CHAMPION 65525 User Manual

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Page 1

OWNER’S MANUAL & OPERATING INSTRUCTIONS

2 INCH

SEMI-TRASH PUMP

MODEL NUMBER

YEAR

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

LIMITED WARRANTY

MADE IN CHINA

REV 65525-20110516

65525

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

Page 2

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

• Tech Bulletins

• Product Registration

1-877-338-0999

Page 3

TABLE OF CONTENTS

65525

2 INCH

SEMI-TRASH PUMP

Introduction ............................ 1

Introduction .......................... 1

Semi-Trash Pump ...................... 1

Accessories .......................... 1

This Booklet .......................... 1

Manual Conventions ....................... 2

Safety Rules ............................ 3

Controls and Features ..................... 5

Semi-Trash Pump ...................... 5

Parts Included ........................ 6

Wheel Kit .......................... 6

Hose Kit .......................... 6

Other ............................ 6

Assembly .............................. 7

Remove the Semi-Trash Pump

from the Shipping Carton ................. 7

Install the Wheel Kit .................... 7

Install the Support Leg .................. 7

Install the Handles ..................... 7

Add Engine Oil ........................ 8

Add Fuel ............................ 8

Operation .............................. 9

Semi-Trash Pump Location ................ 9

Connecting a Hose Kit ................... 9

Starting the Engine .................... 10

Stopping the Engine ................... 10

Maintenance and Storage .................. 11

Engine Maintenance ................... 11

Oil ............................. 11

Spark Plugs ....................... 11

Air Filter ......................... 11

Cleaning ......................... 12

Adjustments ....................... 12

Maintenance Schedule ................ 12

Storage ............................ 12

Engine Storage ..................... 12

Semi-Trash Pump Storage ............. 12

Troubleshooting ......................... 13

Speciﬁcations .......................... 14

Engine Speciﬁcations .................. 14

Semi-Trash Pump Speciﬁcations ........... 14

Fuel .............................. 14

Oil ............................... 14

Spark Plugs ......................... 14

Valve Clearance ....................... 14

Parts Diagram ........................ 15

Parts List ........................... 16

Engine Parts Diagram .................. 17

Engine Parts List ..................... 18

Warranty ............................. 19

Warranty Qualiﬁcations ................. 19

Repair/Replacement Warranty ............. 19

Do Not Return The Unit To

The Place Of Purchase .................. 19

Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 19

Normal Wear ...................... 19

Installation, Use and Maintenance ........ 19

Other Exclusions .................... 19

Limits of Implied Warranty and Consequential

Damage .......................... 19

Contact Information .................... 19

Address .......................... 19

Customer Service ................... 19

Technical Service ................... 19

Emission Control System Warranty .......... 20

Page 4

INTRODUCTION

ENGLISH 65525

Introduction

Congratulations on your purchase of a Champion Power

Equipment semi-trash pump. CPE designs and builds

semi-trash pumps to strict speciﬁcations. With proper

use and maintenance, this semi-trash pump will bring

years of satisfying service.

Semi-Trash Pump

This unit is a gasoline engine driven, impeller based semi-

trash pump. It is designed to pump clear water only.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this

information available when ordering parts and when making technical or warranty inquiries.

Accessories

Champion Power Equipment manufactures and sells

accessories designed to help you get the most from your

purchase. To ﬁnd out more about our covers, hose kits

and other accessories, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and

completeness of the information in this manual. We reserve

the right to change, alter and/or improve the product and

this document at any time without prior notice.

Champion Power Equipment Support

1-877-338-0999

Model Number

65525

Serial Number

Date of Purchase

Purchase Location

For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.

1 REV 6552520110516

Page 5

65525 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol

is used with a key word to alert you to potential hazards in operating and owning power equipment.

Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

If you have questions regarding your semi-trash pump, we can help. Please call our help line at 1-877-338-0999

REV 65525-20110516 2

Page 6

SAFETY RULES

ENGLISH 65525

WARNING

Read this manual thoroughly before operating your semi-trash pump. Failure to follow instructions could result in serious injury or death.

DANGER

Semi-trash pump exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

Pumping volatile liquids may result in an explosion or ﬁre. These liquids will corrode the pump and void your warranty.

WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.

DANGER

Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-ﬁtting clothing, dangling drawstrings or items that could become caught.

DANGER

The semi-trash pump develops powerful force.

DO NOT move the semi-trash pump when it is in use. DO NOT use hoses or connectors that are worn, damaged or frayed. DO NOT allow children or unqualiﬁed persons to operate or service the semitrash pump.

WARNING

DANGER

Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.

