric Booster Assembly ..........................................................................................................................44

K2 Steam Booster Assembly ......................................................................................................................46

Hot Water Coil Tank Heat Assembly ...........................................................................................................48

Single Source Gas Booster Piping .............................................................................................................50

DHB Lower Fill Piping Assembly ................................................................................................................52

DHB, DH1 Upper Fill Piping Assembly .......................................................................................................54

DLF Upper Fill Piping Assembly .................................................................................................................56

DH1, DLF Lower Fill Piping Assembly ........................................................................................................58

Pump Assembly ..........................................................................................................................................60

Control Cabinet Assembly ..........................................................................................................................62

Dish racks, PRV .........................................................................................................................................64

27

Panels, Doors and Gauges

13

22

21

20

18
19

16

17

14

13

15

12

11

10

7

8

9

4

24

23

1

2

3

31

32

4

28

9

4

6

5

8

7

25

26

26

26

Item Part Description Qty

No. No.

1 325405 SIDE DOOR, RIGHT 1
2 325407 SIDE DOOR, RIGHT (CORNER MACHINE) 1
3 327127 DOOR, FRONT 1
4 100779 SCREW, 1/4-20 X 5/8" TRUSS HD., SST 6
5 321932 PANEL, FRONT 1
6 321941 PANEL, LH WITH CUT-OUT 1
7 108418 PLUG, PLASTIC 4
8 109034 WASHER, 3/16" X 1-3/16" 4
9 108417 NUT, PLASTIC 4
10 325406 DOOR, LEFT SIDE 1
11 324801 MAGNET 1
12 108954 GRIP NUT, 6/32 W NYLON INSERT, SST 2
13 100007 SCREW, 10-32 X 3/8" TRUSS HD., SST 2
14 0508752 SCREW, 4-40 X 5/8" RD. HD., SST 2
15 0508668 DECAL, CONTROL CABINET 1
16 113622 THERMOMETER, 4-FT.CAPILLARY (FINAL RINSE) 1
17 113644 OVERLAY, FINAL RINSE 180-195°F 1

--- 112092 OVERLAY, FINAL RINSE 120°F (DLF ONLY) 1
18 107440 THERMOMETER, 8-FT CAPILLARY 1
19 113662 OVERLAY, WASH 150-160°F 1

--- 112093 OVERLAY, WASH 120°F (DLF ONLY) 1
20 305404 COVER, CONTROL CABINET 1
21 107367 CHAIN, BEAD #10 2FT
22 107368 CHAIN, END COUPLING 1
23 100135 GAUGE, PRESSURE (0-60 PSI) 1
24 109765 OVERLAY, PRESSURE GAUGE 1
25 112587 FOOT, CAST GREY 4

26 0504822 SCREW, 8-32 X 1/2" PAN HD., SST 4
27 325392 BAFFLE, SPLASH (FRONT & SIDE DOORS) (NS) A/R
28 325400-1 BAFFLE, SPLASH (TOP OF HOOD) (NS) A/R
29 325400-2 BAFFLE, SPLASH (SIDE/TOP OF HOOD) (NS) A/R
30 325444 BAFFLE, SPLASH (FRONT, SIDE, TOP) (NS) A/R
31 108966 HANDLE, DOOR 1
32 100073 SCREW, 1/4-20 X 1/2" TRUSS HD., SST 2

Panels, Doors and Gauges

29

Door Guides, Stops and Lift Bracket

7

1

8

2

9

5

2

6

2

3

4

30

Door Guides, Stops and Lift Bracket

Item Part Description Qty

No. No.

1 108053 PLUG, CORNERPOST 2

2 107966 GRIP NUT, 10-32 W/NYLON INSERT 10
3 327104 BRACKET, DOOR LIFT 1
4 100007 SCREW, 10-32 X 3/8" TRUSS HD., SST 4
5 327103 BRACKET, LIFT DOOR 1
6 100097 SCREW, 10-32 X 1/2" TRUSS HD., SST 2
7 108347 GUIDE, DOOR 6
8 108410 GASKET, DOOR GUIDE 26" 12FT
9 107970 SCREW, 8-32 X 1" FILISTER 36

10 317345 BRACKET, DOOR CATCH 1

11 325921 CATCH, DOOR 1
12 100073 SCREW, 1/4-20 X 1/2" TRUSS HD., SST 2
13 100141 GRIP NUT, 1/4-20 W/NYLON INSERT SST 2
14 108966 HANDLE, DOOR 1

31

Door Handle and Spring Assembly

2

3

5

9

24

3

26

7

25

4

10

11

9

24

6

26

27

26

25

24

11

2

1

24

26

27

11

1

5

10

8

6

7

8

12

11

13

14

10

20

21

20

18

23

22

19

18

12

15

16

17

13

10

14

32

Door Handle and Spring Assembly

Item Part Description Qty

No. No.

