CHAMPION 42432 User Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

warranty_badges.pdf 1 8/18/11 10:45 AM

1800 Starting Watts / 1400 Rated Watts

PORTABLE GENERATOR

MODEL NUMBER

42432

10006 Santa Fe Springs Road

SAVE THESE INSTRUCTIONS

Important Safety Instructions
are included in this manual.

MADE IN CHINA

REV 42432-20121015

www.championpowerequipment.com

Santa Fe Springs CA 90670

USA / 1-877-338-0999

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

• Tech Bulletins

• Product Registration

1-877-338-0999

WARNING:

The Engine Exhaust from this product contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm.

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

TABLE OF CONTENTS

42432

1800 Starting Watts / 1400 Rated Watts

PORTABLE GENERATOR

Introduction ............................ 1

Introduction .......................... 1

Portable Power Generator ................. 1

Accessories .......................... 1

This Booklet .......................... 1

Manual Conventions ....................... 2

Safety Rules ............................ 3

Controls and Features ..................... 5

Generator ............................ 5

Power Panel .......................... 6

Parts Included ........................ 7

Other ............................ 7

Assembly .............................. 8

Remove the Generator from the Shipping Carton . 8

Attaching the Engine Vibration Mounts ........ 8

Attaching the Alternator Vibration Mounts ...... 8

Add Engine Oil ........................ 8

Add Fuel ............................ 9

Grounding ........................... 9

Intalling the Spark Arrester ................ 9

Operation ............................. 10

Generator Location .................... 10

Grounding .......................... 10

Surge Protection ...................... 10

Starting the Engine .................... 10

Connecting Electrical Loads .............. 11

Stopping the Engine ................... 11

Do Not Overload Generator ............... 11

Capacity ......................... 11

Power Management .................. 11

Maintenance and Storage .................. 12

Engine Maintenance ................... 12

Oil ............................. 12

Spark Plugs ....................... 12

Air Filter ......................... 12

Spark Arrester ..................... 13

Cleaning ......................... 13

Adjustments ....................... 13

Maintenance Schedule .................. 13

Generator Maintenance ................. 14

Storage ............................ 14

Generator Storage ................... 14

Specifications .......................... 15

Engine Specifications .................. 15

Generator Specifications ................ 15

Fuel .............................. 15

Oil ............................... 15

Spark Plugs ......................... 15

Valve Clearance ....................... 15

Wiring Diagram ....................... 16

Parts Diagram ........................ 17

Parts List ........................... 18

Engine Parts Diagram .................. 19

Engine Parts List ..................... 20

Troubleshooting ......................... 21

Warranty ............................. 22

Warranty Qualifications ................. 22

Repair/Replacement Warranty ............. 22

Do Not Return The Unit To

The Place Of Purchase .................. 22

Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 22

Normal Wear ...................... 22

Installation, Use and Maintenance ........ 22

Other Exclusions .................... 22

Limits of Implied Warranty

and Consequential Damage ............ 22

Contact Information .................... 22

Address .......................... 22

Customer Service ................... 22

Technical Service ................... 22

INTRODUCTION

ENGLISH 42432

Introduction

Congratulations on your purchase of a Champion

Power Equipment generator. CPE designs and builds

generators to strict specifications. With proper use and

maintenance, this generator will bring years of satisfying

service.

Portable Power Generator

This unit is a gasoline engine driven, alternating current

(AC) generator. It is designed to supply electrical power

for lighting, appliances, tools and similar equipment.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this

information available when ordering parts and when making technical or warranty inquiries.

Accessories

Champion Power Equipment manufactures and sells

accessories designed to help you get the most from

your purchase. To find out more about our covers, power

cables and storm kits, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and

completeness of the information in this manual. We reserve

the right to change, alter and/or improve the product and

this document at any time without prior notice.

Champion Power Equipment Support

1-877-338-0999

Model Number

42432

Serial Number

Date of Purchase

Purchase Location

For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.

1 REV 42432-20121015

42432 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol

is used with a key word to alert you to potential hazards in operating and owning power equipment.

Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.

WARNING

WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.

CAUTION

CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.

NOTE

If you have questions regarding your generator, we can
help. Please call our help line at 1-877-338-0999.

REV 42432-20121015 2

SAFETY RULES

ENGLISH 42432

WARNING

Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.

WARNING

The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.

DANGER

Generator exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.

Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and Notify your utility
company before connecting your generator to your
power system.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.

DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all sides
to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.

WARNING

Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.

3 REV 42432-20121015

Medical and Life Support Uses.

In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices
or medical appliances.
Inform your electricity provider immediately if you
or anyone in your household depends on electrical
equipment to live.
Inform your electrical provider immediately if a
loss of power would cause you or anyone in your
household to experience a medical emergency.