Operate semi-trash pump outdoors only in a well ventilated area DO NOT operate the semitrash pump inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a conﬁned area through windows, doors, vents or other openings.

DO NOT immerse this unit in water.

WARNING

Sparks can result in ﬁre or electrical shock.

When servicing the semi-trash pump:

Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.

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65525 ENGLISH

SAFETY RULES

DANGER

Fuel and fuel vapors are highly ﬂammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.

When adding or removing fuel:

Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only ﬁll or drain fuel outdoors in a well-ventilated area. DO NOT overﬁll the fuel tank. Always keep fuel away from sparks, open ﬂames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.

When starting the semi-trash pump:

DO NOT attempt to start a damaged semi-trash pump. Make certain that the gas cap, air ﬁlter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the semi-trash pump is resting ﬁrmly on level ground.

When operating the semi-trash pump:

DO NOT move or tip the semi-trash pump during operation. DO NOT tip the semi-trash pump or allow fuel or oil to spill.

WARNING

DO NOT pump salt, sludge, sewer, sea, or any other type of water containing solid material.

WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

CAUTION

Exceeding the semi-trash pump’s speciﬁcation for maximum head can damage the semi-trash pump and/or hose kits connected to it.

DO NOT modify the semi-trash pump in any way. DO NOT attempt to exceed the rated ﬂow. Attempting to increase the rated ﬂow may damage the unit and/or shorten its life.

When transporting or servicing the semi-trash pump:

Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.

When storing the semi-trash pump:

Store away from sparks, open ﬂames, pilot lights, heat and other sources of ignition.

WARNING

Water pumped through this unit shall not be used as drinking water.

CAUTION

Improper treatment or use of the semi-trash pump can damage it, shorten its life and void your warranty.

Use the semi-trash pump only for intended uses. Operate only on level surfaces. DO NOT expose semi-trash pump to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the semi-trash pump if:

– Equipment sparks, smokes or emits ﬂames – Equipment vibrates excessively

REV 65525-20110516 4

Page 8

ENGLISH 65525

CONTROLS AND FEATURES

Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the location and function

of the controls and features. Save this manual for future reference.

Semi-Trash Pump

41 2 3

(1) Fuel Tank – 1.06 gallon (4 L) capacity fuel tank.

(2) Air Filter – Protects the engine by ﬁltering dust

and debris from the intake air.

(3) Mufﬂer

(4) 2” Outlet – 2” NPT outlet connector.

(5) Low Oil Sensor – Senses the level of oil in the

crankcase and shuts the engine down if the level

falls too low.

(8) Throttle – Used to adjust engine speed.

(9) Choke lever– Used to start the engine.

(10) Fuel Valve

(11) Engine Switch – Used to start the engine.

(12) Recoil Starter – Used to start the engine.

(6) Oil Filler Cap – Check and ﬁll engine oil level.

(7) 2” Inlet – 2” NPT inlet connector.

5 REV 6552520110516

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65525 ENGLISH

Parts Included

Your Model 65525 Gasoline Powered semi-trash pump ships with the following parts:

Wheel Kit

– 6” Wheel ............................. 2

– Vibration Mounts ........................ 2

– Bushing .............................. 2

– Handle .............................. 1

– Flange Bolt (M8x75 for Wheel) .............. 2

– Flange Bolt (M8x45 for Handle) ............. 2

– Flange Bolt (M8x25 for Vibration Mounts) ...... 2

– Lock Nut (M8) ......................... 2

– Flat Washer 8 mm ....................... 2

– Nut (M8) ............................ 4

Hose Kit

– 12’ Rigid Intake Hose .................... 1

– 20’ Collapsible Outlet Hose ................ 1

– Teﬂon Tape ........................... 1

– Clamp ............................... 3

– Outlet Hose Adapter ..................... 2

– Gasket (plastic) ......................... 2

– Outlet Hose Fitting ...................... 2

– Strainer .............................. 1

– Cam Lock Coupler ....................... 1

CONTROLS AND FEATURES

Other

– Oil Funnel ............................ 1

– Spark Plug Socket ....................... 1

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ASSEMBLY

ENGLISH 65525

Your semi-trash pump requires some assembly. This unit

ships from our factory without oil. It must be properly

serviced with fuel and oil before operation.

If you have any questions regarding the assembly of your

semi-trash pump, call our help line at 1-877-338-0999.

Please have your serial number and model number

available.

Remove the Semi-Trash Pump from the Shipping Carton

1. Set the shipping carton on a solid, ﬂat surface.

2. Remove everything from the carton except the semi-

trash pump.

