Champion D-H1TM5 Service Manual

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For machines beginning with serial no. D3694 and above
2674 N. Service Road Jordan Station, Ontario, Canada L0R 1S0 905/562-4195 Fax: 905/562-4618
Manual P/N 113492 Rev E
Door-Type Extended Hood Dishwasher
Technical Manual
March, 2004
Machine Serial No.
D-HBTM5, D-HBTCM5 High Temperature Extended Hood
with Built-in Booster D-H1TM5, D-H1TCM5 High Temperature Extended Hood without Built-in Booster
Model
www.championindustries.com
P. O. Box 4149 Winston-Salem, North Carolina 27115-4149 336/661-1556 Fax: 336/661-1660
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Champion, Canada
Phone: 1(905) 562-4195
1(800) 263-5798
Fax: 1(905) 562-4618
Complete the information below so it will be available for quick reference.
Model Number Serial Number
Voltage and Phase
Champion Parts Distributor Phone (if applicable)
Champion Service Agency Phone
Champion Service:
Champion, US
Phone: 1(336) 661-1556
1(800) 858-4477
Fax: 1(336) 661-1660
Note: When calling to order parts, be sure to have the model number, serial number, voltage and phase of your machine, along with your customer account number.
Machine Data Plate with Model & Serial Number located on the front panel.
Machine
COPYRIGHT ©2004 by Champion Industries, Inc.
Page 3
Revision Revised Serial Number Comments
Date Pages Effectivity
07/01/02 All D3694 Issue of New Manual and
Service Parts List
10/18/02 3 D3864 Revised rated amp listing.
10/18/02 11-15 D3864 Inserted new control panel decal..
10/18/02 13, 15, 17, 24 D3864 Revised cycle times.
10/18/02 33 D3864 Inserted new panel P/N 327262.
10/18/02 35, 37 D3864 Inserted new door part numbers.
10/24/02 44, 45 D3864 Revised rinse arm bearings and assembly
numbers. Bearing 112164 replaced by
113514. 0707453 replaced by 414111.
10/24/02 45 D3864 Inserted new rinse arm assembly
part number 414110.
10/24/02 47 D3851 Inserted new water deflector P/N 327283.
10/24/02 54,55 D3700 Inserted new bushing P/N 100171.
10/24/02 60, 61 D3864 Inserted new control panel.
10/24/02 63 D3864 Inserted new timer board P/N 113547.
12/18/02 63 D3857 Inserted new timer control board kit
P/N 900911 to convert all timer boards to P/N 113597.
2/5/03 49,61 _____ Replaced P/N 108391 with 113622 .
2/5/03 63 _____ Replaced Furnace (Siemens) overloads
with Telemecanique (Square D) type.
1/29/04 15 _____ Revise instructions on cycle time.
2/3/04 52-53 D4237 Replace drawing and adding part numbers
for separate pressure reducing valve
107550 and line strainer 110768.
2/3/04 67 _____ Insert new schematic revision K.
3/5/04 39 D4410 Replaced door safety switch 112659
with new part number 113721.
3/5/04 39 D4185 Inserted new door handle 113757 and
replacement kit 900860.
i
REVISIONS
Revision History
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ii
CONTENTS
CONTENTS
LIMITED WARRANTY ................................................................................................................iv
INTRODUCTION .......................................................................................................................... 1
Model Number ....................................................................................................................2
Standard Equipment ............................................................................................................ 2
Options ................................................................................................................................ 2
Electrical Power Requirements............................................................................................ 3
INSTALLATION ............................................................................................................................ 4
Unpack the Dishwasher ...................................................................................................... 4
Electrical Connections ........................................................................................................ 5
Plumbing Connections ........................................................................................................ 7
Water Connections .......................................................................................................... 7
Drain Connections .......................................................................................................... 8
Chemical Connections .................................................................................................... 9
INITIAL START-UP ......................................................................................................................11
OPERATION SUMMARY ............................................................................................................ 17
CLEANING....................................................................................................................................18
Cleaning Schedule .............................................................................................................. 18
Deliming Process ................................................................................................................19
TROUBLESHOOTING..................................................................................................................20
BASIC SERVICE ..........................................................................................................................22
REPLACEMENT PARTS ..............................................................................................................31
ELECTRICAL SCHEMATIC ........................................................................................................67
LIST OF FIGURES
Figure 1 – Remove Front Panel .................................................................................................. 4
Figure 2 – Electrical Connection Location ................................................................................ 5
Figure 3 – Hinged Control Panel ................................................................................................ 6
Figure 4 – Main Terminal Block ................................................................................................ 6
Figure 5 – Hot Water Connection (D-HBT Only) .................................................................... 7
Figure 6 – Hot Water Connection (D-H1T Only) ...................................................................... 7
Figure 7 – Chemical Dispenser Signal Terminal Block.............................................................. 9
Figure 8 – Chemical Signal Connection Points .......................................................................... 9
Figure 9 – Detergent Probe Injection Points, 1/2" ....................................................................10
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CONTENTS
LIST OF FIGURES (cont.)
Figure 10 – Rinse Aid Injection Point (Top of Dishwasher)........................................................ 10
Figure 11 – Fuses ........................................................................................................................ 23
Figure 12 – Motor Overload ........................................................................................................23
Figure 13 – Solid State Control Board ........................................................................................ 26
Figure 14 – Float Switch ..............................................................................................................27
Figure 15 – Float Switch Troubleshooting Chart ........................................................................27
Figure 16 – Heater Element Wiring ............................................................................................28
Figure 17 – Pump Motor Wiring Diagrams ................................................................................29
Figure 18 – Pump Seal Replacement ..........................................................................................30
Figure 19 – Panels ........................................................................................................................ 32
Figure 20 – Doors, Guides, & Stops (D-HBT, D-H1T) ..............................................................34
Figure 21 – Doors, Guides & Stops (Corner Model Only) (D-HBTC/DH1TC) ........................36
Figure 22 – Door Handle, Spring Assembly and Safety Switch..................................................38
Figure 23A– Straight Track Assembly ..........................................................................................40
Figure 23B – Corner Track Assembly ............................................................................................40
Figure 24 – Wash/Rinse Spray Piping.......................................................................................... 42
Figure 25 – Wash/Rinse Spray Arms ..........................................................................................44
Figure 26 – Drain Assembly and Scrap Screens ..........................................................................46
Figure 27 – Wash Tank Heat and Thermostats ............................................................................48
Figure 28 – Electric Booster and Thermostats ............................................................................ 50
Figure 29 – Lower Fill Piping Assembly (D-HBT Only) ..........................................................52
Figure 30 – Upper Fill Piping Assembly (D-HBT/D-H1T) ........................................................ 54
Figure 31 – Lower Fill Piping Assembly (D-H1T Only) ............................................................56
Figure 32 – Pump Assembly ........................................................................................................58
Figure 33 – Control Panel and Gauges ........................................................................................60
Figure 34 – Control Cabinet ........................................................................................................62
Figure 35 – Dishracks and PRV ..................................................................................................64
APPENDIXES
Appendix A – Drain Valve/Timer Circuit ......................................................................................66
ELECTRICAL SCHEMATICS
B701648/K (D-HBT, D-H1T Steam/Electric 1 & 3 Phase)
iii
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iv
WARRANTY
LIMITED WARRANTY
Champion Industries, Inc., P.O. Box 4149, Winston-Salem, North Carolina 27115, and P.O. Box 301, 2674 North Service Road, Jordan Station, Ontario, Canada L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: Champion, warrants all new machines of its manufacture bearing the name “Champion”
and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by Champion, whichever occurs first. [See below for special provisions relating to Model Series CG] The warranty registration card must be returned to Champion within ten (10) days after installation. If warranty card is not returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided, however, as to Model Series CG, Champion’s obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not autho­rized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion’s warranty obligation exceed Champion’s charge for the machine. The following are not covered by Champion’s warranty:
a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemi­cals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge.
DISCLAIMER OF
WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION’S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION INDUSTRIES, INC. MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDEN­TAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS,AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines, to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.
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1
INTRODUCTION
Welcome to Champion... and thank you for allowing us to take care of your dishwashing needs.
This manual covers the door-type dishwasher, Model D-HBT, D-H1T, D-HBTC, D-H1TC. Your machine was completely assembled, inspected, and thoroughly tested at our factory before it was shipped to your installation site.
This manual contains:
• Installation Instructions
• Operation and Cleaning Instructions
• Troubleshooting Guide
• Basic Service Information
• Replacement Parts Lists
• Electrical Schematics
All information, illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication. Champion constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring any obligation.
For your protection, factory authorized parts should always be used for repairs.
Replacement parts may be ordered directly from your Champion authorized service agency. When ordering parts, please supply the model number, serial number, voltage, and phase of your machine, the part number, part descriptions and quantity.
INTRODUCTION
Page 8
• Door safety switch
• Drain – electric & automatic
• Common utility connections
• Two dish racks (peg and flat bottom)
• Detergent/chemical connection provisions
• Stainless steel front and side panels
• 2" O.D. gravity drain connection
• Water pressure reducing valve (mounted)
• Interchangeable upper and lower spray arms
• Stainless steel rinse arms with cleanout
2
Model Numbers
D-HBT, D-HBTC, D-H1T, D-H1TC
The D-HBT, D-HBTC models are high temperature (180˚F/82˚C rinse) sanitizing model with booster. The D-H1T, D-H1TC models are high temperature (180˚F/82˚C rinse) sanitizing models.
