CHAMPION DH5000 User Manual

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Installation/Operation Manual with Service Re

LISTED

Hood-type High Temperature Dishwasher

Model: DH5000 Series

Standard Model: Hot water sanitizing machine w/fresh water rinse and built-in stainless steel electric booster

Also available with: Direct Vent Option or Condensate Removal Option

placement Parts

3765 Champion Boulevard Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Toll-free: 800/858-4477

Issue Date: 4.28.14

Manual P/N 115192 rev. D

For machines beginning with S/N D12049842 and above

2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 905/562-4195 Fax: 905/562-4618 Toll-free: 800/263-5798

Machine Serial No.

Printed in the USA

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________ Voltage________________Hertz_____________ Phase__________________ Service Agent __________________________________ Tel:______________________ Parts Distributor _________________________________ Tel:______________________

National Service Department

In Canada: In the USA:

Toll-free: 800/263-5798 Toll-free: 800/858-4477 Tel: 905/562-4195 Tel: 336/661-1556 Fax: 905/562-4618 Fax: 336/661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com

ATTENTION:

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

The machine data plate

is located on the front corner

of the lower panel

Please have this information ready

if you call for service assistance.

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council,

respectively, and are used by permission. The logos signify only that Champion Industries is a USGBC and a CaGBC member; USGBC and

CaGBC do not review, certify nor endorse the products or services offered by its members.

Make sure you are connected to the internet then enter the address below.

In the U.S.A

http://www.championindustries.com/register

In Canada

http://www.championindustries.com/canada/register

PRODUCT REGISTRATION

BY FAX

COMPLETE THIS FORM AND FAX TO:

(336) 661-1660 in the USA

1-(800) 204-0109 in Canada

PRODUCT REGISTRATION CARD

Model

Date of Installation: Company Name:

Address: Telephone #: ( ) ---

Serial #

(Street) Province Postal Code

Contact:

Installation Company: Address: Telephone #: Contact:

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

IMPORTANT IMPORTANT

Revision History

A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.

Revision Revised Serial Number Revision Date Pages Effectivity Description

9.17.12 All D12049842 Released First Edition

1.31.13 34-38, All P/N 115100 replaced with elbow and 46, 48, 64 Coupling

1.31.13 54 All Modiﬁed front track and cross bafﬂe

9.20.13 6 D130610931 Updated corner conversion instructions 54-55 D130610931 Updated track assy. parts

12.18.13 46-49 D130710963 Modiﬁed rinse aid injection point using P/N 115333 68-69 All Added Hot water coil assembly parts 104-106 All Added Grundfoss pump air purge instructions.

4.25.14 44-45 All Updated Items 21,22,23, input xfmr.

Limited Warranty

LIMITED WARRANTY

Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name

"Champion" and installed within the United States and Canada to be free from defects in material and workman ship for a period of one (1) year after the date of installation or ﬁfteen (15) months after the date of shipment by Champion, whichever occurs ﬁrst. [See below for special provisions relating to glasswashers.] The warranty registration card must be returned to Champion within ten (10) days after installation. If warranty card is not returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs ﬁrst. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior ﬁnish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion dishwashing machines.

Table of Contents

DH5000 Series Hood-type Dishwasher

Revision History ........................................................................................................ i

Limited Warranty ...................................................................................................... ii

Model Descriptions ................................................................................................... iv

Installation ...................................................................................... 1

Receiving ................................................................................... 1

Placement ................................................................................... 1

Installing Condensate Removal or Direct Vent Options ........................... 2

Converting Straight-through Operation to Corner Operation .................. 3

Electrical Connections ....................................................................... 7

Field Conversion from 3-Phase to 1-Phase Operation ............................ 9

Field Conversion from 1-Phase to 3-Phase Operation ............................ 10

Water Connections ........................................................................... 12

Drain Connection ............................................................................. 13

Standard DH5000 Vent Fan Control ................................................... 13

Chemical Dispensing Provisions.......................................................... 14

Initial Start-up .................................................................................. 15

Initial Start-up Check List .................................................................... 15

Operation ............................................................................................................ 16

Control Panel Description .................................................................. 16

Digital Temperature Display Description ............................................... 17

Temperature Display Error Codes ........................................................ 17

Standard Wash Cycle Operation ........................................................ 18

Automatic Drain Cycle ...................................................................... 21

Extended Wash Cycle Operation ....................................................... 22

Rinse Sentry Operation Mode ............................................................ 25

Cleaning and Maintenance ...................................................................26

De-liming ................................................................................... 28

Maintenance ................................................................................... 29

Troubleshooting ................................................................................ 30

Service Replacement Parts .................................................................... 31

Temperature Display Adjustment

Direct Vent Option Installation Instructions ......................................................... 79

Cleaning ................................................................................... 26

(For Service Technicians Only) .............................. 72

Condensate Removal Option Installation Instructions ........................................... 91

Hot Water Coil Installation/Grundfoss Pump Air Purge Instructions ....................... 104

Time Cycle Chart

............................................................................... 107

Electrical Schematics ....................................................................................... 108

P/N 900958, Model DH5000 Control Box Wall Mount Kit ................................... 113

iii

Model Description

DH5000 Series

High temperature hot water sanitizing dishwasher with built-in 40-70°F/22-82°C rise booster heater. 208-240V/60/1 & 3, 460-480V/60/3 Field convertible for straight-through or corner operation Self-draining pump Automatic start Fresh water rinse Standard Cycle 55 racks per hour/60 second total cycle time

Extended Cycle 38 racks per hour/90 second total cycle time Rinse sentry

Automatic drain valve

Optional Equipment

Direct Vent System Condensate Removal System Additional Flat-bottom Dish racks (P/N 101273) Additional Peg Dish racks (P/N 101285)

(consult factory)

Installation

1 8

[1526]

3 4

[857]

7 8

[963]

HOOD

OPEN

HEIGHT

1 4

[1963]

3 4

[1770]

Receiving

NOTE:

The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty.

NOTE:

The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.

NOTE:

The installation of the dishwasher must comply with local health codes.

1. Inspect the outside of the dishwasher carton for signs of damage.

2. Remove the carton and inspect the dishwasher for damage.

3. Check for any options or accessories that may have shipped with your dishwasher.

4. Turn to the front of this manual and follow the instructions to register your product online or by fax.

CAUTION:

Placement

Be careful when lifting and moving the dishwasher to prevent damage to the machine.

1. Move the dishwasher near its permanent location.

2. Compare the installation site utility connections with the dishwasher utility connections and make sure they are the same.

3. The typical dishwasher load height is 33¾" [857mm].

4. The machine height is 60-1/8" [1526mm].

5. The dishwasher hood requires an open height of 77¼" [1963mm].

6. For straight-through operation, provide 20" [508mm] clearance out from the front of the machine and 20" [508mm] out from the left-side of the machine by 27" [686mm] clearance above the ﬂoor for servicing.

7. For servicing a corner operation machine, provide 35" [889mm] clearance out from the front of the machine under the right-hand tabling, 35" [889mm] out from the left-hand of the machine under the left-hand tabling and 35" [889mm] out from the front of the machine. Provide 27" [686mm] clearance above the ﬂoor on all sides.

Installation

Feet

Drill holes, apply NSF sealant,

Placement (continued)

6. Dishwashers are shipped from the factory for straight-through operation. Refer to page 4 to convert the dishwasher from straight-through to corner operation.

Straight-through Operation Shown

ntrol

Panel

7. The dishwasher has 4 adjustable feet for leveling.

8. Level the dishwasher front-to-back and side-to-side.

Adjustable

Dish Table Connections

NOTE:

Dish tables should be securely fastened to the dishwasher after the dishwasher is permanently located and the utilities are connected.

1. Level the dishwasher and dish tables to the required height and ﬁt the dish table ﬂanges over the ends of the dishwasher tank. Refer to the illustration below.

2. Lift the dishwasher track assembly out of the dishwasher and set aside.

3. Remove the dishwasher side panels (front and side panel for corner operation).

4. Apply a NSF approved sealant between the table ﬂanges and the wash tank.

5. Drill a minimum of two holes through the table ﬂange and the inner wash tank.

6. Install stainless steel truss head screws or rust-proof rivets to secure the table and tank.

7. Reinstall the panels and track assembly.

Dish Table Flange

Panel

9/32”

& fasten ﬂange to wash tank

Inner Wall of Wash Tank

Installation

Condensate Removal Direct Vent

Installing Condensate Removal or Direct Vent Options

NOTE

Complete installation instructions are located at the end of this service manual.

The dishwasher may be equipped with either a Condensate Removal Option or a Direct Vent Option. These options ship separately from the dishwasher in their own containers. Separate instructions are also included in the option shipping container. These instructions may be requested under the document part numbers listed below:

P/N 114958, Condensate Removal Option Installation Instructions

P/N 114959, Direct Vent Option Installation Instructions

Condensate Removal System Option (See page 91 for complete installation instructions.)

The condensate removal system removes dishwasher heat and water vapor at the end of the dishwashing cycle recovering the normally exhausted heat and transferring the recovered heat to the built-in booster heater which may eliminate the need for a dishwasher vent hood.

Direct Vent System Option (See page 79 for complete installation instructions.)

The direct vent system option removes dishwasher heat and water vapor directly into an exhaust vent which may eliminate the need for a dishwasher vent hood.

Installation

Converting Straight-through Operation to Corner Operation

! ATTENTION !

A straight-through machine can be converted to a corner configuration in the field

BUT

the clean-end dish table will have to be modified if its backsplash is over 3" [76mm] high.

Refer to the illustration below and on the next page to convert a straight-through operation machine to a corner operation machine.

To convert the dishwasher:

1. Place the dishwasher as shown below so the control panel faces into the room and is accessible to the operator.

2. Refer to the illustrations on the next page and cut a notch in the dish table backsplash if it is higher than 3" [76 mm].

3. The dishwasher should be positioned in a manner whcih allows the dish tables and the machine to align for the proper loading and unloading of the dish racks.

4. Make the utility connections as described in this manual and in accordance with all local codes and regulations.

5. Install the dish tables so the edge of each table ﬁts over the inner wall of the dishwasher tank.

6. Secure the dish tables to the dishwasher

7. Seal each dish table joint with a food-grade sealant to prevent leaks.

Control

Panel

Corner Operation Shown

Installation

Converting Straight-through Operation to Corner Operation (continued)

! ATTENTION !

If the backsplash is higher than 3" [76mm], then it must be notched for handle clearance.

See Detail

Controls must

be accessible.

CORNER CONFIGURATION

HANDLE CLEARANCE CUTOUT

FOR CORNER OPERATION

[127]

Detail

3" [76]

Installation

Converting Straight-through Operation to Corner Operation

! ATTENTION !

The track assembly must be converted as shown below.

Step 1:

Open the hood and remove the track assembly (A) by pulling straight up and lifting the assembly out of the machine.

Step 2:

Rotate the track assembly 180° and reinstall it in the machine.

Step 3:

Note the location of the removal rack guide B1 after the track assembly has been rotated.

Step 4:

Remove the two truss-head screws holding the rack guide B1 in place. Save the fasteners.

Step 5:

Rotate the rack guide counterclockwise 90° to its new position B2.

Step 6:

Using the fasteners saved in Step 4, secure the guide to the track assembly.

This is the end of the conversion instructions.

Installation

Electrical Connections

WARNING:

Electrocution or serious injury may result when working on an energized circuit.

Disconnect power at the main breaker or service disconnect switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being performed on the circuit.

! ATTENTION !

A qualified electrician must connect the main incoming power to the dishwasher in accordance

with all local codes and regulations or in the absence of local codes in accordance with the

National Electrical Code or the Canadian Electrical Code. Improper installation will not be

covered by the Limited Warranty.

[203]

Power Routing Bracket & Conduit

Connecting Incoming Power Supply

1. Make sure the incoming power is disconnected at the main disconnect switch or circuit breaker.

2. The dishwasher is available for either single or three phase operation. Standard voltages are 208-240V/60/1 & 3, and 460-480V/60/3.

3. A Machine Electrical Connection Data Plate is located directly below the input terminal block. Make sure the incoming power supply matches the machine's electrical requirement before connecting incoming power.

4. Remove the front and left side dishwasher panels.

5. The incoming power supply is routed from the rear of the machine to the input terminal block located at the front of the machine.