3. Carefully cut each corner of the box from top to bottom.

Install the Wheel Kit

CAUTION

The wheel kit is not intended for over-the-road use.

Install the Support Leg

1. Attach the two rubber vibration mounts to the frame

cross member with a cap screw (M8x25) and lock

nut (M8).

2. Attach the support leg to the generator frame with

cap screws (M8x16) and lock nuts (M8).

3. Tip the semi-trash pump slowly so that it rests on

the wheels and vibration mounts.

Install the Handles

1. Line up the holes at the base of the handle with the

receiving holes on the semi-trash pump frame.

2. Thread cap screws (M8x45) through the frame and

handle.

3. Place a lock nut (M8) on the end of the cap screw and

fasten securely. DO NOT over tighten the lock nut.

You will need the following tools to install the wheels:

• 12 mm wrench OR adjustable wrench (not included)

• Socket wrench with a 12 mm socket (not included)

1. Slide the M8x75 wheel bolt through the washer,

sleeve and wheel.

2. Slide the bolt through the mount point on the frame.

3. Fasten securely with the M8 nut.

4. Repeat steps 1-3 to attach the second wheel.

7 REV 6552520110516

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65525 ENGLISH

ASSEMBLY

Add Engine Oil

CAUTION

DO NOT attempt to crank or start the engine before it has been properly ﬁlled with the recommended type and amount of oil. Damage to the semitrash pump as a result of failure to follow these instructions will void your warranty.

NOTE

The recommended oil type is 10W-30 4-cycle automotive oil. Please see “Speciﬁcations” section for more information on oil types.

1. Place the semi-trash pump on a ﬂat, level surface.

2. Remove oil ﬁll cap/dipstick to add oil.

3. Add 0.63 qt (0.6 L) of oil (included) and replace oil

ﬁll cap/dipstick. See “Speciﬁcations” pages for oil

recommendations based on operating conditions.

4. Check engine oil level daily and add as needed.

Add Fuel

1. Use clean, fresh, regular unleaded fuel with a

minimum octane rating of 85 and an ethanol content

of less than 10% by volume.

2. DO NOT mix oil with fuel.

3. Clean the area around the fuel cap.

4. Remove the fuel cap.

5. Slowly add fuel to the tank. DO NOT overﬁll. Allow

approximately ¼ inch of space for fuel expansion.

6. Screw on the fuel cap and wipe away any spilled fuel.

CAUTION

Use regular unleaded gasoline with a minimum octane rating of 85.

Do not mix oil and gasoline.

Fill tank to approximately ¼ inch below the top of

the tank to allow for fuel expansion.

DO NOT ﬁll fuel tank indoors.

DO NOT ﬁll fuel tank when the engine is running or hot.

DO NOT overﬁll the fuel tank.

DO NOT light cigarettes or smoke when ﬁlling the

fuel tank.

CAUTION

The engine is equipped with a low-oil-shutoff and will stop when the oil level in the crankcase falls below the threshold level.

NOTE

Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.

REV 65525-20110516 8

Page 12

OPERATION

TOTALHEAD

DISCHARGEHEAD

SUCTIONHEAD

ENGLISH 65525

Semi-Trash Pump Location

Place the semi-trash pump in a well- ventilated area. DO

NOT place the semi- trash pump near vents or intakes

where exhaust fumes could be drawn into occupied

or conﬁned spaces. Carefully consider wind and air

currents when positioning semi- trash pump.

This semi-trash pump must have at least ﬁve feet of

clearance from combustible material. Leave at least

three feet of clearance on all sides of the semi-trash

pump to allow for adequate cooling, maintenance and

servicing.

Place the pump on a level surface free from any

obstructions or potential hazards. The pump should

be placed close to the water level to ensure maximum

pump performance.

Connecting a Hose Kit

NOTE

Both the intake and discharge ports are 2 in. NPT. Please insure the connectors to the suction and discharge hose are 2 in. NPT threaded.

1. Attach and thread the connector to the threaded ﬂange.

2. Slide the ﬂexible, outlet hose over connector and

secure with the hose clamp.

Pump output will be affected by the type, length, and

size of the suction and discharge hoses. The pumping

height, also known as the total head, is the distance

from the water level to the point of discharge. As

this distance increases, pump output decreases. The

discharge capacity is greater than the suction capacity.

Therefore, it is important that the suction head is less

than the discharge head.

The time required to draw water from the source to

the pump (self-priming time) can be decreased by

minimizing the suction head.

3. Insert quick coupler in the rigid suction hose.

4. Fasten the quick coupler to the suction hose with

the hose clamp.

