Champion D-H1TM5 Service Manual

For machines beginning with serial no. D3694 and above

2674 N. Service Road Jordan Station, Ontario, Canada L0R 1S0 905/562-4195 Fax: 905/562-4618

Manual P/N 113492 Rev E

Door-Type Extended Hood Dishwasher

Technical Manual

March, 2004

Machine Serial No.

D-HBTM5, D-HBTCM5 High Temperature Extended Hood

with Built-in Booster D-H1TM5, D-H1TCM5 High Temperature Extended Hood without Built-in Booster

Model

www.championindustries.com

P. O. Box 4149 Winston-Salem, North Carolina 27115-4149 336/661-1556 Fax: 336/661-1660

Champion, Canada

Phone: 1(905) 562-4195

1(800) 263-5798

Fax: 1(905) 562-4618

Complete the information below so it will be available for quick reference.

Model Number Serial Number

Voltage and Phase

Champion Parts Distributor Phone (if applicable)

Champion Service Agency Phone

Champion Service:

Champion, US

Phone: 1(336) 661-1556

1(800) 858-4477

Fax: 1(336) 661-1660

Note: When calling to order parts, be sure to have the model number, serial number, voltage and phase of your machine, along with your customer account number.

Machine Data Plate with Model & Serial Number located on the front panel.

Machine

Revision Revised Serial Number Comments

Date Pages Effectivity

07/01/02 All D3694 Issue of New Manual and

Service Parts List

10/18/02 3 D3864 Revised rated amp listing.

10/18/02 11-15 D3864 Inserted new control panel decal..

10/18/02 13, 15, 17, 24 D3864 Revised cycle times.

10/18/02 33 D3864 Inserted new panel P/N 327262.

10/18/02 35, 37 D3864 Inserted new door part numbers.

10/24/02 44, 45 D3864 Revised rinse arm bearings and assembly

numbers. Bearing 112164 replaced by

113514. 0707453 replaced by 414111.

10/24/02 45 D3864 Inserted new rinse arm assembly

part number 414110.

10/24/02 47 D3851 Inserted new water deflector P/N 327283.

10/24/02 54,55 D3700 Inserted new bushing P/N 100171.

10/24/02 60, 61 D3864 Inserted new control panel.

10/24/02 63 D3864 Inserted new timer board P/N 113547.

12/18/02 63 D3857 Inserted new timer control board kit

P/N 900911 to convert all timer boards to P/N 113597.

2/5/03 49,61 _____ Replaced P/N 108391 with 113622 .

2/5/03 63 _____ Replaced Furnace (Siemens) overloads

with Telemecanique (Square D) type.

1/29/04 15 _____ Revise instructions on cycle time.

2/3/04 52-53 D4237 Replace drawing and adding part numbers

for separate pressure reducing valve

107550 and line strainer 110768.

2/3/04 67 _____ Insert new schematic revision K.

3/5/04 39 D4410 Replaced door safety switch 112659

with new part number 113721.

3/5/04 39 D4185 Inserted new door handle 113757 and

replacement kit 900860.

REVISIONS

Revision History

CONTENTS

LIMITED WARRANTY ................................................................................................................iv

INTRODUCTION .......................................................................................................................... 1

Model Number ....................................................................................................................2

Standard Equipment ............................................................................................................ 2

Options ................................................................................................................................ 2

Electrical Power Requirements............................................................................................ 3

INSTALLATION ............................................................................................................................ 4

Unpack the Dishwasher ...................................................................................................... 4

Electrical Connections ........................................................................................................ 5

Plumbing Connections ........................................................................................................ 7

Water Connections .......................................................................................................... 7

Drain Connections .......................................................................................................... 8

Chemical Connections .................................................................................................... 9

INITIAL START-UP ......................................................................................................................11

OPERATION SUMMARY ............................................................................................................ 17

CLEANING....................................................................................................................................18

Cleaning Schedule .............................................................................................................. 18

Deliming Process ................................................................................................................19