1 112723 BOLT, 5/16-18 X 13" HEX HD., SST 2

2 108066 SPRING, EXTENSION 2

3 107397 BLOCK, SPRING HOOK 2

4 0509166 HANDLE, DOOR (STRAIGHT-THROUGH) 1

--- 112859 HANDLE, DOOR (CORNER MACHINE) 1

5 107437 BOLT, M6 X 45 MM HEX HD., SST 4

6 107396 BLOCK, UPPER PIVOT 2

7 107393 PIN, PIVOT 2

8 107962 HANDLE, GRIP 2

9 107395 BLOCK, LOWER PIVOT 2

10 107420 NUT, PLAIN M6 8

11 107436 SCREW, M6 X 16 MM FILISTER 6

12 107399 SUPPORT, PIVOT BLOCK 2

13 304811 GASKET, BACKING 2

14 108368 PLATE, BACKING 2

15 100740 BOLT, 5/16-18 X 1" HEX HD., SST 2

16 107966 GRIP NUT, 10-32 W/NYLON INSERT SST 8

17 322077 GUARD, SPLASH (

18 100097 SCREW, 10-32 X 1/2" TRUSS HD., SST 8

19 0509264 BUSHING, SIDE DOOR 2

20 100142-T NUT, TOPLOCK 5/16-18 SST 2

21 0309167 LIFT BAR, DOOR 2

22 102376 WASHER, FLAT 2

23 104002 BOLT, 5/16-18 X 1-1/2" 2

PRIOR TO D3857 NO LONGER USED) 2

24 100154 NUT, PLAIN 5/16-18 SST 4

25 106013 WASHER, LOCK 5/16" SPLIT 2

26 102376 WASHER, FLAT 5/16" SST 4

27 321927 SPRING, ANCHOR BRACKET 2

33

Track Assembly

1

2

2

3
4

8

3

4

6

1

2

3
4

2

3

4

2

6

6

8

34

9

10

1

6

7

7

9

10

11

7

5

11

4

6

7

9

10

6

7

3

7

8

9

10

8

Track Assembly

STRAIGHT-THROUGH TRACK CONFIGURATION

Item Part Description Qty
No. No.

1 0309472 TRACK, REAR 1

2 100073 BOLT, 1/4-20 X 1/2" TRUSS HD., SST 8
3 106482 WASHER, LOCK 1/4" SPLIT SST 8
4 100003 NUT, PLAIN 1/4" HEX HD., SST 8

CORNER TRACK CONFIGURATION

Item Part Description Qty
No. No.

1 0309469 GUIDE, RIGHT HAND 1
2 0309472 TRACK, REAR 1
3 0309468 GUIDE, LEFT HAND 1
4 0309470 SUPPORT, RACK 1
5 0309471 TRACK, FRONT 1
6 106727 SCREW, 10-32 X 5/8" FLAT HD., SST 8
7 107966 GRIP NUT, 10-32 W/NYLON INSERT, SST 8
8 100073 BOLT, 1/4-20 X 1/2" TRUSS HD., SST 8
9 106482 WASHER, LOCK 1/4" SPLIT, SST 8
10 100003 NUT, PLAIN 1/4-20 HEX HD., SST 8
11 0309473 SPACER 2

35

Wash/Rinse Spray Piping

2

3

7

8

5

1

12

10

13

11

6

10

FRONT

4

7

5

2

9

3

8

LEFT SIDE

36

Wash/Rinse Spray Piping

Item Part Description Qty
No. No.

1 324526 MANIFOLD, RINSE WELDMENT 1

2 113027 CONNECTOR, RINSE ARM 2
3 113028 CONNECTOR, TOP RINSE 2
4 0507445 SPINDLE, WASH ARM 2
5 109864 SUPPORT, WASH ARM 2
6 109781 STANDPIPE, WASH 1
7 100736 BOLT, 1/4-20 X 3/4" HES HD., SST 2
8 107967 GRIP NUT, 1/4-20 3
9 109854 GASKET, WASH STANDPIPE 1
10 100740 BOLT, 5/16-18 X 1" HEX HD., SST 4
11 106013 WASHER, LOCK 5/16" SPLIT SST 4
12 102376 WASHER, FLAT 5/16" SST 8
13 100154 NUT, PLAIN 5/16-18 SST 4

--- 0309149 BRACKET, RINSE PIPE SUPPORT (NOT SHOWN) 1

37

Wash and Rinse Spray Arms

1

3

After S/N D3858

4

5

3

9

2

1

9

10

3

4

2

5

3

6

Prior to S/N D3858

38

7

8

Wash and Rinse Spray Arms

Item Part Description Qty
No. No.

1 0507443 SPINDLE, RINSE ARM 2

2 0508376 NOZZLE, RINSE ARM (DHB, DH1 Only) Prior to D3858 12
3 113514 BEARING, RINSE ARM 4

4 414111 RINSE ARM ASSY COMPLETE 2

(DHB, DH1 Only) (Prior to D3858)

--- 414110

RINSE ARM ASSY COMPLETE 2

(DHB, DH1 Only) (Beginning with D3858)

5 0507444 NUT, RINSE ARM 2
6 109835 SCREW, #8 X 1/2" PAN HEAD SST 4
7 0707452-S WASH ARM ASSEMBLY COMPLETE (INCLUDES 6 & 8) 2
8 0507446 BEARING, WASH ARM 2
9 0507451 NOZZLE, RINSE ARM SST (Model DLF Only) 12

(Prior to D3858)

10 414111 RINSE ARM ASSY COMPLETE (DLF Prior to D3858) 2

NOTE:

Original Complete Rinse arm assemblies are no longer

available for for DLF machines built prior to S/N D3858.

Order P/N 414111 to update DLF rinse arm to current design.

39

Drain Assembly and Scrap Screens

17

4

15

1

23

4

5

16

11

14

6

13

7

8

9

8

40

10

12

11

Drain Assembly and Scrap Screens

Item Part Description Qty

No. No.

