Champion 44 PRO, 44 PRO-VHR, 66 PRO, 66 PRO-VHR, 70FF PRO Parts Manual

SERVICE REPLACEMENT PARTS

PRO Series

Standard and Ventless Heat Recovery
Rack Conveyor Dishwashers

Models

44 PRO

44 PRO

44 PRO-VHR
66 PRO
66 PRO-VHR
70FF PRO
70FF PRO-VHR
80HD PRO
80HD PRO-VHR

66 PRO

www.championindustries.com

3765 Champion Boulevard
Winston-Salem, NC 27105
[phone] Fax: [phone]
Toll-free: 1 [phone]

Issue Date: 8.10.17

Manual P/N 116115 rev. A

For machines beginning with S/N RP17011002 and above

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
[phone] Fax: [phone]
Toll-free: 1 [phone]

Printed in USA

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________

Voltage________________Hertz_____________ Phase__________________

Champion Service Agent __________________________________ Tel:______________________

Champion Parts Distributor _________________________________ Tel:______________________

National Service Department

In Canada: In the USA:

Toll-free: 1 [phone] Toll-free: 1 [phone]
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [e-mail] email: [e-mail]

ATTENTION:

The dishwasher model number,

serial number, voltage, hertz and phase are

needed to identify your machine and to

answer questions.

Please have this information on-hand

if you call for service assistance.

The USGBC Member Logo is a trademark owned by the U.S. Green Building Council and is used by permission. The logo signies

only that Champion Industries is a USGBC member; USGBC does not review, certify or endorse the products or services oered by its

members.

COPYRIGHT © 2017 All rights reserved Printed in the USA

Revision History

Revision History

Specifications are subject to change based on continual product improvement; therefore,
we reserve the right to make changes to this manual without notice and without incurring
any liability by those changes. Equipment owners may request a revised manual, at no
charge, by calling 1 [phone] in the USA or by calling 1 [phone] in Canada or
by visiting our website at www.championindustries.com.

Revision Revised Serial Number Description
Date Pages Effectivity

7.20.17 All RP17011002 Released First Edition

8.10.17 51 All Added 36" PW pump/motor assembly
35 All Added Mechanical DWT device

i

Limited Warranty

LIMITED WARRANTY

Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105 and
2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name "Champion" and

installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1)
year after the date of installation or fifteen (15) months after the date of shipment by Champion, whichever occurs first. [See
below for special provisions relating to glasswashers.] Warranty registration must be returned to Champion within ten (10)
days after installation either online on the Champion Industries website (http://www.championindustries.com/register) in the
USA or
http://www.championindustries.com/canada/register in Canada or by fax on the form provided at the front of this manual.
If warranty registration is not returned to Champion within such period, the warranty will expire after one year from the
date of shipment. Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions. If a defect in workmanship or material is found to exist within the warranty
period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full
credit; provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall
end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to
repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a
Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts
not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will
Champion's warranty obligation exceed Champion's charge for the machine. The following are not covered by Champion's
warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish
as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to
utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended
concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others,
(7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by
connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO
THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE.
CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES
SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION
DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED,
INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or
create any other obligation in connection with Champion Dishwashing Machines.

ii

Table of Contents

Table of Contents

PRO Series - Rack Conveyor Dishwashers

Revision History ........................................................................................................................................ i

Limited Warranty ..................................................................................................................................... ii

Service Replacement Parts

Standard Control Cabinet ..............................................................................................2

VHR Control Cabinet ...................................................................................................... 4

Control Panel ..................................................................................................................6

Prewash Panels and Curtains .........................................................................................8

Single Tank Panels and Curtains ..................................................................................10

Single Tank Scrap Screens ............................................................................................ 12

Float Switch, Thermostats, SSR .................................................................................... 14

Wash Arms ...................................................................................................................16

Final Rinse Arms ........................................................................................................... 18

Standard Final Rinse Supply ......................................................................................... 20

VHR Final Rinse Supply ................................................................................................22

Standard Fill Piping ......................................................................................................24

VHR Prewash and Booster Fill Piping ........................................................................... 26

No Booster Fill Piping ..................................................................................................28

VHR Heat Pump Cold Water Supply ............................................................................30

VHR Heat Pump Pressure Gauge/Valve .......................................................................32

Drain Water Tempering and ION Piping ......................................................................34

Electric Wash Tank Heat ...............................................................................................36

Electric Booster ............................................................................................................ 38

Lower Junction Box Terminal Block .............................................................................40

Drive Motor and Jam Switch ........................................................................................ 42

Conveyor Continual Drive Arm .................................................................................... 44

Pawl Bar and Tracks ......................................................................................................46

Wash/Prewash Pump and Motor ..................................................................................48