42432 ENGLISH

SAFETY RULES

DANGER

Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.

When adding or removing fuel:

Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on
level ground.

When operating the generator:

DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.

WARNING

Operation of this equipment may create sparks that
can start fires around dry vegetation.

A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.

WARNING

Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.

CAUTION

Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.

DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off before stopping the
generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.

Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:

– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively

REV 42432-20121015 4

ENGLISH 42432

CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the

controls and features. Save this manual for future reference.

Generator

1

2

3

4

(1) Fuel Tank – 1.45 gal. (5.5 L) capacity fuel tank.

(2) Choke – Used to start the engine.

(3) Fuel Valve – Turn this valve to the “ON” position to

supply fuel to the engine.

(4) Air Cleaner – Protects the engine by filtering dust

and debris from the intake air.

765

(5) Recoil Starter – Used to manually start the engine.

(6) Oil Filler Cap – Check and fill engine oil level.

(7) Power Panel – See “Power Panel” section.

5 REV 42432-20121015

42432 ENGLISH

Power Panel

CONTROLS AND FEATURES

1 2 3

4 5

(1) Engine Switch – Used to turn the generator on and

off.

(2) Voltmeter – Used to display alternator output

voltage.

(3) Circuit Breaker – Protects the generator against

electrical overloads. Push to reset breaker.

(4) 120 Volt AC, 20 Amp Receptacle (NEMA 5-20R)

– May be used to supply electrical power for the

operation of 120 Volt AC, 10 Amp, single phase

60 Hz electrical loads.

(5) Ground Terminal – Consult an electrician for local

grounding regulations.

REV 42432-20121015 6

CONTROLS AND FEATURES

Parts Included

Your 42432 Gasoline Powered Generator ships with the

following parts:

Spark Arrester Kit

– Spark Arrestor ......................... 1

– Cover Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

– Screw with Lock Washer .................... 2

Other

– Vibration Mount (Engine Side) ............... 2

– Vibration Mount (Alternator Side) .............2

– Nut (M8) ............................. 4

– Flange Bolt M8x20 ...................... 2

– Oil Funnel ............................ 1

– Spark Plug Socket .......................1

ENGLISH 42432

Engine Side Mount

Alternator Side Mount

7 REV 42432-20121015

42432 ENGLISH

ASSEMBLY

Your generator requires some assembly. This unit ships

from our factory without oil. It must be properly serviced

with fuel and oil before operation.

If you have any questions regarding the assembly of your

generator, call our help line at 1-877-338-0999. Please

have your serial number and model number available.

Remove the Generator from the Shipping Carton

1. Set the shipping carton on a solid, flat surface.

2. Remove everything from the carton except the

generator.

3. Carefully cut each corner of the box from top to

bottom. Fold each side flat on the ground to provide a

surface area to install the wheel kit and support leg.

Attaching the Engine Vibration Mounts

1. Thread the vibration mount bolt through the frame

(engine side).

2. Firmly secure the bolt to the frame with the M8 nut.

Tighten. DO NOT over tighten.

3. Repeat steps 1-2 for the remaining mount (2 total).

Add Engine Oil

CAUTION

DO NOT attempt to crank or start the engine before it
has been properly filled with the recommended type and
amount of oil. Damage to the generator as a result of
failure to follow these instructions will void your warranty.

NOTE

The recommended oil type is 10W-30 automotive oil.

1. Place the generator on a flat, level surface.

2. Remove oil fill cap/dipstick to add oil.

3. Add 0.42 qt. (0.4 L) of oil and replace oil fill cap/
dipstick. Once oil has been added, a visual check
should show oil about 1-2 threads from running out of
the fill hole.

Attaching the Alternator Vibration Mounts

1. Thread the flange bolt (M8x20) through the vibration

mount and then through the frame (alternator side).

2. Firmly secure the bolt to the frame with the M8 nut.

Tighten. DO NOT over tighten.

3. Repeat steps 1-2 for the remaining mount (2 total).

4. Check engine oil level daily and add as needed.

CAUTION

The engine is equipped with a low-oil-shutoff and will
stop when the oil level in the crankcase falls below the
threshold level.

NOTE

Check oil often during the break-in period. Refer to the
Maintenance section for recommended service intervals.

NOTE

The generator rotor has a sealed, pre-lubricated ball
bearing that requires no additional lubrication for the life
of the bearing.

REV 42432-20121015 8

ASSEMBLY

ENGLISH 42432

Add Fuel

1. Use clean, fresh, regular unleaded fuel with a

minimum octane rating of 85 and an ethanol content

of less than 10% by volume.

2. DO NOT mix oil with fuel.

3. Clean the area around the fuel cap.

4. Remove the fuel cap.

5. Slowly add fuel to the tank. DO NOT overfill. Allow

approximately ¼ inch of space for fuel expansion.