1 305164 SCREEN 10" 2

2 324582 PLATE, FILLER 1
3 100736 BOLT, 1/4-20 X 3/4" HEX HD., SST 4
4 106026 WASHER, FLAT 1/4" SST 8
5 107967 GRIP NUT, 1/4-20 HEX HD., SST 1
6 304816 STRAINER 1
7 205988 CONNECTOR, ELECTRIC DRAIN VALVE 1
8 104165 CLAMP, HOSE 2
9 205990 HOSE, RUBBER 1
10 114471 DRAIN VALVE, ELECTRIC (BEGIN S/N D2964) 1

--- 900830 KIT, DRAIN VALVE (FROM D2099 TO D2963) ---

11 107340 CLAMP, HOSE 2
12 113048 OVERFLOW, HOSE 1
13 324573 OVERFLOW, FLANGE WELDMENT 1
14 113047 GASKET, DRAIN FLANGE 1
15 106482 WASHER, LOCK 1/4" SPLIT SST 4
16 100003 NUT, PLAIN 1/4-20 SST 4
17 327283 DEFLECTOR, WATER (AFTER S/N D3851) 1

--- 327098 SUPPORT, DRAIN VALVE (NOT SHOWN) 1

41

Wash Tank Heat,Thermostats and Float Switch

18

19

18

19

17

5

17

Thermostat bracket detail

5

16

8

12

4

7

20

3

7

6

7

11

4

10

9

1

2

15

13

14

42

Wash Tank Heat, Thermostats and Float Switch

Item Part Description Qty

No. No.

1 113622 THERMOMETER, 4FT. CAPILLARY 1

2 109069 THERMOSTAT W/CAPILLARY 1
3 201041 WASHER 3
4 201029 NUT, LOCK 1/2" 3
5 322076 BRACKET, DUAL THERMOSTAT 1
6 107089 NUT, JAM 1/2-13 2
7 104882 WASHER 2
8 111092 SWITCH, FLOAT 1
9 111151 C-CLIP, FLOAT SWITCH 2
10 100740 BOLT, 5/16-18 X 1" HEX HD., SST 4
11 108345 GASKET 1
12 102376 WASHER, FLAT 5/16 SST 8
13 106013 WASHER, LOCK 5/16" SPLIT, SST 4
14 100154 NUT, PLAIN 5/16-18 SST 4
15 0509637 HEATER, 3KW 115V/1PH 1
PRIOR TO S/N D09117987

--- 113479 HEATER, 4.7KW 208-240/380-415V/1-3PH 1

--- 113480 HEATER, 4.7KW 460V/3PH 1

--- 113481 HEATER, 4.7KW 575V/3PH 1
BEGIN WITH S/N D09117987 AND ABOVE

--- 114178 HEATER, 5.2KW 208-240/380-415V/1-3PH 1

--- 114179 HEATER, 5.2KW 460V/3PH 1

--- 114180 HEATER, 5.2KW 575V/3PH 1

16 100007 SCREW, 10-32 X 3/8" TRUSS HD., SST 4
17 107966 GRIP NUT, 10-32 W/NYLON INSERT, SST 4
18 106482 WASHER, LOCK 1/4" SPLIT, SST 4
19 100003 NUT, PLAIN 1/4-20 HEX HD., SST 4
20 110561 THERMOSTAT, FIXED HIGH LIMIT 1

43

Electric Booster Assembly

TO UPPER PIPING

5

9

8

10

3

6

7

FROM FILL VALVE

4

11

1

12

1

2

2

44

Electric Booster Assembly

Item Part Description Qty
No. No.

1 100740 BOLT, 5/16-18 X 1" HEX HD., SST 2

2 102376 WASHER, FLAT 5/16" SST 2
3 108954 GRIP NUT, 6-32 W/NYLON INSERT, SST 2
4 110562 THERMOSTAT, HIGH LIMIT SNAP 1

--- 110563 COMPOUND, HEAT SINK A/R
5 109069 THERMOSTAT, CONTROL W/CAPILLARY 1
6 100003 NUT, PLAIN 1/4-20 SST 3
7 106482 WASHER, LOCK 1/4" SPLIT, SST 5

8 111334 HEATER, 9KW 208-240/380-415V 40°RISE (1-3 PH) 1

--- 108579 HEATER, 9KW 480V/3PH 40°RISE 1

--- 111122 HEATER, 9KW 575V/3PH 40°RISE 1

9 111266 HEATER, 18KW 208-240/380-415V 70°RISE (1-3PH) 1

--- 111267 HEATER, 18KW 480V/3PH 70°RISE 1

--- 111600 HEATER, 18KW 575V/3PH 70°RISE 1

10 109985 SEAL, ELECTRIC HEATER 1
11 100210 PLUG, 1/8" SST 1
12 0509042 TANK, BOOSTER 1

45

k2 Steam Booster Assembly

13

31

14

17

13

16

18

21

22

12

4

22

11

28

7

4

29

9

28

25

4

27

20

8

5

19

23

6

5

26

18

3

23

24

15

24

3

1

4

10

5

28

30

26

18

4

28

27

29

18

19

24

4

18

10

23

4

25

12

46

13

2

31

2

5

3

Item Part Description Qty

No. No.