Standard Equipment includes:
D-HBT, D-HBTC, D-H1T, DH1TC
• Automatic tank fill and start
• Adjustable cycle selector
• Combination dishwasher- dishes, pots, pans and utensils
• Built-in electric booster heater (D-HBT only)
• Specified as straight-through or corner models
• 2 Door lift system
• Electric tank heat
• Low-water tank heat protection
• 2-hp drip-proof pump motor
• Door safety switch
• Drain – electric & automatic
Options
• Electric booster (70˚F/39˚C temperature rise) heater for 110˚F/43˚C supply water
• Steam injector or steam coil tank heat (steam booster 40˚F/23˚C-70˚F/39˚C rise)
Accessories
Additional dishracks: Dish rack (peg) P/N 101285 Silverware rack (flat bottom) P/N 101273 Sheet pan rack P/N 113281
3/4" Pressure reducing valve (PRV) P/N 112387
GENERAL
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3
Electrical Power Requirements: Electric Heat/Electric Booster
Model Voltage Booster Rise Rated Minimum Supply Ckt. Maximum Overcurrent
(D-HBT Only) Amps Conductor Ampacity Protective Device
D-H1T 208/60/1 37 Amps 45 Amps 45 Amps D-H1T 220/60/1 37 Amps 45 Amps 45 Amps D-H1T 230/60/1 40 Amps 45 Amps 45 Amps D-H1T 240/60/1 40 Amps 45 Amps 45 Amps D-H1T 208/60/3 21 Amps 25 Amps 25 Amps D-H1T 220/60/3 21 Amps 25 Amps 25 Amps D-H1T 230/60/3 22 Amps 25 Amps 25 Amps D-H1T 240/60/3 22 Amps 25 Amps 25 Amps D-H1T 380/60/3 9 Amps 15 Amps 15 Amps D-H1T 415/60/3 9 Amps 15 Amps 15 Amps D-H1T 480/60/3 9 Amps 15 Amps 15 Amps D-H1T 575/60/3 8 Amps 15 Amps 15 Amps
D-HBT 208/60/1 40˚F/23˚C 74 Amps 80 Amps 80 Amps D-HBT 220/60/1 40˚F/23˚C 74 Amps 80 Amps 80 Amps D-HBT 230/60/1 40˚F/23˚C 82 Amps 90 Amps 90 Amps D-HBT 240/60/1 40˚F/23˚C 82 Amps 90 Amps 90 Amps D-HBT 208/60/3 40˚F/23˚C 41 Amps 45 Amps 45 Amps D-HBT 220/60/3 40˚F/23˚C 41 Amps 45 Amps 45 Amps D-HBT 230/60/3 40˚F/23˚C 46 Amps 50 Amps 50 Amps D-HBT 240/60/3 40˚F/23˚C 46 Amps 50 Amps 50 Amps D-HBT 380/60/3 40˚F/23˚C 24 Amps 25 Amps 25 Amps D-HBT 415/60/3 40˚F/23˚C 26 Amps 25 Amps 25 Amps D-HBT 480/60/3 40˚F/23˚C 20 Amps 25 Amps 25 Amps D-HBT 575/60/3 40˚F/23˚C 17 Amps 25 Amps 25 Amps
D-HBT 208/60/1 — D-HBT 220/60/1 — D-HBT 230/60/1 — D-HBT 240/60/1 — D-HBT 208/60/3 70˚F/39˚C 58 Amps 60 Amps 60 Amps D-HBT 220/60/3 70˚F/39˚C 58 Amps 60 Amps 60 Amps D-HBT 230/60/3 70˚F/39˚C 65 Amps 70 Amps 70 Amps D-HBT 240/60/3 70˚F/39˚C 65 Amps 70 Amps 70 Amps D-HBT 380/60/3 70˚F/39˚C 34 Amps 40 Amps 40 Amps D-HBT 415/60/3 70˚F/39˚C 36 Amps 40 Amps 40 Amps D-HBT 480/60/3 70˚F/39˚C 30 Amps 35 Amps 35 Amps D-HBT 575/60/3 70˚F/39˚C 26 Amps 30 Amps 30 Amps
Electrical Power Requirements: Gas or Steam/Gas or Steam Booster
Model Voltage Booster Rise Rated Minimum Supply Ckt. Maximum Overcurrent
(D-HBT Only) Amps Conductor Ampacity Protective Device
D-H1T 208/60/1 15 Amps 20 Amps 20 Amps D-H1T 220/60/1 15 Amps 20 Amps 20 Amps D-H1T 230/60/1 14 Amps 20 Amps 20 Amps D-H1T 240/60/1 14 Amps 20 Amps 20 Amps D-H1T 208/60/3 8 Amps 15 Amps 15 Amps D-H1T 220/60/3 8 Amps 15 Amps 15 Amps D-H1T 230/60/3 7 Amps 15 Amps 15 Amps D-H1T 240/60/3 7 Amps 15 Amps 15 Amps D-H1T 380/60/3 5 Amps 15 Amps 15 Amps D-H1T 415/60/3 4 Amps 15 Amps 15 Amps D-H1T 480/60/3 4 Amps 15 Amps 15 Amps D-H1T 575/60/3 3 Amps 15 Amps 15 Amps
D-HBT 208/60/1 40˚F/23˚C 15 Amps 20 Amps 20 Amps D-HBT 220/60/1 40˚F/23˚C 15 Amps 20 Amps 20 Amps D-HBT 230/60/1 40˚F/23˚C 14 Amps 20 Amps 20 Amps D-HBT 240/60/1 40˚F/23˚C 14 Amps 20 Amps 20 Amps D-HBT 208/60/3 40˚F/23˚C 7 Amps 15 Amps 15 Amps D-HBT 220/60/3 40˚F/23˚C 7 Amps 15 Amps 15 Amps D-HBT 230/60/3 40˚F/23˚C 7 Amps 15 Amps 15 Amps D-HBT 240/60/3 40˚F/23˚C 7 Amps 15 Amps 15 Amps D-HBT 380/60/3 40˚F/23˚C 5 Amps 15 Amps 15 Amps D-HBT 415/60/3 40˚F/23˚C 4 Amps 15 Amps 15 Amps D-HBT 480/60/3 40˚F/23˚C 4 Amps 15 Amps 15 Amps D-HBT 575/60/3 40˚F/23˚C 3 Amps 15 Amps 15 Amps
D-HBT 208/60/1 — D-HBT 220/60/1 — D-HBT 230/60/1 — D-HBT 240/60/1 — D-HBT 208/60/3 70˚F/39˚C 7 Amps 15 Amps 15 Amps D-HBT 220/60/3 70˚F/39˚C 7 Amps 15 Amps 15 Amps D-HBT 230/60/3 70˚F/39˚C 7 Amps 15 Amps 15 Amps D-HBT 240/60/3 70˚F/39˚C 7 Amps 15 Amps 15 Amps D-HBT 380/60/3 70˚F/39˚C 5 Amps 15 Amps 15 Amps D-HBT 415/60/3 70˚F/39˚C 4 Amps 15 Amps 15 Amps D-HBT 480/60/3 70˚F/39˚C 4 Amps 15 Amps 15 Amps D-HBT 575/60/3 70˚F/39˚C 3 Amps 15 Amps 15 Amps
GENERAL
Page 10
4
Figure 1
Remove Front Panel
INSTALLATION
Unpack the dishwasher
CAUTION:
Care should be taken when lifting the
machine to prevent damage.
NOTE:
The installation of your machine must meet all applicable health and safety codes.
1. Immediately after unpacking the machine, inspect for any shipping damage. If damage is found, save the packing material and con­tact the carrier immediately.
2. Remove the dishwasher from the skid. Move the machine to its permanent location.
3. Level the machine (if required) by placing a level on the top of the machine and adjusting the feet. Level the machine front-to-back and side-to-side.
4. Remove the dishracks from the interior of the machine.
5. Refer to Fig. 1. Remove (2) screws that hold the front panel. Remove the front panel in preparation for service connections.
INSTALLATION
Champion
WASH
POWER
WARNING!
TURN OFF POWER BEFORE
SERVICING MACHINE
RINSE PRESSURE
CYCLE
!
Page 11
5
Figure 2
Electrical Connection Location
INSTALLATION (Cont.)
Electrical Connections
WARNING:
Electrical and grounding connections must comply with all applicable Electrical Codes.
WARNING:
When working on the dishwasher, discon­nect the electric service and place a tag at the disconnect switch to indicate work is being done on that circuit.
1. A qualified electrician must compare the electrical power supply with the machine electrical specifications before connecting to the incoming service through a fused disconnect switch.
Refer to Fig. 2
2. A knockout is provided at the lower right rear corner (as viewed from the front) for the electrical service connection. A fused disconnect switch or circuit breaker (sup­plied by others) is required to protect the power supply circuit.
INSTALLATION
Electrical knockout lower rear corner
!
!
Page 12
Figure 4
Main Terminal Block
6
Figure 3
Hinged Control Panel
INSTALLATION
Electrical Connections (Cont.)
Refer to Fig. 3
3. Remove (2) lower screws from the front panel of the machine to expose the electri­cal controls. Remove (2) screws on the control panel support. Swing the hinged control panel forward.
Refer to Fig. 4
4. Three phase or single phase incoming power wiring connections are made at the bottom of the machine’s main terminal block. The main terminal block is located on the side of the front right post of the dishwasher.
Electrical Power Connection
Page 13
INSTALLATION (Cont.)
Plumbing Connections
NOTE:
Plumbing connections must comply with all applicable sanitary and plumbing codes.
Water Connections
1. All D-HB/H1T series dishwashers require a single, hot water supply.
The hot water connection to all D-HB/H1T series dishwashers is 3/4" NPT.
The connection is made from underneath the dishwasher.
The following minimum water temperatures are recommended:
D-HBT with built-in 40˚ rise electric booster (Minimum 140˚F/60˚C) (Min./Max. flow pressure 20-22 PSI/138-151.8 kPa)
D-HBT with built-in 70˚ rise electric booster (Minimum 110˚F/43˚C) (Min./Max. flow pressure 20-22 PSI/138-151.8 kPa)
D-H1T without built-in booster (Minimum 180˚F/70˚C) (Min./Max. flow pressure 20-22 PSI/138-151.8 kPa)
Refer to Figs. 5 and 6
Figure 6
Hot Water Connection
3/4" NPT
(D-H1T Only)
Figure 5
Hot Water Connection
3/4" NPT
(D-HBT Only)
7
INSTALLATION
8-7/8"
[225 mm]
FLOOR
FLOOR
8-7/8"
[225 mm]
Page 14
Water Connections (Cont.)
2. A manual shut-off valve for steam and water (supplied by others) should be installed in the supply line to allow for servicing of the machine. The shut-off valve should be the same size or larger than the supply line.
3. Install a 3/4" pressure reducing valve (PRV) in the water supply line if flow pressure exceeds 20-22 PSI/138-151.8 kPa.
A PRV is standard equipment on Model D-HBT. A PRV is not standard equipment on Models D-H1T.
Drain Connections
1. All models are GRAVITY DRAIN machines equipped with a 2" O.D. hose connection point.
2. The maximum drain flow rate is 15 gallons/min-56.8 liters/min.
3. Drain height for all models must not exceed 8-7/8" (225mm) above floor level.
4. The drain connection is made to the dishwasher from underneath the machine through an access hole in the machine base.
Ventilation
NOTE:
Ventilation must comply with local sanitary and plumbing codes.
CAUTION:
Exhaust air should not be vented into a wall, ceiling, or concealed space of a building. Condensation can cause damage.
8
INSTALLATION
!
Page 15
Figure 8
Chemical Signal
Connection Points
Figure 7
Chemical Dispenser
Signal
Terminal Block
INSTALLATION (Cont.)
Chemical Connections
NOTE:
Consult a qualified chemical supplier for your chemical needs. The detergent that you will need to use should be for automatic dishwashing machines.
Refer to Fig. 7
1. A chemical signal terminal block is supplied for chemical dispensing equipment.
2. The terminal block is located below the control panel fuse block.
Refer to Fig. 8
3. The detergent signal is limited to a maximum load of 1 Amp Signal voltage is 115VAC.
4. The Rinse aid signal is limited to a maximum load of 1 Amp. Signal voltage is 115VAC.
9
INSTALLATION
Rinse aid Signal Connection Point 1 Amp Max load/115VAC
Detergent Signal Connection Point 1 Amp Max Load/115VAC
Common Return
COMMON
RINSE
DETERGENT
Page 16
Figure 10
Rinse Aid Injection Point
(Top of Dishwasher)
Figure 9
Detergent Probe
Injection Points, 1/2"
Chemical Connections (Cont.)
Refer to Fig. 9
5. A 1/2" detergent probe injection point is provided at the rear and left side of the dishwasher.
6. Detergent may be added manually if
your dishwasher is not equipped with dispensing equipment. Consult your chemical supplier for recommended amounts.
Refer to Fig. 10
7. D-HBT
, D-H1T
A 1/4" NPT rinse aid injection point is provided in the final rinse manifold.
Use a liquid rinse aid.
The manifold is located on the top right side of the dishwasher.
Models D-HBT and D-H1T do not require sanitizer.
10
INSTALLATION
1/4" NPT Rinse aid Injection Point
Page 17
1
Complete the Installation
After plumbing and electrical connections are made, follow the steps below to complete the installation of your dishwasher.
1. Remove the white protective covering from the exterior of the machine.
2. Remove any foreign material from inside the machine.
3. Make sure dishwasher power switch is off.
4. Turn main water supply on.
5. Turn main power on at the main power service disconnect switch.
The controls are located on the front of the dishwasher. A- On/Off power switch B- In cycle light C- Wash cycle selector switch
for Dishes
D- Wash cycle selector switch
for Pots & Pans E- Wash water temperature gauge F- Final rinse pressure gauge
INITIAL START-UP
Install the Scrap Screens
Install scrap screens. Make sure that wash and rinse arms are installed correctly.
MAKE SURE DOORS ARE FULLY CLOSED.
11
INITIAL START-UP
2
A
POWER
WASH TEMPERATURE
WASH CYCLE
CYCLE
ON
OFF
B
RINSE PRESSURE
1 MIN
6 MIN
2 MIN
3 MIN
C
D
E
F
Page 18
INITIAL START-UP (Cont.)
5
4
3
THE POWER SWITCH IS ON DURING INITIAL FILL.
Make sure the doors are fully closed. Push the On/Off power switch to the UP position.
THE DISHWASHER FILLS AUTOMATICALLY.