9 REV 6552520110516

Page 13

65525 ENGLISH

OPERATION

Connecting a Host Kit Cont’d.

5. Wrap the 2” NPT inlet clockwise with the Teﬂon

tape provided. Carefully thread the male connector

to the intake port.

6. Attach the quick coupler to the male coupler and

lock in place with the cam lock.

Starting the Engine

1. Make certain the semi-trash pump is on a ﬂat, level

surface.

2. Flip engine switch (A) to “ON” position.

3. Rotate the fuel valve (B) to the “ON” position.

4. Move the choke lever (C) to the “Choke” position.

5. Pull the starter cord slowly until resistance is felt

and then pull rapidly.

6. As engine warms up, move the choke lever (C) to “Run”.

7. Move the throttle lever (D) to the “Fast” position.

7. Attach the strainer to the intake hose and secure

with the hose clamp.

8. Remove the cap from the pump chamber and

completely ﬁll the chamber with clean water. Tighten

the cap.

WARNING

DO NOT run the pump dry.

NOTE

If the engine starts but does not run make certain that the semi-trash pump is on a ﬂat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

Pump performance can be adjusted using the throttle.

To decrease pump output, slide the throttle to the right.

To increase it, slide the throttle to the left.

Stopping the Engine

1. Turn the ignition switch to the “Off” position.

2. Rotate the fuel valve to the “Off” position.

3. Allow the engine to cool thoroughly.

Remove the cap from the cooling pump chamber

and allow it drain completely.

Running the pump dry can destroy the pump seals and will void the warranty. If the pump was running while dry, stop the engine and allow it to cool thoroughly before ﬁlling the chamber with water.

REV 65525-20110516 10

Page 14

MAINTENANCE AND STORAGE

0.7 - 0.8 mm

0.028 - 0.031 in.

ENGLISH 65525

The owner/operator is responsible for all periodic

maintenance.

WARNING

Never operate a damaged or defective semi-trash pump.

WARNING

Improper maintenance will void your warranty.

NOTE

Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual.

Complete all scheduled maintenance in a timely manner.

Correct any issue before operating the semi-trash pump.

Oil Cont’d.

Spark Plugs

1. Remove the spark plug cable from the spark plug.

2. Use the spark plug tool that shipped with your semi-

trash pump to remove the plug.

3. Inspect the electrode on the plug. It must be clean and

not worn to produce the spark required for ignition.

4. Make certain the spark plug gap is 0.7 - 0.8mm or

(0.028 - 0.031 in.).

NOTE

For service or parts assistance, contact our help line at 1-877-338-0999.

Engine Maintenance

To prevent accidental starting, remove and ground spark

plug wire before performing any service.

Oil

Change oil when the engine is warm. Refer to the oil speciﬁ cation to select the proper grade of oil for your operating environment.

1. Remove the oil drain plug with a 12 mm socket and extension.

2. Allow the oil to drain completely.

3. Replace the drain plug.

4. Remove oil ﬁ ll cap/dipstick to add oil.

5. Add 0.63 qt (0.6 L) of oil and replace oil ﬁ ll cap/dipstick.

6. Dispose of used oil at an approved waste

management facility.

NOTE

Once oil has been added, a visual check should show oil about 1-2 threads from running out of the ﬁ ll hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

5. Refer to the spark plug recommendation chart when

replacing the plug.

6. Carefully thread the plug into the engine.

7. Use the spark plug tool to ﬁ rmly install the plug.

8. Attach the spark plug wire to the plug.

Air Filter

1. Remove the snap-on cover holding the air ﬁ lter to

the assembly.

2. Remove the foam element.

3. Wash in liquid detergent and water. Squeeze

thoroughly dry in a clean cloth.

4. Saturate in clean engine oil.

5. Squeeze in a clean, absorbent cloth to remove all

excess oil.

6. Place the ﬁ lter in the assembly.

7. Reattach the air ﬁ lter cover and snap in place.

11 REV 6552520110516

Page 15

65525 ENGLISH

MAINTENANCE AND STORAGE

Cleaning

CAUTION

DO NOT spray engine with water.

Water can contaminate the fuel system.

Use a damp cloth to clean exterior surfaces of the engine.

Use a soft bristle brush to remove dirt and oil.

Use an air compressor (25 PSI) to clear dirt and debris

from the engine.

Adjustments

The air-fuel mixture is not adjustable. Tampering with

the governor can damage your semi-trash pump and

your electrical devices and will void your warranty. CPE

recommends that you contact our service line at

1-877-338-0999 for all other service and/or adjustment

needs.

Maintenance Schedule

Follow the service intervals indicated in the following

maintenance schedule.