1 110189 BOOSTER, K2 SPIREX 1

2 315596 BRACKET, BOOSTER SUPPORT 2
3 105725 COUPLING REDUCING, 1" X 3/4" NPT BI 2
4 102442 ELBOW, 3/4" NPT X 90° BRASS 5
5 105803 NIPPLE, CLOSE 3/4" NPT BI 3
6 106485 UNION ELL, 3/4" NPT X 90° FEMALE BI 1
7 107502 UNION ELL, 3/4" NPT X 90° MALE BI 1
8 109887 VALVE, SOLENOID 3/4" NPT STEAM 1

--- 108516 KIT, SOLENOID COIL REPAIR 3/4" NPT A/R

--- 109903 KIT, REPAIR DIAPHRAGM 3/4" NPT VALVE A/R
9 105731 STREET ELL, 3/4" NPT BI 1
10 105738 ELBOW, REDUCING 3/4" X 1/2" NPT BI 1
11 105794 NIPPLE, 1/2" NPT X 6" LG. BI 1
12 111386 UNION ELL, 1/2" NPT X 90° FEMALE BI 1
13 112430 STREET ELL, 3/4" NPT X X 90° FORGED BRASS 1
14 112387 PRESSURE REGULATOR/LINE STRAINER 3/4" NPT 1
15 103427 ELBOW, 1/2" X 90° COPPER 1
16 102662 NIPPLE, 3/4" NPT X 6-1/2" LG. BRASS 1
17 102521 TEE, 3/4" NPT BRASS 1
18 100184 NIPPLE, CLOSE 3/4" NPT 6
19 102526 TEE, 3/4" X 3/4" X 1/2" NPT BRASS 2
20 104649 RELIEF VALVE 3/4" NPT 125 PSI 1
21 100571 UNION, 3/4" NPT BRASS 1
22 102470 NIPPLE, 3/4" NPT X 3" BRASS 2

23 107736 UNION, 1/2" X 1/2" NPT MALE COPPER 2
24 107380 FORM TO FIT, TUBING 1/2" TYPE L COPPER 2
25 104749 BALL VALVE, 1/2" NPT M X F 1
26 102525 TEE, 3/4" X 1/2" X 3/4" NPT BRASS 1
27 111437 VALVE, 3/4" NPT HOT WATER 1

--- 111472 KIT, SOLENOID COIL REPAIR 3/4" VALVE A/R

--- 109903 KIT, REPAIR DIAPHRAGM 3/4" NPT VALVE A/R
28 102651 NIPPLE, 3/4"NPT X 2" LG. BRASS 2
29 109879 COMPRESSION FITTING, 3/4" X 7/8" OD 1
30 109069 THERMOSTAT, WITH CAPILLARY (NOT SHOWN) 1
31 102444 ELBOW, STREET, 3/4" X 90° BRASS CAST 1

K2 Steam Booster Assembly

47

Hot Water Coil Tank Heat Assembly

NOT SHOWN

2

1

4

3

3

5

3

9

2

1

5

12

6

11

3

5

5

5

1

7

4

3

2

8
5

17

12

15

15

3

6

11

5

11

5

GRUNDFOS

3

313

10

14

16

14

9

19

48

Hot Water Coil Tank Heat Assembly

Item Part Description Qty
No. No.

1 322280 COIL WELDMENT, STEAM/HOT WATER 1

2 100585 LOCKNUT, 1/" NPT BRASS 2
3 100184 NIPPLE, CLOSE 3/4" NPT BRASS 6
4 107418 TEE, 3/4" X 3/4" X 1/4" BRASS 1
5 102442 ELBOW, 3/4" NPT BRASS 5
6 100571 UNION, 3/4" NPT BRASS 2
7 112437 NEEDLE VALVE, 1/4" NPT M X F BRASS 1
8 109879 COMPRESSION FITTING, 7/8" OD X 3/4" NPT BRASS 1
9 102490 NIPPLE, 3/4" NPT X 3-1/2" LG. BRASS 2
10 109925 COMPRESSION FITTING, 5/8" OD X 1/2" MPT 1
11 102660 NIPPLE, 3/4" NPT X 6" LG. BRASS 2
12 102690 NIPPLE, 3/4" NPT X 16-1/2" LG. BRASS 1
13 100853 CHECK VALVE, 3/4" NPT BRASS 1
14 102396 REDUCING BUSHING, 1" X 3/4" NPT BRASS 2
15 111860 FLANGE KIT, FLANGES, GASKETS, BOLTS 1
16 111854 CIRCULATION PUMP 1
17 102653 NIPPLE, 3/4" NPT X 4" LG. BRASS 1
18 323041 PUMP SUPPORT BRACKET 1
19 102446 ELBOW REDUCING, 3/4" X 1/2" X 90° BRASS 1

49

Single Source Gas Booster Piping

ON

APOLLO

OFF

STANDARD REAR
FLUE EXHAUST

OPT. RIGHT HAND
END FLUE EXHAUST

s"CLOSEs"CLOSE

10

110° HOT WATER IN TO BOOSTER

AND RETURN FROM TANK HEAT COIL

2

3

H

2

11

2

2

12

H

H

17

17

s"CLOSE

16

19

20 15

18

24

21

11

10

2

WATER RETURN FROM COIL

13

IN

OUT

22

2

14

2

4

5

22

14

1

5

11

7

4

13

HOT WATER RETURN FROM

COIL TO BOOSTER

25

HOT WATER IN FROM

BOOSTER TO COIL

26

HOT WATER OUT

TO FINAL RINSE

HOT WATER OUT

TANK HEAT COIL

50

25

HOT WATER OUT TO MACHINE
FINAL RINSE AND COIL

13

H

6

23

6

9

4

11

7

Single Source Gas Booster Piping

Item Part Description Qty
No. No.