(See A and B on next page).

continued on next page

Incoming Power Routing.

Installation

THREE PHASE

POWER CONNECTION

208-240/440-480V/60/3

GND

LINE IN

L1 L2 L3

Electrical Connections

Connecting Incoming Power Supply (continued)

6. Connect the incoming power ﬂexible conduit to the incoming conduit mounting bracket located on the rear of the dishwasher base making sure to leave 6 feet [2 m] of excess conduit and conductors to allow for servicing of the dishwasher.

7. Route the power conductors through the 1-1/2" rigid PVC Power Cable Conduit to the front of the dishwasher as shown. (See A and B below).

8. Two cable tie mounts are provided on the base of the machine to secure the conductors. Make sure the conductors do not block the front of the booster tank, (if equipped), so the booster can be serviced easily.

9. Refer to the terminal block connection diagrams below and connect the incoming power to the input terminal block as indicated according to the machine's power requirements. (See C and D below).

A B

Power Cable Bracket

SINGLE PHASE

POWER CONNECTION

208-240V/60/1

L1 L2 L3

LINE IN

NOT

USED

L1 L2

GND

Power Cable Conduit

10. CHECK MOTOR ROTATION FOR 208-240/460-480V/60/3 ONLY. Check the rotation

direction of the wash pump motor according to the indicator arrow on the motor end cover and reverse L1 and L2 at the input terminal block if the motor rotation is incorrect.

Installation

33 34

Electrical Connections

Field Conversion from 3-phase to 1-phase Operation

for 208-240V/60/3 Machines Only

! CAUTION !

3-phase to 1-phase conversion can only be performed on 208-240V/60/3 machines.

Converting a 460-480V/60/3 machine will result in permanent damage to the machine and will

VOID the LIMITED WARRANTY.

A standard 3-phase operation dishwasher can be converted for 1-phase operation by rewiring of the wash tank and booster tank heaters. A replacement wiring diagram and data plate must be installed in the control cabinet. This diagram and data plate must be obtained from the factory.

To convert the dishwasher from 3-phase to 1-phase operation:

1. Make sure the main electrical service matches the dishwasher full electrical load requirement for 1-phase operation.

2. Remove the front access panel and locate the input terminal block mounted on the left-side of control cabinet mounting bracket.

3. Connect the 1-phase incoming power supply to L1 and L2 on the input side of the main terminal block.

SINGLE PHASE

POWER CONNECTION

208-240V/60/1

L1 L2 L3

LINE IN

NOT

USED

L1 L2

Rewire Wash Tank Heater Element for 1PH

1. Locate the wash tank heater mounted on the right side of the wash tank.

2. Remove the paper insulator, wires and jumper bars from the heater terminals.

1PH

3. Additional short jumpers bar are stowed on the heater terminals.

4. Reposition the jumper bars for 1PH as shown at right.

5. Connect the #33 wire to one element terminal as shown.

6. Connect the #34 and #35 wires to the other terminals as shown.

7. Reinstall the paper insulator.

Rewire Booster Heater Element for 1PH

1. Remove the booster heater element cover.

2. Remove the paper insulator, wires and jumper bars from the heater terminals.

3. Install the jumper bars for 1PH as shown at right.

4. Additional short jumper bars are stowed on the heater terminals.

5. Connect the #36 wire to one element terminal as shown.

6. Connect the #37 and #38 wires to the other terminals as shown.

7. Reinstall the paper insulator and the booster heater element cover.

3PH

Affix the new data plate over the existing machine data plate to complete the conversion.

GND

Installation

Water Connections for Standard Model and Direct Vent Option Model

! ATTENTION !

A qualified plumber must connect the water supply to the dishwasher in accordance with all

local plumbing and sanitation codes and regulations.

Improper installation will not be covered by the Limited Warranty.

1. The DH5000 Standard Model dishwasher and the DH5000 Direct Vent Option Model require a single hot water connection

HOT WATER — 3/4" NPT, 110°F/43°C minimum temperature, with a minimum incoming ﬂowing pressure of 45 PSI measured at the dishwasher before adjusting operating pressure to 20/25 PSI ﬂowing pressure.

2. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended.

3. A manual shut-off valve, 3/4" or larger, should be installed in the hot water supply line as close to the dishwasher as possible for servicing.

The incoming hot water line is a 3/4" NPT connection.

Installation

64"

[1626]

Water Connections for Condensate Removal Option Model

1. The DH5000 dishwasher equipped with a Condensate Removal Option requires an incoming cold water supply only.

COLD WATER — 3/4" NPT, 55-75°F/13-24°C Maximum temperature, with a minimum incoming ﬂowing pressure of 45 PSI measured at the dishwasher supply connection before adjusting operating pressure to 20/25 PSI ﬂowing pressure.

2. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended.

3. The cold water supply connection is located on the left side of the dishwasher approximately 64" above the ﬁnished ﬂoor (see the illustration below).

The incoming cold water supply pressure must be a minimum

of 45 PSI flowing pressure measured at the cold water supply connection.

! VERY IMPORTANT !

4. A manual shut-off valve, 3/4" or larger, should be installed in the cold water supply line as close to the dishwasher as possible for servicing.

Detail View

3/4" NPT

Cold water

supply connection

Installation

Drain Connection - All Models

The drain water connection is a 2" slip-fit hose connection and is located at the center-rear of the machine base. It is a gravity drain.

1. The dishwasher drain is 2" O.D. hose connection.

2. An optional drain water tempering kit is available (consult the factory).

3. Drain water ﬂow is controlled by an automatic electrically operated drain valve.

4. The ﬂoor sink and/or drain plumbing must be able to accommodate a maximum drain ﬂow rate of 20 US gpm / 17 Imp gpm / 76 Lpm.

The drain is a 2" slip-fit hose connection.

Note: A Drain Water Tempering Kit Option is available to ensure the temperature of the water entering the drain does not exceed 140ºF/60ºC (consult the factory).

Vent Fan Control for Standard Model Only

Standard Model DH5000 installations using an overhead vent hood may require a vent fan signal. This signal is supplied by the dishwasher control circuit.

1. A vent fan control signal is provided on a terminal block located inside the control cabinet. The terminal locations are clearly marked.

2. The 120VAC signal is designed only to operate an external vent fan contactor (supplied by others) and is limited to .5 AMP maximum load and is available when the dishwasher power switch is turned ON.

CAUTION:

Do not connect a vent fan motor to the signal connection terminals.

VENT FAN 120V .5A

The Vent Fan Control Signal is limited to

120VAC .5 Amp maximum load.

Installation

Standard Model and Direct Vent Option Model Chemical Dispensing Provisions

! ATTENTION !

Consult a qualified chemical supplier for chemical supplies and chemical dispensing equipment.

Provisions for chemical suppliers to connect their chemical dispensing systems are provided on the dishwasher and include:

1. A 1/8" NPT ﬁtting (A) rinse-aid injection point. The ﬁtting is located on the left side of the dishwasher support hood (see illustration below).

2. Two 7/8" holes (B) are provided on the lower right side of the wash tank for detergent injection and the detergent probe.

3. Detergent and rinse-aid control signals are available inside the control cabinet.

4. The signals are 120VAC, Max. 1 Amp load. Connection points are located on a labeled terminal block (see below).

Detergent Injection

Point

Detergent Probe

A commercial grade

non-chlorinated detergent

is recommended for this

machine.

VENT FAN 120V .5A

RINSE AID 120V 1A

DETERGENT 120V 1A

120VAC, 1A Dispenser

Signal Terminal Block

Installation

Chemical Dispensing Provisions - Condensate Removal Option Model Only

! ATTENTION !

Consult a qualified chemical supplier for chemical supplies and chemical dispensing equipment.

A commercial grade non-chlorinated detergent is recommended for this machine.

Provisions for chemical suppliers to connect their chemical dispensing systems are provided on the dishwasher and include:

1. A 1/8" NPT ﬁtting (A) rinse-aid injection point. The ﬁtting is located on the left side of the dishwasher support hood (see illustration below).

2. Two 7/8" holes (B) are provided on the lower right side of the wash tank for detergent injection and the detergent probe.

3. Detergent and rinse-aid control signals are available inside the control cabinet.

4. The signals are 120VAC, Max. 1 Amp load. Connection points are located inside the control cabinet on a labeled terminal block (see below).

Detergent Injection

Point

Detergent Probe

A commercial grade

non-chlorinated detergent

is recommended for this

machine.

VENT FAN 120V .5A

RINSE AID 120V 1A

DETERGENT 120V 1A

120VAC, 1A Dispenser

Signal Terminal Block

Initial Start-up

Initial Start-up Check List

1. Remove any protective ﬁlm from dishwasher. Check the interior for foreign material.

2. Make sure the dishwasher is permanently located.

3. Make sure all utility connections are complete.

4. Make sure the chemical supply containers are full.

5. Make sure the pump suction screen is in place.

6. Make sure the drain screen is clean and unobstructed by debris.

7. Make sure the scrap screen plate and scrap screens installed and ﬁrmly seated. The screen plate is mounted in the center of the wash tank and locks in a slot on the back screen support.

8. Make sure the spray arms are in place and spin freely.

9. Close the dishwasher hood.

10. Turn hot water supply on and check for leaks in the main water supply piping connected to the dishwasher.

IMPORTANT

During the initial fill, adjust the PRV to ensure the flowing pressure of the incoming water is set

between 20/25 PSI.

Make sure the pump suction strainer is in place.

Make sure the drain screen is clean.

Make sure the scrap screen plate is mounted in the center of

the wash tank and separating the scrap screens.

Make sure the scrap screens are in place.

Operation

Control Panel Description

The control panel is located on the front left side of the lower panel. The controls include:

A - ON/OFF DRAIN power switch. Turns power on and off and initiates a drain cycle when the switch is placed in the Off/Drain position.

B - CYCLE green indicator light. Illuminates during an automatic timed cycle. The cycle light is off during the 10 minute automatic drain cycle.

C- CYCLE SELECTOR switch. Standard position provides a 60 second total cycle and the Extended position provides a 90 second total cycle for heavy soiled items.

D- WASH (150°F) digital temperature display. Indicates the wash tank water temperature whenever the dishwasher tank is full of water (see next page, Digital Temperature Displays).

E- RINSE (180°F) digital temperature display. Indicates the final rinse water temperature during the final rinse (ee next page, Digital Temperature Displays).

F- PRESSURE gauge. Indicates the final rinse water flowing pressure during the final rinse. The proper pressure reading is 20/25 PSI during the final rinse.

POWER WASH

STANDARD

CYCLE

OFF/DRAIN EXTENDED

WASH

150°F

RINSE

180°F

PRESSURE

Operation

Digital Temperature Display Description

The wash tank and the final rinse temperatures are numerically displayed and a colored bar around the numbers creates a visual indication of the temperature.

1. When the color of the bar is yellow then the water temperature is below the minimum temperature required to operate the machine. Wait until the temperature has reached the proper operating temperature.

2. When the color of the bar is yellow and green then the water temperature is at or above the minimum temperature required to operate the machine.

3. The required wash temperature is a minimum of 150ºF/66ºC. Wait until the display indicates this temperature before washing dishes.

4. The required final rinse temperature is a min/max of 180-195ºF/82-91ºC. Contact a factory authorized service agent if the display fails to indicate this temperature during the final rinse.

NOTE: The final rinse display may indicate a temperature that is less than a minimum of 180ºF/82ºC during the wash cycle. This is normal, but during the final rinse (when the pressure gauge indicates a flowing pressure of 20/25 PSI), the final rinse temperature display will read between 180-195ºF/82-91ºC.

Temperature Display Error Codes

A digital display may show an error code to indicate certain conditions that require service or repair. Refer to the illustrations below for the meaning of the error codes.

The letter "E" is displayed with a dark color

bar indicates a problem exists in the electrical

circuit. Contact an authorized service agent

to correct the problem.

Three "H"s displayed with the color bar fully

lit indicates the temperature has exceeded

210ºF/99ºC. Contact an authorized service

agent to correct the problem.

HHH

POWER WASH

CYCLE

STANDARD

OFF/DRAIN EXTENDED

Operation

Standard Wash Cycle Operation

Follow the instructions below to operate the dishwasher in a Standard Wash Cycle. A Rinse Sentry feature holds the dishwasher in a wash cycle if the booster heater temperature is below 180ºF/82ºC.

