Champion DH5000T Parts Manual

Tall Hood-type

LISTED

Dishwashers

SERVICE REPLACEMENT PARTS

Pièces de Rechange - Partes de Reemplazo

M1.5 Series

Models: DH5000T, MDHHD

Options:

Ventless Heat Recovery

3765 Champion Boulevard Winston-Salem, NC 27105 (336) 661-1556 Fax: (336) 661-1660 Toll-free: 1 (800) 858-4477

Issue Date: 4.25.17

Manual P/N 115745 rev. A

For machines beginning with S/N D150712811 and above

2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 (905) 562-4195 Fax: (90) 562-4618 Toll-free: 1( 800) 263-5798

Printed in the USA

National Service Department

In Canada: In the USA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477 Tel: 905/ 562-4195 Tel: 336/ 661-1556 Fax: 905/ 562-4618 Fax: 336/ 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com

ATTENTION

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

The machine data plate

is located on the right front corner

of the lower panel

Please have this information ready

if you call for service assistance.

Revision Record

REVISION PAGES EFFECTIVE S/N DESCRIPTION DATE

2/1/16 ALL D150712811 Released ﬁrst edition 4/25/17 27 ALL Changed Item 1, to P/N 100742.

Revision Record

Limited Warranty

LIMITED WARRANTY

Champion Industries and Moyer Diebel (herein referred to as "The Companies"), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and 2674 N. Service Road, Jordan Station, Ontario, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: The Companies warrant all new machines of its manufacture bearing the name "Champion or

Moyer Diebel" and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or ﬁfteen (15) months after the date of shipment by The Companies, whichever occurs ﬁrst. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to The Companies within ten (10) days after installation either online on the Champion Industries website (http://www.championindustries.com, or the Moyer Diebel website (http://www.moyerdiebel.com in the USA or http://www.championindustries.com/canada in Canada or by the fax form provided at the front of this manual. The Companies will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, The Companies, at their election, will either repair or replace the defective part or accept return of the machine for full credit; provided; however, as to glasswashers, The Companies' obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs ﬁrst. In the event that The Companies elect to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion or Moyer Diebel authorized service technician. Defective parts become the property of The Companies. Use of replacement parts not authorized by The Companies will relieve The Companies of all furtherliability in connection with its warranty. In no event will The Companies' warranty obligation exceed The Companies' charge for the machine. The following are not covered by The Companies' warranty:

a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in the operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior ﬁnish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.

Warranty of Parts: The Companies warrant all new machine parts produced or authorized by The Companies to be

free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period The Companies will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANIES' WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANIES' MAKE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. THE COMPANIES SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANIES' DISHWASHING MACHINES AND THE COMPANIES' PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

The Companies do not authorize any other person, including persons who deal in Champion or Moyer Diebel dishwashing machines to change this warranty or create any other obligation in connection with Champion or Moyer Diebel dishwashing machines.

Service Replacement Parts

Illustrations Page

Operator Control Panel

Control Cabinet ............................................................................................................... 4

Track and Panels .............................................................................................................. 6

Wash Pump/Motor Assembly ........................................................................................... 8

Fill Piping with and without Booster - Standard ................................................................... 10

Fill Piping with Booster - VHR ........................................................................................... 12

Electric Booster .............................................................................................................. 14

Wash/Rinse Spray Piping - Standard ................................................................................ 16

Wash/Rinse Spray Piping - VHR ...................................................................................... 18

Wash and Rinse Spray Arms ........................................................................................... 20

Venting - VHR ................................................................................................................ 22

Wash Tank Heat, Pump Hoses, Drain Valve, and Screens .................................................... 24

Hood and Handle .......................................................................................................... 26

Back Support and Guides ............................................................................................... 28

..................................................................................................... 2

Drain Water Tempering ................................................................................................... 30

Hot Water Coil Heat....................................................................................................... 32

Dish racks, Line Strainer and Pressure Regulating Valve (PRV) .............................................. 34

Operator Control Panel

x 4

M2 Version

x 4

M1.5 Version

Operator Control Panel

Item Part Description Qty. No. No.