1 102521 TEE, 3/4" NPT BRASS 1

2 100184 NIPPLE, CLOSE 3/4" NPT BRASS 7
3 107550 PRESSURE REGULATING VALVE 3/4" NPT BRONZE 1
4 102651 NIPPLE, 3/4" NPT X 2" LG. BRASS 2
5 102669 NIPPLE, 3/4" NPT X 8-1/2" LG. BRASS 1
6 102660 NIPPLE, 3/4" NPT X 6" LG. BRASS 2
7 102442 ELBOW, 3/4" NPT X 90° BRASS 2
8 102678 NIPPLE, 3/4" NPT X 11-1/2" LG. BRASS 1
9 106911 UNION ELL, 3/4" NPTF X 90° BRASS 1
10 100571 UNION, 3/4" NPT BRASS 2
11 102525 TEE, 3/4" X 1/2" X 3/4" NPT BRASS 4
12 110768 LINE STRAINER, 3/4" NPT BRONZE 1
13 109879 COMPRESSION FITTING, 7/8" OD X 3/4" NPT BRASS 2
14 112228 VALVE, ANGLE, DRAIN BRASS 1
15 105779 UNION, 3/4" NPT BI 1
16 105752 TEE, 3/4" NPT BI 1
17 105803 NIPPLE, 3/4" NPT CLOSE BI 2
18 113003 NIPPLE, 3/4" NPT X 13" LG. BI 1
19 105806 NIPPLE, 3/4" NPT X 2" LG. BI 1
20 100113 CAP, 3/4" NPT SST 1
21 105731 STREET ELL, 3/4" NPT 90° BI 1
22 100118 UNION ELL MALE, 3/4" NPT X 90° BRASS 1
23 102526 TEE, 3/4" X 3/4" X 1/2" NPT BRASS 1
24 102504 PLUG, 1/2" NPT BRASS 1
25 109925 COMPRESSION FITTING, 5/8" OD X 1/2" NPT BRASS 2
26 102392 BUSHING, 3/4" X 1/2" NPT BRASS 1

H ---------- SUPPLIED BY HATCO WITH BOOSTER

51

DHB Lower Fill Piping Assembly

11

2

CUSTOMER

WATER

INLET

10

4

3

5

9

TO UPPER

PIPING

8

2

6

1

5

7

5

52

DHB Lower Fill Piping Assembly

Item Part Description Qty
No. No.

1 107550 VALVE, PRESSURE REGULATING 3/4" 1

2 102444 STREET ELL, 3/4" X NPT BRASS 2
3 102651 NIPPLE, 3/4" X 2" BRASS 1
4 111437 VALVE, 3/4" NPT HOT WATER 120VAC 1
5 100184 NIPPLE, CLOSE 3/4" NPT BRASS 4
6 102442 ELBOW, 3/4" NPT X 90° BRASS 1
7 100571 UNION, 3/4" NPT BRASS 1
8 109879 COMPRESSION FITTING, 3/4" X 7/8" OD BRASS 1
9 205761 TUBE, COPPER 3/4" FORMED 1
10 108516 COIL, SOLENOID VALVE 120VAC A/R
11 109903 KIT, REPAIR 3/4" SOLENOID VALVE A/R
12 110768 STRAINER, LINE 3/4" BRASS (NOT SHOWN) 1

53

DHB, DH1 Upper Fill Piping Assembly

11

10

9

7

12

13

14

WATER IN FROM

LOWER PIPING

FINAL RINSE

THERMOMETER BULB

15

8

3

2

3

6

5

4

1

54

DHB, DH1 Upper Fill Piping Assembly

Item Part Description Qty

No. No.

1 100156 LOCKNUT, 3/4" NPT BRASS 1

2 100571 UNION 3/4" NPT BRASS 1
3 100184 NIPPLE, CLOSE 3/4" NPT BRASS 2
4 107463 PLUG, 1/4" NPT PLASTIC 1
5 108181 BUSHING, RED. 3/4" X 1/4" NPT PLASTIC 1
6 100599 CROSS, 3/4" NPT BRASS 1
7 102444 ELBOW, STREET 3/4" NPT 90° BRASS 1
8 102525 TEE, 3/4" x 1/2" x 3/4" NPT BRASS 1
9 102388 BUSHING, RED. 1/2" X 1/4" NPT BRASS 1
10 112437 VALVE, NEEDLE 1/4" NPT 1
11 100135 GAUGE, PRESSURE (0-60 PSI) 1
12 104429 VACUUM BREAKER, 3/4" NPT (AFTER D3291) 1
13 900837 KIT, REPAIR VAC. BREAKER A/R
14 109879 COMPRESSION FITTING 3/4" NPT X 7/8" OD 1
15 102392 BUSHING, RED. 3/4" NPT X 1/2" BRASS 1
(PRIOR TO S/N D3699)

--- 100171 BUSH, RED., FACE 3/4" NPT X 1/2" BRASS 1
(BEGIN WITH S/N D3700)

55

DLF Upper Fill Piping Assembly

11

10

9

12

14

13

15

16

WATER IN FROM

LOWER PIPING

FINAL RINSE

THERMOMETER BULB

8

7

2

3

6

1

4

5

4

56

DLF Upper Fill Piping Assembly

Item Part Description Qty
No. No.