1. Turn the main power on at the main circuit breaker.

2. Make sure the spray arms and the scrap screens are in place.

3. Turn the water supply on.

4. Close the dishwasher hood.

5. Push the Cycle Selector Switch UP to the STANDARD position.

POWER WASH

STANDARD

EXTENDED

6. Push the dishwasher Power Switch to the ON position. The power switch will illuminate and the machine will ﬁll with water.

7. Check the pressure gauge as the machine ﬁlls and make sure the incoming water ﬂowing pressure is between 20-22 psi.

PSI

Operation

POWER WASH

STANDARD

Standard Wash Cycle Operation (continued)

8. Wait up to 10 minutes for the WASH temperature display to indicate a minimum of 150ºF/66ºC.

NOTE: The final rinse display may indicate a temperature

OFF/DRAIN

that is less than a minimum of 180ºF/82ºC during the wash cycle. This is normal, but during the final rinse (when the pressure gauge indicates a

150170

flowing pressure of 20-22 PSI), the final rinse temperature display will read between 180-195ºF/82-91ºC.

WASH

150°F

9. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack. Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack. Do not overload the dish racks.

CYCLE

EXTENDED

RINSE

180°F

10. Slide 1 dish rack into the wash compartment making sure the wares do not interfere with

11. Close the hood, the green CYCLE light

the rotating spray arms. Do not wash more than 1 dish rack at a time.

will illuminate and the standard wash cycle will begin automatically.

POWER WASH

CYCLE

OFF/DRAIN

150170

WASH

150°F

STANDARD

EXTENDED

RINSE

180°F

Operation

Standard Wash Cycle Operation (continued)

(continued on next page)

12. The wash cycle time runs for approximately 35 seconds.

13. Opening the hood when the dishwasher is in-cycle will pause the cycle. The cycle will resume automatically when the dishwasher hood is closed.

14. The ﬁnal rinse cycle begins at the end of the wash cycle and runs for approximately 10 seconds followed by a 15 second delay before the green CYCLE light goes out.

15. Check the FINAL RINSE temperature gauge during the ﬁnal rinse and make sure it indicates a minimum of 180ºF/82ºC. The acceptable range of operation is 180-195ºF/82-91ºC.

180

RINSE

180°F

16. Check the pressure gauge located below the temperature displays to ensure the final rinse pressure maintains a flowing pressure between 20-22 PSI.

PSI

17. At the end of the rinse cycle, the in-cycle light will go out. Open the hood and remove the clean rack of wares.

18. Repeat steps 9-17 for additional dish racks.

19. Refer to the Automatic Drain Cycle on the next page for the procedures to drain the dishwasher.

Operation

Automatic Drain Cycle

The dishwasher can be drained automatically when the dishwasher has completed a normal wash cycle or whenever the dishwasher is idle.

To drain the dishwasher:

1. Turn the dishwasher power Switch OFF/DRAIN. The illuminated power switch will go out. The automatic drain valve will open and the machine will drain.

2. The CYCLE light is not illuminated during the automatic drain cycle.

POWER WASH

OFF/DRAIN EXTENDED

STANDARD

CYCLE

3. The drain valve will remain open for 10 minutes to allow time to ﬂush the interior with fresh water during a cleaning operation.

4. When 10 minutes has elapsed, the drain valve will close. The automatic drain cycle is complete.

NOTE: The automatic drain cycle can be repeated after 10 minutes by turning the power Switch to ON

and immediately to OFF/DRAIN. The dishwasher will drain for another 10 minutes and then turn off.

Operation

POWER WASH

CYCLE

STANDARD

OFF/DRAIN EXTENDED

Extended Wash Cycle Operation

! VERY IMPORTANT !

THE EXTENDED CYCLE MAY BE SELECTED BEFORE OR AFTER THE POWER SWITCH IS PRESSED; BUT,

THE CYCLE SELECTOR SWITCH WILL NOT CHANGE THE CYCLE FROM STANDARD TO EXTENDED OR

VICE VERSA WHILE THE DISHWASHER IS ALREADY IN CYCLE.

Follow the instructions below to operate the dishwasher in a Extended Wash Cycle. A Rinse Sentry feature holds the dishwasher in a wash cycle if the booster heater temperature is below 180ºF/82ºC.

1. Turn the main power on at the main circuit breaker.

2. Make sure the spray arms and the scrap screens are in place.

3. Turn the water supply on.

4. Close the dishwasher hood.

5. Push the Cycle Selector Switch DOWN to the EXTENDED position.

POWER WASH

OFF/DRAIN

STANDARD

CYCLE

EXTENDED

6. Push the dishwasher Power Switch to the ON position. The power switch will illuminate and the machine will ﬁll with water.

Operation

POWER WASH

STANDARD

Extended Wash Cycle Operation (continued)

7. Check the pressure gauge as the machine ﬁlls and make sure the incoming water ﬂowing pressure is between 20-22 psi.

8. Wait up to 10 minutes for the WASH temperature display to indicate a minimum of 150ºF/66ºC.

NOTE:

OFF/DRAIN

CYCLE

The final rinse display may indicate a temperature that is less than a minimum of 180ºF/82ºC during the wash cycle. This is normal, but during the final rinse (when the pressure gauge indicates a

150170

flowing pressure of 20-22 PSI), the final rinse temperature display will read between 180-195ºF/82-91ºC.

WASH

150°F

PSI

EXTENDED

RINSE

180°F

9. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack.

10. Slide 1 dish rack into the wash compartment making sure the wares do not interfere with

Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack. Do not overload the dish racks.

the rotating spray arms. Do not wash more than 1 dish rack at a time.

(continued on next page)

Operation

180°F

150°F

Extended Wash Cycle Operation (continued)

11. Close the hood, the green CYCLE light will illuminate and the extended wash cycle will begin automatically. The wash cycle time runs for approximately 64 seconds.

POWER WASH

OFF/DRAIN

150170

WASH

12. Opening the hood when the dishwasher is in-cycle will pause the cycle. The cycle will resume automatically when the dishwasher hood is closed.

STANDARD

CYCLE

EXTENDED

RINSE

13. The ﬁnal rinse cycle begins at the end of the wash cycle and runs for approximately 15 seconds followed by a 10 second delay before the green CYCLE light goes out.

14. Check the FINAL RINSE temperature gauge during the ﬁnal rinse and make sure it indicates a minimum of 180ºF/82ºC. The acceptable range of operation is 180-195ºF/82-91ºC.

180

PSI

RINSE

180°F

15. Check the pressure gauge located below the temperature displays to ensure the final rinse pressure maintains a flowing pressure between 20-22 PSI.

16. At the end of the rinse cycle, the in-cycle light will go out. Open the hood and remove the clean rack of wares.

17. Repeat steps 9-16 for additional dish racks.

18. Refer to the Automatic Drain Cycle on page 21 for the procedures to drain the dishwasher.

Operation

Rinse Sentry Operation Mode

The ﬁnal rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, the dishwasher will enter a Rinse Sentry Mode of operation and extend the cycle time.

The Rinse Sentry changes the Standard and Extended cycle time as described below:

1. The Rinse Sentry constantly monitors the water temperature inside ﬁnal rinse booster.

2. If the temperature inside the booster heater falls below 180ºF/82ºC, the Rinse Sentry will extend the wash cycle time until the booster heater water temperature reaches the proper temperature.

3. The CYCLE light will remain illuminated during the Rinse Sentry Mode.

4. The RINSE water temperature display must be monitored to ensure a minimum of 180ºF/82ºC is maintained during the rinse cycle.

5. The acceptable temperature range for the final rinse water is 180-195ºF/82-91ºC.

6. A wash cycle time of more than 3 minutes may indicate a low incoming water temperature or a problem with the booster tank operation.

! VERY IMPORTANT !

DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS

SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT.

! NOTE !

A wash cycle time of more than 3 minutes may indicate a low incoming water temperature or a

problem with the booster tank operation.

Cleaning and Maintenance

Cleaning

After Each Meal Period or every 8 Hours of Operation.

1. Push the lighted power switch DOWN to the OFF/DRAIN position.

2. The power switch light will go out and the automatic drain cycle will operate for 10 minutes. The cycle light is not illuminated during the drain cycle.

3. Open the hood and ﬂush the interior of the machine with fresh water.

4. Remove the scrap screens and remove debris to a waste container.

5. Flush the scrap screens making sure to back-ﬂush.

6. Do not strike the scrap screens against solid objects.

7. Flush the wash tank, the pump suction strainer and drain screen.

8. Check the wash tank for foreign material and clean as required.

9. Replace pump suction strainer and scrap screens.

10. Make sure the spray arms turn freely.

11. Check the chemical containers and reﬁll as required.

12. Close the door and turn the power switch ON. The machine will ﬁll automatically.

13. Resume normal operation.

Clean scrap screens. Clean pump suction strainer

Clean drain screen.

Paper Clip

End Plug

Wash Spray arm

Rinse Arm Spindle

Cleaning and Maintenance

Cleaning

At the End of the Day

1. Perform Steps 1-10 on the previous page.

2. Remove the upper and lower rinse and wash spray arms. The spray arms are interchangeable.

3. Unscrew the upper and lower rinse arm spindles (A). Remove the rinse arm assemblies

4. Clean the ﬁnal rinse arm nozzles using a small paper clip (B).

5. Remove the rinse arm end plugs (C) if necessary, and ﬂush the rinse arm with clean water.

6. Re-install the rinse arm end plugs if they were removed.

7. Remove the wash spray arms and ﬂush with clean water.

8. ONLY USE NON-METALLIC SCRUB PADS TO CLEAN THE INTERIOR.

9. Contact the chemical supplier for de-liming if required (see next page).

10. Wipe the interior and exterior of the machine with a soft cloth and a mild detergent. DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER.

11. Reassemble the dishwasher and leave the hood open to allow overnight drying.

Cleaning and Maintenance

De-liming

Minerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral deposits is lime. The removal of lime deposits is called de-liming. Your dishwasher should be de-limed regularly; how often will depend on the mineral content of your water.

Inspect your machine interior for lime deposits. If de-liming is required, a de-liming agent should be used for best results in accordance with the chemical supplier's instructions.

! DANGER !

Death or serious injury may result when de-liming solution is mixed with sodium hypochlorite

(chlorine bleach) sanitizing agent. Mixing may cause hazardous gases to form. De-liming solution

and other acids must never be mixed with chlorine, iodine, bromine, or fluorine.

! CAUTION !

Skin contact with de-liming solutions can cause severe irritation and possible chemical burns.

Always wear protective clothing and goggles when handling chemicals.

! ATTENTION !

Contact your chemical supplier for specific safety procedures and instructions for the use of the de-

liming solution supplied for the dishwasher.

De-liming solution or other chemicals are not supplied by the dishwasher manufacturer.

Cleaning and Maintenance

Maintenance

Daily Maintenance

1. Check all of the wash arm and rinse arm spray jets and clean as necessary.

2. Make sure the water supply is on and the drain is not clogged.

3. Check the temperature displays to ensure they are operating.

4. Make sure the dish racks are in good condition.

5. Check the chemical containers and reﬁll as required.

6. Follow the cleaning procedures given above.

Weekly Maintenance

1. Perform Steps 1-5 in the Daily Maintenance.

2. Inspect water lines for leaks.

3. Check for water leaks underneath the dishwasher.

4. Make sure the ﬂoor drain and/or piping handles the drain water discharge.

5. Make sure the dishwasher is level.

6. Clean accumulated lime deposits from the wash tank heating element.

7. Inspect the scrap screen and replace it if damaged.

8. Check the spray arms and replace or repair if damaged.

Yearly Maintenance

Contact your authorized service agent for a preventive maintenance inspection.

Lubrication

There are no lubrication points nor schedules for this dishwasher.

NOTE:

Consult your chemical supplier for chemical dispensing system maintenance.

Troubleshooting

Follow the troubleshooting guide below in the event your dishwasher does not operate as expected.

Condition Cause Solution

Dishwasher will not run.

Low or no water.

Chemicals won’t feed into dishwasher.

Poor wash results.

Hood not closed. Main power OFF. Dishwasher OFF.

Main water supply off. PRV setting incorrect Line strainer clogged. Solenoid valve defective.