1 114559 SUPPORT, PRINTED CIRCUIT BOARD 4

2 116206 SINGLE, DIGITAL TEMPERATURE DISPLAY (M2 Version Only) 1

3 116327 DECAL, FRONT PANEL, DH5000T (Champion Only) 1

4 116327-M DECAL, FRONT PANEL, MDHHD (Moyer Diebel Only) 1

5 115616 SWITCH, PUSH BUTTON, POWER - GREEN 1

6 115617 SWITCH, PUSH BUTTON, CYCLE - BLUE 4

7 111100 ELBOW, 1/4" OD X 1/8" NPT FEMALE, PLASTIC 1

8 109812 GAUGE, PRESSURE, 0-60 PSI 1

9 107414 TUBING, 1/4" NATURAL P44 10 FT

10* ----------- CONTROL PANEL, HINGED LH (M2 Only) 1

11 115628 CYCLE LIGHT, LED 1 12 108954 NUT, GRIP 6-32 W/NYLON INSERT SST 2

13 115614 DECAL, FRONT PANEL, MDHH-D (Moyer Diebel Only) 1

14 115560 DECAL, FRONT PANEL, DH5000T (Champion Only) 1

15 420044-S CONTROL PANEL, HINGED LH (M1.5 Only) 1

16 114489 DUAL, DIGITAL TEMPERATURE DISPLAY (M 1.5 Version Only) 1

--- 114508 CABLE ASSY., 4-CONDUCTOR (Not shown) 1 THERMISTOR TO DISPLAY CONNECT

* CONSULT FACTORY FOR THIS PART NUMBER

Control Cabinet

SIGNAL

ONLY

1A .5A .5A

1 2

30w

Control Cabinet

Item Part Description Qty. No. No.

1 115603 PLC - (PROGRAMMABLE LOGIC CONTROLLER) 1 2 115605 RELAY, OUTPUT, 8-POINT 1 3 115607 POWER SUPPLY, 24V, 30W 1 4 108122 CONTACTOR, 12A, 3-POLE 1 5 113161 STARTER, MTR. OVERLOAD, 208-230V/60/1, 9.0-14.0A 1

--- 111629 STARTER, MTR. OVERLOAD, 208-230V/60/3, 6.0-10.0A 1

--- 111628 STARTER, MTR. OVERLOAD, 440-480V/60/3, 4.0-6.3A 1 6 115648 RELAY, SOLID STATE (MOUNTED ON WASH TANK) A/R 7 111833 BLOCK, INPUT TERMINAL. 175A, 3-POLE, 600V 1 8 109064 XFRMR, INPUT 250VA, MV:120V 1 9 112424 BLOCK, FUSE KIT 1 10 112482 FUSE, 3.5A, 600V, TIME DELAY 208-240V/60/1 & 3 2

---- 112484 FUSE, 1.5A, 600V, TIME DELAY 460-480V/60/3 2 11 114519 BLOCK, END, E/NS 35 N 2 12 114515 TERMINAL, SINGLE GROUND, ST 2.5 PE 4 13 114512 TERMINAL, SINGLE, ST 2.5 GRAY 14 114516 END COVER, SINGLE TERMINAL D-ST 2.5 1 15 111153 BLOCK, FUSE 3 16 116213 FUSE, 0.5A 2 17 112901 FUSE, 1.0A 1 18 114514 TERMINAL, SINGLE ST 2.5 WHITE 7 19 114523 BRIDGE, 2-POLE 2 20 116149 LABEL, SIGNAL DETERGENT/RINSE-AID/VENT FAN/LINE 1 21 114521 END COVER, SINGLE TERMINAL, D-MZB 1.5-NS35 1 22 114520 TERMINAL, SINGLE, MZB 1.5-NS35 4 23 114518 END COVER, DOUBLE TERMINAL, D-STTB 2.5 1 24 114517 TERMINAL, DOUBLE, STTB 2.5 5 25 114522 BRIDGE, 10-POLE 2 26 103310 GROUND LUG 1 27 114524 BRIDGE, 3-POLE 3

--- 114508 CABLE ASSY., 4-CONDUCTOR (Not Shown) 1 THERMISTOR TO DISPLAY BD.

Track and Panels

x 2

LH Front Panel

LH Front Panel M2 Version

M1.5 Version

Track and Panels

Item Part Description Qty. No. No.

1 335780 TRACK ASSEMBL Y 1 2 106482 WASHER, LOCK 1/4 SPLIT, SST 2 3 100003 NUT, HEX PLAIN 1/4-20 SST 2 4 100073 SCREW, TRUSS HEAD, 1/4-20 X 1/2" SST 9 5 332023 TRACK, RAIL ADJUST 1 6 107966 NUT GRIP, 10-32 W/NYLON INSERT 8 7 100097 SCREW, 10-32 X 1/2" TRUSS HD. SST 8 8 115454 HINGE, FLAG FEMALE 2 9 115428 HINGE, FLAG/PIN 2 10 337072 PANEL, LH SIDE, M2 (STD. & DV) 1

--- 337073 PANEL, LH SIDE, M2 (VHR) 1 11 337070 PANEL, RH SIDE M2 (ALL) 1 12 337071 PANEL, FRONT RH (ALL) 1 13* 420044-S CONTROL PANEL, HINGED LH (M1.5 ONLY) 1 14* SEE NOTE CONTROL PANEL, HINGED LH (M2 ONLY) 1

* SEE PAGES 2-3 FOR THE OPERATOR CONTROL PANEL PARTS.

NOTE: CONSULT FACTORY FOR THIS PART NUMBER

Wash Pump/Motor Assembly

+ 28 hidden pages