TROUBLESHOOTING..................................................................................................................20

BASIC SERVICE ..........................................................................................................................22

REPLACEMENT PARTS ..............................................................................................................31

ELECTRICAL SCHEMATIC ........................................................................................................67

LIST OF FIGURES

Figure 1 – Remove Front Panel .................................................................................................. 4

Figure 2 – Electrical Connection Location ................................................................................ 5

Figure 3 – Hinged Control Panel ................................................................................................ 6

Figure 4 – Main Terminal Block ................................................................................................ 6

Figure 5 – Hot Water Connection (D-HBT Only) .................................................................... 7

Figure 6 – Hot Water Connection (D-H1T Only) ...................................................................... 7

Figure 7 – Chemical Dispenser Signal Terminal Block.............................................................. 9

Figure 8 – Chemical Signal Connection Points .......................................................................... 9

Figure 9 – Detergent Probe Injection Points, 1/2" ....................................................................10

CONTENTS

LIST OF FIGURES (cont.)

Figure 10 – Rinse Aid Injection Point (Top of Dishwasher)........................................................ 10

Figure 11 – Fuses ........................................................................................................................ 23

Figure 12 – Motor Overload ........................................................................................................23

Figure 13 – Solid State Control Board ........................................................................................ 26

Figure 14 – Float Switch ..............................................................................................................27

Figure 15 – Float Switch Troubleshooting Chart ........................................................................27

Figure 16 – Heater Element Wiring ............................................................................................28

Figure 17 – Pump Motor Wiring Diagrams ................................................................................29

Figure 18 – Pump Seal Replacement ..........................................................................................30

Figure 19 – Panels ........................................................................................................................ 32

Figure 20 – Doors, Guides, & Stops (D-HBT, D-H1T) ..............................................................34

Figure 21 – Doors, Guides & Stops (Corner Model Only) (D-HBTC/DH1TC) ........................36

Figure 22 – Door Handle, Spring Assembly and Safety Switch..................................................38

Figure 23A– Straight Track Assembly ..........................................................................................40

Figure 23B – Corner Track Assembly ............................................................................................40

Figure 24 – Wash/Rinse Spray Piping.......................................................................................... 42

Figure 25 – Wash/Rinse Spray Arms ..........................................................................................44

Figure 26 – Drain Assembly and Scrap Screens ..........................................................................46

Figure 27 – Wash Tank Heat and Thermostats ............................................................................48

Figure 28 – Electric Booster and Thermostats ............................................................................ 50

Figure 29 – Lower Fill Piping Assembly (D-HBT Only) ..........................................................52

Figure 30 – Upper Fill Piping Assembly (D-HBT/D-H1T) ........................................................ 54

Figure 31 – Lower Fill Piping Assembly (D-H1T Only) ............................................................56

Figure 32 – Pump Assembly ........................................................................................................58

Figure 33 – Control Panel and Gauges ........................................................................................60

Figure 34 – Control Cabinet ........................................................................................................62

Figure 35 – Dishracks and PRV ..................................................................................................64

APPENDIXES

Appendix A – Drain Valve/Timer Circuit ......................................................................................66

ELECTRICAL SCHEMATICS

B701648/K (D-HBT, D-H1T Steam/Electric 1 & 3 Phase)

iii

WARRANTY

LIMITED WARRANTY

Champion Industries, Inc., P.O. Box 4149, Winston-Salem, North Carolina 27115, and P.O. Box 301, 2674 North Service Road, Jordan Station, Ontario, Canada L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: Champion, warrants all new machines of its manufacture bearing the name “Champion”

and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by Champion, whichever occurs first. [See below for special provisions relating to Model Series CG] The warranty registration card must be returned to Champion within ten (10) days after installation. If warranty card is not returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided, however, as to Model Series CG, Champion’s obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion’s warranty obligation exceed Champion’s charge for the machine. The following are not covered by Champion’s warranty:

a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge.