Chemical supply low. Pick-up tube clogged Supply tubing damaged. Supply tubing kinked.

Wares incorrectly loaded. in dishrack.

Clogged screens. Clogged spray arms.

Chemical injectors not feeding.

Thermostat defective.

Close Hood completely. Check breaker on panel. Turn dishwasher ON.

Open supply valve. Set to 20-22 PSI ﬂowing. Contact Service Agent. Contact Service Agent.

Reﬁll chemical container. Contact Chemical Supplier. Contact Chemical Supplier. Straighten tubing.

Reposition wares or reduce amount of wares.

Clean screens. Clean spray arms.

Contact Chemical Supplier.

Contact Service Agent.

Dishwasher stays in wash cycle.

Dishwasher will not drain.

Direct Vent Option Model Steam not being vented

Condensate Removal Option Model Steam not being vented

Detergent Dispenser defective.

Water temperature low.

Rinse Sentry extends wash mode to allow ﬁnal rinse water booster temperature to reach 180˚F/82˚C.

Drain screen clogged.

Drain valve defective.

Building drain clogged.

Direct Vent Fan blocked or defective.

Incoming cold water temp. is above 75°F/24°C.

Incoming water pressure is below 45 PSI flowing pressure at the dishwasher.

Contact Chemical Supplier.

Contact Service Agent

Contact Service Agent if wash cycle runs for longer than 6 minutes.

Clean drain screen.

Contact Service Agent.

Contact Building Maintenance.

Contact Service Agent or Building Maintenance.

Check incoming water temperature.

Check incoming water pressure.

Condensate coil or fan defective

Contact Service Agent.

Service Replacement Parts

Illustrations Page

Wash Pump/Motor Assembly ..................................................................................................... 32

Fill Piping Assembly without Booster - Standard Model and Direct Vent Option Model Only ................ 34

Fill Piping Assembly with Booster - Standard Model and Direct Vent Option Model Only ..................... 36

Fill Piping Assembly with Booster - Condensate Removal Option Model Only ................................... 38

Booster Assembly - All Models and Options ................................................................................... 40

Control Panel Assembly .............................................................................................................. 42

Control Cabinet and Input Terminal Block Assembly ....................................................................... 44

Wash/Rinse Spray Piping - Standard Model and Direct Vent Option Model ...................................... 46

Wash/Rinse Spray Piping - Condensate Removal Option Model ...................................................... 48

Wash and Rinse Spray Arm Assemblies ........................................................................................ 50

Wash Tank Heat, Drain, Screens, and Hoses ................................................................................. 52

Track and Panel Assemblies......................................................................................................... 54

Hood and Hood Handle Assemblies ............................................................................................. 56

Back Support and Hood Guide Assembly ..................................................................................... 58

Condensate Removal Option and Direct Vent Option - Electrical Control Box ..................................... 60

Direct Vent Option - Shroud and Exhaust Fan ................................................................................. 62

Condensate Removal Option - Shroud, Fan, and Coil ..................................................................... 64

Drain Water Tempering Assembly ................................................................................................ 66

Hot water Coil Heat Assembly ..................................................................................................... 68

Dish racks, Line Strainer and Pressure Regulating Valve (PRV) .......................................................... 70

Temperature Display Adjustment - (For Service Technicians Only) ..................................................... 72

P/N 114959 - Direct Vent Option Installation Instructions ............................................................... 79

P/N 114958 - Condensate Removal Option Installation Instructions ................................................. 91

Wash Pump/Motor Assembly

Item Part Description Qty. No. No.

1 114134 SLINGER, WATER 1

2 114135 NUT 9

3 114136 SCREW 9

4 114137 PLATE, BACKING, C/W CAPACITOR BRKT. 1

5 110285 GASKET, PUMP 1

6 114139 SEAL, PUMP 1

7 114140 WASHER 1

8 114141 IMPELLER 1

9 114142 WASHER 1

10 114143 WASHER, LOCK 1

11 114144 NUT, IMPELLER (LH THREADS) 1

12 114145 HOUSING, PUMP 1

13 114322 CAPACITOR 15μF 240VAC 1

*14 114525 PUMP/MOTOR ASSEMBLY COMPLETE 1 220VAC/50-60/1PH, 1HP (SEE NOTE)

--- 114936 PUMP/MOTOR ASSEMBLY COMPLETE 1 460-480VAC/50-60/3, 1HP

*NOTE: USE P/N 114525 FOR 208-240V/60/1 and 3 PHASE MACHINES. SEE ELECTRICAL SCHEMATIC.

THE MOTOR CANNOT BE ORDERED AS A SEPARATE REPLACEMENT PART.

Fill Piping Assembly without Booster - Standard Model and Direct Vent Option Model Only

Fill Piping Assembly without Booster - Standard Model and Direct Vent Option Model

Item Part Description Qty. No. No.

1 102392 BUSHING, REDUCING, 3/4" NPT X 1/2" NPT BRASS 2

2 102438 ELBOW, STREET 1/2" NPT X 90° BRASS 1

3 111437 VALVE, SOLENOID 3/4" NPT HW 1

-- 114839 KIT, REPAIR VALVE 3/4" HW A/R

-- 111472 COIL, SOLENOID 3/4" 120V A/R

4 102651 NIPPLE, 3/4" NPT X 2" LG. BRASS A/R

5 115169 U-BOLT, 1/4-20 X 1¾" X 3" LG. (COMES WITH NUTS) 2

6 107550 VALVE, PRESSURE REGULATING 3/4" NPT BRONZE 1

7 102653 NIPPLE, 3/4" NPT X 4" LG. BRASS A/R

8 334775 BRACKET, DH5000 INLET PLUMBING SUPPORT 1

9 110768 STRAINER, LINE 3/4" NPT BRONZE FEMALE 1

10 102444 ELBOW, STREET 3/4" NPT X 90° BRASS 1

11 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 1

12 100571 UNION, 3/4" NPT BRASS 1

13 115101 CONNECTOR, MALE 1/2" NPT X 1/2" 37° FLARE BRASS 1

Fill Piping Assembly with Booster - Standard Model and Direct Vent Option Model Only

Item Part Description Qty. No. No.

1 102392 BUSHING, REDUCING, 3/4" NPT X 1/2" NPT BRASS 2

2 102438 ELBOW, STREET 1/2" NPT X 90° BRASS 1

3 111437 VALVE, SOLENOID 3/4" NPT HW 1

-- 114839 KIT, REPAIR VALVE 3/4" HW A/R

-- 111472 COIL, SOLENOID 3/4" 120V A/R

4 102651 NIPPLE, 3/4" NPT X 2" LG. BRASS A/R

5 115169 U-BOLT, 1/4-20 X 1¾" X 3" LG. (COMES WITH NUTS) 2

6 107550 VALVE, PRESSURE REGULATING 3/4" NPT BRONZE 1

7 102653 NIPPLE, 3/4" NPT X 4" LG. BRASS A/R

8 334775 BRACKET, DH5000 INLET PLUMBING SUPPORT 1

9 110768 STRAINER, LINE 3/4" NPT BRONZE FEMALE 1

10 102444 ELBOW, STREET 3/4" NPT X 90° BRASS 1

11 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 1

12 100571 UNION, 3/4" NPT BRASS 1

13 115101 CONNECTOR, MALE 1/2" NPT X 1/2" 37° FLARE BRASS 1

Fill Piping Assembly with Booster - Condensate Removal Option Model Only

Item Part Description Qty. No. No.

1 102392 BUSHING, REDUCING, 3/4" NPT X 1/2" NPT BRASS 2

2 102651 NIPPLE, 3/4" NPT X 2" LG. BRASS 2

3 107550 VALVE, PRESSURE REGULATING 3/4" NPT BRONZE 1

4 110768 STRAINER, LINE 3/4" NPT BRONZE FEMALE 1

5 111437 VALVE, SOLENOID 3/4" NPT HW 1

-- 114839 KIT, REPAIR VALVE 3/4" HW A/R

-- 111472 COIL, SOLENOID 3/4" 120V A/R

6 102438 ELBOW, STREET 1/2" NPT X 90° BRASS 2

7 115169 U-BOLT, 1/4-20 X 1¾" X 3" LG. (COMES WITH NUTS) 2

8 334775 BRACKET, DH5000 INLET PLUMBING SUPPORT 1

9 115101 CONNECTOR, MALE 1/2" NPT X 1/2" 37° FLARE BRASS 1

Booster Assembly - All Models and Options

Booster Assembly - All Mdoels and Options

Item Part Description Qty. No. No.

1 419002 HOSE ASSY. 1/2" ID, X 16" LG. FLARE JIC 1

2 102388 BUSHING, REDUCING, 1/2" NPT X 1/4" NPT BRASS 1

3 114435 THERMISTOR, 10 kΩ, 36" LEAD 1

4 100598 CROSS, 1/2" NPT BRASS 1

5 115101 CONNECTOR, MALE 1/2" NPT X 1/2" 37° FLARE BRASS 2

6 100209 NIPPLE, 1/2" NPT X CLOSE BRASS 1

7 102438 ELBOW, STREET 1/2" NPT X 90° BRASS 1

8 100171 BUSHING, REDUCING FACE 3/4" NPT X 1/2" NPT BRASS 2

9 101261 ELBOW, STREET 1/4" NPT X 90° BRASS 1

10 107065 ADAPTER, 1/4" OD X 1/4" MPT, PLASTIC 1

11 108954 NUT, GRIP, 6-32 W/NYLON INSERT SST 2

12 110562 THERMOSTAT, FIXED, SNAP, 240ºF 1

13 0509042 BOOSTER TANK, WELDED ASSEMBLY 1

14 100210 PLUG, 1/8" NPT SQ. HEAD, SST 1

15 109985 SEAL, ELECTRIC HEATER FLANGE 1

For Standard Model and Direct Vent Option Model 16 111233 HEATER, 7.5KW/10KW, 208/240V/60/1PH & 3PH 1

--- 108579 HEATER, 9KW, 480V/60/3PH 1

For Condensate Removal Option Model Only 16 111232 HEATER, 10KW, 208/240V/60/1PH & 3PH 1

--- 111234 HEATER, 10KW, 480V/60/3PH 1

17 106482 WASHER, LOCK 1/4" SPLIT SST 6 18 100003 NUT, PLAIN, 1/4-20 SST 6 19 107908 COVER, HEATER 1 20 111488 JUMPER, STRIP 1 21 109069 THERMOSTAT W/CAPILLARY, 110-195ºF 1

22 107928 TUBING, 1/4" NATURAL P44 6 FT 23 0512299 ADAPTER, THERMISTOR 1

Control Panel Assembly

Item Part Description Qty. No. No.

1 0508551 LAMP, GREEN NEON 1

2 114924 SWITCH, ROCKER BLACK, 125VAC 1

3 0512220 SWITCH, ROCKER DPST, 125VAC, NEON 1

4 111100 ELBOW, 1/4" OD X 1/8" NPT FEMALE, PLASTIC 1

5 109812 GAUGE, PRESSURE, 0-60 PSI 1

6 107928 TUBING, 1/4" NATURAL P44 6 FT

7 114603 DECAL, FRONT PANEL, DH5000 (Champion Only) 1

--- 114603-R DECAL, FRONT PANEL, DH5000 (Russell Only) 1

8 114489 GAUGE, DIGITAL TEMPERATURE DISPLAY 1

9 114559 SUPPORT, PRINTED CIRCUIT BOARD 4

10 332956 PANEL, FRONT WELDMENT 1

---- 115285 LANYARD, FRONT PANEL (Not Shown) 1

--- 114508 CABLE ASSY., 4-CONDUCTOR (Not Shown) 1 THERMISTOR TO DISPLAY CONNECT

--- 114928 HARNESS ASSY., 10-CONDUCTOR (Not Shown) 1 DISPLAY BOARD MALE HARNESS CONNECTOR

Control Cabinet and Input Terminal Block Assembly

13 13 13 20 20 18

Control Cabinet and Input Terminal Block Assembly

Item Part Description Qty. No. No.