Service your semi-trash pump more frequently when

operating in adverse conditions.

Contact our help line at 1-877-3 3 8-0999 to locate the

nearest Champion Power Equipment certiﬁed service dealer

for your semi-trash pump or engine maintenance needs.

Storage

For longer term storage, please follow these guidelines.

Engine Storage

1. Allow the engine to cool completely before storage.

2. Clean the engine according to the instructions in the Maintenance section.

3. Drain all fuel completely from the fuel line and carburetor to prevent gum from forming.

4. Add a fuel stabilizer into the fuel tank.

5. Change the oil.

6. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.

7. Reattach the spark plug.

Semi-Trash Pump Storage

1. Allow the semi-trash pump to cool completely before storage.

2. Turn off the fuel supply at the fuel valve.

3. Drain the pump chamber thoroughly.

4. Clean the semi-trash pump according to the instructions in the Maintenance section.

5. Once the pump is dry, spray WD-40 or similar product into the pump housing through all ports and drainage hole.

6. Store in a clean, dry place out of direct sunlight.

Every 8 hours or daily

Check oil level

Clean around air intake and mufﬂer

First 5 Hours

Change oil

Every 50 hours or every season

Clean air ﬁlter

Change oil if operating under heavy load or in hot environments

Every 100 hours or every season

Change oil

Clean/Adjust spark plug

Check/Adjust valve clearance *

Clean spark arrester

Clean fuel tank and ﬁlter *

Every 3 years

Replace fuel line

*To be performed by knowledgeable, experienced owners or Champion Power Equipment certiﬁed dealers.

REV 65525-20110516 12

Page 16

TROUBLESHOOTING

Problem Cause Solution

Semi-trash pump will not start No fuel Add fuel

Faulty spark plug Replace spark plug

Semi-trash pump will not start; Semi-trash pump starts but runs roughly

Semi-trash pump shuts down during operation

Semi-trash pump overheating or performing poorly

Low oil level Fill crankcase to the proper level; place

Choke in the wrong position Adjust choke

Spark plug wire loose Attach wire to spark plug

Out of fuel Fill fuel tank

Low oil level Fill crankcase to the proper level; place

Strainer or hose clogged Remove debris from strainer or hose

Pump not primed Re-prime pump

Suction hose out of water Place suction hose under the surface of

Head limit exceeded Relocate pump so suction head is less

Air leak Tighten connectors and clamps or replace

ENGLISH 65525

semi-trash pump on a ﬂat, level surface

the water

than discharge head (maximum 98 feet)

seal packing

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com

13 REV 6552520110516

Page 17

65525 ENGLISH

SPECIFICATIONS

Engine Speciﬁcations

– Engine .................... 163 cc OHV CPE

Semi-Trash Pump Speciﬁcations

– Inlet Diameter ................... 2 inch NPT

– Outlet Diameter ................. 2 inch NPT

– Fuel Capacity .............. .1.06 gallons (4 L)

– Total Head .................. . 98 feet (30 m)

– Suction Head ................. .26 feet (8 m)

– Max Delivery Volume .... . 158 gal/min (598 L/min)

– Max Solid Waste .......... ¾” diameter (1.9 cm)

– Gross Weight ............... 81.4 lbs. (37 kg)

– Net Weight ................. 74.8 lbs. (34 kg)

– Height ................... 18.2 in. (46.3 cm)

– Width .................. 18.7 in. (47.66 cm)

– Length. . . . . . . . . . . . . . . . . . . 20.2 in. (51.2 cm)

Fuel

Fuel capacity is 1.06 gallons (4 L). Use regular

unleaded gasoline with a minimum octane rating of 85

and an ethanol content of less than 10% by volume.

Spark Plugs

Your semi-trash pump comes equipped with a ¾” long

reach plug (19 mm):

– NGK BR6ES or equivalent

Make certain the spark plug gap is 0.7 - 0.8 mm or

(0.028 - 0.031 in.).

Valve Clearance

– Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.)

– Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.)

Oil

Use 4-Cycle automotive oil.

Oil capacity is 0.63 qt qt (0.6 L).

Please reference the following chart for recommended

oil types for use in the semi-trash pump.