Note that the power indicator light is illuminated.
Check Wash Water Temperature
The wash tank heater and the booster tank heater (D-HBT only) will begin to heat the water in the dishwasher.
Wait approximately 10 minutes for the wash tank water to reach operating temperature. The temperature should be a minimum of 150˚F/66˚C for (D-HBT, D-H1T).
Prescrap the dishes. Load ware into the dishrack. Open the doors, insert the rack into the dishwasher.
12
INITIAL START-UP
POWER
CYCLE
3 MIN
6 MIN
1 MIN
2 MIN
WASH CYCLE
RINSE PRESSURE
WASH TEMPERATURE
ON
OFF
POWER
CYCLE
3 MIN
6 MIN
1 MIN
2 MIN
WASH CYCLE
RINSE PRESSURE
WASH TEMPERATURE
ON
OFF
POWER
ON
OFF
WASH TEMPERATURE
CYCLE
WASH CYCLE
1 MIN
2 MIN
3 MIN
6 MIN
RINSE PRESSURE
Page 19
6 Minute Wash Cycle Setting (Pot/Pan)
Wash = 336 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)
3 Minute Wash Cycle Setting (Pot/Pan)
Wash = 156 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)
2 Minute Wash Cycle Setting (Dish)
Wash = 96 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)
7
6
INITIAL START-UP (Cont.)
Fully close the dishwasher doors. The dishwasher will begin the automatic cycle.
Opening the doors anytime during the cycle will stop the dishwasher.
Closing the doors will resume the automatic cycle where it left off.
The cycle times are listed below:
1 Minute Wash Cycle Setting (Dish)
Wash = 44 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)
Note that the in-cycle light is lit during the automatic dishwasher cycle.
13
INITIAL START-UP
POWER
CYCLE
3 MIN
6 MIN
1 MIN
2 MIN
WASH CYCLE
RINSE PRESSURE
WASH TEMPERATURE
ON
OFF
Page 20
INITIAL START-UP (Cont.)
9
8
Check Final Rinse Water Temperature
Check the final rinse water temperature during the final rinse cycle.
The final rinse water temperature gauge is located in the final rinse piping at the top of the dishwasher.
The final rinse water tempera­ture should be a minimum of 180˚F/82˚C for (D-HBT, D-H1T). The optimum final rinse temperature for (D-HBT, D-H1T) is 180-195˚F/82-91˚C.
Check Final Rinse Water Pressure
The final rinse water pressure gauge should indicate a flowing pressure of 20-22 PSI/138-151.8 kPa during the final rinse cycle for all models.
A pressure reducing valve (PRV) is required if flow pressure exceeds 20-22 PSI/138-151.8 kPa.
14
INITIAL START-UP
250
200
150
100
50
0
POWER
CYCLE
3 MIN
6 MIN
1 MIN
2 MIN
WASH CYCLE
RINSE PRESSURE
WASH TEMPERATURE
ON
OFF
Page 21
1 Minute Wash Cycle Setting
Wash = 44 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)
6 Minute Wash Cycle Setting
Wash = 336 seconds (5 min 36 sec) Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)
3 Minute Wash Cycle Setting
Wash = 156 seconds (2 min 36 sec) Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)
2 Minute Wash Cycle Setting
Wash = 96 seconds (1 min 36 sec) Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)
10
INITIAL START-UP (Cont.)
The Wash Cycle Selector Switch
The wash cycle selector switch provides
the option of choosing four different
dishwasher cycle times.
To select a cycle time —
Make sure power is on and the dishwasher has completed its last cycle.
Turn the selector knob to the desired time as indicated on the control panel. DO NOT raise the doors at this time. If doors are raised cycle time selected will not be remembered.
Open the doors and replace the clean rack of dishes with soiled rack.
Close the doors.
The dishwasher will begin the cycle automatically.
If the timed fill is activated due to a loss of water, the cycle will stop. When the dishwasher is full the auto­matic cycle will resume where it left off.
The maximum total wash cycle time is 6 minutes. For example: You can not select 3 minutes then turn the switch to 6 minutes during the automatic cycle to extend the total cycle to 9 minutes.
The dishwasher cycle times are listed below:
15
INITIAL START-UP
POWER
CYCLE
3 MIN
6 MIN
1 MIN
2 MIN
WASH CYCLE
RINSE PRESSURE
WASH TEMPERATURE
ON
OFF
Page 22
INITIAL START-UP (Cont.)
Remove the scrap screens and check the drain located in the bottom of the dish­washer wash tank.
Make sure that the building drain handles the water flow exiting the dishwasher.
Clean the interior of the wash tank of any foreign material.
Leave the doors open to air dry the interior of the dishwasher.
The initial start-up is complete.
12
11
Complete the initial start-up
Check all the plumbing for leaks. Also, check the drain plumbing for leaks and be sure that the drain will handle the drain water flow (15 gal/min-56.8 liters/min) from the dishwasher.
After the drain and the plumbing connections are checked, turn off the dishwasher power switch.
Drain the dishwasher
Make sure the dishwasher power switch is turned off.
When power is switched to the OFF position machine will drain automatically for ten minutes.
16
INITIAL START-UP
ON
OFF
POWER
Page 23
ResultAction
OPERATION
17
1. The power indicator light illuminates. The wash tank heater (D-HBT/H1T) and the booster tank heater (D-HBT) begin to heat.
2. The wash water temperature gauge should indicate a minimum of 150˚F/66˚C for D-HBT, D-H1T.
3. Ware should be placed edgewise in the peg rack. Cups and bowls should be placed upside down in the flat rack. Silverware should be spread evenly in a single layer in the flat rack.
4. In cycle light illuminates as the dishwasher begins a selected automatic cycle. The total cycle times are listed below:
1 minute = 44 second wash
2 minute = 1 minute 36 second wash 3 minute = 2 minute 36 second wash 6 minute = 5 minute 36 second wash
5. The final rinse temperature gauge should indicate a minimum of 180˚F/82˚C for D-HBT/ D-H1T. The optimum final rinse temperature range is between 180-195˚F/82-90˚C.
6. The water pressure gauge should indicate a flowing pressure of 20-22 PSI/138-151.8 kPa. A pressure reducing valve (PRV) is required if flow pressure exceeds 20-22 PSI/138-151.8 kPa.
7. The in cycle light goes out.
8. The selected automatic cycle begins again.
9. Dishwasher drain valve opens for ten minutes automatically. Periodic cleaning reduces deter­gent consumption and improves washing results.
1. Push the On/Off power switch “UP” to the ON position. Dishwasher fills auto­matically.
2. Wait approximately 10 minutes for the wash tank heater to heat the water. Then, check the reading on the wash water temperature gauge.
3. Prescrap and load the ware into the dishrack.
4. Open the doors. Insert a dishrack of soiled ware. Fully close the doors.
Opening the doors anytime during the automatic cycle stops the dishwasher. Closing the doors will resume the cycle where it left off.
5. Check the final rinse temperature gauge reading during the 13 second final rinse cycle.
6. Check the incoming water pressure during the 13 second final rinse cycle.
7. The selected automatic cycle ends.
8. Open the doors. Remove the clean rack. Insert another rack of soiled ware. Fully close the doors.
9. Turn power OFF at the dishwasher. Clean the scrap screens. Clean the dish­washer after each meal period or every two hours of operation. After initial draining of tank, if you should need to continue draining, flip power switch to ON then OFF to redrain.
OPERATION SUMMARY
Page 24
CLEANING
Cleaning your machine is the best maintenance that you can provide. Components that are not regularly flushed and cleaned do not perform well.
The following schedules are the minimum requirements necessary for the proper performance of your machine. Intervals should be shortened whenever your machine is faced with abnormal working conditions, hard water, or multiple shift operations.
CLEANING SCHEDULE
Every 2 Hours or After Each Meal Period
1. Drain the dishwasher.
2. Flush interior with fresh water.
3. Clean scrap screens and pump intake screen.
4. Clean spray arm nozzles.
Every 8 Hours or at the End of the Day
1. Flip power switch to OFF position to open drain valve for 10 minutes.
2. Flush interior with fresh water.
3. Clean scrap screens and pump intake screen.
4. Clean spray arms.
5. Thoroughly clean the exterior of machine.
DO NOT HOSE DOWN WITH WATER.
6. Flip power switch ON then OFF to drain machine, as needed.
7. Reassemble the machine.
8. Leave doors open to aid in drying.
CAUTION:
Do not leave water in wash tank overnight.
18
CLEANING
!
Page 25
DELIMING
Your dishwasher should be delimed regularly depending on the mineral content of your water. Inspect the machine interior for mineral deposits and use a deliming solution for the best clean­ing results.
NOTE:
Consult your chemical supplier for an appropriate deliming solution.
WARNING:
Deliming solutions or other acids must not come in contact with household bleach (sodium hypochlorite) or any chemicals containing chlorine, iodine, bromine, or fluorine. Mixing will cause hazardous gases to form. Skin contact with deliming solutions can cause severe irritation and possible chemical burns. Consult your chemical supplier for specific safety precautions.
DELIMING PROCESS
Model D-HBT and D-H1T
1. Remove all dishes from machine.
2. Remove any chemical pick-up tubes from their containers.
3. Place each tube in a container of fresh water and prime the chemical lines for several minutes to thoroughly flush chemical from the lines. Leave pick-up tubes out of their containers.
4. Flip the power switch OFF to drain the machine for 10 minutes, return power switch to ON position to refill with fresh water.
5. Spray interior walls with deliming solution and let sit for 5 or 10 minutes depending on amount of build-up. Add deliming solution to wash tank. Do not let chemicals sit for longer than 15 minutes.
6. Close the doors to run an automatic cycle.
7. Repeat Steps 4-6 if necessary.
8. Flip the power switch to OFF to drain the machine for 10 minutes.
9. Turn switch to ON position to refill the machine and run a complete cycle two additional times. Drain and refill the machine after each cycle to thoroughly flush any deliming solu­tion from the interior of the machine.
10. Flip the power switch to OFF to drain machine for 10 minutes.
11. Deliming is complete.
19
CLEANING
!
Page 26
TROUBLESHOOTING
Perform the seven checks listed below in the event that your dishwasher does not operate as expected.
1. All switches are ON
2. Wash and rinse nozzles are clean
3. Wash and rinse pipe assemblies are installed correctly
4. Scrap screens are properly positioned
5. Thermostat(s) are properly adjusted
6. Detergent and rinse additive dispensers are adequately filled
If a problem still exists, use the following table for troubleshooting
CONDITION CAUSE SOLUTION
Machine will not start Doors not closed .................................... Make sure doors are fully closed
Door safety switch faulty ...................... Contact your service agency
Main switch off...................................... Check disconnect at main panel
Blown Fuse .......................................... Replace fuse
Machine washes Timer or door switch defective ............ Contact your service agency
constantly
Low or no water Main water supply is turned off ............ Turn on house water supply
Faulty drain valve .................................. Turn off power at main switch, pull
lever on valve to drain. Contact your
service agency
Machine doors not fully closed ............ Close doors securely
Faulty fill valve...................................... Contact your service agency
Machine not filled initially .................... Push Power switch UP to fill
Clogged strainer in fill valve ................ Clean or replace
Stuck or defective float.......................... Check floats and clean
Continuous water filling Defective Circuit Board ........................ Contact your service agency
Fill valve will not close.......................... Clean or replace
Drain valve will not close...................... Replace drain valve/contact your
service agency
Stuck or Defective float switch.............. Inspect or replace float switch
Wash motor not running Overload protector tripped .................... Reset overload in Control Box
Defective motor .................................... Contact your service agency
Wash tank water Incoming water temperature .................. Raise temperature to:
temperature is low at machine too low 110-140˚F/43-60˚C for D-HBT when in use 180˚F/82˚C for D-H1T
Defective thermometer......................... Check or replace
Defective thermostat .............................. Check for proper setting
or replace
Defective heater element ...................... Check or replace
Defective solenoid valve ........................ Check or replace
Heater elements .................................... Clean and delime
have soil/lime buildup
20
TROUBLESHOOTING
Page 27
TROUBLESHOOTING (Cont.)
