Complete the back of the POSTAGE PAID WARRANTY CARD below, then cut along
the dashed lines and mail immediately to make sure that your machine warranty is validated.
USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES.
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
BUSINESS REPLY MAIL
FIRST-CLASS MAIL PERMIT NO. 2101 WINSTON-SALEM, NC
POSTAGE WILL BE PAID BY ADDRESSEE
CHAMPION INDUSTRIES INC
PO BOX 4149
WINSTON-SALEM, NC 27119-0981
IMPORTANT IMPORTANT
Model
WARRANTY REGISTRATION CARD
WARRANTY REGISTRATION CARD
Date of Installation:
Company Name:
Serial #
Address:
Telephone #: ( ) ---
Contact:
Installation Company:
Address:
Telephone #:
Contact:
(Street) State or Province Zip Code
This Card Must Be Returned to Validate Machine Warranty:
Model
Date of Installation:
Company Name:
Address:
Telephone #: ( ) ---
Contact:
Installation Company:
Address:
Telephone #:
Contact:
This Card Must Be Returned to Validate Machine Warranty:
(Street) State or Province Zip Code
Serial #
IMPORTANT IMPORTANT
Revision History
Revision History
A revision might be a part number change, new instructions, or information that was not available
at the time of printing. We reserve the right to make changes to this manual without notice and
without incurring any liability by making changes. Dishwasher owners may request a revised
manual at no charge by calling (800) 858-4477 in the USA or (800) 263-5798 in Canada.
Revision Date Pages Serial No. Effectivity Description
6.1.02 All D3694 Release of First Edition
10.18.02 11 D3858 Revised cycle times
10.18.02 36,37 D3858 Revised rinse arm bearing P/N's
Bearing 112164 replaced by
113514, 0707453 replaced by
414111.
10.18.02 37 D3858 Added new rinse arm P/N 414110
for DHB/DH1 and 414111 for DLF.
10.18.02 39 D3851 Added water deector P/N 327283.
10.24.02 47 D3700 Added bushing P/N 100171.
10.24.02 55 D3858 Added new timer bd. P/N 113547.
12.18.02 55 D3858 Added timer bd. kit P/N 900911
to convert bds. to P/N 113597.
2.5.03 27 _____ Replaced P/N 108391 w/ 113622.
2.5.03 55 _____ Vendor change for overloads
Square D in place of Siemans.
7.22.03 27 _____ Replaced P/N 112090 with 113644
& 112086 with 113662.
7.22.03 43 D3982 Replaced 110562 with 113604.
7.22.03 47, 51 ---------- Replaced plastic V. Brk with Bronze.
2.3.04 44-45 D4237 Added PRV and line strainer
3.5.04 68 D4410 Update schematic to Rev. I
3.5.04 55 D4410 Changed door safety switch
P/N 112659 to P/N 113721.
6.21.04 35 -------- Added rinse support bracket
P/N 0309149.
i
Revision History (continued)
Revision History (continued)
Revision Date Pages Serial No. Effectivity Description
2.2.10 All D09117934 Release of Second Edition
4.30.10 2-3 D09117934 Revised pallet instructions
4.30.10 8 D09117934 Revised vent fan signal instructions
5.26.10 42-43 D09117934 Revised illustration to show Item 20, P/N 110561
11.4.10 56 All Changed Pump impeller P/N to 113248
ii
Model Descriptions
ModelNumbers
Model Descriptions
D-HB - High Temperature sanitizing with built-in booster
D-H1 - High Temperature sanitizing without built-in booster
D-LF - Low Temperature Chemical sanitizing for use with a sodium hypochlorite (Chlorine)
based sanitizer at a minimum concentration of 50 ppm in the nal rinse.
StandardEquipment
Automatic Tank Fill and start
Built-in electric booster heater (DHB only) in 40˚F/22˚C rise for 140˚F/60˚C supply water
Balanced door lift system
Electric tank heat
Low-water tank heat protection
Door safety switch
Automatic electric drain
Common utility connection
Chemical connection provisions
Stainless steel front and side panels
Mounted water pressure regulating valve (DHB only)
Interchangeable upper and lower spray arms
Stainless steel rinse arms
Straight-through operation
Two dish racks (1 peg, 1 at-bottom)
OptionsandAccessories
Built-in electric booster heater (DHB only) in 70˚F/39˚C rise for 110˚F/43˚C supply water
Externally mounted steam booster (steam booster 40˚F/22˚C - 70˚F/39˚C rise)
Steam injector or steam coil tank heat (steam booster 40˚F/22˚C - 70˚F/39˚C rise)
Single Source gas booster heater
Corner operation
Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.