DISCLAIMER OF

WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION’S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION INDUSTRIES, INC. MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS,AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines, to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

INTRODUCTION

Welcome to Champion... and thank you for allowing us to take care of your dishwashing needs.

This manual covers the door-type dishwasher, Model D-HBT, D-H1T, D-HBTC, D-H1TC. Your machine was completely assembled, inspected, and thoroughly tested at our factory before it was shipped to your installation site.

This manual contains:

• Installation Instructions

• Operation and Cleaning Instructions

• Troubleshooting Guide

• Basic Service Information

• Replacement Parts Lists

• Electrical Schematics

All information, illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication. Champion constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring any obligation.

For your protection, factory authorized parts should always be used for repairs.

Replacement parts may be ordered directly from your Champion authorized service agency. When ordering parts, please supply the model number, serial number, voltage, and phase of your machine, the part number, part descriptions and quantity.

INTRODUCTION

• Door safety switch

• Drain – electric & automatic

• Common utility connections

• Two dish racks (peg and flat bottom)

• Detergent/chemical connection provisions

• Stainless steel front and side panels

• 2" O.D. gravity drain connection

• Water pressure reducing valve (mounted)

• Interchangeable upper and lower spray arms

• Stainless steel rinse arms with cleanout

Model Numbers

D-HBT, D-HBTC, D-H1T, D-H1TC

The D-HBT, D-HBTC models are high temperature (180˚F/82˚C rinse) sanitizing model with booster. The D-H1T, D-H1TC models are high temperature (180˚F/82˚C rinse) sanitizing models.

Standard Equipment includes:

D-HBT, D-HBTC, D-H1T, DH1TC

• Automatic tank fill and start

• Adjustable cycle selector

• Combination dishwasher- dishes, pots, pans and utensils

• Built-in electric booster heater (D-HBT only)

• Specified as straight-through or corner models

• 2 Door lift system

• Electric tank heat

• Low-water tank heat protection

• 2-hp drip-proof pump motor

• Door safety switch

• Drain – electric & automatic

Options

• Electric booster (70˚F/39˚C temperature rise) heater for 110˚F/43˚C supply water

• Steam injector or steam coil tank heat (steam booster 40˚F/23˚C-70˚F/39˚C rise)

Accessories

Additional dishracks: Dish rack (peg) P/N 101285 Silverware rack (flat bottom) P/N 101273 Sheet pan rack P/N 113281

3/4" Pressure reducing valve (PRV) P/N 112387

GENERAL

Electrical Power Requirements: Electric Heat/Electric Booster

Model Voltage Booster Rise Rated Minimum Supply Ckt. Maximum Overcurrent

(D-HBT Only) Amps Conductor Ampacity Protective Device

D-H1T 208/60/1 — 37 Amps 45 Amps 45 Amps D-H1T 220/60/1 — 37 Amps 45 Amps 45 Amps D-H1T 230/60/1 — 40 Amps 45 Amps 45 Amps D-H1T 240/60/1 — 40 Amps 45 Amps 45 Amps D-H1T 208/60/3 — 21 Amps 25 Amps 25 Amps D-H1T 220/60/3 — 21 Amps 25 Amps 25 Amps D-H1T 230/60/3 — 22 Amps 25 Amps 25 Amps D-H1T 240/60/3 — 22 Amps 25 Amps 25 Amps D-H1T 380/60/3 — 9 Amps 15 Amps 15 Amps D-H1T 415/60/3 — 9 Amps 15 Amps 15 Amps D-H1T 480/60/3 — 9 Amps 15 Amps 15 Amps D-H1T 575/60/3 — 8 Amps 15 Amps 15 Amps