1 100548 LOCKNUT, 3/4" NPT SST 1

2 102554 UNION, 3/4" NPT SST 1
3 100051 NIPPLE, CLOSE 3/4" NPT SST 1
4 107463 PLUG, PLASTIC 1/4" 2
5 108181 BUSHING RED. 3/4" X 1/2" NPT PLASTIC 1
6 205993 CROSS, 3/4" NPT SST 1
7 100184 NIPPLE, CLOSE 3/4" NPT BRASS 1
8 102525 TEE, 3/4" X 1/2" X 3/4" NPT BRASS 1
9 102388 BUSHING RED. 1/2" X 1/4" NPT BRASS 1
10 112437 VALVE, NEEDLE 1/4" NPT 1
11 100135 GAUGE, PRESSURE (0-60 PSI) 1
12 102489 NIPPLE, 3/4 X 2-1/2" LG. BRASS 1
13 104429 BREAKER, VACUUM 3/4" BRASS 1
14 900837 KIT, REPAIR VACUUM BREAKER 1
15 109879 COMPRESSION FITTING 3/4" NPT X 7/8" OD 1
16 102393 BUSHING, REDUCING 3/4" X 1/2" NPT SST 1

57

DH1, DLF Lower Fill Piping Assembly

TO UPPER

CUSTOMER

1

WATER IN

9

PIPING

7

2

11

6

10

3

4

5

8

5

6

1

58

DH1, DLF Lower Fill Piping Assembly

Item Part Description Qty

No. No.

1 102444 STREET ELL, 3/4" NPT BRASS 2

2 0309340 BRACKET, PLUMBING SUPPORT 1
3 110768 STRAINER, LINE 3/4" BRASS 1
4 111437 VALVE, 3/4" NPT HOT WATER, 12OVAC 1
5 100184 NIPPLE, CLOSE 3/4"NPT BRASS 2
6 109879 COMPRESSION FITTING, 3/4" NPT X 7/8" OD BRASS 1
7 102442 ELBOW, 3/4" NPT BRASS 1
8 102470 NIPPLE, 3/4" NPT X 3" LG. BRASS 1
9 205761 TUBE, 3/4" COPPER FORMED 1
10 109903 KIT, REPAIR VALVE, 3/4" NPT HOT WATER A/R
11 111472 COIL. SOLENOID 12OVAC, 3/4" NPT HOT WATER A/R

59

Pump Assembly

29

30

27

28

26

25

24

31

32

14

20

23

22

21

19

5

18

16

17

6

4

12

13

11

10

9

8

2

7

1

3

60

Item Part Description Qty

No. No.

1 324580 STRAINER 1

2 107966 GRIP NUT, 10-32 W/NYLON INSERT 1
3 104203 CLAMP, HOSE 2
4 104165 CLAMP, HOSE 1
5 107340 CLAMP, HOSE 1
6 112383 HOSE, PUMP DISCHARGE 1
7 0508515 HOSE, SUCTION 1
8 100734 BOLT, 1/4-20 X 1/2" HEX HD., SST 1
9 106482 WASHER, LOCK 1/4" SPLIT SST 1
10 110247 NUT, HEX JAM 7/16-20 1
11 110248 WASHER, FLAT 1
12 107463 PLUG, 1/4" 1
13 107137 BOLT, 10-32 X 7/8" HEX HD., SST 11
14 100194 GRIP NUT, 10-32 11
15 0501505 WASHER, LOCK INTERNAL SST #8 (NOT SHOWN) 11
16 109651 VOLUTE 1
17 113248 IMPELLER 1
18 109653 GASKET, O-RING 1
19 111111 SEAL, PUMP 1
20 109649 FLANGE ASSY, 1HP 1
21 107690 NUT, JAM 3/8-16 4
22 106407 WASHER, LOCK 3/8" SPLIT 4
23 109648 PLATE, BACKING 1
24 109654 PUMP, SLINGER WASHER 1
25 110734 STUD, 3/8-16 X 1-3/8" 4
26 111145 MOTOR, 1.4HP 208-240/460V/60/3 1

--- 111144 MOTOR, 1.4HP 115/208-240/60/1 1

--- 112163 MOTOR, 1.4HP 115/208-240/50/1 1

--- 0507708 MOTOR, 1.4HP 575/60/3 1
27 100739 BOLT, 5/16-18 X 3/4" HEX HD., SST 4
28 102376 WASHER, FLAT 5/6" SST 4
29 106013 WASHER, LOCK 5/16-18 SST 4
30 100142 GRIP NUT, 5/16-18 4
31 100754 SCREW, FLAT 10-32 X 1/2" SST 4
32 110270 WASHER, COUNTERSUNK SST 4

Pump Assembly

--- 900173 KIT, PUMP ASSY LESS MOTOR A/R

--- 451643 PUMP/MOTOR ASSY COMPLETE 1.4HP A/R
(208-240/460/60/3)

--- 451642 PUMP/MOTOR ASSY COMPLETE 1.4HP A/R
(115/208-240/60/1)

--- 0707549 PUMP/MOTOR ASSY COMPLETE /1.4HP A/R
575V/60/3PH

61

Control Cabinet Assembly

1

3 4

6

5

7

2

WASH MOTOR

BOOSTER

CONTACTOR

TANK HEAT

CONTACTOR

10

12

9

CONTACTOR

WASH

MOTOR OVERLOAD

25

TRANSFORMER

LINE V: 120V

8

14

11 13

20

T2

T1

START SW.

T7

DOOR SW.

T8

FLOAT SW.

T9

EXT. WASH

T10

H

N

F1

L2

L3 L4

FILL RINSE WASH

WASH

OUTPUT

T3

RINSE

POWER

OUTPUT

T4

L1

JB1

JB3

U1

JB2

HEATERS

OUTPUT

T5

OUTPUT

T6

LAMP

23

15 15

24

16

16

21

22

19

17

18

62

POWER

ON

OFF

W A R N I N G !