Pump Installations ........................................................................................................50

VHR Recirculation Pump Install ....................................................................................52

continued on next page

iii

Table of Contents

Table of Contents (continued)

44 PRO without Prewash Drain Assembly ...................................................................54

44 PRO with Prewash Drain Assembly - RL .................................................................. 56

44 PRO with Prewash Drain Assembly - LR .................................................................. 58

22" Prewash Drain Assembly .......................................................................................60

Wash Tank Steam Coil .................................................................................................. 62

Steam Booster .............................................................................................................. 64

VHR Heat Pump Assembly ........................................................................................... 68

22" Prewash Door ........................................................................................................70

36" Prewash Door ........................................................................................................72

Wash Doors ..................................................................................................................74

Standard Vent Cowls/Splash Shields ............................................................................76

Dish Racks ....................................................................................................................78

iv

Blank Page

This Page

Intentionally

Left Blank

1

Standard Control Cabinet

13

Detergent

Rinse Aid

14

17

CR1

CR2

FU03

8

FU

FU

PS5R-SC24

2

2

30W

18

7

IDEC

6

9

11

15

7

12

19

10

16

5

H1

H3 H2

X2

4

3

H4

X1

2

1

GND

DCOUT

SERIAL
PORT 1

SERIAL
PORT 2

L N G 0

DCIN
COM

RLY

COM

10 2 3 4 5 6 7 10 11 12 13 14 15+24 V

24VDC INPUTS

FC5A-C24R2

PLC

RELAY OUTPUTS

10 2 3

4

20

6

STATUS LIGHTS

RLY

RLY

COM

4 5 6 71

RLY

COM

COM

2

310 11

FC4A-J8AT1

21

22

23

24

20

25

120V

A2

A1

120V

A2

A1

120V

A2

A1

21

8

3M

2M

1M

2

Standard Control Cabinet

Item Part Description Qty.
No. No.

1 103310 LUG, GROUND 1

2 111833 BLOCK, TERMINAL 2

3 109064 TRANSFORMER, 250VA 1

4 112482 FUSE, 3.5A, 208-240V/60/ 1 & 3 2

-- 112484 FUSE, 1.5A 460-480V, 380-415V, 575V 2

5 112424 BLOCK, FUSE KIT 1

6 114514 TERMINAL, SINGLE ST 2.5 WHITE 7

7 114519 BLOCK, END E/NS 35 N 1

8 114523 BRIDGE, 2-POLE 2

9 111153 BLOCK, FUSE 3

10 116213 FUSE, LPCC 0.5A 2

11 111068 RELAY, 2PDT 120VAC 2

12 111036 SOCKET, RELAY 2

13 115019 PUSHBUTTON, GREEN 1

14 116509 HMI, IDEC 4.3" TFT DISPLAY 1

15 115607 POWER SUPPLY, 24VDC, 30W 1
16 112901 FUSE, LPCC 1.0A 1

17 116507 CABLE, HMI TO PLC 1

18 115603 PLC 1

19 115608 MODULE, INPUT, 8 CHANNEL, THERMISTOR 1

20 114520 TERMINAL, SINGLE, MZB 1.5 NS35 6

21 114524 BRIDGE, 3-POLE FBS 3-5 4

22 114517 TERMINAL, DOUBLE STTB 2.5 12

23 114512 TERMINAL, SINGLE, ST 2.5 GRAY 16

24 116634 CONTACTOR, 120VAC COIL 4

25 114515 TERMINAL, SINGLE GROUND, ST 2.5 PE, GREEN 4

3

VHR Control Cabinet

13

14

17

Detergent

Rinse Aid

CR1

CR2

FU03

8

FU

FU

PS5R-SC24

2

2

30W

18

IDEC

7

5

6

10

9

H1

H3 H2

4

3

H4

2

1

GND

12

11

15

16

7

19

X2

20

X1

21

DCOUT

SERIAL
PORT 1

SERIAL
PORT 2

L N G 0

DCIN
COM

22

RLY

COM

10 2 3 4 5 6 7 10 11 12 13 14 15+24 V

24VDC INPUTS

FC5A-C24R2

PLC

RELAY OUTPUTS

10 2 3

4

23

6

STATUS LIGHTS

RLY

RLY

COM

4 5 6 71

RLY

COM

COM

2

310 11

FC4A-J8AT1

FC4A-K1A1

FC4A-R081

22

24

25

26

26

22

28

120V

A1

4M

23

8

27

120V

A2

14-30A

STOP

START

ON

A2

A1

120V

A2

A1

O/L

3M

2M

120V

A2

A1

1M

4

VHR Control Cabinet

Item Part Description Qty.
No. No.