CONDITION CAUSE SOLUTION
Insufficient pumped Clogged pump intake screen.................. Clean
spray pressure Clogged spray pipe ................................ Clean
Scrap screen full .................................... Must be kept clean and in place
Pump motor rotation incorrect .............. Reverse connection between L1
and L2 in Control Cabinet
Defective pump seal .............................. Contact Service Agent
Insufficient final rinse Faulty pressure reducing valve .............. Clean or replace
or no final rinse Improper setting on pressure ................ Set flow pressure at 20-22 PSI/
reducing valve 138-151.8 kPa
Clogged rinse nozzle and/or .................. Clean
pipe
Improper water line size ........................ Have installer change to
proper size
Clogged strainer in fill valve ................ Clean or replace
Low final rinse Low incoming water Check the booster (D-HBT, D-H1T) temperature be sure the thermostat is set to
maintain180˚F/82˚C temperature.
Solenoid valve defective........................ Check valve to be sure it is clean
and operating
Defective thermometer .......................... Check for proper setting or replace
Poor washing results Detergent dispenser................................ Contact detergent supplier
not operating properly
Insufficient detergents .......................... Contact detergent supplier
Wash water temperature ........................ See condition “Wash Tank
too low Water Temperature” above
Wash arm clogged.................................. Clean
Improperly scraped dishes .................... Check scraping procedures
Ware being improperly .......................... Use proper racks. Do not
placed in rack overload racks
Improperly cleaned ................................ Unclog wash sprays and rinse
equipment nozzles to maintain proper
pressure and flow conditions.
Keep wash water as clean as possible.
Heater elements .................................... Clean and delime
have soil/lime buildup
21
TROUBLESHOOTING
Page 28
BASIC SERVICE
This Basic Service section does not cover all possible repair procedures. If you require additional service support, you may call your local service company or:
Champion National Service
USA: 1-800-858-4477
Canada: 1-800-263-5798
Please have the Model and Serial Number of the machine ready when you call.
ELECTRICAL SERVICE
NOTE:
DO NOT USE CHASSIS GROUND WHEN PERFORMING VOLTAGE CHECKS. Doing so will result in false and inaccurate readings.
PERFORM VOLTAGE CHECKS BY READING FROM THE HOT SIDE OF THE LINE AND NEUTRAL (any #2 or white wire).
WARNING:
USE EXTREME CAUTION when performing tests on energized circuits.
WARNING:
When repairing a circuit, disconnect the power at the main service disconnect switch and place a tag at the disconnect switch to indicate that work is being performed on the circuit.
Troubleshooting
Schematics
Champion places an electrical schematic in the control cabinet of every machine before it is shipped. Schematics are included at the back of this manual as well. Be aware that these schematics include options that may not apply to your machine. Options are enclosed in dashed lines with the words (IF USED) next to them on the schematic. Disregard any options that appear on the schematics which are not a part of your machine.
Tools
All electrical repairs can be made with: Standard set of hand tools
Volt/Ohm Meter (VOM) Clip-on AC current tester
Circuit Tests
Use a clip-on AC current tester to check the motors and electric heaters. Use a VOM to test line voltages and the 115VAC control circuit.
22
BASIC SERVICE
!
!
Page 29
Figure 11
Wash Tank Heater Fuses
Control Cabinet
Figure 12
Motor Overload
ELECTRICAL SERVICE (Cont.)
Fuses —
Refer to Fig. 11. There are two fuse blocks. A 3-pole block (A) is located in the main control cabinet. The (A) fuses protect the wash tank heater circuit. Booster heater circuits (D-HBT only) are not fused. A 2-polefuse block is located on the machine base to protect the control circuit.
To Replace a fuse:
Turn the dishwasher main power switch off. Disconnect power to the machine at the main service disconnect switch. Replace the fuse. If the fuse blows again, DO NOT INCREASE THE FUSE SIZE. DETERMINE THE CAUSE OF THE OVERLOAD.
Motor Overloads
The wash pump motor has an overload to protect it from line voltage electrical overloads. The overload disconnects 120VAC power to the motor contactor coil.
Refer to Fig. 12.
Note the Switch Lever on the Overload.
If the switch lever is off with the “0” showing then the overload has tripped.
To Reset the Motor Overload:
Flip the overload switch to the On position. A “1” should be visible on the switch lever.
To Replace a Motor Overload:
Disconnect the wires to the overload. Release the mounting catch on the front side of the overload. Push forward and lift out. Snap the new overload into place and reconnect the wires.
To adjust the overload setting:
The screwdriver in Fig. 12 is positioned to adjust the motor overload AMP setting. Read the full load amps (FLA) motor amps on the motor nameplate. Turn the setting to match the name plate.
23
BASIC SERVICE
A
Switch Lever
Page 30
24
BASIC SERVICE
SOLID STATE D-HBT AND D-H1T OPERATING INSTRUCTIONS Automatic Operation
1. Check that screens are clean and in place.
2. Turn on main power to the machine.
3. Flip machine control panel power switch to ON.
4. Close doors.
• Machine pauses 4 seconds to check water level.
5. Machine fills for 110 seconds if float is down.
6. Run machine through several cycles or wait 10 minutes (on initial start up) for temperature to stabilize.
7. Open door, insert rack of dishes.
8. Close doors. Automatic cycle begins (at selected time set on selector switch).
9. Machine cycle is:
1 Minute Cycle 2 Minute Cycle 3 Minute Cycle 6 Minute Cycle
Wash = 44 secs. Wash = 96 secs. Wash = 156 secs. Wash = 336 secs. Rinse = 13 secs. Rinse = 13 secs. Rinse = 13 secs. Rinse = 13 secs. Dwell = 11 secs. Dwell = 11 secs. Dwell = 11 sesc. Dwell = 11 secs.
10. Open door, remove clean rack of dishes.
11. Repeat for additional racks.
TROUBLESHOOTING TIMER CIRCUIT BOARD
1.1 Introduction
The following procedures are for determining whether or not the timer circuit board itself is faulty.
In this part –
• Checking the general condition of the circuit board.
• Testing inputs.
• Testing outputs.
Special Tools
• A voltmeter capable of reading DC and AC volts.
1.2 Checking General Condition
Before testing the inputs and outputs, you should first check that the board is receiving power.
Turn on the power switch to the unit (do not start the unit, just turn on power to the unit). If red “Power” LED on board is illuminated, go directly to 1.3. When LED is not illuminated, then check that the following conditions are true:
Page 31
25
BASIC SERVICE
TROUBLESHOOTING TIMER CIRCUIT BOARD (cont.)
Power Terminals
• Verify that the board is receiving power of 120 VAC at the terminals:
– T2, marked “H” (AC Hot).
– T1, marked “N” (AC Neutral).
If either of these terminals is not receiving 120 VAC, then there is a problem elsewhere with the unit not receiving power.
The Fuse (F1)
• Verify that the circuit board fuse (F1) is good.
If it is not, replace it.
Red ‘Power’ LED
• Verify that the red ‘power’ LED is illuminated.
If it is not, and the previous 2 conditions are true, then the board is bad and should be replaced.
1.3 Testing Board Inputs
After you have verified that the circuit board is receiving power (as explained above), then test the board inputs. There are 4 board inputs:
• Start Switch.
• Door Safety Switch.
• Float Switch.
• Extended Wash Switch (if installed).
Perform the following steps to test a board input:
1. Set the voltmeter to measure DC volts.
2. Place the negative (black) test probe on the “hot” terminal:
• T2, marked “H”.
3. Place the positive (red) test probe on the input terminal to be tested:
• T7, marked “START SW” (for the start switch, not used on D-HBT or D-H1T).
• T8, marked “DOOR SW” (for the door safety switch).
• T9, marked “FLOAT SW” (for the float switch).
• T10, marked “EXT. WASH” (for the extended wash switch, not tested on D-HBT or D-H1T).
4. Check the results on the voltmeter:
• If switch is opened – the meter should read between 4.7 to 5.3 DC volts.
• If the switch is closed – the meter should read between 0 to 1 DC volts.
Page 32
Figure 13
Solid State Control Board
(112676 Shown)
26
BASIC SERVICE
1.4 Testing Board Outputs
After you have verified that the circuit board is receiving power (as explained above), then test the board outputs. There are 4 board outputs:
• Wash Cycle.
• Rinse Cycle.
• Heaters.
• In-Cycle Lamp.
Perform the following steps to test a board output:
1. Set the voltmeter to measure AC volts.
2. Place the negative (black) test probe on the “neutral” terminal:
• T1, marked “N”.
3. Place the positive (red) test probe on the output terminal to be tested:
• T3, marked “WASH OUTPUT” (for the wash cycle) (doors must be closed before testing).
• T4, marked “RINSE OUTPUT” (for the rinse cycle) (doors must be closed before testing).
• T5, marked “HEATERS OUTPUT” (for the water heater).
• T6, marked “LAMP OUTPUT” (for the in-cycle lamp indicator).
4. Check the results on the voltmeter for the terminal you are testing:
• For T3 – the meter should read 120 VAC whenever the unit is in-cycle and the “WASH” LED is illuminated on the circuit board.
• For T4 – the meter should read 120 VAC whenever the unit is in a fill or rinse mode and the corresponding “FILL” or “RINSE” LED is illuminated on the circuit board.
• For T5 – the meter should read 120 VAC whenever the power switch is on and the wash tank is full (i.e., the float switch is up).
• For T6 – the meter should read 120 VAC whenever the machine is in-cycle.
F1
H
T2
N
T1
START SW.
T7
DOOR SW.
T8
FLOAT SW.
T9
EXT. WASH
T10
POWER
L1
JB3
L2
FILL RINSE WASH
U1
L3 L4
JB2
JB1
WASH
OUTPUT
T3
RINSE
OUTPUT
T4
HEATERS
OUTPUT
T5
LAMP
OUTPUT
T6
Page 33
Figure 15
Float Switch
Troubleshooting Chart
Models D-HBT and D-H1T use a float switch and circuit board to control tank fill and tank heat.
For Model D-HBT only, the built-in booster heat circuit is also con­trolled by the float switch.
Operation:
1. When dishwasher main power switch is turned on (wash tank empty), the drain valve closes allowing cycle time to run for a minimum of 110 seconds to fill the tank.
2. The float switch ball rises; its normally open contacts close. The fill circuit times out; the f ill solenoid de-energizes, and the tank heat and booster heat energize.
3. If water level drops below the float level, the float switch ball moves down; heat de-energizes. The fill solenoid energizes and the fill cycle runs for a minimum of 110 seconds to refill the tank.
4. If the tank is not full of water at the end of the 110-second fill cycle, then the machine will cycle again. When the float switch is satisfied, the fill cycle stops after completing its 110-second cycle.
5. Refer to the float switch troubleshooting chart below (Fig. 15) for a quick guide to eval­uating float switch problems.
27
BASIC SERVICE
System Checks
YES
YES
YES
NO
NO
NO
Wash
Tank Fills Constantly
Is Tank Full
of Water?
Is the Float
Ball Up?
Check
Drain
Clean
Float Assy
Is Heat ON
when called
for?
Replace
Float
Check
Solenoid
Valve
Figure 14
Float Switch
Page 34
28
BASIC SERVICE
Figure 16
Heater Element Wiring
208V/1 Phase 208-240V/3 Phase 480V/3 Phase 208-240V/3 Phase
Delta Connection 575V/3 Phase Wye Connection for
Delta Connection 380-415V/3 Phase
208V/1 Phase 208-240V/3 Phase 480V/3 Phase 208-240V/3 Phase
Delta Connection 575V/3 Phase Wye Connection for
Delta Connection 380-415V/3 Phase
208V/1 Phase 208-240V/3 Phase 480V/3 Phase 208-240V/3 Phase
Delta Connection 575V/3 Phase Wye Connection for
Delta Connection 380-415V/3 Phase
208V/1 Phase 208-240V/3 Phase 480V/3 Phase 208-240V/3 Phase
Delta Connection 575V/3 Phase Wye Connection for
Delta Connection 380-415V/3 Phase
Terminal Connections View of element
Terminal Connections View of element
Terminal Connections View of element
Terminal Connections View of element
Configuration D
Wash tank element View of calrod coils
Configuration C
Booster tank element View of calrod coils
Configuration B
Booster tank element View of calrod coils
Configuration A
Booster tank element View of calrod coils
ELECTRICAL SERVICE (Cont.)