6. Screw on the fuel cap and wipe away any spilled fuel.

Grounding

Your generator must be properly connected to an

appropriate ground to help prevent electric shock.

WARNING

Failure to properly ground the generator can result
in electric shock.

A ground terminal connected to the frame of the generator

has been provided on the power panel. For remote

grounding, connect of a length of heavy gauge

(12 AWG minimum) copper wire between the generator

ground terminal and a copper rod driven into the ground.

We strongly recommend that you consult with a qualified

electrician to ensure compliance with local electrical codes.

Installing the Spark Arrester

Insert the spark arrester screen into the muffler outlet.

Secure the spark arrester by placing the cover plate over

the end of the screen, with the lettering facing outward.

CAUTION

Use regular unleaded gasoline with a minimum
octane rating of 85.

Do not mix oil and gasoline.
Fill tank to approximately ¼” below the top of the
tank to allow for fuel expansion.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the
fuel tank.

WARNING

Pouring fuel too fast through the fuel screen may
result in blow back of fuel at the operator while filling.

Secure the cover plate with the two screws and lock

washers provided with the spark arrester kit.

NOTE

Federal and local laws and administrative
requirements indicate when and where spark
arresters are required. When ordered, spark arresters
are required for operation of this generator in
National Forest lands. In California, this generator
must not be used on any forest- covered land, brush­covered land, or grass- covered land unless the
engine is equipped with a spark arrester.

9 REV 42432-20121015

CAUTION

Failure to install the spark arrester may result in an
increased risk of fire.

42432 ENGLISH

OPERATION

Generator Location

NEVER operate the generator inside any building,
including garages, basements, crawlspaces and sheds,
enclosure or compartment, including the generator
compartment of a recreational vehicle. Please consult
your local authority. In some areas, generators must
be registered with the local utility. Generators used at
construction sites may be subject to additional rules and
regulations. Generators should be on a flat, level surface
at all times. (Even while not in operation) Generators
must have at least five feet of clearance from all
combustible material. In addition to clearance from all
combustible material, generators must also have at least
three feet of clearance on all sides to allow for adequate
cooling, maintenance and servicing. Generators should
never be started or operated in the back of a SUV,
camper, trailer, in the bed of a truck (regular, flat or
otherwise), under staircases/stairwells, next to walls or
buildings, or in any other location that will not allow for
adequate cooling of the generator and/or the muffler.
DO NOT contain generators during operation. Allow
generators to properly cool before transport or storage.
Place the generator in a well-ventilated area. DO NOT
place the generator near vents or intakes where exhaust
fumes could be drawn into occupied or confined
spaces. Carefully consider wind and air currents when
positioning generator.

Failure to follow proper safety precautions may void
manufacturer’s warranty.

WARNING

Do not operate or store the generator in rain, snow, or
wet weather.

Using a generator or electrical appliance in wet
conditions, such as rain or snow, or near a pool or
sprinkler system, or when your hands are wet, could
result in electrocution.

WARNING

During operation the muffler and exhaust fumes
produced will become hot. If adequate cooling and
breathing space are not supplied, or if the generator
is blocked or contained, temperatures can become
extremely heated and may lead to fire.

Surge Protection

CAUTION

Voltage fluctuation may impair the proper
functioning of sensitive electronic equipment.

Electronic devices, including computers and many

programmable appliances use components that are

designed to operate within a narrow voltage range and

may be affected by momentary voltage fluctuations.

While there is no way to prevent voltage fluctuations, you

can take steps to protect sensitive electronic equipment.

1. Install UL1449, CSA-listed, plug-in surge suppressors

on the outlets feeding your sensitive equipment.

Surge suppressors come in single- or multi-outlet

styles. They’re designed to protect against virtually

all short-duration voltage fluctuations.

Starting the Engine

1. Make certain the generator is on a flat, level surface.

2. Disconnect all electrical loads from the generator.

Never start or stop the generator with electrical

devices plugged in or turned on.

3. Turn the Fuel Valve to the “ON” position.

4. Flip the engine switch to the “ON” position.

5. Move the choke lever to the “CHOKE” position.

6. Pull the starter cord slowly until resistance is felt and

then pull rapidly

7. Do not over-choke. As as soon as engine starts, move

the choke lever to the “RUN” position.

NOTE

Keep choke lever in “Choke” position for only 1

pull of the recoil starter. After first pull, move choke

lever to the “Run” position for up to the next 3

pulls of the recoil starter. Too much choke leads to

sparkplug fouling/engine flooding due to the lack of

incoming air. This will cause the engine not to start.

Grounding

The generator system ground connects the frame to the

ground terminals on the power panel.

– The generator (stator winding) is isolated from the

frame and from the AC receptacle ground pin.