TU RN OF F P O WE R B E FO R E

START

SE RV I CI N G M AC H IN E

CYCLE

26

IN

Champion

WASH RINSE

Item Part Description Qty

No. No.

1 111833 TERMINAL BLOCK, 1 &3 PH 1

2 103310 WIRE LUG, GROUND 1
3 111702 CONTACTOR, BOOSTER (MV 3PH) 40/70°F RISE 1
4 111702 CONTACTOR, TANK HEAT (MV 1 & 3 PH) 1
5 109582 CONTACTOR, WASH MOTOR 1PH 1

--- 108122 CONTACTOR, WASH MOTOR 3 PH 1
6 111632 STARTER, MOTOR WASH 115V/1PH 1

--- 111630 STARTER, MOTOR WASH 208-240V/1PH 1

--- 110806 STARTER, MOTOR WASH 208-240V/3PH 1

--- 110805 STARTER, MOTOR WASH 380-415V/3PH 1

--- 110804 STARTER, MOTOR WASH 480V/3PH 1

--- 112692 STARTER, MOTOR WASH 575V/3PH 1
7 109064 TRANSFORMER, CONTROL 208-240V/1 & 3PH 1

--- 109064 TRANSFORMER, CONTROL 480V/3PH 1

--- 111464 TRANSFORMER, CONTROL 380-415V/3PH 1

--- 111521 TRANSFORMER, CONTROL 575V/3PH 1
8 113721 SWITCH, REED 1
9 0508895 BLOCK, TERMINAL 1
10 106402 BLOCK, FUSE 2P, 1 & 3 PH 1
11 107289 FUSE 2.5A 115V/1PH, 208-240V/1 & 3 PH 2

--- 0508707 FUSE 1.OA 380-415V/3PH, 480V 3PH 2

--- 0508708 FUSE 2.5A 575V/3PH 2
12 106925 BLOCK, FUSE 3P 1 & 3 PH 1
13 100929 FUSE, 30A 115V/1PH, 208-240V/1PH 3

--- 100922 FUSE, 20A 208-240V/3PH 3

--- 100913 FUSE, 10A 380-415V/3H, 575V/3PH 3
14 113597 BOARD, TIMER (AFTER S/N D3858) 1

--- 900911 KIT, TIMER BOARD CONVERSION (PRIOR TO D3858) 1
15 111068 RELAY, 120V 2
16 111036 SOCKET, RELAY 2
17 106364 LIGHT, INDICATOR (GREEN) 1
18 900725 KIT, PUSH BUTTON (INCLUDES ITEMS 19-21) 1
19 111614 SWITCH, PUSH BUTTON (GREEN) 1
20 111617 BLOCK, CONTACT N.O. 1
21 113140 BOOT, SILICON PUSHBUTTON 1
22 111980 BREAKER, CIRCUIT 5A, ON/OFF SWITCH 1
23 112382 RELAY, 3PDT 10A 120V 1
24 112415 SOCKET, RELAY 1
25 113314 TIMER, INFITEC 600S 1
26 0508668 DECAL, CONTROL CABINET 1

Control Cabinet Assembly

63

Dish racks, PRV

1

2

3

64

Dish racks, PRV

Item Part Description Qty
No. No.

1 101273 RACK FLAT BOTTOM 1

2 101285 RACK, PEG 1
3 107550 VALVE, PRESSURE REGULATING (PRV) 1

65

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This Page

Intentionally

Left Blank

66

NOTE 1: IF SUPPLY IS 115V, T1 IS NOT USED.

WIRES #1 AND 2 ARE CONNECTED TO THE FUSE

BLOCK IN PLACE OF #39 AND 40.

NOTE 2: USED ON MACHINES WITH INDEPENDENT
FRONT DOOR OPTION.

2L 3L1L

ON SINGLE PHASE
MACHINES OMIT L3.

L1
L2

1MOL

50

50

L1

1MOL

L2
L3

ELECTRIC TANK HEAT IF USED

FUH

L1

L2

FUH

L1

L2

L3

FUH

L1

L2

L3

ELECTRIC BOOSTER HEAT IF USED (SEE NOTE 3B)

30

31

30

31

32

30

31

32

L1

HC1

HC1

HC1

BC1

L2

BC1

L1

L2

L3

BC1

L1

L2

L3

24

25

24
25
26

33

34

33

34

35

36

37

38

1M

1M

SEE NOTE 3A

33

34

35

36

37

36

37

38

27

28

27
28
29

4.7KW

4.7KW

4.7KW

1MTR

1MTR

NOTE 3:

A: ON 115V MACHINES THE WASH TANK HEATER IS 3 kW.
B: THE kW RATING OF THE BOOSTER ELEMENT IS

DEPENDENT UPON THE VOLTAGE AND DEGREE RISE OF THE
SYSTEM. SINGLE PHASE MACHINES W/ ELEC. BOOSTER ARE 40°F
RISE ONLY. 40°F RISE UNITS USE 7.5/10 OR 9 kW ELEMENTS.
70°F RISE UNITS USE 13.5/18 OR 17.7 kW ELEMENTS.

ALL

! IMPORTANT !

CKT. BD.

PART NUMBER

112676 REV C

113597 REV G

113597 REV G

113597 REV H

IMPROPER JUMPER SETTINGS WILL CAUSE ERRATIC MACHINE OPERATION.

VERIFY THE MODEL AND SERIAL NUMBER OF THE DISHWASHER,
THE CIRCUIT BOARD PART NUMBER, AND THEN SET THE POSITION
OF THE JUMPERS (JB1, JB2, JB3) AS SHOWN IN THE TABLE BELOW.