WarrantyofMachines: Champion warrants all new machines of its manufacture bearing the name
"Champion" and installed within the United States and Canada to be free from defects in material and workman
ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by
Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:
a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.
WarrantyofParts:Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.
iv
Table of Contents
Table of Contents
Model D-HB, D-H1, D-LF Door-type Dishwashers
Revision History .................................................................................................................. i
Model Descriptions .............................................................................................................. iii
Limited Warranty ................................................................................................................. iv
Usecautionwhen moving or lifting the dishwasher to prevent damaging the dishwasher
or the installation site.Check doorway and passageway clearance before moving the dishwasher.
Remove dishwasher front panel and check under the machine base for obstructions before moving.
1. Inspect the dishwasher for shipping damage
2. Check the dishwasher interior for curtains, panels and other supplies.
3. Lift the dishwasher off the shipping pallet and move the machine near its permanent location.
NOTE:Refer to page 2 for instructions to remove the machine from the shipping pallet.
4. Leave a minimum of 6" between walls and the rear of the dishwasher.
5. Level the dishwasher side-to-side and front-to-back using a bubble level.
The dishwasher legs are adjusted by screwing them in or out.
6. Do not remove tags attached to the utility connections.
7. Remove the protective film from the dishwasher exterior.
8. Remove any foreign material from the dishwasher interior.
6" Min.
6" Min.
DHB, DH1, DLF
Corner Configuration
Straight-through Configuration
DHB, DH1, DLF
84"
DOOR
REMOVAL
17"
CLEARANCE
34"
LOAD
HEIGHT
75"
DOOR
UP
57-1/2"
MACH.
HEIGHT
1
Installation
Removing the Dishwasher from its Shipping Pallet
The dishwasher is bolted to the shipping pallet on two corners using 1/2-13 shipping bolts. These
shipping bolts must be removed and discarded. The machine legs are stowed inside the machine
for installation when the dishwasher is removed from the shipping pallet. Follow the instructions below
to remove the dishwasher from its pallet.
1. Remove the staples around the bottom perimeter of
the box and lift the box off the machine.
Dishwasher
Pallet
Plastic
shipping strap
Boxed Legs
1/2-13
shipping bolt
2. Cut the plastic shipping straps off the corners of the
dishwasher.
3. Open the dishwasher doors and locate
the leg set stowed inside the machine.
4. Remove the two 1/2-13 shipping bolts holding the
machine to the shipping pallet.
5. The bolts are located in a front corner and a back
corner of the shipping pallet. The bolts are on the
underside of the pallet frame.
6. Inspect the threads on the dishwasher legs making
sure they are in good condition. Turn the adjustable
feet up to their minimum settings.
CAUTION:
Use care when tilting or moving the dishwasher to prevent injury to
personnel or damage to the dishwasher.
Thread (1) leg in each
corner of the
machine base
2
Floor
Removing the Dishwasher from its Shipping Pallet
Pallet
7. Carefully remove the dishwasher
from the shipping pallet taking care to
prevent damage to the lower panels.
8. Tilt the machine forward and install the
rear legs on the machine. Be sure to
maintain support on the machine at all
times.
9. Tilt the machine in the opposite
direction and install the front legs.
10. Make sure the legs are secure in the
machine base and make sure the
dishwasher does not wobble.
Installation
11. Adjust the bullet feet to level the
dishwasher side-to-side and
front-to-back.
12. Discard the shipping pallet and other
shipping materials.
1"
6"-7½"
1½"
3
Installation
Prepare for Conversion
Door Conversion from Straight-through to Corner Configuration
Dishwasher door configurations are determined at the time the machine is ordered; however, the doors can
be changed in the field with the addition of a door conversion kit P/N 900839 for Straight-through to Corner
or P/N 900865 for Corner to Straight-through. Follow the instructions below to convert a straight-through
machine to corner operation.
Conversion Kit Parts List Kit # 900839
Refer to the parts list at right and make sure
1
the kit is complete.
Item
No.
Part
No.
