Champion 44 DRWS User Manual

Page 1
Project Item No. Quantity
MODEL 44 DRWS RACK CONVEYOR
STANDARD FEATURES
• ENERGY STAR® Qualified
Exclusive DualRinse Technology
• Dual-pawl
• One-piece cast stainless steel upper & lower spray arm assemblies
Internal removable scrap baskets and
• two-piece scrap screens
• Standard vertical opening accommodates 18” x 26” sheet pans
• Wide
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Door activated drain closure
• Enclosure panels (front and sides)
• Splash shields
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction, including base and feet
• Electric
• Wash pump 2 Hp motor
• Stainless steel pump and impeller
• Single-point electrical connection
Lowest Water/Utility/Chemical Consumption while
cradle drive system
26” leakproof door, internally-fitted
tank heat
The DualRinse feature offers the
circulating a generous
300+ gallons of water for
Consistently Good Results
MODEL 44 DRWS
44” Single Tank Water Saver
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
Shown with Vent Cowl and Damper Option
SPECIFIER STATEMENT
Specified unit will be Champion Model 44 DRWS water saver high temperature dual rinse rack conveyor dishwashing machine. Constructed of Type 304 stainless steel and measuring 44” long with 20-3/4” vertical opening. Features top mounted control cabinet; upper and lower one-piece stainless steel spray arm assemblies, removable internal scrap basket with two-piece scrap screen. Large 26” wash door with front access and double-hook safety latch. Anti-jam conveyor drive system.
1 year parts and labor warranty.
Champion Industries, Inc. 2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 Tel: 905/562-4195 Fax: 905/562-4618
(1M) 9/06 Printed in U.S.A.
CH083
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115
Tel: 336/661-1556 Fax: 336/661-1979
www.championindustries.com
Page 2
EFFICIENT NEW SPRAY SYSTEM DESIGN
To make the E-Series more efficient and more forgiving we designed a new spray arm system that includes:
• Wall-of-water spray pattern via stainless steel fluted directional spray jets for quick and efficient washing
• Easily removable spray arm assembly for ease of cleaning
• Stainless steel pump housing and impeller
• Larger tanks hold more water for better washing results
MODEL 44 DRWS
Wall-of-Water Spray Pattern
44” Single Tank Water Saver
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
One-Piece Cast Stainless Steel Spray Assembly
INTEGRATED BOOSTER HEATER
As well as the E-Series performs, we created a way to make it perform even better. The electric booster heater may be optional, but it is an exceptional value — engineered within the E-Series footprint to offer a variety of advantages over other booster designs, such as:
• Inter-plumbed and inter-wired
• One control shuts off washer and booster
• 10 kW for 40°F rise
• 16 kW for 70°F rise
• Conductive heat transfer to wash tank
• Stainless steel booster heater lasts the life of the machine
• Integrated design saves floor space
Large Heating Element
Two-Piece Scrap Screen
Stainless Steel Built-in Nested Booster
Built-in Scrap Basket
LESS IS MORE WITH CHAMPION’S DUAL RINSE MODEL 44 DRWS
Check our NSF listings and you’ll see the 44 DRWS offers the lowest water consumption in its class with less than .54 US gallons per rack. Water consumption this low means energy savings too. Our 40°F rise booster only requires 10 kW and 70°F rise is only 16 kW.
What the numbers don’t show you is the advantage that our Dual Rinse technology provides by making sure all wares are fully rinsed with more than 300 gallons per hour while actual fresh water consumption is only 80 gallons per hour.