REV 65525-20110516 14

Page 18

SPECIFICATIONS

Parts Diagram

ENGLISH 65525

15 REV 6552520110516

Page 19

65525 ENGLISH

# Part Number Description Qty

168F-G10 Engine 1

WP-20-1000500 Pump Body 1

GB5789 M8x55 Bolt M8x55 4

WP-20-1000005 Washer

WP-20-1000510 Casing Wear Ring

WP-20-1000402 Impeller Wear Ring

WP-20-1000403 Impeller Seals

WP-20-1000401 Impeller

WP-20-1000302 Spiral Case

GB3452.1 53x7 "O" Ring (53X7)

GB3452.1 196x4 "O" Ring (196X4)

WP-20-1000200 Pump Cover

GB97.1 8 Packing 8

GB5783 M8x20 Flange Bolt M8x20

GB3452.1 23.6x3.55 "O" Ring (23.6X3.55)

WP-20-1000207 Plug

WP-20-1000209 One Way Valve

WP-20-1000206-CPE Glange (NPT)

WP-20-1000204 Seal Packing

WP-20-1000203- CPE Elbow Draft Tube (NPT)

WP20-03291000 Frame

GB6184 M8 Nut M8

ST168FD-1144053F Wheel

WP20-03271202 Bushing

GB96 8 Washer 8

GB5782 M8x75 Flange Bolt M8x75

GB5789 M8x35 Flange Bolt M8x35

GB5789 M8x 25 Flange Bolt M8x25

ST290QXG-2000003 Rubber

GB6177 M8 Nut M8

ST02FD-03143401 Handle Cap

ST02FD-03143402 Handle Bracket

GB5789 M8x45 Flange Bolt M8x45

WP20-03271101 Handle

ST188FD -1741002-C Handle Bar Grip

GB6187.1 M8 Nut M8

Parts List

REV 65525-20110516 16

Page 20

SPECIFICATIONS

Engine Parts Diagram

ENGLISH 65525

17 REV 6552520110516

Page 21

65525 ENGLISH

Engine Parts List

# Part Number Description Qty

GB5789- -8 6-F B6- 8 Flange Bolt M6*8 5

160.061100.32 Recoil St arter Cove r 1

ST160F- -1061005 Recoil Starte r Spring 1

ST160F- -1061009 Recoil Starte r Rope 1

ST160F- -1061001-A Recoil Star ter Reel 1

ST188F-1060 006 Ratchet Spring 2

ST188F-1060 005 Star ter Ratch et (Metal) 2

ST188F-1060 004 Ratchet G uide Sprin g 1

ST188F-1060 003 Ratchet G uide 1

ST188F-1060 002 Settin g Screw 1

GB5789- -8 6-F B6-12 Flange Bolt M6*12 11

ST168F- -1080100-G Fan Cover Comp 1

ST168F-1070008 -G Tube Clip 9.5 1

ST160F- -1061200 Recoil Starte r Knob 1

ST160F- -1050010 Nut M14 1

ST160F- -1060001 Star t Hub 1

ST168F- -1080001 Coolin g Fan 1

ST168F- -1120100 Fly Whe el 1

ST168F- -1030100 Oil Seal 2

ST160F- -1110108 Governor Washer 2

ST160F- -1110101 Governo r Weight H older 1

ST160F- -1110102 Governor Weight Pin 2

ST160F- -1110104 Governor Shaft 1

ST160F- -1110103 Governor Holder Clip 1

ST160F- -1110107 Governor Weight 2

ST160F- -1110106 Governor Shaft Washer 1

ST160F- -1110105 Governor Co ver 1

ST168F- -1080200 Side Pla ce 1

ST160F- -1030003 Drain Plug Bolt 2

ST160F- -1030004 Drain Bolt Washer 2

ST168F-1030012-G Crankcase (for US A) 1

168.120700.00 Change Wire,Flameout 1

ST160F-1126000 Diode C omp 1

ST160F-1127000- A Oil Level Switch A ssy 1

GB5758 AM7× 35 Flange Bolt 2

ST168F- -1050100 Conne cting Rod Comp 1

ST168F-10500 01-Q Crankshaf t Comp 1

GB/ T—276- -94 Radial Ball Bea ring 620 5 2

ST168F-10300 08- G Case Over Packin g (No A sbe stos) 1

ST160F- -1030001-B Oil Filler Cap A ssembly 1

ST160F- -1030002 Oil Filler Cap Packing 2

ST168F-10300 07-5/16- G C rankcase Cover (Fo r USA) 1

GB5789- -8 6-F B8-32 Flange Bolt 8*32 6

ST160F- -1030005 -B Oil Filler Cap 1

ST168F- -1110005 Throt tle Return Spring 1

ST160F- -1110003 Governor Ar m 1

GB6177--86 -N6 Nut M6 3

ST160F- -1110001 Governor Ar m Shaft 1

ST160F-1123000 -G Igniti on 1

GB5789- -8 6-F B6-25 Flange Bolt 6*25 2

ST168F- -1110006 Governor Rod 1

