Champion 44 PRO, 66 PRO, 70FF PRO HD, 80HD PRO Service Manual

LISTED

Operation, Cleaning, and Maintenance Manual

PRO Series
Standard
Rack Conveyor Dishwashers

Models

44 PRO
70FF PRO HD

80HD PRO

66 PRO

44 PRO

www.championindustries.com

3765 Champion Boulevard
Winston-Salem, NC 27105
[phone] Fax: [phone]
Toll-free: 1 [phone]

Issue Date: 8.1.17

Manual P/N 116113 rev. B

For machines beginning with S/N RP17011002 and above

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
[phone] Fax: [phone]
Toll-free: 1 [phone]

Printed in the USA

National Service Department

In Canada: In the USA:

Toll-free: [phone] Toll-free: [phone]
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [e-mail] email: [e-mail]

ATTENTION

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

The machine data plate

is located on the right front corner

of the lower panel

Please have this information ready

if you call for service assistance.

The USGBC Member Logo is a trademark owned by the U.S. Green Building Council and is used by permission. The logo signifies

only that Champion Industries is a USGBC member; USGBC does not review, certify or endorse the products or services offered by its

members.

COPYRIGHT © 2017 All rights reserved Printed in the USA

Product Registration

Two ways to
REGISTER YOUR PRODUCT and
ACTIVATE YOUR WARRANTY.

4:34 PM 44%

• Use your mobile or computer to go to our website at
www.championindustries.com and register your product there.

• Use the fax form on the next page.

PRODUCT REGISTRATION

Product Registration

BY FA X

COMPLETE THIS FORM AND FAX TO:

[phone] in the USA

1-[phone] in Canada

PRODUCT REGISTRATION CARD

Model

Date of Installation:

Company Name:

Serial #

Address:

Telephone #: ( ) ---

Contact:

Installation Company:

Address:

Telephone #:

Contact:

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

(Street) Province Postal Code

IMPORTANT IMPORTANT

Revision History

Revision History

A revision might be a part number change, new instructions, or information that was not available at
print time. We reserve the right to make changes to this manual without notice and without incurring
any liability by making the changes. Dishwasher owners may request a revised manual, at no
charge, by calling [phone] in the USA or [phone] in Canada.

Revision Revised Serial Number Description
Date Pages Effectivity

2.2.17 All RP17011002 Released First Edition

6.15.17 10 All Revised 'Below Temp' feature.

8.1.17 IFC All Added USGBC

4-5 Added prewash assembly procedures

i

Limited Warranty

LIMITED WARRANTY

Champion Industries (herein referred to as “The Company”), 3765 Champion Blvd., Winston-Salem, North Carolina
27105, and 2674 N. Service Road, Jordan Station, Ontario, Canada, L0R 1S0, warrants machines, and parts, as set out
below.

Warranty of Machines: The Company warrants all new machines of its manufacture bearing the name “Champion
and installed within the United States and Canada to be free from defects in material and workmanship for a period of one
(1) year after the date of installation or fifteen (15) months after the date of shipment by The Company, whichever occurs
first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to The Company
within ten (10) days after installation either online on the Champion Industries website (http://www.championindustries.
com, in the USA or http://www.championindustries.com/canada in Canada or by the fax form provided at the front of this
manual. The Company will not assume any responsibility for extra costs for installation in any area where there are jurisdic
tional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, The Company, at its election, will either
repair or replace the defective part or accept return of the machine for full credit; provided; however, as to glasswashers,
The Company’s obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b)
90 days after installation, whichever occurs first. In the event that The Company elects to repair, the labor and work to be
performed in connection with the warranty shall be done during regular working hours by a Champion authorized service
technician. Defective parts become the property of The Company. Use of replacement parts not authorized by The Company
will relieve The Company of all further liability in connection with its warranty. In no event will The Company’s warranty obli
gation exceed The Company’s charge for the machine. The following are not covered by The Company’s warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in the operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

-

-

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.

Warranty of Parts: The Company warrants all new machine parts produced or authorized by The Company to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and work­manship is found to exist within the warranty period The Company will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANY’S WARRANTY IS ONLY TO THE EXTENT
REFLECTED ABOVE. THE COMPANY’S MAKE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT
LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. THE COMPANY SHALL NOT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY
DEFECTS FOUND TO EXIST IN THE COMPANY’S’ DISHWASHING MACHINES AND THE COMPANY’S PARTS, AND ALL OTHER
REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

The Company does not authorize any other person, including persons who deal in Champion dishwashing machines to

change this warranty or create any other obligation in connection with Champion dishwashing machines.

ii

Table of Contents

Table of Contents

Revision History ................................................................................................................ i

Limited Warranty ............................................................................................................. ii

Model Descriptions ..........................................................................................................iv

Operation ......................................................................................... 1

Set-up ....................................................................................................... 1

Sequence of Operation .............................................................................. 9

Control Panel Description.......................................................................... 10

Displays ................................................................................................. 11

Initial Fill ........................................................................ 11

Check Drain ................................................................... 11

Heating and Ready ......................................................... 12

Wash - Final Rinse........................................................... 13

Dwell ............................................................................. 14

Door Open .................................................................... 15

Table Full ....................................................................... 15

Conveyor Jam ................................................................ 16

Change Water ............................................................... 17

Cleaning ............................................................................................18

Intervals ............................................................................................. 18

Pump Suction Strainer .......................................................................... 19

Wash Arms ........................................................................................ 20

Rinse Arms ......................................................................................... 21

Exterior .............................................................................................. 21

Deliming ............................................................................................ 22

Maintenance .......................................................................................23

Maintenance Schedules ................................................................... 23

Troubleshooting Chart ...................................................................... 24

iii

Model Descriptions

Model Sizes

44 PRO 44" Single Tank Rack Conveyor

66 PRO 44" Single Tank Rack Conveyor with 22" Prewash Tank

70FF PRO 44" Single Tank Rack Conveyor with 26" Front feed Prewash Tank

80HD PRO Heavy Duty 44" Single Tank Rack Conveyor with 36" Prewash Tank

Table 1

Minimum Operating Temperatures

MODEL PREWASH TANK WASH TANK FINAL RINSE

44 PRO — 44"
54 PRO — 54"

66 PRO — 44" + 22" PW
70FF PRO — 44 + 26" PW
80HD PRO — 44" + 36" PW

N/A 160°F/71°C 180-195°F/82-91°C

Not to exceed
140°F/60°C

Table 2

160°F/71°C 180-195°F/ 82-91°C

iv

SET UP

Operation

SET

CAUTION:

There may be more than one power source.

UP

FILL CHEMICAL SUPPLY CONTAINERS.

TURN WATER, ELECTRICAL AND STEAM SUPPLIES ON.

CLOSE DISHWASHER DRAIN(S).

Fig. 1

1

Operation

SET

Install the Wash Scrap Screens

UP

INSTALL THE SCRAP BASKET.

1

INSTALL THE SCRAP SCREENS.

2

Fig. 2 Fig. 3

Install the Prewash Scrap Screens

INSTALL THE SCRAP BASKET.

1

INSTALL THE SCRAP SCREENS.

2

Fig. 4

2

Fig. 5