www.championindustries.com
Page 3
MODEL 44 DRWS
44” Single Tank Water Saver High Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
OPTIONS & ACCESSORIES
Tank heat: choice of steam coil, steam injector, hot water coil
Blower-dryer with 60” hood, table, legs and cradle assembly
Booster Heaters (completely interplumbed, controls are interwired)
Steam: 40°F - 70°F rise
Electric: 10 kW (40°F rise) (built-in only)
Electric: 16 kW (70°F rise) (built-in only)
Cantilever sideloader (with or without hood)
MODEL 44 DRWS RACK CONVEYOR
for 90° load operation
Extended pawl bar (extended drive unit) for use with load tabling
90° Motorized rack curve (unload)
180° Motorized rack curve (unload)
Racks: peg or flat racks (specify type)
Roller conveyor table (mobile or stationary)
Steam pressure regulating valve (unmounted)
Table limit switch, unmounted (recommended on all rack conveyor installations)
Vent cowl, stainless steel with 7” stack and locking damper
Extended Vent hood, stainless steel with 7” stack and locking damper
Water pressure regulating valve (unmounted) (standard with booster)
Vent fan control
Water hammer kit
Drain temp kit
Vertical clearance through machine: 24” (instead of standard 20-3/4”) for large ware
Model MRC 180
180° Motorized
Rack Curve
(Must be ordered with Roller
Conveyor Table)
Model MRC 90
90° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Cantilever Sideloader
(No hood)
Model RCT 64
or RCT 84
Roller
Conveyor Table
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Page 4
MODEL 44 DRWS
Right-to-Left Operation
1A
5"
3"
26
Door
Cowl Cowl
Cowl
Ext
.
Hoo
d
BSTR
3
6B
6A
1A
2HP
WASH
26"
Door
2
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
4"
4"
5"
44" 8"
8"
5"
5"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
20-3/4"
Clear
34"
Load
Height
3"
60"
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
7"
12"
Plumbing
Clearance
2
4A
6A
5
1A
3
6B
4B
25"
28-1/2"
36"
14-1/2"
6"
8"
12-1/2"
16"
2"
8"
13-3/4"
9-1/4"
2"
14-1/2"
10"
4A
4B
5
9"
9"
10"
10"
17-1/2"
17-1/2"
2-1/4"
1-3/4"
1-1/2"
Can be up to 10"
5/8"
21"
8"
1/10
HP
1/10
HP
End View
6" Nom.
Wall
2-3/8"
2-1/2"
3-5/8"
30-5/8"
30-5/8"
20-1/8"
2"
CONTROL
CABINET
22"
25"
33"
Opening
Inside Track
Front View
Without Booster
Front View
With Booster
Plan ViewSuggested Table
Construction
44” Single Tank Water Saver High Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
Dimensions shown in inches
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Page 5
Left-to-Right Operation
1A
5"
3"
26
Door
CowlCowl Cowl
BSTR
3
6B
6A
1A
2HP
WASH
26"
Door
2
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
4"
4"
5"
44"8"
8"
5"
5"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
20-3/4"
Clear
34"
Load
Height
3"
60"
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
7"
12"
Plumbing
Clearance
Cowl
2
4A
6A
5
1A
3
6B
4B
25"
28-1/2"
36"
14-1/2"
6"
8"
12-1/2"
16"
2"
8"
13-3/4"
9-1/4"
2"
14-1/2"
10"
4A
4B
5
9"
9"
10"
10"
17-1/2"
17-1/2"
2-1/4"
1-3/4"
1-1/2"
Can be up to 10"
5/8"
21"
8"
1/10
HP
1/10
HP
End View
6" Nom.
Wall
2-3/8"
2-1/2"
3-5/8"
30-5/8"
30-5/8"
20-1/8"
2"
CONTROL
CABINET
22"
25"
33"
Opening
Inside Track
Front View
Without Booster
Front View
With Booster
Plan ViewSuggested Table
Construction
Right-to-Left Operation
1A
5"
3"
26
Door
Cowl Cowl
Cowl
Ext
.
Hoo
d
BSTR
3
6B
6A
1A
2HP
WASH
26"
Door
2
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
4"
4"
5"
44" 8"
8"
5"
5"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
20-3/4"
Clear
34"
Load
Height
3"
60"
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
7"
12"
Plumbing
Clearance
2
4A
6A
5
1A
3
6B
4B
25"
28-1/2"
36"
14-1/2"
6"
8"
12-1/2"
16"
2"
8"
13-3/4"
9-1/4"
2"
14-1/2"
10"
4A
4B
5
9"
9"
10"
10"
17-1/2"
17-1/2"
2-1/4"
1-3/4"
1-1/2"
Can be up to 10"
5/8"
21"
8"
1/10
HP
1/10
HP
End View
6" Nom.