D-HBT 208/60/1 40˚F/23˚C 74 Amps 80 Amps 80 Amps D-HBT 220/60/1 40˚F/23˚C 74 Amps 80 Amps 80 Amps D-HBT 230/60/1 40˚F/23˚C 82 Amps 90 Amps 90 Amps D-HBT 240/60/1 40˚F/23˚C 82 Amps 90 Amps 90 Amps D-HBT 208/60/3 40˚F/23˚C 41 Amps 45 Amps 45 Amps D-HBT 220/60/3 40˚F/23˚C 41 Amps 45 Amps 45 Amps D-HBT 230/60/3 40˚F/23˚C 46 Amps 50 Amps 50 Amps D-HBT 240/60/3 40˚F/23˚C 46 Amps 50 Amps 50 Amps D-HBT 380/60/3 40˚F/23˚C 24 Amps 25 Amps 25 Amps D-HBT 415/60/3 40˚F/23˚C 26 Amps 25 Amps 25 Amps D-HBT 480/60/3 40˚F/23˚C 20 Amps 25 Amps 25 Amps D-HBT 575/60/3 40˚F/23˚C 17 Amps 25 Amps 25 Amps

D-HBT 208/60/1 — — — — D-HBT 220/60/1 — — — — D-HBT 230/60/1 — — — — D-HBT 240/60/1 — — — — D-HBT 208/60/3 70˚F/39˚C 58 Amps 60 Amps 60 Amps D-HBT 220/60/3 70˚F/39˚C 58 Amps 60 Amps 60 Amps D-HBT 230/60/3 70˚F/39˚C 65 Amps 70 Amps 70 Amps D-HBT 240/60/3 70˚F/39˚C 65 Amps 70 Amps 70 Amps D-HBT 380/60/3 70˚F/39˚C 34 Amps 40 Amps 40 Amps D-HBT 415/60/3 70˚F/39˚C 36 Amps 40 Amps 40 Amps D-HBT 480/60/3 70˚F/39˚C 30 Amps 35 Amps 35 Amps D-HBT 575/60/3 70˚F/39˚C 26 Amps 30 Amps 30 Amps

Electrical Power Requirements: Gas or Steam/Gas or Steam Booster

Model Voltage Booster Rise Rated Minimum Supply Ckt. Maximum Overcurrent

(D-HBT Only) Amps Conductor Ampacity Protective Device

D-H1T 208/60/1 — 15 Amps 20 Amps 20 Amps D-H1T 220/60/1 — 15 Amps 20 Amps 20 Amps D-H1T 230/60/1 — 14 Amps 20 Amps 20 Amps D-H1T 240/60/1 — 14 Amps 20 Amps 20 Amps D-H1T 208/60/3 — 8 Amps 15 Amps 15 Amps D-H1T 220/60/3 — 8 Amps 15 Amps 15 Amps D-H1T 230/60/3 — 7 Amps 15 Amps 15 Amps D-H1T 240/60/3 — 7 Amps 15 Amps 15 Amps D-H1T 380/60/3 — 5 Amps 15 Amps 15 Amps D-H1T 415/60/3 — 4 Amps 15 Amps 15 Amps D-H1T 480/60/3 — 4 Amps 15 Amps 15 Amps D-H1T 575/60/3 — 3 Amps 15 Amps 15 Amps

D-HBT 208/60/1 40˚F/23˚C 15 Amps 20 Amps 20 Amps D-HBT 220/60/1 40˚F/23˚C 15 Amps 20 Amps 20 Amps D-HBT 230/60/1 40˚F/23˚C 14 Amps 20 Amps 20 Amps D-HBT 240/60/1 40˚F/23˚C 14 Amps 20 Amps 20 Amps D-HBT 208/60/3 40˚F/23˚C 7 Amps 15 Amps 15 Amps D-HBT 220/60/3 40˚F/23˚C 7 Amps 15 Amps 15 Amps D-HBT 230/60/3 40˚F/23˚C 7 Amps 15 Amps 15 Amps D-HBT 240/60/3 40˚F/23˚C 7 Amps 15 Amps 15 Amps D-HBT 380/60/3 40˚F/23˚C 5 Amps 15 Amps 15 Amps D-HBT 415/60/3 40˚F/23˚C 4 Amps 15 Amps 15 Amps D-HBT 480/60/3 40˚F/23˚C 4 Amps 15 Amps 15 Amps D-HBT 575/60/3 40˚F/23˚C 3 Amps 15 Amps 15 Amps