Heater Element Wiring – Booster Tank and Wash Tank Heater Elements
Refer to the illustrations and follow the steps below to properly install terminal jumpers and to
make line power connections to a replacement element.
Step 1. Hold the element assembly with the calrod coils facing toward you.
Step 2. Match your element coil to Configuration A, B, C, or D.
Step 3. Rotate your element coils to match the correct configuration.
Step 4. Turn the element over and match your element to the correct terminal configuration.
Step 5. Install terminal jumpers according to the illustration for your voltage requirement.
Step 6. Install the element and make your line connections 1L1, 1L2, or 1L3 per the illustration.
1L3
1L3
1L1
1L3
1L2
1L3
1L3
1L3
1L1
1L2
1L3
1L1
1L2
1L1
1L2
1L3
1L1
1L2
1L3
1L1
1L2
1L3
1L1
1L2
1L3
1L1
1L2
1L3
Page 35
575V Only
Three Phase
480V
Three Phase - High Voltage
208-240V
Three Phase - Low Voltage
Figure 17
Pump Motor Wiring Diagrams
Single Phase - High Voltage
Single Phase - Low Voltage
ELECTRICAL SERVICE (Cont.)
Motor Connections —
1. Models D-HBT and D-H1T are available in either single phase or 3 phase voltages.
2. Motor rotation was set at the factory. For three phase machines, reversing the motor direction is done in the control cabinet by reversing the wires L1 and L2 on the disconnect side of the main electrical connection block. For single phase machines, motor rotation is changed at the motor connection plate on the rear of the single phase motor (if necessary).
Refer to Fig. 17 for the proper wiring of the pump motor for single and three phase voltages.
29
BASIC SERVICE
654
987
321
LINE
654
987
321
LINE
321
LINE
L1
L2
4
2
8
J
LINE
LINE
3
3
L2
L1
4
LINE
J
2
8
LINE
Page 36
MECHANICAL SERVICE
Pump Seal Replacement
1. Disconnect the power to the machine at the main breaker panel or fuse box.
2. Drain the machine.
3. Remove the front and side panels.
4. Remove drain plug on the pump volute and drain the pump.
5. Remove the pump hoses.
6. Disconnect the wires to the motor at the motor junction box.
7. Unbolt motor from machine base and remove the pump/motor assembly.
8. Remove bolts on volute and carefully remove from the pump flange.
9. Remove the impeller retaining bolt and nut from center of impeller.
10. Lock the motor shaft with a wrench or pliers. The back of motor shaft is square.
11. Turn the impeller counterclockwise to remove from shaft (right hand threads).
12. Remove the old seal and discard.
13. Check seal seat in the pump flange and clean thoroughly.
14. Press rubber seal/ceramic portion of seal assembly into the pump flange. Use a water soluble lubricant. Be careful to keep the ceramic clean.
15. Install the rotating part of the seal on the shaft with the graphite surface toward the ceram-
ic. Use a water soluble lubricant on the rubber seal part only (not the graphite).
16. Reinstall impeller, and new flange gasket. Reinstall bolts. Reinstall drain plug.
17. Reinstall the pump/motor assembly and reconnect the pump hoses.
18. Fill the dishwasher with water.
19. Check motor rotation by bump starting motor. Correct motor shaft rotation is clockwise when viewing motor from the rear.
20. Test run and check for leaks.
Figure 18
Pump Seal Replacement
30
BASIC SERVICE
Pump Flange
Seal Assy.
Impeller
Gaskets
Volute
Plug
Bolt
(A)
Nut
Backing Plate
Mtg. Nut
Backing Plate
Washer
Bolt
(B)
Water Slinger
Page 37
REPLACEMENT PARTS
31
REPLACEMENT
PARTS
Page 38
Figure 19 - D-HBT/D-H1T
Panels
REPLACEMENT PARTS
32
7
12
10
10
11
11
10
6
1
5
9
6
8
2
3
4
9
9
7
8
Page 39
REPLACEMENT PARTS
33
D-HBT/D-H1T
PANELS
Fig. 19 Part Item No. No. Part Description Qty.
1 321929 RH Panel No Cut Out ........................................................................ 1
2 324588 Panel, Instrument (Prior to S/N D3863) ............................................ 1
327262 Panel, Instrument (After S/N D3864) ................................................ 1
327344 Panel, Instrument (Corner Model) (After S/N D3864) ...................... 1
3 113051 Label, Panel Overlay DH-T/TC (Prior to S/N D3863) ...................... 1
113525 Label. Panel Overlay DH-T (After S/N D3864) ................................ 1
113567 Label Panel. Overlay DH-TC (Corner Models)(AfterS/N D3864).... 1
4 322074 Panel, Front Lower ............................................................................ 1
5 321941 LH Panel W/Cut Out .......................................................................... 1
6 108418 Plug Plastic ........................................................................................ 2
7 109034 Washer 13/16 x 1-13/16 Fiber ............................................................ 2
8 108417 Nut, Plastic.......................................................................................... 2
9 100779 Screw, 1/4-20 x 5/8 Truss Head.......................................................... 6
10 0504822 Screw, 8-32 x 1/2 Pan Head .............................................................. 4
11 100763 Screw, 10-32 x 1-1/4 Round Head .................................................... 2
12 112587 Foot, Cast Grey .................................................................................. 4
Page 40
Figure 20 - DHB-T/DH1-T
Doors, Guides, & Stops
REPLACEMENT PARTS
34
24
26
27
28
18
7
6
4
5
2
8
9
11
29
30
12
16
16
19
20
21
21
20
22
17
15
14
10
13
10
3
1
24
25
23
Page 41
REPLACEMENT PARTS
35
DHB-T/DH1-T
DOORS, GUIDES, AND STOPS
Fig 20 Part Item No. No. Part Description Qty.
1 100141 Nut, Grip 1/4-20 SST.......................................................................... 2
2 317345 Bracket, Door Catch .......................................................................... 1
3 325921 Hook, Door Catch .............................................................................. 1
4 108053 Plug, Corner Post ................................................................................ 2
5 107970 Screw, 8/32 x 1" Filister Head ............................................................ 48
6 112704 Door Guide, Side Door Left .............................................................. 2
7 112705 Door Guide, Side Door Right ............................................................ 2
8 112703 Door Guide, Front Door Left.............................................................. 1
9 112702 Door Guide, Front Door Right .......................................................... 1
10 100073 Screw, 1/4-20 x 1/2 Truss Head.......................................................... 3
11 112659 Hamlin Reed Switch .......................................................................... 1
12 108954 Nut Grip 6-32...................................................................................... 4
13 322790 Door Front (Prior to S/N D3863) ...................................................... 1
327248 Door Front (After S/N D3864) .......................................................... 1
14 112687 Door Handle........................................................................................ 1
15 106382 Screw, 6-32 x 3/8 Truss Head ............................................................ 2
16 108954 Nut, Grip 6-32 .................................................................................... 2
17 111026 Magnet ................................................................................................ 1
18 325633 Side Door, Upper ................................................................................ 2
19 322788 Side Door, Lower (Prior to S/N D3863) ............................................ 2
327252 Side Door Lower (After S/N D3864) ................................................ 2
20 100097 Screw 10-32 x 1/2 Truss Head............................................................ 8
21 107966 Nut, Grip 10-32 .................................................................................. 2
22 322077 Splash Guard (Prior to S/N D3863).................................................... 2
324620 Splash Baffle, Side Door (After S/N D3864) .................................... 2
23 323006 Door Stop (Prior to S/N D3863) ........................................................ 2
327321 Door Stop (After S/N D3864) ............................................................ 2
24 107893 Shock Absorber .................................................................................. 8
25 112723 Bolt, 5/16-18 x 15 Full Thread .......................................................... 2
26 323305 Angle, Door Stop ................................................................................ 2
27 112772 Stop, Delrin Splash Baffle .................................................................. 2
28 100097 Screw, 10-32 x 1/2 Truss Head .......................................................... 8
-- 113564 Nameplate, Dual Performance (Not Shown)(Adhered to Front Door ) (After S/N D3864)
Page 42
Figure 21 - D-HBTC/D-H1TC
Doors, Guides, & Stops (Corner Model Only)
REPLACEMENT PARTS
36
4
3
1
2
4
3
13
13
12
11
6
8
9
9
9
9
8
10
5
7
8
8
14
15
15
16
16
17
12
5
Page 43
REPLACEMENT PARTS
37
D-HBTC/D-H1TC
DOORS, GUIDES, AND STOPS
Fig 21 Part Item No. No. Part Description Qty.
1 108053 Plug, Corner Post ................................................................................ 2
2 107970 Screw 8-32 x 1 Filister Head .............................................................. 32
3 112704 Guide, Door Left ................................................................................ 2
4 112705 Guide, Door Right .............................................................................. 2
5 325633 Door, Side Upper ................................................................................ 2
6 322788 Door, Lower Side (Prior to S/N D3863) ............................................ 1
327252 Door, Side (After S/N D3864)............................................................ 1
7 323221-S Door, Lower Front (Prior to S/N D3863) .......................................... 1
327295 Door, Front (After S/N D3864) .......................................................... 1
8 100007 Screw 10-32 x 3/8 Truss Head............................................................ 6
9 104985 Nut, Plain 10-32.................................................................................. 6
10 322077 Splash Guard (Prior to S/N D3863) (No Longer Used) .................... 1
11 323006 Stop, Door (Prior to S/N D3863)........................................................ 1
327321 Door Stop (After S/N D3864) ............................................................ 1
12 100740 Bolt 5/16-18 x 1 Hex Head ................................................................ 2
13 107893 Shock Absorber .................................................................................. 6
14 323224 Bracket, Corner Machine Door Lift (Prior to S/N D3863) ................ 1
327242 Door Lift Corner Machine (After S/N D3864) .................................. 1
327256 Front Door Bracket (After S/N D3864).............................................. 1
15 323305 Angle, Door Stop. .............................................................................. 2
16 112772 Stop, Delrin Splash Baffle .................................................................. 2
17 100097 Screw 10-32 x 1/2 Truss Head............................................................ 8
18 327260 Side Door Lift (After S/N D 3864)(Not Shown)................................ 1
113564 Nameplate, Dual Performance (Not Shown)(Adhered to Front Door)
(After S/N D3864)
Page 44
REPLACEMENT PARTS
38
1
2
2
3
28 30
29
30
3
4
5
6
6
7
7
9
9
8
8
5
1
10
10
14
15
16
17
18
18
19
20
21
20
22
23
13
10
14
13
10
11
11
11
11
12
12
24
25
25
26
26
26
27
24
24
26
27
24
Figure 22 - D-HBT/D-H1T
Door Handle, Spring Assembly, and Safety Switch
Page 45
REPLACEMENT PARTS
39
DHB-T/DH1-T
DOOR HANDLE, SPRING ASSEMBLY, AND SAFETY SWITCH
Fig 22 Part Item No. No. Part Description Qty.