Wall
2-3/8"
2-1/2"
3-5/8"
30-5/8"
30-5/8"
20-1/8"
2"
CONTROL
CABINET
22"
25"
33"
Opening
Inside Track
Front View
Without Booster
Front View
With Booster
Plan ViewSuggested Table
Construction
MODEL 44 DRWS
44” Single Tank Water Saver High Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Page 6
MODEL 44 DRWS
44” Single Tank Water Saver High Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
Volume crated: 130 cu. ft. Shipping weight crated: 600 lbs.
Utilities
1 Electrical Connection
A Machine Only (see Table A)
Machine & Booster (see Table B)
2 Hot Water
3/4” NPT 180°F/82°C min. hot water connection. (Machine without booster.)
3/4” NPT 140°F/60°C min. hot water connection. (40°F/34°C rise booster)
3/4” NPT 110°F/49°C min. hot water connection. (70°F/39°C rise booster)
Flow pressure 20-22 psi.
3 Drain
1-1/2” NPT machine connection. Maximum flow 15 gpm.
4 Steam
A 3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam coil) B 3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam injector)
5 Condensate (no back pressure)
1/2” NPT machine return to boiler
6 Vents
A Load end: 200 CFM @ 1/4” S.P. B Unload end: 400 CFM @ 1/4” S.P.
(With blower-dryer increase room ventilation by 600 CFM.)
TABLE A - Machine Connection
Machine Only
Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/1 111 150 150
240/60/1 98 125 125
208/60/3 70 90 90
240/60/3 62 80 80
480/60/3 31 40 40
575/60/3 24 35 35
Minimum Maximum
TABLE B - Machine & Booster Connection
40°F/22°C Rise – 10 kW Machine and Electric built-in booster
Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/1 159 200 200
240/60/1 140 175 175
208/60/3 98 125 125
240/60/3 86 110 110
480/60/3 44 60 60
575/60/3 35 45 45
70°F/39°C Rise – 16 kW Machine and Electric built-in booster
Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/1 188 250 250
240/60/1 165 225 225
208/60/3 115 150 150
240/60/3 100 125 125
480/60/3 51 70 70
575/60/3 41 50 50
Machine and steam built-in booster
Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/1 33 45 45
240/60/1 30 40 40
208/60/3 25 35 35
240/60/3 22 30 30
480/60/3 12 15 15
575/60/3 9 15 15
Minimum Maximum
Minimum Maximum
Minimum Maximum
Dimensions shown in inches
SPECIFICATIONS
Capacity
Racks per hr. (NSF rated) 148 Wash tank (US gal.) 21 Conveyor speed (ft/min.) 4.1
Motor Horsepower
Drive 1/6 Wash 2 Dual Rinse 1/10
Water Consumption
US Gal. per hr. (max. use) 80 US Gal. per rack .54
Heating
Wash Tank, electric (kW) 15 DualRinse Tank electric (kW) 3.3
Tank heat, steam (lbs/hr. required at 15 PSI flow pressure) 75 Electric booster (built-in)
(kW supplied for 40°F rise) 10
Electric booster
(kW supplied for 70°F rise) 16
Steam booster (lbs./hr.
required for 40°F rise) 50
Steam booster (lbs./hr.
required for 70°F rise) 80
Venting
Load end (minimum CFM) 200 Unload end (minimum CFM) 400
Standard 20” x 20” rack complement
Peg 2
Warning: Plumbing and electrical connections
should be made by qualified personnel who will observe all the applicable plumbing, sanitary, safety codes and the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-1010
standard or equivalent) to be supplied (by others) in common water supply line at service connection.
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Plumbing Notes: Because of the variation in
house-supplied steam and water pressures, steam and water pressure regulating valves (PRVs) may be needed. (Water PRV is standard on machines with booster.) The PRVs can either be purchased from Champion or obtained locally.
Venting Notes: Fabricated duct size:
3-7/8” x 15-7/8” (Outside dimensions)
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