D-HBT 208/60/1 — — — — D-HBT 220/60/1 — — — — D-HBT 230/60/1 — — — — D-HBT 240/60/1 — — — — D-HBT 208/60/3 70˚F/39˚C 7 Amps 15 Amps 15 Amps D-HBT 220/60/3 70˚F/39˚C 7 Amps 15 Amps 15 Amps D-HBT 230/60/3 70˚F/39˚C 7 Amps 15 Amps 15 Amps D-HBT 240/60/3 70˚F/39˚C 7 Amps 15 Amps 15 Amps D-HBT 380/60/3 70˚F/39˚C 5 Amps 15 Amps 15 Amps D-HBT 415/60/3 70˚F/39˚C 4 Amps 15 Amps 15 Amps D-HBT 480/60/3 70˚F/39˚C 4 Amps 15 Amps 15 Amps D-HBT 575/60/3 70˚F/39˚C 3 Amps 15 Amps 15 Amps

GENERAL

Figure 1

Remove Front Panel

INSTALLATION

Unpack the dishwasher

CAUTION:

Care should be taken when lifting the

machine to prevent damage.

NOTE:

The installation of your machine must meet all applicable health and safety codes.

1. Immediately after unpacking the machine, inspect for any shipping damage. If damage is found, save the packing material and contact the carrier immediately.

2. Remove the dishwasher from the skid. Move the machine to its permanent location.

3. Level the machine (if required) by placing a level on the top of the machine and adjusting the feet. Level the machine front-to-back and side-to-side.

4. Remove the dishracks from the interior of the machine.

5. Refer to Fig. 1. Remove (2) screws that hold the front panel. Remove the front panel in preparation for service connections.

INSTALLATION

Champion

WASH

POWER

WARNING!

TURN OFF POWER BEFORE

SERVICING MACHINE

RINSE PRESSURE

CYCLE

Figure 2

Electrical Connection Location

INSTALLATION (Cont.)

Electrical Connections

WARNING:

Electrical and grounding connections must comply with all applicable Electrical Codes.

WARNING:

When working on the dishwasher, disconnect the electric service and place a tag at the disconnect switch to indicate work is being done on that circuit.

1. A qualified electrician must compare the electrical power supply with the machine electrical specifications before connecting to the incoming service through a fused disconnect switch.

Refer to Fig. 2

2. A knockout is provided at the lower right rear corner (as viewed from the front) for the electrical service connection. A fused disconnect switch or circuit breaker (supplied by others) is required to protect the power supply circuit.

INSTALLATION

Electrical knockout lower rear corner

Figure 4

Main Terminal Block

Figure 3

Hinged Control Panel

INSTALLATION

Electrical Connections (Cont.)

Refer to Fig. 3

3. Remove (2) lower screws from the front panel of the machine to expose the electrical controls. Remove (2) screws on the control panel support. Swing the hinged control panel forward.

Refer to Fig. 4

4. Three phase or single phase incoming power wiring connections are made at the bottom of the machine’s main terminal block. The main terminal block is located on the side of the front right post of the dishwasher.

Electrical Power Connection

INSTALLATION (Cont.)

Plumbing Connections

NOTE:

Plumbing connections must comply with all applicable sanitary and plumbing codes.

Water Connections

1. All D-HB/H1T series dishwashers require a single, hot water supply.

The hot water connection to all D-HB/H1T series dishwashers is 3/4" NPT.

The connection is made from underneath the dishwasher.