1 112723 Bolt 5/16-18 x 15................................................................................ 2
2 108066 Spring, Extension................................................................................ 2
3 107397 Block, Spring Hook ............................................................................ 2
4 113757 Door Handle (Standard Machine)(Beginning with S/N D4185)........ 1
4 112860 Door Handle (Corner Machine)(Prior to S/N D4184)..................... .. 1
5 107437 Bolt M6 x 45MM Hex Head .............................................................. 4
6 107396 Block, Upper Pivot ............................................................................ 2
7 107393 Pin, Pivot ............................................................................................ 2
8 107962 Handle, Grip........................................................................................ 2
9 107395 Block, Lower Pivot ............................................................................ 2
10 107420 Nut, Plain M6...................................................................................... 8
11 107436 Screw M6 x 16MM ............................................................................ 6
12 107399 Support, Pivot Block .......................................................................... 2
13 108368 Gasket, Backing .................................................................................. 2
14 304811 Plate, Backing .................................................................................... 2
15 100740 Bolt 5/16-18 x 1 Hex Head ................................................................ 2
16 107966 Nut, Grip 10-32 w/Nylon Insert ........................................................ 8
17 322077 Guard, Splash...................................................................................... 2
18 100097 Screw 10-32 x 1/2 Truss Head............................................................ 8
19 0509264 Bushing, Side Door ............................................................................ 2
20 0509274 Nut, Acorn 5/16-18 ............................................................................ 2
21 0309167 Lift Bar, Door (Standard Machine) .................................................... 2
22 322926 Lift Bar, Door (Corner Machine)........................................................ 2
22 102376 Washer, Flat ........................................................................................ 2
23 104002 Bolt, 5/16-18 x 1-1/2 .......................................................................... 2
24 100154 Nut, Plain 5/16-18 .............................................................................. 4
25 106013 Washer, Lock 5/16 Split...................................................................... 2
26 102376 Washer, Flat ........................................................................................ 4
27 321927 Spring Anchor Bracket........................................................................ 1
28 113721 Switch, Reed Aleph (Standard Machine) .......................................... 1
28 0509199 Switch, Door Safety (Corner Machine).............................................. 1
29 322797 Door Switch Bracket (Corner Machine) ............................................ 1
29 322787 Door Switch Bracket (Standard Machine).......................................... 1
-- 900860 Kit* Door Handle Change to 113757 ................................................ A/R
Page 46
Figure 23A – D-HBT/D-H1T
Straight Track Assembly
Figure 23B – D-HBT/D-H1T
Corner Track Assembly
REPLACEMENT PARTS
40
6
2
6
8
1
6
8
7
11
5
11
7
8
7
7
7
10
9
4
6
6
6
7
10
9
8
3
10
9
10
9
1
2
2
3
1
4
2
3
3
4
4
2
3
4
Page 47
REPLACEMENT PARTS
41
D-HBT/D-H1T
CORNER TRACK ASSEMBLY
Fig. 23B Part Item No. No. Part Description Qty.
1 0309469 Guide, Right Hand .............................................................................. 1
2 0309472 Track, Rear.......................................................................................... 1
3 0309468 Guide, Left Hand ................................................................................ 1
4 0309470 Support, Rack...................................................................................... 1
5 0309471 Track, Front ........................................................................................ 1
6 106727 Screw (10-32 x 5/8 Flat Hd) .............................................................. 8
7 107966 Nut, Grip (10-32 w/Nylon Insert) ...................................................... 8
8 100073 Bolt (1/4 -20 x 1/2 Truss Head) .......................................................... 8
9 106482 Washer, Lock ...................................................................................... 8
10 100003 Nut (1/4-20 Hex Hd) .......................................................................... 8
11 0309473 Spacer.................................................................................................. 2
D-HBT/D-H1T
STRAIGHT TRACK ASSEMBLY
Fig. 23A Part Item No. No. Part Description Qty.
1 0309472 Track, Rear.......................................................................................... 1
2 100073 Bolt (1/4 -20 x 1/2 Truss Head) .......................................................... 8
3 106482 Washer, Lock ...................................................................................... 8
4 100003 Nut (1/4-20 Hex Hd) .......................................................................... 8
Page 48
Figure 24 - D-HBT/D-H1T
Wash/Rinse Spray Piping
REPLACEMENT PARTS
42
FRONT
LEFT SIDE
2
1
2
3
7
6
8
7
13
10
8
5
4
5
3
11
10
9
12
Page 49
REPLACEMENT PARTS
43
D-HBT/D-H1T
WASH/RINSE SPRAY PIPING
Fig 24 Part Item No. No. Part Description Qty.
1 325632 Rinse Manifold Weldment .................................................................. 1
2 113027 Connector, Rinse Arm ........................................................................ 2
3 113028 Top Rinse Arm Connector .................................................................. 2
4 0507445 Spindle, Wash Arm ............................................................................ 2
5 109864 Support, Wash Arm ............................................................................ 2
6 113252 Standpipe, Wash.................................................................................. 1
7 100736 Bolt 1/4-20 x 3/4 Hex Head................................................................ 2
8 107967 Nut, Grip 1/4-20.................................................................................. 3
9 109854 Gasket, Standpipe Wash...................................................................... 1
10 100740 Bolt 5/16-18 x 1" Hex Head .............................................................. 4
11 106013 Washer, Lock 5/16 Split...................................................................... 4
12 102376 Washer, Flat ........................................................................................ 8
13 100154 Nut, Plain 5/16-18 .............................................................................. 4
Page 50
Figure 25 - D-HBT/D-H1T
Wash/Rinse Spray Arms
REPLACEMENT PARTS
44
2
2
4
1
3
3
6
5
7
8
4
3
3
AFTER S/N D3864
PRIOR TO S/N D3863
Page 51
REPLACEMENT PARTS
45
D-HBT/D-H1T
WASH/RINSE SPRAY ARMS
Fig. 25 Part Item No. No. Part Description Qty.
1 0507443 Spindle, Rinse Arm ............................................................................ 2
2 0508376 Nozzle, Rinse Arm (Prior to S/N D3863) .......................................... 12
3 113514 Bearing, Rinse Arm (Replaces 112164) ............................................ 4
* 4 414111 Rinse Arm Assy. (Includes 2 & 3) (Prior to S/N D3863) .................. 2
414110 Rinse Arm Assy (Complete) (After S/N D3864 ) .............................. 2
5 0507444 Nut, Rinse Arm .................................................................................. 2
6 109835 Screw (#8 x 1/2 Pan Hd) .................................................................... 4
7 0707452-SWash Arm Assy. (Includes 6 & 8) ...................................................... 2
8 0507446 Bearing, Wash Arm ............................................................................ 2
* 0707453 is no longer available as a complete rinse arm assembly. Replacement
nozzles and bearings are still available for that assembly. To replace the complete
rinse arm assembly you will need to order 414111.
Page 52
Figure 26 - D-HBT/D-H1T
Drain Assembly and Scrap Screens
REPLACEMENT PARTS
46
4
15
1
17
23
4
5
16
11
14
6
13
7
8
9
8
10
12
11
Page 53
REPLACEMENT PARTS
47
D-HBT/D-H1T
DRAIN ASSEMBLY AND SCRAP SCREENS
Fig 26 Part Item No. No. Part Description Qty.
1 305164 Screen 10" .......................................................................................... 2
2 324582 Filler Plate .......................................................................................... 1
3 100736 Bolt 1/4-20 x 3/4 Hex Head................................................................ 4
4 106026 Washer, Flat ........................................................................................ 8
5 107967 Grip, Nut 1/4-20 w/Nylon Insert ........................................................ 1
6 304816 Strainer................................................................................................ 1
7 205988 Connector, Electric Drain Valve ........................................................ 1
8 104165 Clamp, Hose........................................................................................ 2
9 205990 Hose, Rubber ...................................................................................... 1
10 113315 Electric Drain Valve (After S/N D2964) ............................................ 1
10 900830 Kit, Drain Valve (From S/N D1848 thru D2963) .............................. A/R
11 107340 Hose Clamp ........................................................................................ 2
12 113048 Overflow Hose.................................................................................... 1
13 324573 Overflow Flange Weldment................................................................ 1
14 113047 Gasket, Drain Flange .......................................................................... 1
15 106482 Washer, Lock 1/4 Split........................................................................ 4
16 100003 Nut Plain 1/4-20 SST.......................................................................... 4
17 327283 Water Deflector (After S/N D3851) .................................................. 1
-- 327098 Support Drain Valve (Not Shown)...................................................... 1
Page 54
Figure 27 - D-HBT/D-H1T
Wash Tank Heat and Thermostats
REPLACEMENT PARTS
48
Thermostat bracket detail
1
2
3
4
5
5
10
14
7
8
7
8
11
9
13
12
15
16
16
3
4
17
20
6
18
18
19
Page 55
REPLACEMENT PARTS
49
D-HBT/D-H1T
WASH TANK HEAT AND THERMOSTATS
Fig. 27 Part Item No. No. Part Description Qty.
1 113622 Thermometer 4 FT. Gas Filled (Replaces 108391) ............................ 1
2 109069 Thermostat W/Cap 110-220˚F ............................................................ 1
3 201041 Washer ................................................................................................ 3
4 201029 Nut, Lock 1/2" .................................................................................... 3
5 322076 Dual Thermostat Bracket .................................................................. 1
6 110561 Thermostat, Fixed High Limit ............................................................ 1
7 106482 Washer, Lock 1/4 Split SST .............................................................. 4
8 100003 Nut, Plain 1/4-20 SST ........................................................................ 4
9 100740 Bolt 5/16-18 x 1 Hex Head ................................................................ 4
10 108345 Gasket 3 x 3 x 1/8 2" .......................................................................... 1
11 102376 Washer 5/16 x 3/4 x 1/16.................................................................... 8
12 106013 Washer, Lock 5/16 Split...................................................................... 4
13 100154 Nut, Plain 5/16-18 SST ...................................................................... 4
14 0509637 Heater 3KW 115V/1PH ...................................................................... 1
113479 Heater 4.7KW 208-240/380-415V 1/3PH .......................................... 1
113480 Heater 4.7KW 460V/3PH .................................................................. 1
113481 Heater 4.7KW 575V/3PH .................................................................. 1
15 100007 Screw 10-32 x 3/8 Truss Head............................................................ 4
16 107966 Nut, Grip 10-32 W/Nylon Insert ........................................................ 4
17 111092 Float Switch ........................................................................................ 1
18 104882 Washer ................................................................................................ 2
19 107089 Nut, Jam, 1/2-13.................................................................................. 1
20 111151 C-Clip Float Switch ............................................................................ 2
Page 56
Figure 28 - D-HBT Only
Electric Booster and Thermostats
REPLACEMENT PARTS
50
TO UPPER PIPING
FROM FILL VALVE
5
3
4
6
7
8
9
10
11
12
1
1
2
2
Page 57
REPLACEMENT PARTS
51
D-HBT ONLY
ELECTRIC BOOSTER AND THERMOSTATS
Fig. 28 Part Item No. No. Part Description Qty.
1 100740 Bolt 5/16-18 x 1 Hex Head ................................................................ 2
2 102376 Washer, Flat 5/16 x 3/4 x 1/16............................................................ 2
3 108954 Nut, Grip 6-32 W/Insert...................................................................... 2
4 110562 Thermostat, High Limit ...................................................................... 1
110563 Compound, Heat Sink ........................................................................ A/R
5 109069 Thermostat, Booster............................................................................ 1
6 100003 Nut, Plain 1/4-20 SST ........................................................................ 3
7 106482 Washer, Lock 1/4 Split ...................................................................... 5
8 111334 Heater 9KW 208-240/380-415V, 40˚Rise (1 & 3 phase) .................. 1
108579 Heater 9KW 480V, 40˚Rise (3 phase only) ...................................... 1
111122 Heater 9KW 575V, 40˚Rise (3 phase only) ........................................ 1
9 111266 Heater 18KW 208-240/380-415V, 70˚Rise (1 & 3 phase) ................ 1
111267 Heater 18KW 480V, 70˚Rise (3 phase only) ...................................... 1
111600 Heater 18KW 575V, 70˚Rise (3 phase only) .................................... 1
10 109985 Seal, Electric Heater .......................................................................... 1
11 100210 Plug 1/8 SST ...................................................................................... 1
12 0509042 Tank, Booster...................................................................................... 1
Page 58
Figure 29 - D-HBT Only
Lower Fill Piping Assembly
REPLACEMENT PARTS
52
11
CUSTOMER
WATER
INLET
TO UPPER
PIPING
2
10
9
12
14
15
17
16
18
13
8
6
5
5
4
3
2
5
7
1
5
19
Page 59
REPLACEMENT PARTS
53
D-HBT ONLY
LOWER FILL PIPING ASSEMBLY
Fig. 29 Part Item No. No. Part Description Qty.