Qty.Description
OPTIONAL TOOL:
(Qty. 2) 2" x 4" x 17-3/4" wood
block to support front and right side doors.
Make sure dishwasher completes any
2
unfinished cycles. Drain the dishwasher, open
doors fully and allow hot surfaces to cool.
Turn machine power off and turn power off at the
3
main disconnect switch.
WARNING!
Disconnect power at the main disconnect
switch and place a tag at the disconnect
switch to indicate work is being performed on
the machine.
WARNING!
Machine surfaces are hot, especially during
and after machine operation.
4
Refer to Fig. 1 at the right. Note the orientation of
the machine for corner installation. Note the
controls must be accessible from the front. Plan
your relocation accordingly.
10309471 Track, front 1
20309469 Track, rack guide 1
30309468 Track, rack guide 1
40309470 Track, rack support 1
5107966 Nut, grip 10-32 w/nylon insert 6
6106727 Screw, 10-32 x 5/8" flat head 6
7323224 Bracket, door lift 1
8 104889 Putty, sealing 1ft.
9325408 Door, front 1
WALL
WALL
IN.
] M
6" [152mm] MIN.
FRONT
POWER SWITCH
5
Raise the side doors completely. Block the side
doors with the wood blocks as described in
Step 1.
If you do not have a blocking tool, have a helper
stand by to support the doors.
4
6" [152mm
Controls easily
accessible
from the front
Figure 1
Replacing the tracks:
Conversion is complete
Refer to Fig. 2
)
5
Remove the existing front track, save
mounting hardware.
Installation
6
2
6
Install Item 1, from kit using existing
mounting hardware. Seal bolts with putty
supplied in kit.
7
Install items 2-6 from kit.
5
Adding Door and Door Lift Bracket
Refer to Fig. 3
8
Remove and discard the front door and
the door catch assembly. The door catch
assembly is mounted to right front inside
of the hood (A).
9
Install the front door, Item 9 from the kit.
Install item 7 from the kit as shown in
10
Fig. 3 to reconnect the left and front door
14
Remove the hardware that connects the
door handle to the right side of the door.
Reinstall the bolts to plug holes.
15
Carefully remove the wood blocks supporting the right side door & close the
door.
16
Adjust the spring tension by tightening
the nuts on the spring bolts (see bracket B).
so the doors move freely.
Open the front & side door
and make sure that the door opening
measures 17" in height. Return the doors
to a closed position, if the doors do not
stay completely closed, spring has too
much tension, readjust the nuts on the
spring bolts until the doors remain
closed.
B
1
FRONT
Existing track
(Remove and discard)
Figure 2- Change the Tracks
4
A
Figure 3
(Viewed from
inside of the
dishwasher)
3
Existing
hardware
Existing
door linkage
(Remove
and discard
10
7
5
Installation
MACHINE ELECTRICAL CONNECTION
Single Phase - High Voltage
Single Phase - Low Voltage
LINE
Electrical Connections
WARNING:
Electrocution or serious injury may result when working on an
energized circuit.
Disconnect power at the main breaker or service disconnect
switch before working on the circuit.
Lock-out and tag the breaker to indicate that work is being
performed on the circuit.
ATTENTION
A qualified electrician must connect the main incoming power to the dishwasher in accordance with all
local codes and regulations or in the absence of local codes in accordance with the National Electrical
Code.
!!ATTENTION!!
Electrical and grounding connections
must comply with all local codes or in the
absence of local codes then the
National Electrical Code.
A qualified electrician MUST compare the
electrical power supply with the machine
electrical specifications stamped on the
MACHINE ELECTRICAL
CONNECTION PLATE
located on the base of dishwasher near the
main terminal block.
1. Models are available in single and three phase voltages.
2. A knock-out is provided on the left-hand rear corner (machine viewed from front)
of the machine for the electrical service connection.
3. Motor rotation was set at the factory. For three phase motors, reverse L1 and L2 at
the main terminal block to change rotation. Single phase rotation is changed at the motor.
6
L1
3
4
L2
208-240V
Three Phase - Low Voltage
654
987
321
LINE
J
8
LINE
2
Three Phase - High Voltage
480V
654
987
321
LINE
L1
3
4
L2
LINE
J
2
8
LINE
575V Only
Three Phase
321
LINE
Installation
Water Connections
NOTE:
Plumbing connections must comply with local sanitary and plumbing codes.