1 103310 LUG, GROUND 1

2 111833 BLOCK, TERMINAL 2

3 109064 TRANSFORMER, 250VA 1

4 112482 FUSE, 3.5A, 208-240V/60/ 1 & 3 2

-- 112484 FUSE, 1.5A 460-480V, 380-415V, 575V 2

5 112424 BLOCK, FUSE KIT 1

6 114514 TERMINAL, SINGLE ST 2.5 WHITE 7

7 114519 BLOCK, END E/NS 35 N 1

8 114523 BRIDGE, 2-POLE 2

9 111153 BLOCK, FUSE 3

10 116213 FUSE, LPCC 0.5A 2

11 111068 RELAY, 2PDT 120VAC 2

12 111036 SOCKET, RELAY 2

13 115019 PUSHBUTTON, GREEN 1

14 116509 HMI, IDEC 4.3" TFT DISPLAY 1

15 115607 POWER SUPPLY, 24VDC, 30W 1
16 112901 FUSE, LPCC 1.0A 1

17 116507 CABLE, HMI TO PLC 1

18 115603 PLC 1

19 115608 MODULE, INPUT, 8 CHANNEL, THERMISTOR 1

20 116556 MODULE, OUTPUT 2 CHANNEL, ANALOG (VHR ONLY) 1

21 115605 MODULE, OUTPUT 8-POINT RELAY (VHR ONLY) 1

22 114524 BRIDGE, 3-POLE FBS 3-5 4

23 114520 TERMINAL, SINGLE, MZB 1.5 NS35 6

24 114517 TERMINAL, DOUBLE STTB 2.5 12

25 114512 TERMINAL, SINGLE, ST 2.5 GRAY 16

26 116634 CONTACTOR, 120VAC COIL 4

27 116636 OVERLOAD, 24-32A GV2ME32 (VHR ONLY) 1

28 114515 TERMINAL, SINGLE GROUND, ST 2.5 PE, GREEN 3

5

Control Panel

1

2

3

3

6

5

4

3

1

6

Control Panel

Item Part Description Qty.
No. No.

1 100007 SCREW, 10-32 X 3/8" TRUSS HEAD 3

2 337487 COVER, CABINET 24" 1

3 107431 GASKET, STEAM 3 FT.

4 116507 CABLE, HMI TO PLC 1

5 116509 HMI, IDEC 4.3" TFT DISPLAY 1

6 115019 PUSHBUTTON, GREEN 1

7

Prewash Panels and Curtains

1

2

3

4

5

6

16

2

12

14

3

13

15

3

10

9

8

7

11

(L-R Direction Shown)

8

Prewash Panels and Curtains

Item Part Description Qty.
No. No.

1 108250 ROD CURTAIN 5/16 X 24-5/8" 1
2 113720 CURTAIN 24 X 20-1/4" 2
3 100073 SCREW 1/4-20 X 1/2 TRUSS HEAD 8
4 328006 SUPPORT, 22" PW REAR SCREEN 1
5 329927 BAFFLE, TABLE FLANGE 1
6 328030 TABLE FLANGE SUPPORT 1
7 337085 PANEL, 25" END STANDARD 1
8 108418 PLUG, 1/2" 2
9 109034 GASKET 2
10 108417 NUT 2
11 337213 PANEL ASSY. FRONT PERIMETER 22" PW 1

- 334756 PANEL ASSY. FRONT PERIMETER 26" PW 1

- 335224 PANEL ASSY. FRONT PERIMETER 36" PW 1
12 328959 BASKET, REFUSE 22" 1

- 329492 BASKET, REFUSE 26" 1

- 328967 BASKET, REFUSE 36" 1
13 328427 COVER, REFUSE BASKET 22" PW 1

- 328524 COVER, REFUSE BASKET 36" PW 1
14 108966 HANDLE, DOOR 1
15 328958 SCREEN, SCRAP, 22" AND 26"PW 1

--- 328960 SCREEN, SCRAP 36" PW 2
16 114012 ROD, CURTAIN 5/16" X 23.63" 1

9

Single Tank Panels and Curtains

1

1

2

VHR

5

6

3

VHR

2

4

8

10

7

8

(R-L Direction Shown)

12

11

10

7

9

Single Tank Panels and Curtains

Item Part Description Qty.
No. No.