1 334232 INNER PANEL, CONTROL CABINET 1 2 107964 BUSHING, SNAP 7/8" D-FLAT 3 3 B500355 CONNECTOR, STRAIN RELIEF, CORD 1 4 103310 GROUND LUG 2 5 100095 SCREW, ROUND HEAD, 10-32 X 3/8" SST 10 6 100100 SCREW, ROUND HEAD, 8-32 X 1/4" SST 4 7 114898 TRANSFORMER, 120:24V, 50/60HZ, 20VA 1 8 113314 TIMER, 600 SEC. INT., 110VAC 1 9 100211 SCREW, TRUSS HEAD, 10-32 X 1" SST 1 10 114947 SCREW, 6-32 X 5/8" SLOTTED PAN HEAD, SST 4 11 114470 TIMER BOARD 1 12 111036 SOCKET, RELAY 3 13 111068 RELAY, 2PDT 10A, 120VAC 3 14 114521 END COVER, SINGLE TERMINAL, D-MZB 1.5-NS35 1 15 114520 TERMINAL, SINGLE, MZB 1.5-NS35 4 16 114760 LABEL, DETERGENT/RINSE-AID/VENT FAN 1 17 100294 TERMINAL BLOCK, 6-POLE 1 18 108122 CONTACTOR, 12A, 3-POLE 1 19 111628 STARTER, MTR. OVERLOAD, 208-230V/60/1, 4.0-6.3A 1

--- 111628 STARTER, MTR. OVERLOAD, 208-230V/60/3, 4.0-6.3A 1

--- 111627 STARTER, MTR. OVERLOAD, 460-480V/60/3, 2.5-4.0A 1 20 111702 CONTACTOR, 50RA, 3-POLE, 120VAC COIL 2 21 112482 FUSE, 3.5A, 600V, TIME DELAY 208-240V/60/1 & 3 2

---- 112484 FUSE, 1.5A, 600V, TIME DELAY 460-480V/60/3 2 22 112424 BLOCK, FUSE KIT 1 23 109064 XFRMR, INPUT 250VA, MV:120V 1 24 111833 BLOCK, INPUT TERMINAL. 175A, 3-POLE, 600V 1

--- 115285 LANYARD, FRONT PANEL (Not Shown) 1

--- 114508 CABLE ASSY., 4-CONDUCTOR (Not Shown) 1 THERMISTOR TO DISPLAY CONNECT

--- 114927 HARNESS ASSY., 10-CONDUCTOR (Not Shown) 1 CONTROL CABINET FEMALE HARNESS CONNECTOR

--- 114928 HARNESS ASSY., 10-CONDUCTOR (Not Shown) 1 DISPLAY BOARD MALE HARNESS CONNECTOR

Wash/Rinse Spray Piping - Standard Model and Direct Vent Option Model

See page 50

for spray arms

Wash/Rinse Spray Piping - Standard Model and Direct Vent Option Model

Item Part Description Qty. No. No.

1 100500 BREAKER, VACUUM 1/2" NPT BRONZE 1

-- 900836 KIT, REPAIR VACUUM BREAKER 1/2" A/R 2 115101 CONNECTOR, MALE 1/2" NPT X 1/2" 37° FLARE BRASS 3 3 102438 ELBOW, STREET 1/2" NPT X 90° BRASS 1 4 334741 BRACKET, VACUUM BREAKER PIPING 1 5 100003 HEX PLAIN NUT 1/4-20 SST 10 6 106026 WASHER, FLAT 1/4" SST 8 7 114154 BOLT, CARRIAGE, 1/4-20 X 1/2" SST 8 8 419001 HOSE ASSY., 1/2" ID X 12" LG. FLARE JIC 2 9 105994 CLAMP, HOSE M10 SST GEAR-TYPE 1 10 419015 HOSE ASSY., 1/2" ID X 6-1/2" LG. FLARE JIC 1 11 115333 FITTING, RINSE AID SST 1 12 101259 PLUG, 1/8" NPT SQ. HEAD, BRASS 1 13 100209 NIPPLE, 1/2" NPT X CLOSE BRASS 1 14 102514 TEE, 1/2" NPT BRASS 2 15 419003 HOSE ASSY., 1/2" ID X 46" LG. FLARE JIC 1 16 115159 HOSE, DISCHARGE 1 17 107340 CLAMP, HOUSE M28 SST GEAR-TYPE 2 18 100736 BOLT, HEX HD., 1/4-20 X 3/4" SST 2 19 109864 HUB SUPPORT, WASHARM 2 20 0507445 SPINDLE, WASHARM 2 21 114902 GASKET, STANDPIPE WASH 2 22 334609 MANIFOLD, WELDMENT WASH CENTER 1 23 419002 HOSE ASSY., 1/2" ID X 16" LG. FLARE JIC 1 24 100007 SCREW, 10-32 X 3/8" SST 2 25 107967 NUT GRIP, 1/4-20 W/NYLON INSERT 2

Wash/Rinse Spray Piping - Condensate Removal Option Model

See page 50

for spray arms

Wash/Rinse Spray Piping - Condensate Removal Option Model

Item Part Description Qty. No. No.

1 100500 BREAKER, VACUUM 1/2" NPT BRONZE 1

-- 900836 KIT, REPAIR VACUUM BREAKER 1/2" A/R 2 115101 CONNECTOR, MALE 1/2" NPT X 1/2" 37° FLARE BRASS 2 3 102438 ELBOW, STREET 1/2" NPT X 90° BRASS 1 4 334681 BRACKET, PIPING SUPPORT, VACUUM BREAKER 1 5 100003 HEX PLAIN NUT 1/4-20 SST 10 6 106026 WASHER, FLAT 1/4" SST 8 7 114154 BOLT, CARRIAGE, 1/4-20 X 1/2" SST 8 8 419001 HOSE ASSY., 1/2" ID X 12" LG. FLARE JIC 2 9 105994 CLAMP, HOSE M10 SST GEAR-TYPE 1 10 419015 HOSE ASSY, 1/2" ID X 6-1/2" LG. FLARE JIC 1 11 115333 FITTING, RINSE AID SST 1 12 101259 PLUG, 1/8" NPT SQ. HEAD, BRASS 1 13 100209 NIPPLE, 1/2" NPT X CLOSE BRASS 1 14 102514 TEE, 1/2" NPT BRASS 2 15 419003 HOSE ASSY., 1/2" ID X 46" LG. FLARE JIC 1 16 115159 HOSE, DISCHARGE 1 17 107340 CLAMP, HOUSE M28 SST GEAR-TYPE 2 18 100736 BOLT, HEX HD., 1/4-20 X 3/4" SST 2 19 109864 HUB SUPPORT, WASHARM 2 20 0507445 SPINDLE, WASHARM 2 21 114902 GASKET, STANDPIPE WASH 2 22 334609 MANIFOLD, WELDMENT WASH CENTER 1 23 419005 HOSE ASSY., 1/2" ID X 36" LG. FLARE JIC 1 24 100007 SCREW, 10-32 X 3/8" SST 2 25 107967 NUT GRIP, 1/4-20 W/NYLON INSERT 2

Wash and Rinse Spray Arm Assemblies

Item Part Description Qty. No. No.

1 207096 WASHARM, BEARING 2 2 114858 WASHARM, WELDMENT 2 3 0507443 SPINDLE, RINSE ARM 2 4 114556 NUT, SPINDLE 2 5 114943 RINSE ARM, TRI-ARM WELDMENT 2 6 114861 ENDCAP, HEADLESS, 7/16-20 SST 6 7 113514 BEARING, RINSE ARM 4 8 109835 SCREW, #8 X 1/2" SELF-TAPPING PAN HEAD, PHILLIPS 4

--- 900953 RINSE ARM ASSEMBLY 2 (includes items 5 and 7) (Does not include Item 6)

--- 900954 WASH ARM ASSEMBLY, COMPLETE 2 (includes items 1, 2, and 8)

Wash Tank Heat, Drain, Screens, and Hoses

See heater

detail below

Heater Detail

Thermostat Detail

Wash Tank Heat, Drain, Screens, and Hoses

Item Part Description Qty. No. No.

1 109034 GASKET, 1/2" PLUG 1 2 108417 NUT, 1/2" NPT PLASTIC 1 3 108418 PLUG, 1/2" NPT PLASTIC 1 4 114386 WASHER, RUBBER 13/16" X 1-1/4" X 1/8" 1 5 333021 SCREEN, PUMP SUCTION 1 6 332544 SUPPORT, FILLER SCREEN 1 7 305164 SCREEN, SCRAP 2 8 111092 SWITCH, FLOAT 1 9 107089 NUT, JAM, 1/2-13 1 10 104882 WASHER, FLAT 2 11 107589 WASHER, LOCK, 1/2" SPLIT SST 1 12 114178 ELEMENT, HEATER 5.2 kW, 208-240-380/60/1-3, 90º 1

--- 114179 ELEMENT, HEATER 5.2 kW, 480/60/3, 90º 1 13 201029 LOCKNUT, 1/2" NPT NP 2 14 201041 WASHER, SPACER 7/8"X 1-3/16" X 1/8" 2 15 114471 VALVE, DRAIN, ELECTRIC W/COVER 1 16 104165 CLAMP, HOSE M40 SST W/CS SCREW 2 17 205990 HOSE, DRAIN 2" ID X 1-9/16" LG. 1 18 107340 CLAMP, HOSE M28 SST W/CS SCREW 4 19 114472 HOSE, OVERFLOW, 90º 1 20 107967 NUT, GRIP 1/4-20 SST W/NYLON INSERT 1 21 106026 WASHER, FLAT 1/4-20 SST 1 22 304816 STRAINER, DRAIN, 6" DIA. 1 23 104203 CLAMP, HOSE M52 SST W/CS SCREW 2 24 114467 HOSE, SUCTION 1 25 115159 HOSE, DISCHARGE 1 26 100740 BOLT, HEX 5/16-18 X 1" SST 4 27 102376 WASHER, FLAT 5/16" SST 4 28 108345 GASKET, ELEMENT, 3" X 3" X 1/8" X 2" HOLE 1 29 106013 WASHER, LOCK SPLIT, 5/16" SST 4 30 100154 NUT, PLAIN, 5/16-18 SST 4 31 111488 JUMPER, STRIP (spare for conversion) 3 32 100097 SCREW, TRUSS HD., 10-32 X 1/2" SST 6 33 107966 NUT, GRIP, 10-32 X 1/2" SST 6 34 322076 BRACKET, DUAL THERMOSTAT MOUNTING 3 35 113271 SUPPRESSOR, ARC, .01µF, 47Ω 2 36 109069 THERMOSTAT, CONTROL 110-195ºF 2 37 110561 THERMOSTAT, FIXED HI-LIMIT 240ºF, (WASH TANK) 1 38 334231 BRACKET, SUPPORT THERMOSTAT 1 39 113721 SAFETY SWITCH, REED 1 40 108954 NUT, GRIP, 6-32 SST W/NYLON INSERT 2

--- 113937 MAGNET, SAFETY SWITCH (NOT SHOWN) 1

Track and Panel Assemblies

Beginning with S/N D130610931

Prior to S/N D130610931

All S/N’s

Track and Panel Assemblies

Item Part Description Qty. No. No.

PRIOR TO S/N D130610931: 1 100754 SCREW, FLAT HD., 10-32 X 1/2" SST 2 2 332025 TUBE, CROSS TRACK 1 3 332021 TRACK, REAR 1 4 106486 WASHER, LOCK #10 SPLIT, SST 2 5 104985 NUT, PLAIN, 10-32 SST 2 6 332023 TRACK, RAIL ADJUST 1 7 332022 TRACK, FRONT 1 8 100214 SCREW, TRUSS HD., 1/4-20 X 3/4" SST 6 9 106482 WASHER, LOCK 1/4" SPLIT SST 6 10 100003 NUT, PLAIN 1/4-20 SST 6 11 332024 TRACK, CROSS BAFFLE 2

BEGINNING WITH S/N D130610931 AND ABOVE: 1 100003 NUT, HEX PLAIN 1/4-20 SST 2 2 100073 SCREW, TRUSS HEAD, 1/4-20 X 1/2" SST 2 3 100194 HEX GRIP NUT, 10-32 SST 8 4 100754 SCREW, FLAT HEAD 10-32 X 1/2" SST 8 5 106482 WASHER, LOCK 1/4 SPLIT, SST 2 6 107033 WASHER, FLAT 8 7 332023 TRACK, RAIL ADJUST 1 8 335434 TRACK, FRONT 1 9 335435 TRACK, REAR 1 10 335436 TUBE, SUPPORT TRACK 2

ALL SERIAL NUMBERS: 12 334843 PANEL, SIDE LH 1 13 104923 SCREW, 1/4-20 X 3/8" ROUND HEAD SST 6 14 332956 PANEL, FRONT WELDMENT 1 15 334665 PANEL, SIDE RH 1

----- 115285 LANYARD, FRONT PANEL

(Not Shown) 1

Hood and Hood Handle Assemblies

Item Part Description Qty. No. No.