1. Connect a 3/4" NPT hot water supply line to the dishwasher. The connection point is located
behind the lower front panel of the machine. The line enters the machine from underneath
the base.
8-7/8"
[225 mm]
FLOOR
Model DHB
3/4" NPT Hot Water Connection with
Pressure Regulating Valve
8-7/8"
[225 mm]
FLOOR
Model DH1 and DLF
3/4" NPT Hot Water Connection
2. The minimum incoming water supply temperatures are listed below:
Minimum 140˚F/60˚C for DHB with built-in 40˚F/23˚C rise booster.
Minimum 110˚F/43˚C for DHB with built-in 70˚F/39˚C rise booster.
Min./Max flow pressure is 20-22 PSI.
Minimum 180˚F/82˚C for DH1 without built-in booster.
Min./Max flow pressure is 20-22 PSI.
Minimum 140˚F/60˚C for DLF low temperature dishwasher.
Min./Max flow pressure is 20-22 PSI.
3. A manual shut-off valve (supplied by others) should be installed in the supply line
as close to the machine as possible to allow for servicing. The valve should be the
same size or larger than the supply line.
4. A 3/4" pressure regulating valve should be installed in the supply line if the incoming flowing
water pressure exceeds 22 PSI.
7
Installation
Drain Connections
1. All models are GRAVITY DRAIN machines equipped with a 2" O.D. hose connection.
2. The maximum flow rate is 15 U.S. gpm/56.8 Lpm.
3. Drain height for all models must not exceed 8-7/8" [225mm] above the finished floor.
4. The drain connection is made to the dishwasher from underneath the machine. An access
hole is provided in the machine base.
Ventilation Connections
NOTE:
DO NOT VENT THE DISHWASHER INTO WALLS, CEILINGS OR ENCLOSED PLACES.
All venting must comply with local codes.
Vent Fan Signal Connection
A two point terminal block is provided inside the top-mounted control cabinet to provide
a 120VAC, 1 AMP Max Load signal.
10
VENT FAN 120VAC
NOTE:
The Vent Fan Signal Connection supplies 120VAC to a control relay (supplied by others) when the
dishwasher is ON and O VAC when the dishwasher is OFF. Power to operate the vent fan
(supplied by others) must be supplied separately.
8
Blank Page
This Page
Intentionally
Left Blank
9
Installation
Steam Coil Tank Heat and Steam Booster Heater
The illustration below details a steam heated machine consisting of a tank heat steam coil and a mounted
steam booster for the final rinse. Contact the factory for steam injector tank heat details.
NOTE:
Only qualified personnel should make dishwasher steam connections.
Connections must meet local plumbing and sanitary codes. Improper installation is not covered by the
dishwasher warranty.
Steam Requirements:
2A: 3/4" NPT hot water supply (140˚F/60˚C) at 68 GPH at 20 PSI flowing pressure.
3A: 1/2" NPT cold water tempering (85˚F/30˚C) max 25 PSI if equipped.
4A: 3/4" NPT final rinse hot water (180-195˚F/82-91˚C) at 324 GPH at 20 PSI flowing pressure.
7A: 3/4" NPT condensate return to boiler (no back-pressure).
3
1'-4
"
12"
1'-4
10"
12"
4
1
3
"
4
5
10
"
8
7A
5
"
8
2A
1'-0
3
4
"
4
1
"
11"
2
1A
5A
1'-1
1
4
2'-1
"
1
"
4
FRONT VIEW
13"
17"
CLEARANCE
34"
20"
3
1'-2
"
4
6A
5B
10
Installation
Single Source Gas Booster Heater
The illustration below details a single source gas heated machine consisting of a tank heat
hot water coil and a gas-powered booster heater for the final rinse. The gas-powered booster
provides hot water for the hot water coil and the final rinse. The booster will run on natural gas
or propane which is specified at the time of order.
NOTE:
Only qualified personnel should make dishwasher gas connections.
Connections must meet local gas and sanitary codes. Improper installation is not covered by the
dishwasher warranty.
Single Source Requirements:
1A: Gas booster electrical requirements are 15A @ 120V/60/1
2A: 3/4" NPT hot water supply 140˚F/60˚C for 40˚F/22˚C rise and 110˚F/43˚C for 70˚F/39˚C rise
at 20-22 PSI flowing pressure.