ST168F- -1110007 Governor Spring 1

ST160F- -1110004 Governor Ar m Bolt 1

ST160F- -1110008 Lock Pin 1

168.111008 .01 Shea th,Grip 1

168.111000. 30 Cont rol As sembl y 1

ST168F- -1040013 Valve Lif ter 2

ST168F-1030015- G Dowel Pin 9*14 2

ST168F- -1041000 Camshaft Assembly 1

4X7.5X19-GB1099 -79 Key 1

ST168F- -1050005 Piston 1

ST168F- -1050003 Piston Pin 1

ST168F- -1050004 Piston Pin Clip 2

ST168F- -1050200 Oil Ring C omp 1

ST168F- -1050006 Second Ring Set 1

ST168F- -1050007 First Ring Set 1

ST168F- -1030009 -G C ylinder Head G asket 1

# Part Number Description Qty

152FMD- -1001007 D owel Pin 10*16 2

ST168F- -1040002 Intake Valve 1

ST168F- -104000 6 Exhaust Valve 1

ST168F- -1080002- G Shroud C omp 1

F6RTC Spa rk Plug 1

GB5789- -8 6-F B8-55 Flange Bolt 8*55 4

ST168F-1040014 Valve Oil S eal 2

ST160F- -1040003 Valve Sp ring 2

ST160F- -1040007 Exhaust Valve Spring Re tainer 1

ST160F- -1040001 Intake Valve Spring Retaine r 1

ST160F- -104000 8 Valve Rot ator 1

168.04 0202.3 4 Rocker Axe s 1

ST160F- -1040022 Entran ce Rocke r 1

ST160F- -1040024 Rectif y Bolt 2

ST168F- -1040025 Lock Nut 2

GB97.1 6 Washer 6 6

GB6183- 86- M6 Nut M6 2

168.04 0201.34 Valve Rocker Arm 1

ST168F- -1040027 Pivot B olt 2

168.04 000 4.34 Guide,P ush Rod 1

ST168F- -1040005 Push Ro d 2

ST160F- -1020002-A Head Over Packing 1

ST168F- -1020100-C Head Over Co mp 1

ST160F- -1020001 Breather Tube 1

GB5789- -8 6-F B6-15 Flange Bolt M6*15 4

ST160F-1010002 Stud Bol t 2

ST168F-1100200 -G Muf ﬂer Packing (No Asb esto s) 1

GB16674 M5×10 Screw M5×8 4

GB84 8- 85-W 5 Washer 5 4

GB859 -87-SW5 S pring Washer 5 4

168.101200.34 Mufﬂe r Protector (Chro meplate ) 1

188.101300.34 Arre ster,Spark 1

GB818 M4× 6 Bolt M4x6 4

100

168.101100.34 Mufﬂ er Co mp 1

101

GB6170-- 86- N8 Nut M8 2

102

GB84 8- 85-W 8 Washer 8 2

103

GB859 -87-SW8 S pring Washer 8 2

104

ST168F- -1010100-G Cylinder He ad Co mp 1

105

ST160F- -1010001 Stud Bol t 6*113 2

106

ST160F- -11300 02-C PE Insulator Packing (No Asb esto s) 1

107

ST168F- -1130001 Carburetor Insulator 1

108

ST160F- -11300 03- CPE Carburetor Packing (No Asbe stos ) 1

109

ST168F-1130000 -G Carbureto r As sembly 1

110

ST160F- -1130100 Choke Level Co mp 1

111

ST160F- -11300 04 Car buretor Washer 1

112

168.091100.34 Air Clea ner Elbo w Comp 1

113

GB5789- -8 6-F B6-20 Flange Bolt M6*20 4

114

168.091003. 34 Air Clea ner Element 1

115

168.091200. 34 Air Clea ner Cover 1

116

ST168F-1090100- C Air Cleaner Co ver Nut (Plastic) 2

117

ST160F- -1070100H Fuel Tank Cap Comp 1

118

ST160F-1070006 Fuel Filter 1

119

GB5789- -8 6-F B6-29 Flange Bolt M6*29 1

120

GB859 -87-SW6 S pring Washer 6 4

121

168.071000.3 5 Fuel Tank Comp 1

122

ST152FD-1070200 Fuel Filter 1

123

ST1P68F-107000 6-F Clip 1

124

ST168F-1070200 -G Fuel Valve 1

125

ST168F-1070005 -G Tube 2 1

126

168.070010.34 Fuel Tank Veil 1

127

21.001000.00 Switch 1

128

ST168F-1070003 -G Fuel Valve Knob 1

129

GB818- 88- B4-12 Bolt M4x12 1

130

GB16674--1-FB5-12 Flange Bolt M5*12 1

131

ST188FD--107000 6A Clip 8 3

132

ST168F-1070004 -G Tube 1 1

133

REV 65525-20110516 18

Page 22

WARRANTY

ENGLISH 65525

WARRANTY

CHAMPION POWER EQUIPMENT

1 YEAR LIMITED WARRANTY

Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006.