The following minimum water temperatures are recommended:

D-HBT with built-in 40˚ rise electric booster (Minimum 140˚F/60˚C) (Min./Max. flow pressure 20-22 PSI/138-151.8 kPa)

D-HBT with built-in 70˚ rise electric booster (Minimum 110˚F/43˚C) (Min./Max. flow pressure 20-22 PSI/138-151.8 kPa)

D-H1T without built-in booster (Minimum 180˚F/70˚C) (Min./Max. flow pressure 20-22 PSI/138-151.8 kPa)

Refer to Figs. 5 and 6

Figure 6

Hot Water Connection

3/4" NPT

(D-H1T Only)

Figure 5

Hot Water Connection

3/4" NPT

(D-HBT Only)

INSTALLATION

8-7/8"

[225 mm]

FLOOR

8-7/8"

[225 mm]

Water Connections (Cont.)

2. A manual shut-off valve for steam and water (supplied by others) should be installed in the supply line to allow for servicing of the machine. The shut-off valve should be the same size or larger than the supply line.

3. Install a 3/4" pressure reducing valve (PRV) in the water supply line if flow pressure exceeds 20-22 PSI/138-151.8 kPa.

A PRV is standard equipment on Model D-HBT. A PRV is not standard equipment on Models D-H1T.

Drain Connections

1. All models are GRAVITY DRAIN machines equipped with a 2" O.D. hose connection point.

2. The maximum drain flow rate is 15 gallons/min-56.8 liters/min.

3. Drain height for all models must not exceed 8-7/8" (225mm) above floor level.

4. The drain connection is made to the dishwasher from underneath the machine through an access hole in the machine base.

Ventilation

NOTE:

Ventilation must comply with local sanitary and plumbing codes.

CAUTION:

Exhaust air should not be vented into a wall, ceiling, or concealed space of a building. Condensation can cause damage.

INSTALLATION

Figure 8

Chemical Signal

Connection Points

Figure 7

Chemical Dispenser

Signal

Terminal Block

INSTALLATION (Cont.)

Chemical Connections

NOTE:

Consult a qualified chemical supplier for your chemical needs. The detergent that you will need to use should be for automatic dishwashing machines.

Refer to Fig. 7

1. A chemical signal terminal block is supplied for chemical dispensing equipment.

2. The terminal block is located below the control panel fuse block.

Refer to Fig. 8

3. The detergent signal is limited to a maximum load of 1 Amp Signal voltage is 115VAC.

4. The Rinse aid signal is limited to a maximum load of 1 Amp. Signal voltage is 115VAC.

INSTALLATION

Rinse aid Signal Connection Point 1 Amp Max load/115VAC

Detergent Signal Connection Point 1 Amp Max Load/115VAC

Common Return

COMMON

RINSE

DETERGENT

Figure 10

Rinse Aid Injection Point

(Top of Dishwasher)

Figure 9

Detergent Probe

Injection Points, 1/2"

Chemical Connections (Cont.)

Refer to Fig. 9

5. A 1/2" detergent probe injection point is provided at the rear and left side of the dishwasher.

6. Detergent may be added manually if

your dishwasher is not equipped with dispensing equipment. Consult your chemical supplier for recommended amounts.

Refer to Fig. 10

7. D-HBT

, D-H1T

A 1/4" NPT rinse aid injection point is provided in the final rinse manifold.

Use a liquid rinse aid.

The manifold is located on the top right side of the dishwasher.

Models D-HBT and D-H1T do not require sanitizer.

INSTALLATION

1/4" NPT Rinse aid Injection Point

Complete the Installation

After plumbing and electrical connections are made, follow the steps below to complete the installation of your dishwasher.

1. Remove the white protective covering from the exterior of the machine.

2. Remove any foreign material from inside the machine.

3. Make sure dishwasher power switch is off.

4. Turn main water supply on.

5. Turn main power on at the main power service disconnect switch.

The controls are located on the front of the dishwasher. A- On/Off power switch B- In cycle light C- Wash cycle selector switch

for Dishes

D- Wash cycle selector switch

for Pots & Pans E- Wash water temperature gauge F- Final rinse pressure gauge

INITIAL START-UP

Install the Scrap Screens

Install scrap screens. Make sure that wash and rinse arms are installed correctly.