1 334147 HANDLE, HOOD 1

2 107397 BLOCK, SPRING HOOK 4

3 114865 SCREW, 1/4-20 X 1" FLAT WIDE HEAD 4

4 107399 SUPPORT, PIVOT BLOCK 2

5 106026 WASHER, FLAT 1/4" SST 12

6 100003 NUT, PLAIN 1/4-20 SST 12

7 107437 BOLT, M6 X 45MM HEX HEAD 4

8 H191014 BLOCK, UPPER PIVOT DOOR HANDLE 2

9 H191013 BLOCK, LOWER PIVOT DOOR HANDLE 2

10 107436 SCREW, M6 X 16MM, FILLISTER HEAD 6

11 107420 NUT, PLAIN M6 SST 4

12 107393 PIN, PIVOT 2

13 108066 SPRING, EXTENSION 4

14 112723 BOLT, HEX HEAD, 5/16-18 X 15" SST 4

15 334216 HOOD, WELDMENT 1

16 107398-1 BLOCK, DOOR LIFT 2

17 107398-2 ROLLER, DOOR LIFT BLOCK 2

18 108954 NUT, GRIP, 6-32 SST W/NYLON INSERT 4

19 113937 MAGNET, SAFETY SWITCH 1

20 113721 SWITCH, REED SAFETY 1

Back Support and Hood Guide Assembly

Item Part Description Qty. No. No.

1 334154 COVER, TOP BACK SUPPORT 1

2 100073 SCREW, TRUSS HEAD, 1/4-20 X 1/2" SST 14

3 114866 SCREW, 1/4-20 X 1-1/2" FILLISTER HEAD SST 14

4 334227 DEFLECTOR, EXHAUST 1

5 114884 GUIDE, HOOD 2

6 100003 NUT, PLAIN 1/4-20 SST 4

7 334139 BRACKET, SPRING MOUNT 1

8 114154 BOLT, CARRIAGE 1/4-20 X 1/2" SST 10

9 334148 SUPPORT WELDMENT, BACK 1

10 334272 BRACKET STOP, HANDLE 2

11 114904 GASKET, EXHAUST DUCT 1

12 334271 DUCT, EXHAUST WELDMENT 1

Condensate Removal Option and Direct Vent Option - Electrical Control Box

Wall Mount

Machine Mount

CLR

LOAD

INPUT

LOAD

INPUT

MINMAX MINMAX

CLTFT

Condensate Removal Option and Direct Vent Option - Electrical Control Box

Item Part Description Qty. No. No.

1 334463 BRACKET, ENCLOSURE MOUNT (MACHINE MOUNT) 1

2 100779 SCREW, 1/4-20 X 5/8" TRUSS HEAD SST 4

3 106026 WASHER, FLAT 1/4" SST 4

4 106482 WASHER, SPLIT LOCK 1/4" SST 4

5 100003 NUT, PLAIN 1/4-20 SST 4

6 114973 ENCLOSURE 11" X 7.5" X 4" 1

7 114974 PANEL, INNER 1

8 100212 SCREW, 10-32 X 3/4" TRUSS HEAD SST 4

9 108122 CONTACTOR, 12A 1

10 111068 RELAY, 2PDT, 120VAC 3A 2

---- 115286 CLIP, HOLD-DOWN (NOT SHOWN) 2

11 111036 SOCKET, RELAY 2

12 114980 RELAY, LATCH DPDT, 120VAC 3A 1

----- 115194 CLIP, HOLD-DOWN, LATCH RELAY (NOT SHOWN) 1

13 114645 SOCKET, RELAY 1

14 114981 TIMER, INTERVAL, ADJUSTABLE 1-90 SEC., 120VAC 2

15 334473 BRACKET, ENCLOSURE MOUNT (WALL MOUNT) 2

Direct Vent Option - Shroud and Exhaust Fan

The Optional Champion

Supplied Vent Fan is Sold Separately

AIRFLOW

Direct Vent Option - Shroud and Exhaust Fan

Item Part Description Qty. No. No.

1 106481 NUT, ACORN PLAIN NUT, 10-32 SST 5 2 207116 RING, ANGLE 4" DUCT DIAMETER W/HOLES 1 3 334448 DIRECT VENT SHROUD WELDMENT 1 4 334451 DIRECT VENT SHROUD ENCLOSURE 1 5 100073 SCREW, 1/4-20 X 1/2" TRUSS HEAD, SST 4 6 114949 FAN, INLINE EXHAUST DUCT 6" ROUND, 120VAC A/R

Condensate Removal Option - Shroud, Fan, and Coil

om Booster

Cold Water Supply In

To Line Strainer

To Rinse

Arms

Rinse Aid

Condensate Removal Option - Shroud, Fan, and Coil

Item Part Description Qty. No. No.

1 100171 BUSHING, REDUCER FACE 3/4" X 1/2" BRASS 1 2 419007 HOSE ASSY., 1/2" ID X 70" LG. FLARE JIC 1 3 100500 BREAKER, VACUUM 1/2" BRONZE 1

-- 900836 KIT, REPAIR 1/2" VACUUM BREAKER A/R 4 114931 COIL ASSEMBLY 1 5 114976 FAN, 85 CFM AXIAL, 85-265VAC 2 6 114988 SCREW, FILLISTER HEAD, 8-32 X 2" SST 8 7 419006 HOSE ASSY., 1/2" ID X 50" LG. FLARE JIC 1 8 115026 COUPLING, BULKHEAD, 3/4" NPT BRASS 1

9 102438 ELBOW, STREET 1/2" NPT X 90° BRASS 2

10 115101 CONNECTOR, MALE 1/2" NPT X 1/2", 37° FLARE, JIC BRASS 4 11 419004 HOSE ASSY., 1/2" ID X 9¼" LG. FLARE JIC 1 12 419005 HOSE ASSY., 1/2" ID X 36" LG. FLARE JIC 1 13 334314 PANEL, REAR CONDENSATE REMOVAL 1 14 334475 SHROUD, COIL 1 15 334476 PAN, COIL DRAIN WELDMENT 1 16 334552 PLENUM TOP, COIL 1 17 334680 BOX WELDMENT, CONDENSATE REMOVAL 1 18 334681 BRACKET, PIPING SUPPORT, VACUUM BREAKER 1 19 100007 SCREW, 10-32 X 3/8" SST 2 20 419015 HOSE ASSY., 1/2" ID X 6-1/2" LG. FLARE JIC 1 21 102514 TEE, 1/2" NPT BRASS 1 22 100209 NIPPLE, 1/2" NPT X CLOSE, BRASS 1 23 115333 FITTING, RINSE AID SST 1

24 101259 PLUG, 1/8" NPT SQ. HEAD, BRASS 1

Drain Water Tempering Assembly

Item Part Description Qty. No. No.

1 107564 SCREW, 6-32" X 1" TRUSS HD. SST 1 2 114662 TIMER, INFITEC 30 SECONDS 1 3 107340 CLAMP, HOSE M28 SST, GEAR-TYPE 2 4 333280 TEE, WELDMENT 1-3/8" X 1/2" BARB X 1-3/8" 1 5 105994 CLAMP, HOSE M10 SST GEAR-TYPE 2 6 107417 1/2" I.D. RUBBER, REINFORCED 5 FT. 7 107419 BARB, HOSE ST. 1/2" NPT X 1/2" HOSE BRASS 1 8 110551 PREVENTER, BACKFLOW 1/2" NPT BRASS 1 9 100209 NIPPLE, 1/2" NPT CLOSE BRASS 1 10 100734 BOLT, HEX HD. 1/4-20 X 1/2" SST 2 11 106026 WASHER, FLAT 1/4" SST 2 12 106482 WASHER, LOCK SPLIT 1/4" SST 2 13 100003 NUT, PLAIN 1/4-20 SST 2 14 0312146 BRACKET, VALVE FWR 1 15 109886 VALVE, SOLENOID 1/2" 120VAC COIL 1

--- 109902 KIT, REPAIR 1/2" SOLENOID VALVE A/R

--- 108516 COIL, 120VAC 1/2" SOLENOID VALVE A/R

Hot Water Coil Heat Assembly

Item Part Description Qty. No. No.

1 334640 COIL, HOT WATER 1 2 109303 GASKET 1 3 100585 LOCKNUT, 1" NPT BRASS 2 4 100461 NIPPLE, 3/4" NPT X 1-1/4" LG. BRASS 1 5 107418 TEE, REDUCING, 3/4" NPT X 3/4" NPT X 1/4" NPT BRASS 1 6 112437 VALVE, NEEDLE 1 7 107065 ADAPTER, 1/4" OD X 1/4" MPT PLASTIC 1 8 107928 TUBING, 1/4" 4 FT. 9 102444 ELBOW, STREET 3/4" NPT X 90° BRASS 2 10 102662 NIPPLE, 3/4" NPT X 6-1/2" LG. BRASS 1 11 100571 UNION, 3/4" NPT BRASS 1 12 100208 NIPPLE, RTOE 3/4" NPT X 1-3/4" LG. BRASS 1 13 102683 NIPPLE, 3/4" NPT X 13-1/2" LG. BRASS 1 14 102442 ELBOW, 3/4" NPT X 90° BRASS 3 15 102676 NIPPLE, 3/4" NPT X 10-1/2" LG. BRASS 1 16 107550 VALVE, PRESSURE REGULATING, 3/4" NPT BRASS 1 17 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 4 18 104681 SILENCER, 1/2" NPT 19 111437 VALVE, SOLENOID 3/4" NPT HW 1

---- 114839 KIT, REPAIR VALVE, 3/4" HW A/R

---- 111472 COIL, SOLENOID, 3/4" 120VAC A/R 20 102526 TEE, REDUCER 3/4" NPT X 3/4" NPT X 1/2" NPT 1 21 100571 UNION 3/4" NPT BRASS 2 22 102658 NIPPLE, 3/4" NPT X 5-1/2" LG. BRASS 1 23 102521 TEE, 3/4" NPT X BRASS 1 24 102396 BUSHING, REDUCING, 1" NPT X 3/4" NPT BRASS 2 25 111860-1 FLANGE, GRUNDFOSS PUMP 2 26 111860-2 GASKET, FLANGE GRUNDFOSS PUMP 2 27 111854 PUMP, GRUNDFOSS HW RECIRCULATOR BRONZE 1 28 100853 VALVE, CHECK 3/4" NPT BRONZE 1 29 102657 NIPPLE, 3/4" NPT X 3-1/2" LG. BRASS 2 30 102489 NIPPLE, 3/4" NPT X 2-1/2" LG. BRASS 1 31 106911 UNION, ELBOW 3/4" NPT FEMALE BRASS 1

Dish Racks, Line Strainer, PRV

Item Part Description Qty. No. No.

1 101273 DISH RACK, FLAT-BOTTOM A/R 2 101285 DISH RACK, PEG A/R 3 110768 STRAINER, LINE 3/4" NPT BRASS 1 4 107550 VALVE, PRESSURE. REGULATING 3/4" NPT 1

Temperature Display Adjustment - (For Service Technicians Only)

! WARNING !

THE INSTRUCTIONS BELOW ARE FOR AUTHORIZED SERVICE TECHNICIANS TRAINED IN THE

REPAIR AND MAINTENANCE OF CHAMPION DISHWASHERS.

PERSONS OTHER THAN THOSE AUTHORIZED BY CHAMPION WHO

ATTEMPT THE PROCEDURES BELOW WILL VOID ALL MACHINE AND PARTS

WARRANTIES.

Dishwasher Control Panel Temperature Displays

The dishwasher control panel is located on the lower panel of the dishwasher and features two digital temperature displays.

POWER WASH

STANDARD

CYCLE

OFF/DRAIN EXTENDED

Digital Temperature Displays

WASH

150°F

RINSE

180°F

Temperature Display Operation The temperature display consists of 2 parts: three alpa-numeric LED's and a semi-circular segmented LED bar. The LED bar changes color from yellow to green in a left-to-right direction as temperature increases.