1 107550 Valve, Pressure Red 3/4" .................................................................... 1
2 102444 Street Ell 3/4" NPT Brass .................................................................. 2
3 102651 Nipple 3/4" x 2" Brass ........................................................................ 1
4 111437 Valve 3/4" NPT Hot Water ................................................................ 1
5 100184 Nipple 3/4" NPT ................................................................................ 4
6 102525 Tee 3/4" x 1/2" x 3/4" Brass .............................................................. 1
7 100571 Union 3/4" NPT Brass ........................................................................ 1
8 102388 Bushing Reducer 1/2" x 1/4" Brass .................................................... 1
9 112437 Valve, Needle 1/4" .............................................................................. 1
10 109879 Fitting, Compress, 3/4 NPT x 7/8 OD................................................ 1
11 205824 Final Rinse Tube ................................................................................ 1
12 107065 Connector, Male 1/4" OD x 1/4 NPT ................................................ 1
13 107928 Tubing, High Density.......................................................................... 3ft.
14 111100 Elbow, Female 1/4" OD x 1/8 NPT.................................................... 1
15 109812 Gauge, Pressure 0-100 PSI ................................................................ 1
16 109816 Overlay, Gauge 20-30 PSI ................................................................ 1
17 108516 Coil, Solenoid Valve (120V) .............................................................. 1
18 109903 Kit, Repair, 3/4" Solenoid Valve ........................................................ 1
19 110768 Strainer, Line 3/4" Brass .................................................................... 1
Page 60
Figure 30 - D-HBT/D-H1T
Upper Fill Piping Assembly
REPLACEMENT PARTS
54
16
9
12
3
11
8
2
6
4
7
5
WATER IN FROM
LOWER PIPING
1
13
8
14
10
15
3
Page 61
REPLACEMENT PARTS
55
D-HBT/D-H1T
UPPER FILL PIPING ASSEMBLY
Fig 30 Part Item No. No. Part Description Qty.
1 100156 Locknut, 3/4" NPT Brass.................................................................... 1
2 100571 Union 3/4" NPT Brass ........................................................................ 1
3 102392 Bushing, Reducing 3/4" NPT x 1/2" Brass (Prior to S/N D3699) .... 2
100171 Bush Red Face 3/4" x 1/2" Brass (After S/N D3700)........................ 1
4 100599 Cross., 3/4 NPT Brass ........................................................................ 1
5 108181 Bushing, Reducing 3/4 x 1/4 NPT Plastic.......................................... 1
6 107463 Plug, 1/4 NPT Plastic.......................................................................... 1
7 102444 Elbow, Street 3/4 NPT x 90˚ Brass .................................................... 1
8 100184 Nipple, Close 3/4 NPT........................................................................ 1
9 113222 Vacuum Breaker 3/4" NPT ................................................................ 1
10 109925 Compression Fitting 1/2 NPT x 5/8 OD ............................................ 1
11 102489 Nipple, 3/4" NPT x 2-1/2" Brass ........................................................ 1
12 104682 Thermometer 1/2" NPT ...................................................................... 1
13 102521 Tee 3/4" NPT ...................................................................................... 1
14 102505 Plug 3/4 NPT Brass ............................................................................ 1
15 113223 Repair Kit 3/4" Vacuum Breaker ...................................................... 1
16 102392 Bushing, Reducing 3/4"NPT x 1/2" Brass (After S/N D3700).......... 1
Page 62
Figure 31 - D-H1T Only
Lower Fill Piping Assembly
REPLACEMENT PARTS
56
12
1
8
7
6
4
2
1
3
CUSTOMER
WATER IN
6
TO UPPER
PIPING
10
9
13
15
14
11
16
18
19
20
17
5
Page 63
REPLACEMENT PARTS
57
D-HBT/D-H1T
LOWER FILL PIPING ASSEMBLY
Fig 31 Part Item No. No. Part Description Qty.
1 102444 Street Ell 3/4" NPT Brass .................................................................. 2
2 0309340 Plumbing Support Bracket.................................................................. 1
3 110768 Line Strainer 3/4" Brass...................................................................... 1
4 111437 Valve 3/4" NPT Hot Water ................................................................ 1
5 109903 Repair Kit, 3/4" Solenoid Valve ........................................................ 1
6 100184 Nipple, Close 3/4" NPT Brass ............................................................ 2
7 102442 Elbow 3/4" NPT Brass........................................................................ 1
8 102470 Nipple, 3/4"NPT x 3" Brass................................................................ 1
9 102392 Bushing, Reducing 3/4 x 1/2 NPT Brass............................................ 1
10 109925 Compression Fitting 1/2 NPT x 5/8 OD ............................................ 1
11 205824 Tube 1/2 Copper Formed .................................................................... 1
12 102525 Tee Reduce, 3/4 x 1/2 x 3/4 NPT Brass ............................................ 1
13 102388 Bushing, Reducing 1/2 x 1/4 NPT Brass............................................ 1
14 101261 Street Ell 1/4" NPT Brass .................................................................. 1
15 112437 Needle, Valve 1/4" MPT Brass .......................................................... 1
16 107065 Adapter, 1/4"OD x 1/4 MPT Plastic .................................................. 1
17 107928 Tubing, High Density.......................................................................... 3ft
18 111100 Elbow, Female 1/4" OD x 1/8 NPT.................................................... 1
19 109812 Gauge, Pressure 0-100 PSI ................................................................ 1
20 109765 Overlay, Gauge .................................................................................. 1
Page 64
Figure 32 - D-HBT/D-H1T
Pump Assembly
REPLACEMENT PARTS
58
1
2
3
7
4
6
5
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
28
27
29
30
31
32
26
Page 65
REPLACEMENT PARTS
59
D-HBT/D-H1T
PUMP ASSEMBLY
Fig 32 Part Item No. No. Part Description Qty.
1 324580 Strainer................................................................................................ 1
2 107966 Nut, Grip 10-32 w/Nylon Insert ........................................................ 1
3 104203 Clamp, Hose........................................................................................ 2
4 104165 Clamp, Hose........................................................................................ 1
5 107340 Clamp, Hose........................................................................................ 1
6 112383 Hose Pump, Discharge........................................................................ 1
7 0508515 Hose, Suction ...................................................................................... 1
8 100734 Bolt 1/4-20 x 1/2" Hex Head.............................................................. 1
9 106482 Washer, Lock 1/4" Split ...................................................................... 1
10 110247 Nut, Hex Jam 7/16-20 ........................................................................ 1
11 110248 Washer, Flat ........................................................................................ 1
12 107463 Plug 1/4" ............................................................................................ 1
13 107137 Bolt 10-32 x 7/8 Hex Head ................................................................ 11
14 100194 Nut, Grip (10-32) ................................................................................ 11
15 0501505 Washer, Lock Int SST #8 (Not Shown) .............................................. 11
16 109651 Volute .................................................................................................. 1
17 113513 Impeller .............................................................................................. 1
18 109653 Gasket, O-ring .................................................................................... 1
19 111111 Pump Seal .......................................................................................... 1
20 109649 Flange Assembly 1HP ........................................................................ 1
21 107690 Nut, Jam 3/8-16 .................................................................................. 4
22 106407 Washer, Lock 3/8" Split ...................................................................... 4
23 109648 Backing Plate ...................................................................................... 1
24 109654 Pump Slinger Washer.......................................................................... 1
25 110734 Stud 3/8-16 x 1-3/8 ............................................................................ 4
26 110422 Motor 2HP (208-240V/460V/60/3) .................................................... 1
26 110421 Motor 2HP (115V/208-240V/60/1) .................................................... 1
26 112163 Motor 1.4HP (115V/208-240V/50/1) ................................................ 1
26 0507708 Motor 1.4HP (575V/60/3) .................................................................. 1
27 100739 Bolt 5/16-18 x 3/4 Hex Head.............................................................. 4
28 102376 Washer, Flat 5/16 ................................................................................ 4
29 106013 Washer, Lock 5/16-18 SST ................................................................ 4
30 100142 Nut, Grip 5/16-18................................................................................ 4
31 100754 Screw, Flat 10-32 x 1/2 ...................................................................... 4
32 110270 Washer, Countersunk SST .................................................................. 4
109645 Kit, Pump (Includes 16, 18, 20, 23, 24) ............................................ 1
452281 Pump, Motor Assembly
Complete 2HP (208-240V/460V/60/3PH).......................................... 1
452282 Pump, Motor Assembly
Complete 2HP (115V/208-240V/60/1PH) .......................................... 1
452283 Pump, Motor Assembly
Complete 2HP (575V/60/3PH) .......................................................... 1
Page 66
Figure 33 - D-HBT/D-H1T Control Panel and Gauges
REPLACEMENT PARTS
60
POWER
CYCLE
WASH CYCLE
1 MIN
2 MIN
4 MIN
6 MIN
WASH
RINSE PRESSURE
OFF
160
140
120
100
80
60
20
170
180
190
200
210
220
70
80
95
90
100
105
C
F
60
50
40
20
0
NSF
MODEL W
P/N 108391
CHAMPION INDUSTRIES, INC.
WINSTON-SALEM, NC
USG
0
20
40
60
80
100
psi
CHAMPION INDUSTRIES, INC.
WINSTON-SALEM, NC
USG
0
20
40
60
80
100
psi
160
140
120
100
80
60
20
170
180
190
200
210
220
70
80
95
90
100
105
C
F
60
50
40
20
0
NSF
MODEL W
P/N 108391
1
2
3
4
5
6
11
9 10
7
8
Prior to S/N D3863
8
RINSE PRESSUREWASH
POWER
CYCLE
TEMPERTURE
6 MIN
3 MIN
ON
OFF
1
3
4
9
10
11
7
After S/N D3864
5
6
Page 67
REPLACEMENT PARTS
61
D-HBT/D-H1T
CONTROL PANEL AND GAUGES
Fig 33 Part Item No. No. Part Description Qty.
1 0501361 Switch, On-Off (Prior To S/N D3863) .............................................. 1
111980 Circuit Breaker On/Off 5Amp (After S/N D3864) .......................... 1
2 112390 Lite, Red (Power) (Prior to S/N D3863)(No Longer Used).............. 1
3 112391 Lite, Amber (In-Cycle)(Prior to S/N D3863) .................................... 1
106364 Pilot Light 120V Green (After S/N D3864) ...................................... 1
4 113054 Switch, Time Select (4 Position) ........................................................ 1
5 113055 Contact Block (NO)............................................................................ 1
6 113056 Contact Block (NO)............................................................................ 2
7 112086 Overlay, Wash 150˚F .......................................................................... 1
8 113622 Thermometer, 4FT Gas Filled (Replaces 108391) ............................ 1
9 109812 Gauge, Pressure 0-100 PSI ................................................................ 1
10 109756 Overlay, 20-30 PSI.............................................................................. 1
11 113051 Label, Panel Overlay DH-T/TC (Prior to S/N D3863) ...................... 1
113525 Label Panel Overlay (After S/N D3864) ............................................ 1
113567 Label Panel Overlay Corner Model (After S/N D3864) .................... 1
Page 68
Figure 34 - D-HBT/D-H1T
Control Cabinet
Main Power Fuse Block
mounted on machine base
(115V/1 phase only)
Main Power Transformer
mounted on machine base
(208V-575V/1 or 3 phase)
REPLACEMENT PARTS
62
14
15
16
17
10
JB2
U1
L2
T10
T9
T8
T7
T1
T2
EXT. WASH
FLOAT SW.
FILL RINSE WASH
HEATERS
OUTPUT
LAMP
OUTPUT
T5
T6
T4
JB1
T3
WASH
OUTPUT
RINSE
OUTPUT
H
N
START SW.