MAKE SURE DOORS ARE FULLY CLOSED.

INITIAL START-UP

POWER

WASH TEMPERATURE

WASH CYCLE

CYCLE

OFF

RINSE PRESSURE

1 MIN

6 MIN

2 MIN

3 MIN

INITIAL START-UP (Cont.)

THE POWER SWITCH IS ON DURING INITIAL FILL.

Make sure the doors are fully closed. Push the On/Off power switch to the UP position.

THE DISHWASHER FILLS AUTOMATICALLY.

Note that the power indicator light is illuminated.

Check Wash Water Temperature

The wash tank heater and the booster tank heater (D-HBT only) will begin to heat the water in the dishwasher.

Wait approximately 10 minutes for the wash tank water to reach operating temperature. The temperature should be a minimum of 150˚F/66˚C for (D-HBT, D-H1T).

Prescrap the dishes. Load ware into the dishrack. Open the doors, insert the rack into the dishwasher.

INITIAL START-UP

POWER

CYCLE

3 MIN

6 MIN

1 MIN

2 MIN

WASH CYCLE

RINSE PRESSURE

WASH TEMPERATURE

OFF

POWER

CYCLE

3 MIN

6 MIN

1 MIN

2 MIN

WASH CYCLE

RINSE PRESSURE

WASH TEMPERATURE

OFF

POWER

OFF

WASH TEMPERATURE

CYCLE

WASH CYCLE

1 MIN

2 MIN

3 MIN

6 MIN

RINSE PRESSURE

6 Minute Wash Cycle Setting (Pot/Pan)

Wash = 336 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)

3 Minute Wash Cycle Setting (Pot/Pan)

Wash = 156 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)

2 Minute Wash Cycle Setting (Dish)

Wash = 96 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)

INITIAL START-UP (Cont.)

Fully close the dishwasher doors. The dishwasher will begin the automatic cycle.

Opening the doors anytime during the cycle will stop the dishwasher.

Closing the doors will resume the automatic cycle where it left off.

The cycle times are listed below:

1 Minute Wash Cycle Setting (Dish)

Wash = 44 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)

Note that the in-cycle light is lit during the automatic dishwasher cycle.

INITIAL START-UP

POWER

CYCLE

3 MIN

6 MIN

1 MIN

2 MIN

WASH CYCLE

RINSE PRESSURE

WASH TEMPERATURE

OFF

INITIAL START-UP (Cont.)

Check Final Rinse Water Temperature

Check the final rinse water temperature during the final rinse cycle.

The final rinse water temperature gauge is located in the final rinse piping at the top of the dishwasher.

The final rinse water temperature should be a minimum of 180˚F/82˚C for (D-HBT, D-H1T). The optimum final rinse temperature for (D-HBT, D-H1T) is 180-195˚F/82-91˚C.

Check Final Rinse Water Pressure

The final rinse water pressure gauge should indicate a flowing pressure of 20-22 PSI/138-151.8 kPa during the final rinse cycle for all models.

A pressure reducing valve (PRV) is required if flow pressure exceeds 20-22 PSI/138-151.8 kPa.

INITIAL START-UP

250

200

150

100

POWER

CYCLE

3 MIN

6 MIN

1 MIN

2 MIN

WASH CYCLE

RINSE PRESSURE

WASH TEMPERATURE

OFF

1 Minute Wash Cycle Setting

Wash = 44 seconds Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)

6 Minute Wash Cycle Setting

Wash = 336 seconds (5 min 36 sec) Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)

3 Minute Wash Cycle Setting

Wash = 156 seconds (2 min 36 sec) Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)

2 Minute Wash Cycle Setting

Wash = 96 seconds (1 min 36 sec) Final rinse = 13 seconds Dwell = 11 seconds (completion of cycle)

INITIAL START-UP (Cont.)

The Wash Cycle Selector Switch

The wash cycle selector switch provides

the option of choosing four different

dishwasher cycle times.

