CHAMPION 42432 User Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS
warranty_badges.pdf 1 8/18/11 10:45 AM
1800 Starting Watts / 1400 Rated Watts
PORTABLE GENERATOR
MODEL NUMBER
42432
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
MADE IN CHINA
REV 42432-20121015
www.championpowerequipment.com
Santa Fe Springs CA 90670
USA / 1-877-338-0999
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
• Tech Bulletins
• Product Registration
1-877-338-0999
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
42432
1800 Starting Watts / 1400 Rated Watts
PORTABLE GENERATOR
Introduction ............................ 1
Introduction .......................... 1
Portable Power Generator ................. 1
Accessories .......................... 1
This Booklet .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Controls and Features ..................... 5
Generator ............................ 5
Power Panel .......................... 6
Parts Included ........................ 7
Other ............................ 7
Assembly .............................. 8
Remove the Generator from the Shipping Carton . 8
Attaching the Engine Vibration Mounts ........ 8
Attaching the Alternator Vibration Mounts ...... 8
Add Engine Oil ........................ 8
Add Fuel ............................ 9
Grounding ........................... 9
Intalling the Spark Arrester ................ 9
Operation ............................. 10
Generator Location .................... 10
Grounding .......................... 10
Surge Protection ...................... 10
Starting the Engine .................... 10
Connecting Electrical Loads .............. 11
Stopping the Engine ................... 11
Do Not Overload Generator ............... 11
Capacity ......................... 11
Power Management .................. 11
Maintenance and Storage .................. 12
Engine Maintenance ................... 12
Oil ............................. 12
Spark Plugs ....................... 12
Air Filter ......................... 12
Spark Arrester ..................... 13
Cleaning ......................... 13
Adjustments ....................... 13
Maintenance Schedule .................. 13
Generator Maintenance ................. 14
Storage ............................ 14
Generator Storage ................... 14
Specifications .......................... 15
Engine Specifications .................. 15
Generator Specifications ................ 15
Fuel .............................. 15
Oil ............................... 15
Spark Plugs ......................... 15
Valve Clearance ....................... 15
Wiring Diagram ....................... 16
Parts Diagram ........................ 17
Parts List ........................... 18
Engine Parts Diagram .................. 19
Engine Parts List ..................... 20
Troubleshooting ......................... 21
Warranty ............................. 22
Warranty Qualifications ................. 22
Repair/Replacement Warranty ............. 22
Do Not Return The Unit To
The Place Of Purchase .................. 22
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 22
Normal Wear ...................... 22
Installation, Use and Maintenance ........ 22
Other Exclusions .................... 22
Limits of Implied Warranty
and Consequential Damage ............ 22
Contact Information .................... 22
Address .......................... 22
Customer Service ................... 22
Technical Service ................... 22
INTRODUCTION
ENGLISH 42432
Introduction
Congratulations on your purchase of a Champion
Power Equipment generator. CPE designs and builds
generators to strict specifications. With proper use and
maintenance, this generator will bring years of satisfying
service.
Portable Power Generator
This unit is a gasoline engine driven, alternating current
(AC) generator. It is designed to supply electrical power
for lighting, appliances, tools and similar equipment.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from
your purchase. To find out more about our covers, power
cables and storm kits, please visit our web site at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
42432
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.
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42432 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your generator, we can help. Please call our help line at 1-877-338-0999.
REV 42432-20121015 2
SAFETY RULES
ENGLISH 42432
WARNING
Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate generator outdoors only in a well ventilated area. DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. DO NOT operate generator in wet weather. DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking. Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials.
WARNING
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
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Medical and Life Support Uses.
In case of emergency, call 911 immediately. NEVER use this product to power life support devices or life support appliances. NEVER use this product to power medical devices or medical appliances. Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
42432 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the generator is resting firmly on level ground.
When operating the generator:
DO NOT move or tip the generator during operation. DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire. When storing the generator: Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
WARNING
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
DO NOT overload the generator. Start the generator and allow the engine to stabilize before connecting electrical loads. Connect electrical equipment in the off position, and then turn them on for operation. Turn electrical equipment off before stopping the generator. DO NOT tamper with the governed speed. DO NOT modify the generator in any way.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life and void your warranty.
Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if:
– Electrical output is lost – Equipment sparks, smokes or emits flames – Equipment vibrates excessively
REV 42432-20121015 4
ENGLISH 42432
CONTROLS AND FEATURES
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Generator
1
2
3
4
(1) Fuel Tank – 1.45 gal. (5.5 L) capacity fuel tank.
(2) Choke – Used to start the engine.
(3) Fuel Valve – Turn this valve to the “ON” position to
supply fuel to the engine.
(4) Air Cleaner – Protects the engine by filtering dust
and debris from the intake air.
765
(5) Recoil Starter – Used to manually start the engine.
(6) Oil Filler Cap – Check and fill engine oil level.
(7) Power Panel – See “Power Panel” section.
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42432 ENGLISH
Power Panel
CONTROLS AND FEATURES
1 2 3
4 5
(1) Engine Switch – Used to turn the generator on and
off.
(2) Voltmeter – Used to display alternator output
voltage.
(3) Circuit Breaker – Protects the generator against
electrical overloads. Push to reset breaker.
(4) 120 Volt AC, 20 Amp Receptacle (NEMA 5-20R)
– May be used to supply electrical power for the
operation of 120 Volt AC, 10 Amp, single phase
60 Hz electrical loads.
(5) Ground Terminal – Consult an electrician for local
grounding regulations.
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