3A: 2" O.D. machine drain hose connection,
3B: 3/4" NPT relief valve to open drain,
3C: 1/2"NPT vent to open drain.
5A: Gas flue connection is 4" diameter at the rear of the booster. Refer to the Hatco
Gas Booster Installation and Operating Instructions.
17"
CLEARANCE
3
31
"
8
7
25
"
16
5
19
"
8
1
1
10
"
8
"
4
2
5
3B
4
2
1
7
"
8
1
13
"
1B
4
1
25
"
4
11"
3A
34"
1
12
"
2
1A
FRONT VIEW
11
Installation
Purging Air from the Dishwasher/Booster Heater System
CAUTION:
PERMANENTDAMAGE to the hot water recirculating pump can
occur if the air is not purged from the dishwasher/booster heater
system prior to placing the dishwasher into service.
Follow the instructions carefully to prevent damage to the
dishwasher hot water recirculating pump.
Follow the procedure below to purge the air from the
system. Plumbing and electrical service connections
must be completed before purging the system.
To purge the air:
1. Make sure the dishwasher main power switch is
OFF.
B
The dishwasher recirculating pump is
located on the base of the machine.
A
The air purge petcock is
located behind the dishwasher
lower front panel.
2. Make sure the main water supply valve located
at the booster heater is OFF.
3. Open petcock (A) on the inlet side of the
dishwasher hot water heater coil.
4. Remove the silver plug located in the center of
the recirculating pump.
5. Turn the main water supply valve ON. Water
will begin to ll the booster heater and the
dishwasher
heater coil.
6. Water and air will begin to ow out of the
purge petcock and the recirculating pump and
eventually only water will be observed.
7. Turn the booster heater power switch ON.
8. Turn the dishwasher power switch ON. The
dishwasher wash tank will begin to ll with water.
9. Continue to observe the petcock and the
recirculating pump and make sure that there is a
steady
stream of water is owing from (A) and (B).
12
10. Replace the silver plug (B) in the center of the
recirculating pump then close the petcock (A).
11. Turn the dishwasher power switch OFF.
12. Purging is complete.
Installation
1/4" NPT Rinse aid
Injection Point
Chemical Connections
1. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing
equipment needs.
2. Labeled detergent control circuit connection terminals are provided in the control cabinet
for detergent and rinse agent dispensing equipment (supplied by others).
3. The illustration below shows the terminal board for the machine.
4. The signal connection points include:
• Detergent signal 120VAC, 1A max load.
• Rinse aid/Sanitizer signal 120VAC, 1A load.
5. A 1/2" detergent probe injection point is
provided at the rear and left side of the
dishwasher.
6. Detergent may be added manually if the
dishwasher is not equipped with dispensing equipment. Consult the chemical supplier for
recommended dosing amounts.
7. A 1/4" NPT rinse-aid injection point is provided
CAUTION
120V SUPPLY
DISPENSERS
ONLY
in the final rinse piping located at the top rear
RINSE/SANI
COMMON
RETURN
DETERGENT
of the dishwasher. Consult a chemical supplier
for the proper liquid rinse-aid.
A chemical connection terminal board is provided to
supply chemical dispenser signal voltages.
5
12
17
6
18
19
15
2
2
10
A rinse-aid injection point is provided at
the top of the dishwasher.
Two detergent injection fittings are
provided in the wash tank.
13
Installation
Door Safety Switch
Dishwasher access doors are equipped with a door safety switch that automatically
stops the dishwasher pump if a door is raised while the dishwasher is running. In
addition, the dishwasher will not start if a door is left open.
1. If the dishwasher is running and a door is raised, then lighted in-cycle light
goes out and the pump stops.
2. Check the interior of the dishwasher for a dish rack still in the machine.
This dish rack must be washed again to ensure it is washed and sanitized
completely.
3. To restart the dishwasher, make sure all doors are closed.
Pump Intake Screen and Float Switch
Refer to the photo below and note the location of the pump intake screen and dual float
switch.
1. Make sure the pump intake screen is installed by sliding it on the bracket located above
the wash pump intake.
2. Make sure the float ball on the float switch moves freely on the float stem.
3. Check the interior of the tank for any foreign objects and make sure the drain screen is
clean.
Make sure tank is clean, the pump intake screen is installed and the float switch
moves freely.
14
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