A display is operating correctly when the LED's indicate the temperature being measured and the bar turns

green when the minimum required temperature is reached.

Three Alphanumeric LED's

LED bar changes color

from yellow to green

Temperature Display Adjustment - (For Service Technicians Only)

Display Operation Check

Check the operation of the display before adjusting the temperature displays.

To check the display operation:

1. Push the dishwasher power switch UP to the ON position. If the dishwasher is already ON,

then push the power switch DOWN to the OFF/DRAIN position, wait 10 minutes for the machine to drain and then push the power switch up to the ON position.

2. Observe the displays on initial power up.

3. The individual segments in the Alpa-numric LEDs illuminate in a clockwise rotation.

4. All segments of the Alphanumeric LEDs illuminate to display 8's.

5. The segments in the semi-circular bars illuminate in a clockwise rotation.

6. The displays switch to normal operation and begin to display temperature.

Adjusting the Temperature Displays

WARNING:

Electrocution or serious injury may result when working on an energized circuit.

Disconnect power at the main breaker or service disconnect switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being performed on the circuit.

To adjust the displays:

1. Turn the dishwasher power off.

2. Disconnect power to the machine at the main disconnect switch.

3. Remove the front panel and position it to the left as shown in the photo so the back of the display is accessible.

4. Push the dishwasher power switch UP to the ON position.

(continued on next page)

Remove front panel in order to access

the back of the display board

Temperature Display Adjustment - (For Service Technicians Only)

Temperature Display Adjustment - For Service Technicians Only (continued)

Adjusting the Temperature Displays (continued)

5. There are two displays on the front of the display board. The left displays the wash tank temperature the right displays the ﬁnal rinse water temperature.

Wash Display Rinse Display

6. The rear of the display board contains the adjustment buttons and the display board connectors. The adjustment buttons are TEST A, TEST B, CHECK and RESET.

Front View of Temperature Display Board

7. There is a temperature selector switch to change the display units for ºF or ºC.

SW5

Test A

P/N 114489 Revision 1

Test B

Thermister Connector

SW4

Units

Check Button

Rinse Switch

Connector

SW1

Neutral24VAC

Reset

Rear View of Temperature Display Board

Temperature Display Adjustment - (For Service Technicians Only)

Wash Display

Temperature Display Adjustment - For Service Technicians Only (continued)

Adjusting the Temperature Displays (continued)

Checking Display Set-points

1. The set-point determines the way the semi-circular bar displays temperature. For example, if the set-point is 70ºF/21ºC, then the bar will indicate yellow beginning at zero up to 70 and change to green from 70 and beyond.

2. There are six set-point values: 70, 120, 150, 160, 165 and 180ºF or 21, 49, 65, 71, 74 and 82ºC depending on the position of the ºF/ºC unit selector switch.

3. Locate the CHECK button on the rear of the display board. It is located in the top center of the board.

4. Push and hold the CHECK button while observing the front of the display board. The wash display ﬂashes its current set-point while the rinse display is blank.

5. Release the CHECK button and both displays indicate actual temperatures.

6. Push and Hold the CHECK button, the wash display ﬂashes its set-point and the rinse is blank. Continue to hold the CHECK button and the wash display blanks out and the rinse display ﬂashes its set-point.

7. Release the CHECK button and the displays indicate actual temperatures.

Changing Display Set-points

1. Push and hold the CHECK button while observing the front of the display board. As soon as the wash display ﬂashes its current set-point, (70 in the example below),

immediately release the CHECK button when 70 ﬂashes; push the CHECK button again— 120 is displayed.

2. Push and release the CHECK button again and 150 is displayed. Push and release advances the set-point displayed from 70-180.

3. If the desired set-point is 150 and the current set-point is 70, then you would push and release the CHECK button two times until 150 is displayed.

4. When 150 is displayed hold the CHECK button. 150 will ﬂash indicating that the new set-point value of 150 is set.

5. If you go past the desired set-point, then start over. There is a certain amount of timing and coordination between pushing the CHECK button and observing the display for the desired set-point. Repeat steps 1-5 until the desired set-point is entered.

Temperature Display Adjustment - (For Service Technicians Only)

EEE

Temperature Display Adjustment - For Service Technicians Only (continued)

Adjusting the Temperature Displays (continued)

Changing Display Set-points (continued)

6. In order to change the set-point of the rinse display, push and hold the CHECK button until the wash display ﬂashes.

7. Continue to hold the CHECK button until the rinse display ﬂashes and displays the current set-point then push and release the CHECK button to advance the set-point display.

8. When the desired set-point is displayed hold the CHECK button. The rinse display will ﬂash indicating the set-point has been set.

9. The set-points for both displays are now complete.

Verifying the Alphanumeric Display

! ATTENTION !

The Temperature Display Board does not control the operation of the wash tank heater

nor the booster tank heater.

The following procedure only veriﬁes that the alphanumeric display is operating within the design parameters of the circuit board; it does not calibrate the circuit board.

1. Turn the dishwasher power off.

2. Disconnect power to the machine at the main disconnect switch.

3. Remove the front panel and position it to the left as shown in the photo on page 53 so the back of the display is accessible.

4. Disconnect the thermistor cable located at the top center of the display board.

5. Disconnect one wire from the rinse switch connector; it does not matter which one.

6. Push the dishwasher power switch UP to the ON position. The machine will ﬁll.

"EEE" indicates the thermistor plug was not

disconnected before veriﬁcation procedure.

(continued on next page)

Temperature Display Adjustment - (For Service Technicians Only)

ACL

Temperature Display Adjustment - For Service Technicians Only (continued)

Verifying the Alphanumeric Display (continued)

7. If the temperature displays display "EEE" this indicates that the thermistor plug was not disconnected. STOP and review steps 1-5 above.

8. Push and hold the CHECK button and the RESET at the same time.

9. Release the RESET button.

10. Release the CHECK button. Both displays ﬂash "CAL"; the semi-circular bars are blank.

"CAL" indicates the temperature display

board is verifying its internal operation.

11. Push and hold the TEST A button. The wash display should indicate "160".

12. Release the TEST A button. The wash display should indicate "E".

13. Push the RESET button to complete the veriﬁcation of the wash display.

14. Repeat steps 8-10 and then push and hold the TEST B button. The rinse display should indicate "160".

15. Release the TEST B button. The rinse display should indicate "E".

16. Push the RESET button to complete the veriﬁcation of the rinse display.

17. The veriﬁcation procedures are complete.

18. Turn the dishwasher power switch OFF, turn the main disconnect circuit breaker off, reconnect the thermistor plug and the rinse switch connector wire.

19. Replace the front panel and return the dishwasher to normal operation.

"E" after "CAL" is displayed to indicate

the veriﬁcation is complete.

Temperature Display Adjustment - (For Service Technicians Only)

Display Codes and Deﬁnitions

The illustrations below show the codes that may appear on the temperature displays.

START-UP

OPERATION

HHH

Number and bar LEDs cycle:

1. This is the Display segment test when the dishwasher power is turned ON.

Check for defective LED segments during the test.

Numbers and bar are blank:

1. Main power or dishwasher OFF.

2. Tank temp. below 70°F/21°C.

Turn power OFF, then ON to check display segments.

HHH displayed and entire the bar is lit:

1. The temperature in the tank has exceeded 210°F/99°C.

Reset the hi-limit thermostat, then adjust or replace the temperature control thermostat.

ERROR

E displayed and bar is blank:

1. Thermister is open or shorted.

215

NOTE: The ﬁnal rinse display may indicate a temperature less than a minimum of 180 the wash cycle. This is normal, but during the ﬁnal rinse cycle (when the pressure gauge indicates a ﬂowing pressure of 20-22 PSI), the ﬁnal rinse temperature display will read between 180-195

°F/82-91°C.

Troubleshoot the thermister circuit connected to the display.

ALL Digital Displays Numbers indicate between 70-209°F

or 21-99°C; and the bar is illuminated left-to-right, from yellow to green:

1. Normal display operation.

2. Displaying temperature.

°F/82°C during

VERIFICATION

1 2

CAL displayed and bar is blank:

1. Display is in the veriﬁcation

CAL

160

mode. Press the RESET button

on the display board to exit mode.

160 displayed and bar is blank:

1. Display veriﬁcation in process. The meter should ﬂash “E”

when the TEST button is released.

EEE displayed and bar is blank:

EEE

1. Display is in the veriﬁcation mode but the thermister was not unplugged prior to veriﬁcation.

E ﬂashes and bar is blank.

1. Veriﬁcation operation is complete for the display.

Press the RESET button on the display board to exit mode.

P/N 114959 - Direct Vent Option Installation Instructions

Model DH5000 Direct Vent Option Description

! VERY IMPORTANT !

The direct vent shroud must be installed before the dishwasher is permanently placed

and before the utilities are connected.

A DIRECT VENT FAN MUST BE INSTALLED TO EXHAUST AIR TO THE OUTSIDE.

The direct vent option is a stainless steel vent shroud (approximate weight 26 lbs/22 kg) and a 120VAC/60/1 vent fan supplied by the factory or an alternate fan supplied by others. The electrical connections for the vent fan are located in the direct vent electrical control box.

[1901]

Direct Vent

Mounted

Machine

Mounted

Direct

Vent Fan

Control Box

1. The direct vent shroud is mounted on the top rear of the dishwasher using (4)

[559]

Direct Vent

1/4-20 x 1/2" SST truss head screws.

(See Figure A).

2. The direct vent shroud must be

installed before the dishwasher is permanently placed and before connecting the utilities.

[1526]

Machine

Height

3. The installation of the direct vent fan and duct work should be installed by qualiﬁed personnel.

4. The dishwasher vent connection is a round 4"[102mm] I.D. duct ﬁtting.

5. The vent system must supply 250 CFM at 1/4" static pressure.

13"

[330]

6. The dishwasher should be positioned in a manner whcih allows the dish tables and the machine to align for the proper

2-3/8"

[60]

[102]

I.D.

loading and unloading of the dish racks. (See Figure B).

P/N 114959 - Direct Vent Option Installation Instructions

Installing the Direct Vent Shroud

1. Remove the direct vent shroud from its shipping container.

2. Refer to Figure C and note that the vent shroud has a front ﬂange (Ca) and a rear extension (Cb) that interlock with the dishwasher vent opening.

3. Make sure (Ca) and (Cb) are properly connected to the dishwasher when the direct vent shroud is installed.

4. Two persons are needed to install the vent shroud on the dishwasher. (See Figure D).

5. Remove the (4) 1/4-20 x 1/2" truss head vent shroud mounting screws from the dishwasher hood.

6. Lift the vent shroud over the rear of the dishwasher and carefully lower it into position making sure that (Ca) and (Cb) connect the shroud to the dishwasher.

7. Reinstall the mounting screws.

P/N 114959 - Direct Vent Option Installation Instructions

! ATTENTION !

Refer to Page 84-88 for the instructions to install a direct vent fan NOT supplied by Champion.

Installing the Optional Champion Supplied Vent Fan

1. By request, Champion can supply

a 250 CFM, 120VAC vent fan suitable for installation as part of the direct vent option.

AIRFLOW

Optional

Champion

Vent Fan

Shown

Vent Duct

(by others)

Duct Reducer

(by others)

Optional Champion

Supplied Vent Fan

250CFM@1/4" S.P.

120VAC/60/1

6" to 4"

Duct Reducer

(Supplied by others)

The direct vent fan must not exhaust into a wall, ceiling,

crawl space, or any other concealed space of the building

nor a gas vent or any other common vent.

The direct vent fan must exhaust to the outside of the

2. Duct work, duct reducer associated fasteners, and connectors must be supplied by others.

3. The installation of a 6" to 4" duct reducer is highly recommended as shown in Figure E.

! VERY IMPORTANT !

building through a separate vent duct.

! ATTENTION !

The vent installation must

be performed by qualiﬁed

personnel in accordance with

all local codes and regulations.

Direct Vent Shroud

4. Figure F illustrates a typical installation utilizing the optional Champion vent fan.

5. Note the orientation of the vent fan. This is the preferred orientation to eliminate moisture from collecting in the vent fan housing.

6. The length of duct and the location of the vent fan must conform to local codes and regulations.

P/N 114959 - Direct Vent Option Installation Instructions

! ATTENTION !