To select a cycle time —

Make sure power is on and the dishwasher has completed its last cycle.

Turn the selector knob to the desired time as indicated on the control panel. DO NOT raise the doors at this time. If doors are raised cycle time selected will not be remembered.

Open the doors and replace the clean rack of dishes with soiled rack.

Close the doors.

The dishwasher will begin the cycle automatically.

If the timed fill is activated due to a loss of water, the cycle will stop. When the dishwasher is full the automatic cycle will resume where it left off.

The maximum total wash cycle time is 6 minutes. For example: You can not select 3 minutes then turn the switch to 6 minutes during the automatic cycle to extend the total cycle to 9 minutes.

The dishwasher cycle times are listed below:

INITIAL START-UP

POWER

CYCLE

3 MIN

6 MIN

1 MIN

2 MIN

WASH CYCLE

RINSE PRESSURE

WASH TEMPERATURE

OFF

INITIAL START-UP (Cont.)

Remove the scrap screens and check the drain located in the bottom of the dishwasher wash tank.

Make sure that the building drain handles the water flow exiting the dishwasher.

Clean the interior of the wash tank of any foreign material.

Leave the doors open to air dry the interior of the dishwasher.

The initial start-up is complete.

Complete the initial start-up

Check all the plumbing for leaks. Also, check the drain plumbing for leaks and be sure that the drain will handle the drain water flow (15 gal/min-56.8 liters/min) from the dishwasher.

After the drain and the plumbing connections are checked, turn off the dishwasher power switch.

Drain the dishwasher

Make sure the dishwasher power switch is turned off.

When power is switched to the OFF position machine will drain automatically for ten minutes.

INITIAL START-UP

OFF

POWER

ResultAction

OPERATION

1. The power indicator light illuminates. The wash tank heater (D-HBT/H1T) and the booster tank heater (D-HBT) begin to heat.

2. The wash water temperature gauge should indicate a minimum of 150˚F/66˚C for D-HBT, D-H1T.

3. Ware should be placed edgewise in the peg rack. Cups and bowls should be placed upside down in the flat rack. Silverware should be spread evenly in a single layer in the flat rack.

4. In cycle light illuminates as the dishwasher begins a selected automatic cycle. The total cycle times are listed below:

1 minute = 44 second wash

2 minute = 1 minute 36 second wash 3 minute = 2 minute 36 second wash 6 minute = 5 minute 36 second wash

5. The final rinse temperature gauge should indicate a minimum of 180˚F/82˚C for D-HBT/ D-H1T. The optimum final rinse temperature range is between 180-195˚F/82-90˚C.

6. The water pressure gauge should indicate a flowing pressure of 20-22 PSI/138-151.8 kPa. A pressure reducing valve (PRV) is required if flow pressure exceeds 20-22 PSI/138-151.8 kPa.

7. The in cycle light goes out.

8. The selected automatic cycle begins again.

9. Dishwasher drain valve opens for ten minutes automatically. Periodic cleaning reduces detergent consumption and improves washing results.

1. Push the On/Off power switch “UP” to the ON position. Dishwasher fills automatically.

2. Wait approximately 10 minutes for the wash tank heater to heat the water. Then, check the reading on the wash water temperature gauge.

3. Prescrap and load the ware into the dishrack.

4. Open the doors. Insert a dishrack of soiled ware. Fully close the doors.

Opening the doors anytime during the automatic cycle stops the dishwasher. Closing the doors will resume the cycle where it left off.

5. Check the final rinse temperature gauge reading during the 13 second final rinse cycle.

6. Check the incoming water pressure during the 13 second final rinse cycle.

7. The selected automatic cycle ends.

8. Open the doors. Remove the clean rack. Insert another rack of soiled ware. Fully close the doors.

9. Turn power OFF at the dishwasher. Clean the scrap screens. Clean the dishwasher after each meal period or every two hours of operation. After initial draining of tank, if you should need to continue draining, flip power switch to ON then OFF to redrain.

OPERATION SUMMARY

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