MACHINE

SERIAL NUMBER

UP TO D3857

D35858-D0816800

D08016801 - UP

CLOSED JUMPER SHOWN FROM SIDE

DH1, DHB

DH1, DHB

DLF

DH1/B (E*)

K

MODEL

PRINTED CIRCUIT BOARD

SEE NOTE 2

DS1

DS2

5

6

1CR

4

T2

2

START

4

8

1CRA

FSW

4

1M

41

10

T1

T7

9

T8

T9

T10

IF USED

JUMPER SETTINGS

JB1 JB2 JB3

OPEN

CLOSED

OPEN

OPEN

BLACK JUMPER SHOWN CLOSED.
LIFT & REMOVE TO OPEN.

WHITE BASE

F1

FUSE 1A

H

N

START

SWITCH

DOOR

SWITCH

FLOAT

SWITCH

EXTENDED

WASH

RINSEFILL

JB3

LEDs

WASH

2CRA

120V SIGNAL TO

VENT FAN CONTACTOR

43

CLOSED

CLOSED

CLOSED

OPEN

JB2

OPEN

OPEN

OPEN

OPEN

5 X 20 MM
FAST ACTING

POWER

JB1

23

LED

RINSE AID SIGNAL

WASH

OUTPUT

RINSE

OUTPUT

HEATERS

OUTPUT

LAMP

OUTPUT

56

1MOL

L1 L2 L3

FUT

DV

2CR

HC1

40

1CR
2CR
3CR
1M
1MOL
1MTR
AS

BC1
BCHL
DS1
DS2
DV

2

F1
FSW
FUH
FUT
HC1

HCHL

IT
JB1

JB2
JB3

2

LT1
MPS
PCB
RWV
T1
TSBC
TSHC

IF CHANGE AND/OR REVISE MAKE SURE TO UPDATE
PART# 113142, SCHEMATIC PEEL-OFF LABEL

TO TEST INPUTS T7, T8, AND T9 A METER
CAPABLE OF READING DC VOLTAGES MUST
BE USED.

1.) SET METER TO READ DC VOLTAGE

2.) PLACE BLACK LEAD TO T2

3.) PLACE RED LEAD TO TERMINAL BEING TESTED

e.g. , PLACE RED LEAD TO T8 TO TEST DOOR SW.

4.) AN OPEN SWITCH WILL READ 4.7-5.3VDC

A CLOSED SWITCH WILL READ 0-1VDC

DOOR SWITCH RELAY
RINSE AID SIGNAL RELAY
POWER ON RELAY
WASH MOTOR CONTACTOR
WASH MOTOR OVERLOAD
WASH MOTOR
ARC SUPPRESSOR

BOOSTER TANK CONTACTOR OR STEAM VALVE
BOOSTER TANK HIGH LIMIT (ELECTRIC HEAT ONLY)
DOOR SAFETY SWITCH, FRONT DOOR
DOOR SAFETY SWITCH, SIDE DOORS
DRAIN VALVE
TIMER BOARD FUSE
FLOAT SWITCH
TANK HEAT FUSES
TRANSFORMER FUSES
TANK HEAT CONTACTOR OR STEAM VALVE

TANK HEAT HIGH LIMIT
INTERVAL TIMER
RINSE TIME SELECT JUMPER
CYCLE SELECT JUMPER
CYCLE SELECT JUMPER
CYCLE LIGHT
MAIN POWER SWITCH
POWER SWITCH CIRCUIT BREAKER
RINSE WATER VALVE
LINE:120V TRANSFORMER
BOOSTER TANK THERMOSTAT
WASH TANK THERMOSTAT

PER LOCAL ELECTRICAL CODE

ON SINGLE PHASE
MACHINES OMIT L3.

GND

L1

L2

L3

FUT

39

T1 NOT USED WITH

115V LINE SUPPLY

T1

SEE NOTE 1

1

3CR

55

PCB

LINE

LOAD

4

1CRB

3CR

13

12

T3

1CRC

15

T4

16

10 MINUTE

1 2 3

14

1M

RWV

IT

ELECTRIC HEAT ONLY

17

AS

T5

18

HCHL

19

TSHC

AS

T6

TSBC

22

DETERGENT SIGNAL

20

BCHL

BC1

2

(IF USED)

21

LT1

G

2

DIAGRAM STATE

RELAY

NO
NC

POWER OFF
DOORS CLOSED
TANKS EMPTY
END OF CYCLE

COIL
COMMON

CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.

J.NEWTON

DATE SHEET

20MAY99

SCALEDR.BY

DESCRIPTIONREV.

G

ADD JUMPER / SN INFORMATION. REVISE NOTE 3.

H

NONE

1

OF

1

ADDED ARC SUPPRESSORS

I

CORRECTED BOARD# 'S. WAS 113457 & 112676

DATE

1NOV 02
13MAR03

2/4/04

BY

MJM

JAM

WB

REV. DESCRIPTION

J

REMOVED ARC SUPPRESSOR FROM DOOR SWITCH
CHANGED JUMPERS' CONFIGURATION (CS-676H)

K

CHANGED VENT FAN SWITCH OPTION

L

DATE

14DEC04
10/1/07

6JUN08

BY

JAM
JAM
JAM

The Dishwashing Machine Specialists

CHAMPION DOOR MACHINE
DH1/B-E - STEAM/ELECTRIC - 1 & 3 PHASE

B

701650 L

REV.

**