Warranty Qualiﬁcations

Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase (90 days for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty applies only to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Installation, Use and Maintenance Cont’d.

Normal maintenance such as spark plugs, air ﬁlters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty.

Other Exclusions

This warranty excludes:

– Cosmetic defects such as paint, decals, etc. – Wear items such as ﬁlter elements, o-rings, etc. – Accessory parts such as starting batteries, and

storage covers.

– Failures to due acts of God and other force majeure

events beyond the manufacturer’s control.

– Problems caused by parts that are not original

Champion Power Equipment parts. This warranty does not apply to semi-trash pumps used for prime power in place of a utility.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this semi-trash pump. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.

Contact Information

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Semi-trash pumps need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if this semi-trash pump is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the semi-trash pump’s limits, modiﬁed, installed improperly or connected incorrectly to any electrical component.

19 REV 6552520110516

Address

Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 www.championpowerequipment.com

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free:1-877-338-0999 Fax no.: 1 (562) 236-9429

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com

Page 23

65525 ENGLISH

WARRANTY

Champion Power Equipment, Inc (CPE),

and the United States Environment Protection Agency (U.S. EPA.)

Emission Control System Warranty

Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 1997 and later small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE must warrant the emission control system on your small off-road engine for the period of time listed below, provided there has been no abuse, neglect, unapproved modiﬁcation, or improper maintenance of your small off-road engine.

Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANT Y COVERAGE:

This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modiﬁcations.

You are responsible for presenting your small off-road engine to an Authorized CPE service outlet, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:

Champion Power Equipment, Inc.

ATTN: Customer Service

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670

Tel: 1-877-338-0999

The emission warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not related to an in-use emission test.

REV 65525-20110516 20

Page 24

ENGLISH 65525

WARRANTY

EMISSION CONTROL SYSTEM WARRANTY

The following are speciﬁc provisions relative to your Emission Control System Warranty Coverage.

Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines):

1. APPLICABILITY: This warranty shall apply to 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue

for 24 consecutive months thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent

purchaser that each of its small off-road engines is:

a. Designed, built and equipped so as to conform at the time of sale with applicable regulations under section

213 of the Clean Air Ac, as amended, 42 U.S.C. 7401 et seq.

b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all

material respects to the part as described in the engine manufacturer’s application for certiﬁcation for a period

of two years.

3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:

a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall

be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be

repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the

ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.

b. Any warranted, emissions-related part which is scheduled only for regular inspection as speciﬁed in the Owners

Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect

of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or

replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the

Owner’s Manual shall be warranted for the period of time prior to the ﬁrst scheduled replacement point for

that part. If the part fails prior to the ﬁrst scheduled replacement, the part shall be repaired or replaced

by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the

ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the ﬁrst scheduled

replacement point for such emissions-related part.

d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at

no charge to the owner at a CPE Authorized Service Outlet.

e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the

ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service

Outlet.

f. CPE shall be liable for damages to other original engine components or approved modiﬁcations proximately

caused by a failure under warranty of an emission-related part covered by the ECS Warranty.

g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts

sufﬁcient to meet the expected demand for such emission-related parts.

h. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any

ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not

reduce CPE’s warranty obligation.

i. Unapproved add-on or modiﬁed parts may not be used to modify or repair a CPE engine. Such use voids this

ECS Warranty and shall be sufﬁcient grounds for disallowing an ECS Warranty claim. CPE shall not be liable

hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on

or modiﬁed part.

21 REV 6552520110516

Page 25

65525 ENGLISH

WARRANTY

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING (using those portions of the list applicable to the engine) :

Systems covered by this warranty Parts Description

Fuel Metering System Fuel regulator, Carburetor and internal par ts

Air Induction System Air cleaner, Intake manifold

Ignition System Spark plug and parts, Magneto ignition system

Exhaust System Exhaust manifold, catalytic converter

Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these

listed systems

TO OBTAIN WARRANTY SERVICE:

You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.

If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call the Customer service of Champion Power Equipment, Inc.:

Champion Power Equipment, Inc.

ATTN: Customer Service

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670

Tel: 1-877-338-0999

REV 65525-20110516 22