The Direct Vent Fan Control box can be wall-mounted using a Wall Mount Kit, P/N 900958.

See the last page of this manual for further instructions.

Installing the Direct Vent Fan Electrical Control Box on the left-hand side of the DH5000

The Direct Vent Fan Electrical Control Box is shipped prewired to the dishwasher and stowed in the left rear corner of the machine. Mounting holes and fasteners are provided to mount the control box on the left side of the machine. A 12 ft. [3.7m] vent fan cable is prewired to the control box. (See Figure G).

To Install the Electrical Control Box:

1. The electrical control box must be installed before the dishwasher is permanently placed and before the dishwasher tables are connected to the dishwasher.

2. Refer to Figure G at right. The photo shows the electrical control box mounted on the left side of the dishwasher approximately 46" [1.2 m] above the ﬁnished ﬂoor.

3. Note the 12 ft. [3.7 m] vent fan power cable for the Champion supplied vent fan has been prewired to the control box. This cable is provided to connect 120VAC power to the vent fan.

4. Refer to Figure H at right. The photo shows the storage location for the electrical control box during shipping.

CONTROL

BOX

VENT FAN

CABLE

5. Carefully lift the control box and mounting bracket assembly from the rear of the dishwasher and place it on the ﬂoor on the left-hand side of the machine.

6. Locate the (4) 1/4-20 x 1/2" Hex Head

CONTROL

BOX

P/N 114959 - Direct Vent Option Installation Instructions

! ATTENTION !

The Direct Vent Fan Control box can be wall-mounted using a

Wall Mount Kit, P/N 900958.

See the last page of this manual for further instructions.

Installing the Direct Vent Fan Electrical Control Box on the left-hand side

of the DH5000 (continued)

1/4-20

MOUNTING

BOLTS

bolts on the upper left rear side of the dishwasher directly below the handle bracket. (See Figure I).

7. Remove these bolts and set aside.

8. Carefully lift the electrical control box and mounting bracket assembly in place, align the mounting holes and reinstall the mounting bolts removed in Step 6 above. (See Figure J below).

9. Refer to Figure G on the previous page and note that a 12 ft. [3.7 m] vent fan cable has been prewired to the control box for the 120VAC Champion supplied vent fan.

Route this cable from the control box to the vent fan in accordance with all local codes and regulations to complete the installation.

MOUNTING

BRACKET

Electrical Connections For the

Optional Champion

Supplied Vent Fan on Next Page.

P/N 114959 - Direct Vent Option Installation Instructions

Electrical Connections for the Optional Direct Vent Fan

(Supplied By Champion)

WARNING: Electrocution or serious injury may result when working on an energized circuit.

Disconnect power at the main breaker or service disconnect switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being performed on the circuit.

! IMPORTANT !

Electrical installation must be performed by

qualiﬁed personnel in accordance with

all local codes and regulations or in the absence

of local codes then the National Electrical Code.

DO NOT CONNECT POWER

UNTIL THE FAN IS COMPLETELY INSTALLED.

1. The Champion supplied vent fan is 120VAC/50-60/1.

2. Incoming power is connected to the vent fan terminal block located in the vent fan junction box on the side of the vent fan assembly. (See Figure L).

3. Grounding of the vent fan is not required because the fan motor is isolated within the vent fan plastic housing.

4. Connect the 120VAC power supply to the vent fan terminal block.

(See Figure M).

Champion Vent Fan Terminal Block

120VAC/50-60/1

Terminal

Block

Blue

Black

Brown

5. If the 12 ft. [3.7 m] vent fan cable supplied with the direct vent fan control box is not long enough for the installation, the installer may replace the cable with a longer cord of the same electrical speciﬁcations.

6. Refer to Figure N on the next page for the direct vent fan control box cable wiring diagram.

Champion Vent Fan Terminal Block

Capacitor

Wiring Diagram

P/N 114959 - Direct Vent Option Installation Instructions

Electrical Connections for the Optional Direct Vent Fan

(Supplied By Champion)

The wiring diagram in Figure N below illustrates the cable wire connections for the vent fan electrical control box wired for the optional direct vent fan supplied by Champion.

FAN MOTOR-BLK

FAN MOTOR-WHT

WHITE #2

BLK/WHT #55

RED #19

ORANGE #5

BLUE #10

BLACK #4

LOAD

INPUT

CLR

LOAD

INPUT

From Dishwasher

MINMAX MINMAX

CLTFT

To Optional Vent Fan

(supplied by Champion)

P/N 114959 - Direct Vent Option Installation Instructions

Installing a Direct Vent Fan (Supplied By Others)

The direct vent option requires an exhaust vent fan capable of supplying 250CFM at 1/4" S.P. at the dishwasher. Refer to Figure A below for the recommended conﬁguration of the vent duct at the dishwasher.

! VERY IMPORTANT !

The direct vent fan must not exhaust into a wall, ceiling, crawl space, or any other concealed space

of a building nor a gas vent or any other common vent.

The direct vent fan must exhaust to the outside of the building.

! ATTENTION !

The vent installation must be performed by qualiﬁed

personnel in accordance with all local codes and regulations.

Vent Fan

(by others)

Vent Duct

(by others)

Duct Reducer

(by others)

Direct Vent Shroud

1. The exhaust vent fan supplied by others must supply 250 CFM at 1/4" S.P. suitable for installation as part of the direct vent option.

2. Duct work, duct reducer associated fasteners, and connectors must be supplied by others.

3. The installation of a 6" to 4" duct reducer is highly recommended as shown in Figure A at left.

4. The length of duct and the location of the vent fan must conform to local codes and regulations.

P/N 114959 - Direct Vent Option Installation Instructions

Electrical Connections for a Direct Vent Fan (Supplied By Others)

! IMPORTANT !

Electrical installation must be performed by qualiﬁed personnel in accordance with all local codes

and regulations or in the absence of local codes then in accordance with the National Electrical

Code or the Canadian Electrical Code.

DO NOT CONNECT POWER UNTIL THE FAN IS COMPLETELY INSTALLED.

Direct Vent Control Box:

1. Electrical connections for a direct vent fan (supplied by others) are made in the Direct Vent Control box, (See Figure B at right), which was shipped with the dishwasher and stowed in the rear of the machine.

2. The control box can be mounted on the left-side of the machine (See page 81, Figures I & J) or wall-mounted using P/N 900958, Model DH5000 Control Box Wall Mount Kit. The wall-mount kit is sold separately.

Cable Connections:

1. Refer to Figure B at right.

2. Remove the control box water-tight cover.

Water-tight

Direct Vent

Option

Control Box

3. An interconnect control cable between the dishwasher and the control box is prewired at the factory.

DO NOT CUT NOR DISCONNECT THIS CABLE WITHOUT PERMISSION FROM THE FACTORY.

4. One cable is required to bring power from an external power source into the control box.

DO NOT USE THE DISHWASHER AS A POWER SOURCE FOR A DIRECT VENT FAN SUPPLIED BY OTHERS.

5. One cable is required to connect power from the control box to the direct vent fan.

(continued on next page)

Factory

Prewired

Cable

Fittings and cables for

an external power supply

and output

to the direct vent

fan must be supplied

by the installer.

P/N 114959 - Direct Vent Option Installation Instructions

Electrical Connections for a Direct Vent Fan (Supplied By Others)

(continued)

WARNING: Electrocution or serious injury may result when working on an energized circuit.

Disconnect power at the main breaker or service disconnect switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being performed on the circuit.

Direct Vent Control Box Wiring:

1. Refer to Figure C at right and note the contactor labeled FC. Contactor FC is located in the top of the direct vent control box and controls the direct vent fan operation.

2. The wires marked #2 and #53 in Figure C must not be moved nor should other wires be connected to these terminals.

3. The external power source for the direct vent fan (supplied by others) must be connected to the L1, L2, L3 terminals on Contactor FC. The external power source can be single or

three phase.

(See Diagram D on the next page).

4. Connect the direct vent fan (supplied

by others) to T1, T2, T3 terminals on Contactor FC.

(See Diagram D on the next page).

5. Diagram E on page 88 shows the

internal wiring of the control box before any external cable connections are made.

6. Re-install the control box water-tight

cover to complete the control box wiring.

Interior view of the direct vent control box showing

Contactor FC provided for vent fan power control.

! ATTENTION INSTALLER !

OVERLOAD PROTECTION DEVICES

FOR A DIRECT VENT FAN SUPPLIED BY OTHERS

ARE NOT INCLUDED IN THE DIRECT VENT

CONTROL BOX SHIPPED WITH THE MACHINE.

CONTROL RELAYS, ISOLATION SWITCHES, AND

OVERLOAD PROTECTION DEVICES MUST BE

INSTALLED IN A SEPARATE ENCLOSURE AND

NOT INSTALLED INSIDE THE DISHWASHER NOR

THE DIRECT VENT FAN

CONTROL BOX.

P/N 114959 - Direct Vent Option Installation Instructions

Direct Vent Control Cable Connection Diagram

Out to direct vent fan

(supplied by others)

WHITE #2

BLK/WHT #55

RED #19

ORANGE #5

1 or 3 phase power

in from separate

power source

BLK #53

CLR

BLUE #10

Prewired Cable

from Dishwasher

BLACK #4

LOAD

INPUT

T1 T2 T3

1 or 3 phase power

out to direct vent fan

(supplied by others)

LOAD

INPUT

MINMAX MINMAX

CLTFT

1 or 3 phase power

in from separate

power source

P/N 114959 - Direct Vent Option Installation Instructions

Direct Vent Control Box Wiring Diagram

T1 T2 T3

2-W

55-W/B

CLR

L3L2L1

19-R

5-O

10-BL

4-B

5-O

10-BL

LOAD

INPUT

LOAD

INPUT

CLT

MAXMIN MINMAX

RELAY

NO NC

COIL COMMON

LATCH RELAY BASE

SET

RESET

8 4

14 12

COM

5 1

NO NC

SET RESET

CONTROL BOX WIRE

HARNESS WIRE

DH5000 DIRECT VENT FAN BY OTHERS WIRING DIAGRAM

702316-7

P/N 114958 - Condensate Removal Option Installation Instructions

Model DH5000 Condensate Removal Option Description

! ATTENTION !

The condensate removal shroud must be installed before the dishwasher is permanently placed

and before the utilities are connected.

The condensate removal option is a stainless steel vent shroud (approx. weight 60 lbs./27 kg) and a control box mounted on the left side of the dishwasher.

[1901]

Condensate

Removal

Mounted

Machine

[635]

[1526]

Height

Condensate

Removal

Shroud

1. The condensate removal shroud is mounted on the top rear of the dishwasher using (4) 1/4-20 x 1/2" SST truss head screws. (See Figure A).

2. The shroud must be installed before the dishwasher is permanently placed and before connecting the utilities.

3. The dishwasher should be positioned in a manner whcih allows the dish tables and the machine to align for the proper loading and unloading of the dish racks. (See Figure B).

4. Only a 3/4" NPT cold water supply is required for the Condensate

Removal Option (See Figure B).

Machine

Mounted

Condensate

Removal

Control Box

! VERY IMPORTANT !

The incoming cold water supply pressure

must be a minimum

of 45 PSI ﬂowing pressure measured

at the dishwasher inlet connection.

P/N 114958 - Condensate Removal Option Installation Instructions

Installing the Condensate Removal Shroud

1. Remove the condensate removal shroud from its shipping container.

2. Refer to Figure C and note that the shroud has a front ﬂange (Ca) and a rear extension (Cb) which interlock with the dishwasher vent opening.

3. Make sure (Ca) and (Cb) are properly connected to the dishwasher when the shroud is installed.

4. Refer to Figure C and note there are two electrical wires (Cc) and three hoses (Cd) attached to the shroud.

5. Carefully route (Cc) and (Cd) to the rear of the dishwasher when installing the shroud.

6. Two persons are needed to install the shroud on the dishwasher. (See Figure D).

7. Remove the (4) 1/4-20 x 1/2" truss head shroud mounting screws from the dishwasher hood.

8. Lift the shroud over the rear of the dishwasher and carefully lower it into position making sure that (Ca) and (Cb) connect the shroud to the dishwasher.

9. Reinstall the mounting screws.

CHAMPION DH5000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual