Champion 44 DR User Manual

Page 1
STANDARD FEATURES
ENERGY STAR® Qualified
Exclusive DualRinse Technology
• One-piece cast stainless steel upper & lower spray arm assemblies
• Internal removable scrap basket and two-piece scrap screen
• Standard vertical opening accommodates 18" x 26" sheet pans
• Wide 26" leakproof swing out insulated hinged doors
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Never leak, ball valve drain closure
• Enclosure panels (front and sides)
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction, including base and feet
• Wash pump 2 Hp motor
• Stainless steel pump and impeller
• Water pressure regulating valve
• Self diagnostic controls
• Vent fan control
Single Source
Project Item No. Quantity
Gas
44 DR 44"
Gas Heated Hot Water Coil High Temperature Rack Conveyor Single-tank Dishwashing Machine
Photo is for general visual representation only. Please refer to specifications for the latest detailed product information.
ENERGY STAR PARTNER
SPECIFIER STATEMENT
Specified unit will be Champion Model 44 high temperature rack conveyor dishwashing machine. Constructed of Type 304 stainless steel and measuring 44" long with 20-3/4" vertical opening. Features top mounted control cabinet; upper and lower one-piece stainless steel spray arm assemblies, removable internal scrap basket with two-piece scrap screen. Large insulated swing out front access doors. Anti-jam conveyor drive system.
1 year parts and labor warranty.
44DR GAS RACK CONVEYOR
Gas Heating Systems Hot Water Coil
(Pdf) 2/16 Printed in U.S.A.
CH022-FD
Champion Industries, Inc.
3765 Champion Blvd., Winston-Salem, NC 27105
Tel: 336/661-1556 Fax: 336/661-1979
www.championindustries.com
Champion, an Ali Group Company
Page 2
40"
36"
10-1/4"
30-1/2"
24"
Clear
POWER-CONN
1/8"
Typical Load/unload Table Construction
5B
7
5C
26
Slots
5/16"x1-1/4"
7-3/16"
21-7/8"
1-3/8"
1-1/2"
7-1/2"
2-1/2"
2-1/4" Min.
1-3/8"
Machine
Side View
Varies
1-1/2"
2-1/4" Min.
AND TESTED AT THE FACTORY PRIOR
TO SHIPMENT.
1A
2
8A 8B
4A
4B
6
4B
7
7
5
5
6"
3"
34"
Load Height
20"
Clearance
13" Plumbing
Clearance
8"
4"
8"
4"
44"
4A
16-1/4"
11-1/4"
6
14-1/4"
5-7/8"
10-7/8"
21-7/8"
28-5/8"
9-3/8"
58-1/8"
Machine
Height
4-1/4"
7-1/4"
40"
36"
10-1/4"
30-1/2"
24"
Clear
POWER-CONN
1/8"
Typical Load/unload Table Construction
5B
7
5C
26
Slots
5/16"x1-1/4"
7-3/16"
21-7/8"
1-3/8"
1-1/2"
7-1/2"
2-1/2"
2-1/4" Min.
1-3/8"
Machine
Side View
Varies
1-1/2"
5"
3"
5-1/2"
4"
16"
TPRV-CONN
WATER-CON
DRAIN-CONN
2 5C
6
12-1/2"
24"
VENT-CONN
7
2-1/4" Min.
WATER
SOFTENER
FACILITY
WATER
HEATER
CHAMPION
DISHWASHER
VANGUARD
BOOSTER
® INCOMING WATER SUPPLY ®® TO WATER HEATER ®
® RETURN FROM HEATING COIL ®
¬ TO HEATING COIL ¬
¬ TO BOOSTER INLET ¬
TYPICAL PLUMBING ARRANGEMENT
NOTE:
ALL COMPONENTS INSIDE DASHED
BOX ABOVE ARE INTER-PLUMBED
AND TESTED AT THE FACTORY PRIOR
TO SHIPMENT.
1A
2
8A 8B
4A
4B
6
4B
7
7
5
5
6"
3"
34"
Load Height
20"
Clearance
13" Plumbing
Clearance
8"
4"
8"
4"
44"
4A
16-1/4"
11-1/4"
6
14-1/4"
5-7/8"
10-7/8"
21-7/8"
28-5/8"
9-3/8"
4-1/4"
7-1/4"
2
1A
1B
2
1A
1B
7
6
16"
2"
2"
2"
3-1/4" 15"
4-3/4"
48-1/4"
Vent Stack
Distance
34-3/4"
Inside
22"
Door
Clearance
32-1/8"
7-3/8"
4-1/2"
26-1/2"
Gas Heated Hot Water Coil
High Temperature Rack Conveyor
191 cu. ft.
Single-tank Dishwashing Machine
Shipping weight crated: 1050 lbs.
Volume crated:
44DR GAS RACK CONVEYOR
Dimensions shown in inches
Left-to-Right Operation
Plan View
Front View
Gas
Details, Dimensions & Connections
Utilities
1 Electrical
A. Machine connection (see chart)
B. Booster connection requires 15 amps @ 120/60/1
2 Hot Water
1" booster connection.
A. 1-1/2" NPT machine connection.
5 Drain
B. 3/8" ID condensate drain connection
C. 3/4" T&P relief valve
A. Load end 200 CFM @ 1/4" S.P.
B. Unload end 400 CFM @ 1/4" S.P.
8 Vents
Natural Gas – 130 CFH for 200,000 BTU/hr.
LP Gas – 2.41 Gal/hour – 200 CFH for 199,900 BTU/hr.
6 Gas 3/4" NPT booster connection requires:
4" OD booster connection; reduced to 3" ø w/E-Z Vent Kit
7 Gas Flue
Warning: Gas burner intake air and exhaust venting required in
Warning: Plumbing, gas and electrical connections should be made
accordance with local codes. Exhaust must be vented outside.
Note: Water Hammer Arrestor (meeting ASSE-1010 standard or
by qualified personnel who will observe all the applicable plumbing,
sanitary, safety codes and the National Electrical Code.
equivalent) to be supplied (by others) in common water supply line at
Note: The booster and machine come fully interplumbed complete
with a blended phosphate water treatment system, pressure regulating
valve, water hammer arrester, ASME temperature and pressure relief valve,
drain valve, circulator pump, and temperature gauges installed and ready
for connection to your water supply.
service connection.
through dishwasher ventilation system and size reduction to 3 ø.
Venting Notes: E-Z Vent Kit (flexible stainless steel) allows venting
Page 3
Gas Heated Hot Water Coil
1/8"
Typical Load/unload Table Construction
Slots
5/16"x1-1/4"
7-3/16"
21-7/8"
1-3/8"
1-1/2"
7-1/2"
2-1/2"
2-1/4" Min.
1-3/8"
Machine
Side View
Varies
1-1/2"
2-1/4" Min.
NOTE:
ALL COMPONENTS INSIDE DASHED
BOX ABOVE ARE INTER-PLUMBED
AND TESTED AT THE FACTORY PRIOR
TO SHIPMENT.
40"
36"
10-1/4"
30-1/2"
WATER-CON
TPRV-CONN
POWER-CONN
DRAIN-CONN
1/8"
Typical Load/unload Table Construction
5B
7
VENT-CONN
5C
26
Slots
5/16"x1-1/4"
7-3/16"
21-7/8"
1-3/8"
1-1/2"
7-1/2"
2-1/2"
2-1/4" Min.
1-3/8"
Machine
Side View
Varies
1-1/2"
2-1/4" Min.
WATER
SOFTENER
FACILITY
WATER
HEATER
CHAMPION
DISHWASHER
VANGUARD
BOOSTER
¬ INCOMING WATER SUPPLY ¬¬ TO WATER HEATER ¬
¬ RETURN FROM HEATING COIL ¬
® TO HEAT ING COIL ®
¬ TO BOOSTER INLET ¬
TYPICAL PLUMBING ARRANGEMENT
24"
Clear
NOTE:
ALL COMPONENTS INSIDE DASHED
BOX ABOVE ARE INTER-PLUMBED
AND TESTED AT THE FACTORY PRIOR
TO SHIPMENT.
1A
2
8A 8B
4A
4B
6
4A
4B
6
7
7
5
5
6"
3"
8"
4"
8"
4"
44"
13"
Plumbing
Clearance
7-1/4"
58-1/8"
Machine
Height
20"
Clearance
34"
Load Height
4-1/4"
16-1/4"
14-1/4"
11-1/4"
5-7/8"
10-7/8"
21-7/8"
28-5/8"
9-3/8"
High Temperature Rack Conveyor
Single-tank Dishwashing Machine
SPECIFICATIONS
Racks per hr. (NSF rated) 208
Wash tank (gal.) 21
Conveyor speed (ft./min.) 5.8
Drive 1/6
Capacities
Wash 2
Motor horsepower
Water consumption
Gal. per hr. (max. use) 112
Wash 160
Rinse 180
Temperatures °F
44DR GAS RACK CONVEYOR
Gas
Right-to-Left Operation
13"
Plumbing
Clearance
8"
6"
4"
1A
44"
3"
2
4"
8"
8A 8B
7-1/4"
20"
Clearance
Up to 10"
Height
58-1/8"
Machine
26
5C
36"
40"
8"
TPRV-CONN
Flange Detail
1/4"
34"
Load Height
WATER-CON
21-1/2"
Flange Max
7-1/2"
O Wall
16-1/4"
VENT-CONN
DRAIN-CONN
1-1/8"
1/4"
22"
Opening
5-7/8"
11-1/4"
14-1/4"
POWER-CONN
31"
4A
6
4B
7
10-1/4"
1/8" Min
1-1/2"
Curb
Width
Overall
5
4-1/4"
4B
9-3/8"
7
4A
24"
Clear
30-1/2"
5B
6
21-7/8"
10-7/8"
Construction
Suggested Table
5
7
28-5/8"
Front View
Minimum Maximum
Machine Load Amp
Hot Water Coil
48-1/4"
Distance
Vent Stack
2" 2"
Supply Ckt. Overcurrent
Rated Conductor Protective
Gas Booster
Heating
208/60/1 33 45 45
Voltage Amps Ampacity Device
4-1/2"
2"
2
7-3/8"
11-3/4"
1A
1B
2
4-3/4"
1A
1B
7
25C
Natural 200,000 BTU/hr.
LP 200,000 BTU/hr.
Venting
240/60/1 30 40 45
208/60/3 27 35 35
26-1/2"
16"
6
3-1/4"
7
15"
3"
VENT-CONN
5"
6
16"
5-1/2"
DRAIN-CONN
4"
TPRV-CONN
GAS-CONN
WATER-CON
24"
240/60/3 24 30 30
12-1/2"
Load end (minimum cfm) 200
480/60/3 12 15 15
Unload end (minimum cfm) 400
575/60/3 10 15 15
22"
Door
Clearance
34-3/4"
Plan View
Inside
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., 3765 Champion Blvd., Winston-Salem, NC 27105 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
Page 4
44 DR 44"
Gas Heated Hot Water Coil High Temperature Rack Conveyor Single-tank Dishwashing Machine
OPTIONS & ACCESSORIES
□ Blower-dryer with 48" hood, table, legs and
cradle assembly
□ Cantilever sideloader (with or without hood)
for 90° load operation (see “Table Systems” catalog sheet)
□ Extended pawl bar (extended drive unit) for
use with load tabling
44DR GAS RACK CONVEYOR
□ 90° Corner Conveyor Table
(NOTE: Booster location will change)
□ 180° Corner Conveyor Table
(NOTE: Booster location will change)
□ Racks: dish or open racks (specify type)
□ Roller conveyor table (mobile or stationary)
□ Table limit switch, unmounted (recommended
on all rack conveyor installations)
□ Vent cowl, stainless steel with 7" stack and
locking damper
□ Extended Vent hood, stainless steel with
7" stack and locking damper
□ Drain water tempering device
□ Vertical clearance through machine:
24" (instead of standard 20-3/4") for large ware
Gas
Also available
Model RCT 64
or RCT 84
Roller
Conveyor Table
NEW CCT 90
90° Corner Conveyor Table
NEW CCT 180
180° Corner Conveyor Table
Cantilever Sideloader
(No hood)
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., 3765 Champion Blvd., Winston-Salem, NC 27105 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
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