1* 108250 ROD, CURTAIN 5/16" X 24-5/8"(LONG) 2
2* 113720 CURTAIN 24" X 20-1/4" (LONG CURTAIN) 2
3 114012 ROD, CURTAIN, 5/16" X 23-1/2"(SHORT) 1
4 109723 CURTAIN 24" X 6 -1/4" (RINSE CURTAIN) 1
5 329927 BAFFLE, FLANGE WITH CUTOUT 1
6 328451 FLANGE, TABLE 2
7 100073 SCREW, 1/4-20 X 1/2" TRUSS HEAD 13
8 337085 PANEL, 25” END STANDARD 2
9 337084 PANEL, FRONT 1
10 108417 NUT, 1/2" NPT 4
11 109034 GASKET 4
12 108418 PLUG, 1/2" NPT 4

--- 113944 NUT, 3/4" NPT (NOT SHOWN) 3

--- 108620 GASKET (NOT SHOWN) 3

--- 113943 PLUG, 3/4" NPT (NOT SHOWN) 3

* STANDARD = 2 LONG CURTAINS
* VHR = 4 LONG CURTAINS

11

Single Tank Scrap Screens

1

2

3

12

Single Tank Scrap Screens

Item Part Description Qty.
No. No.

1 337560 SCRAP, BASKET 1
2 337556 FILLER, SCRAP BASKET 1
3 337205 SCREEN, SCRAP 2

13

Float Switch, Thermostats, SSR

Prewash Tank

Wash Tank

11

2

3

1

High Limit

Thermostat

3

2

5

4

6

Control

Thermistor

7

8

9

14

10

Float Switch, Thermostats, SSR

Item Part Description Qty.
No. No.

1 110561 THERMOSTAT, FIXED HIGH LIMIT 1
2 115489 O-RING 1
3 100547 LOCKNUT, 1/2" NPT SST 1

4 114435 THERMISTOR, 10kΩ, 36" LEAD 1

5 0512299 ADAPTER 1

6 111151 C-CLIP A/R
7 110854 FLOAT SWITCH, DUAL PREWASH 1

--- 113291 FLOAT SWITCH, DUAL WASH 1
8 104882 WASHER, FLAT 1/2" SST 2
9 107589 WASHER, LOCK 1/2" SST 1
10 104584 NUT, PLAIN 1/2-13 1

--- 110750 GASKET, FLOAT SWITCH (NOT SHOWN) 1
11 115648 RELAY, SOLID STATE, SSR 4

15

Wash Arms

1

2

10

3

2

3

1

2

8

3

4

2

3

2

3

1

9

1

11

16

7

5

6

4

7

5

6

2

3

4

7

5

6

Wash Arms

Item Part Description Qty.
No. No.

1 116609 O-RING, WASH ARM 1
2 104414 O-RING, END CAP A/R
3 112240 CAP, END WASH ARM A/R
4 116608 O-RING, PREWASH SIDE ARM A/R
5 113716 O-RING A/R
6 113555 PLUG, CLEANOUT A/R
7 337656 SPRAYPIPE, SIDEWASH 22/36PW, STD HEIGHT A/R

--- 338214 SPRAYPIPE, SIDEWASH 22PW, HIGH HOOD 1
8 337665 WASH ARM MANIFOLD, PREWASH 22" RL 1

--- 337657 WASH ARM MANIFOLD, PREWASH 22" LR 1
9 337569 WASH ARM MANIFOLD, LOWER RL 1

--- 337570 WASH ARM MANIFOLD, LOWER LR 1
10 337574 WASH ARM MANIFOLD, UPPER RL 1

--- 337573 WASH ARM MANIFOLD, UPPER LR 1
11 337988 WASH ARM MANIFOLD, PREWASH 36PW (RL &LR) 1

17

Final Rinse Arms

10

Standard
Only

8

9

1

2

See

Next

3

4

5

6

Page

12

14

13

11

10

7

Standard
and VHR

8

9

18

12

13

Final Rinse Arms

Item Part Description Qty.
No. No.

1 100135 GAUGE, PRESSURE, 0-60 PSI 1
2 100500 BREAKER, VACUUM 1/2" NPT BRONZE 1

--- 900836 KIT, REPAIR, VACUUM BREAKER 1/2" A/R
3 0512299 ADAPTER 1
4 114435 THERMISTOR, 10KΩ, 36" LEAD 1
5 101259 PLUG, 1/8" NPT, SQ. HEAD, BRASS 1
6 100156 LOCKNUT, 3/4" NPT BRASS 1
7 338340 MANIFOLD, STANDARD FINAL RINSE, LR 1

--- 338341 MANIFOLD, STANDARD FINAL RINSE, RL 1

--- 338342 MANIFOLD, HIGH HOOD FINAL RINSE, LR 1

--- 338343 MANIFOLD, HIGH HOOD FINAL RINSE, RL 1
8 114291 WASHER, SILICONE 2
9 114290 O-RING 2
10 337056 ARM, FINAL RINSE 2
11 111938 NOZZLE, FINAL RINSE 8004 4
12 113795 PLUG, RINSE ARM 2
13 113716 O-RING 2
14 114181 NOZZLE, FINAL RINSE 8002 4

19

Standard Final Rinse Suppiy

10

13

6

8

2

11

7

1

1

9

1

8

4

12

5

20

3