DOOR SW.
F1
POWER
L1
L3 L4
JB3
10
9
10
8
2
3
4
5
6 7
1
11
1
2
3
13
Page 69
REPLACEMENT PARTS
63
D-HBT/D-H1T
CONTROL CABINET
Fig 34 Part Item No. No. Part Description Qty.
1 900911 Timer Board (Prior to S/N D3863) .................................................... 1
113597 Timer Board (After S/N D3864) ........................................................ 1
2 106925 Block, Fuse (30A, 3 Pole) .................................................................. 1
3 100922 Fuse, 20A (DHB-T) 208-240/380-415/3 ............................................ 3
3 100913 Fuse, 10A (DHB-T) 480V/3 .............................................................. 3
3 100922 Fuse, 20A (DH1-T) 208-240/380-415/3 ............................................ 3
3 100913 Fuse, 10A (DH1-T) 480V/3................................................................ 3
3 0508676 Fuse, 30A (DH1-T) 115V/1 ................................................................ 2
3 100929 Fuse, 30A (DH1-T) 208V/1................................................................ 2
3 100929 Fuse, 30A (DHB-T) 208V/1 .............................................................. 2
4 111904 Contactor, Booster Heater (40A, 3 Pole) (All Models)...................... 1
5 111904 Contactor, Wash Tank Heater (40A, 3 Pole) (All Models) ................ 1
6 108122 Contactor, 2HP Wash Motor (12A, 3 Pole) (All Models).................. 1
7 112691 Overload, Motor 2HP Wash (All Models) 208-240V/3 .................... 1
7 110805 Starter, Mtr OL GV2-M08 w/Aux 2HP Wash (All Models) 480V/3 1 7 110805 Starter, Mtr OL GV2-M08 w/Aux 2HP Wash (All Models)
380-415V/3 1
7 112692 Overload, Motor 2HP Wash (All Models) 575V/3 ............................ 1
7 111632 Overload, Motor 2HP Wash (DH1-T) 115V/1 .................................. 1
7 111632 Overload, Motor 2HP Wash (DH1-T) 208-240V/1 ............................ 1
8 107366 Board, Terminal .................................................................................. 1
9 112382 Relay (3PDT, 10A, 120VAC coil) ...................................................... 1
10 111068 Relay (2PDT, 10A, 120VAC coil) ...................................................... 2
11 113314 Timer, Infintec 600 Second (Drain Timer) ........................................ 1
12 0509564 Label, Chemical Connections (Not Shown) ...................................... 1
13 111833 Block, Terminal (3 Pole) (Main Power) ............................................ 1
14 109064 Transformer (208-240/1 & 3, 480/3).................................................. 1
15 112424 Kit, Fuse Block (2 Pole)
(208-240V/1-3PH, 380-415V/3PH, 480V/3PH, 575V/3PH) ............ 1
16 112484 Fuse, 1.5A, 600V (ATDR) 208-240V/1-3PH .................................... 2
16 112483 Fuse, 1.8A, 600V (ATDR) 380-415V/3PH ........................................ 2
16 112887 Fuse, .5A, 600V (ATDR) 480V/3PH.................................................. 2
16 112887 Fuse, .5A, 600V (ATDR) 575V/3PH.................................................. 2
17 106402 Block, Fuse (2 Pole) (115V Only)...................................................... 1
18 107289 Fuse, 2.5A, 250V (ATDR) 115V Only .............................................. 2
103310 Wire Lug, Ground (Not Shown) ........................................................ 1
Page 70
Figure 35 -
Dishracks and PRV
REPLACEMENT PARTS
64
1
2
3
Page 71
REPLACEMENT PARTS
65
DISHRACKS AND PRV
Fig. 35 Part Item No. No. Part Description Qty.
1 101273 Rack (Flat Bottom) ............................................................................ 1
2 101285 Rack (Peg) .......................................................................................... 1
3 112387 Line Strainer/PRV Combo .................................................................. 1
4 113281 Rack, Sheet Pan (Not Shown) ............................................................ 1
Page 72
APPENDIXES
REPLACEMENT PARTS
66
3
3CR
B
APPENDIX A
DRAIN VALVE/TIMER CIRCUIT
Models D-HBT and D-H1T use a drain circuit consisting of a 3cr relay, 10 minute timer, and a drain valve.
OPERATION:
1) When the power switch is pushed to the OFF position, the 3CR relay coil is then energized, closing the 3CR contacts.
2) Drain timer now is powered from the 3CR relay, which opens the drain valve for ten (10) minutes.
3) When the timer times out (10 minutes), the drain valve closes and machine has completed it's drain cycle.
NOTE: Flip the power switch on the machine to ON then OFF position to open the drain for an additional drain cycle. Repeat this step as necessary.
POWER
ON
OFF
C
line
load
56
3CR
Page 73
REPLACEMENT PARTS
67
ELECTRICAL
SCHEMATICS
Page 74
CLOSED JUMPER SHOWN FROM SIDE
PRINTED CIRCUIT BOARD
BLACK JUMPER SHOWN CLOSED. LIFT & REMOVE TO OPEN.
WHITE BASE
MODEL SERIAL NUMBER PART NUMBER JB1 JB2 JB3
MACHINE BOARD JUMPER SETTINGS
DH1T, DHBT UP TO D3857 112676 REVC OPEN OPEN OPEN
DH1T, DHBT D3858 - UP 113597 REVG CLOSED
! ATTENTION - VERY IMPORTANT ! -
VERIFY CIRCUIT BOARD PART NUMBER AND JUMPER POSITION SETTINGS (JB1, JB2, JB3) PER MACHINE MODEL AND SERIAL NUMBER AS INDICATED IN TABLE BELOW. IMPROPER JUMPER SETTINGS MAY CAUSE ERRATIC OPERATION.
OPEN OPEN
PER LOCAL ELECTRICAL CODE
GND
TSHC
TSBC
BC1
HC1
DS2
1M
BCHL
RWV
T1
DETERG.
SIGNAL
RINSE
SIGNAL
1MOL
T1 NOT USED WITH 115V LINE SUPPLY SEE NOTE 1
NOTE 1: IF SUPPLY VOLTAGE IS 115V, T1 IS NOT USED. WIRES #1 AND 2 ARE CONNECTED TO THE FUSE BLOCK IN PLACE OF WIRES #39 AND 40.
NOTE 2: DS1 NOT USED ON CORNER MACHINE MODELS.
TSHC WASH TANK THERMOSTAT
STEAM/ELECTRIC- 1 & 3 PHASE
D-H1/BTE - ELECTRONIC CONTROLS
701648 K
NONE
J.NEWTON
6MAY99
1
1
FSW
DOORS CLOSED TANKS EMPTY
POWER OFF
DIAGRAM STATE
END OF CYCLE
SS
LT2
6
15k
W
DS1
1MTR
28
1M
27
29
28
27
ELECTRIC TANK HEAT
FUH
HC1
4.7kW
FUH
HC1
4.7kW
4.7kW
HC1
FUH
BC1
BC1
ELECTRIC BOOSTER HEAT IF USED (SEE NOTE3)
BC1
NOTE 3: THE kW RATING OF THE BOOSTER ELEMENT IS DEPENDENT ON THE VOLTAGE AND DEGREE RISE OF THE SYSTEM. SINGLE PHASE MACHINES W/ ELECTRIC BOOSTER ARE 40° RISE ONLY. 40° RISE UNITS USE 7.5/10 OR 9 kW ELEMENTS. 70° RISE UNITS USE 13.5/18 OR 17.7 kW ELEMENTS.
12
2
2
4
5
10
13
16
22
17 19
2120
14
11
30 33
31
34
32
35
34
31
30 33
32
31
30 33
34
35
L1 36
37
L2
L1
L2
L3
38
37
36
36
37
38L3
L2
L1
L1 L2 L3
L1
L2
L3
1M1MOL
1MTR
(IF USED)
FUT
FUT
4039
ON SINGLE PHASE MACHINES OMIT L3.
L3
L2
L1
L1
L2
L3
L3
L1
L2
L2
L1
L1
L3
L2
L1
L2
2
SEE NOTE 2
1CR
1CRA
9
1CRB
1CRC
12
15
BOOSTER TANK THERMOSTATTSBC
LINE:120V TRANSFORMERT1
RINSE WATER VALVERWV
POWER SWITCH CKT BKRPCB
CYCLE LIGHTLT2
CYCLE SELECT JUMPERJB3
CYCLE SELECT JUMPERJB2
RINSE TIME SELECT JUMPERJB1
TANK HEAT HIGH LIMITHCHL
TANK HEAT CONTACTOR OR STEAM VALVE
HC1
TRANSFORMER FUSESFUT
TANK HEAT FUSESFUH
FLOAT SWITCHFSW
TIMER BOARD FUSEF1
DOOR SAFETY SWITCH, SIDE DOORSDS2
DOOR SAFETY SWITCH, FRONT DOORDS1
BOOSTER TANK HIGH LIMITBCHL
BOOSTER TANK CONTACTOR OR STEAM VALVE
BC1
WASH MOTOR OVERLOAD1MOL
WASH MOTOR CONTACTOR1M
RINSE AID SIGNAL RELAY2CR
1MTR WASH MOTOR
7
2CR
1M
2CRA
23
41
24
25
24 25 26
23
6
00X0
000X
DV DRAIN VALVE
4
ELECTRIC HEAT ONLY
1
4.7k
W
X000
GWB
42
4
SS CYCLE TIME SELECTOR SWITCH
3CR
H JAM
1CR DOOR SWITCH RELAY
TSDT
DTV
44
(IF USED)
I
1 NOV02
MJM
DTV DRAIN TEMPERING VALVE
TSDT DRAIN TEMPERING THERMOSTAT
1MOL
50
50
ADDED SURGE SUPPRESSORS
J JAM
17MAR03
HCHL
18
E
REVISED TIMING SWITCH WIRING
28FEB01
JCN
120V FAN SIGNAL
TO CONTACTOR COIL
SUPPLIED BY OTHERS
(IF USED)
43
4
11
4
11
4
4
A CLOSED SWITCH WILL READ 0-1VDC
4.) AN OPEN SWITCH WILL READ 4.7-5.3VDC
i.e. PLACE RED LEAD TO T8 TO TEST DOOR SW.
3.) PLACE RED LEAD TO TERMINAL BEING TESTED
TO TEST INPUTS T8 AND T9 A METER CAPABLE OF READING DC VOLTAGES MUST BE USED.
2.) PLACE BLACK LEAD TO T2
1.) SET METER TO READ DC VOLTAGE
DV
123
IT
10 MINUTE
3CRA
55
56
IT INTERVAL TIMER, 10 MINUTE
POWER ON RELAY3CR
ADDED NC DRAIN VALVE CIRCUITRY
F
30MAR01
JCN
LOAD
LINE
PCB
ON SINGLE PHASE MACHINES OMIT L3.
1
4
2
2
CHANGE TANK HEATER FROM 3 TO 4.7 kW
ADD JUMPER SETTING / SERIAL NUMBER INFORMATION
CHANGE MPS AND LAMP TO LIGHTED CIRCUIT BREAKER / ROCKER SWITCH
AS
AS ARC SUPPRESSOR
AS
AS
CORRECTED JB1 JUMPER SETTING WAS OPEN. NOW CLOSED.
K
29 JAN. 04
WB
BY
DATE
DESCRIPTIONREV.
B
REV.
The Dishwashing Machine Specialists
REV. DESCRIPTION
DATE
BY
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz, AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH. ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
SCALEDR.BY
DATE SHEET
OF
HEATERS
OUTPUT
LEDs
WASH
EXTENDED
WASH
T10
RINSEFILL
T9
FLOAT
SWITCH
LAMP
OUTPUT
JB2
T6
T5
FUSE 1A
T7
T8
DOOR
SWITCH
START
SWITCH
T2
T
F
WASH
OUTPUT
RINSE
OUTPUT
JB1
JB3
POWER
LED
T4
T3
5 X 20 MM FAST ACTING
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