– Electrical devices that require a grounded receptacle

pin connection may not function properly.

NOTE

If the engine starts but does not run make certain

that the generator is on a flat, level surface. The

engine is equipped with a low oil sensor that will

prevent the engine from running when the oil level

falls below a critical threshold.

REV 42432-20121015 10

OPERATION

ENGLISH 42432

Connecting Electrical Loads

1. Let the engine stabilize and warm up for a few

minutes after starting

2. Plug in and turn on the desired 120 Volt AC single

phase, 60 Hz electrical loads.

– DO NOT connect 3-phase loads to the generator.

– DO NOT connect 50 Hz loads to the generator.

– DO NOT overload the generator.

NOTE

Connecting a generator to your electric utility company’s
power lines or to another power source may be against
the law. In addition this action, if done incorrectly, could
damage your generator and appliances and could cause
serious injury or even death to you or a utility worker
who may be working on nearby power lines. If you plan
to run a portable electric generator during an outage,
please notify your electric utility company immediately
and remember to plug your appliances directly into the
generator. Do not plug the generator into any electric
outlet in your home. Doing so could create a connection
to the utility company power lines. You are responsible
for ensuring that your generator’s electricity does not
feed back into the electric utility power lines.
If the generator will be connected to a building electrical
system, consult your local utility company or a qualified
electrician. Connections must isolate generator power
from utility power and must comply with all applicable
laws and codes.

Stopping the Engine

1. Turn off and unplug all electrical loads. Never start

or stop the generator with electrical devices plugged

in or turned on.

2. Let the generator run at no-load for several minutes

to stabilize internal temperatures of the engine and

generator.

3. Turn the Fuel Valve to the “OFF” position.

4. Let the engine run until fuel starvation has stopped

the engine. This usually takes a few minutes.

5. Press the ignition switch to the “OFF” position.

Important: Always ensure that the Fuel Valve and the

Engine Switch are in the “OFF” position when the engine

is not in use.

Do Not Overload Generator

Capacity

Follow these simple steps to calculate the running and

starting watts necessary for your purposes.

1. Select the electrical devices you plan on running at

the same time.

2. Total the running watts of these items. This is

the amount of power you need to keep your items

running.

3. Identify the highest starting wattage of all devices

identified in step 1. Add this number to the number

calculated in step 2. Surge wattage is the extra

burst of power needed to start some electric driven

equipment. Following the steps listed under “Power

Management” will guarantee that only one device will

be starting at a time.

Power Management

Use the following formula to convert voltage and

amperage to watts:

Volts x Amps = Watts

To prolong the life of your generator and attached

devices, follow these steps to add electrical load:

1. Start the generator with no electrical load.

2. Allow the engine to run for several minutes to stabilize.

3. Plug in and turn on the first item. It is best to turn

on the item with the largest load first.

4. Allow the engine to stabilize.

5. Turn on the next item.

6. Allow the engine to stabilize.

7. Repeat steps 5-6 for each additional item.

NOTE

Never exceed the specified capacity when adding
loads to the generator.

NOTE

If the engine will not be used for a period of two (2) weeks
or longer, please see the Storage section for proper engine
and fuel storage.

11 REV 42432-20121015

42432 ENGLISH

0.7 - 0.8 mm

0.028 - 0.031 in.

MAINTENANCE AND STORAGE

The owner/operator is responsible for all periodic

maintenance.

WARNING

Never operate a damaged or defective generator.

WARNING

Tampering with the factory set governor will void
your warranty.

WARNING

Improper maintenance will void your warranty.

NOTE

Maintenance, replacement, or repair of emission
control devices and systems may be performed
by any non-road engine repair establishment or
individual.

Complete all scheduled maintenance in a timely manner.

Correct any issue before operating the generator.

Oil Cont’d.

NOTE

Once oil has been added, a visual check should show
oil about 1-2 threads from running out of the fi ll hole.
If using the dipstick to check oil level, DO NOT screw
in the dipstick while checking.

Spark Plugs

1. Remove the spark plug cable from the spark plug.

2. Use the spark plug tool that shipped with your

generator to remove the plug.

3. Inspect the electrode on the plug. It must be clean and

not worn to produce the spark required for ignition.

4. Make certain the spark plug gap is 0.7 - 0.8mm or

(0.028 - 0.031 in.).

NOTE

For service or parts assistance, contact our help
line at 1-877-338-0999

Engine Maintenance

To prevent accidental starting, remove and ground spark

plug wire before performing any service.

Oil

Change oil when the engine is warm. Refer to the oil
specifi cation to select the proper grade of oil for your
operating environment.

1. Remove the oil drain plug with a 12 mm socket and
extension.

2. Allow the oil to drain completely.

3. Replace the drain plug.

4. Remove oil fi ll cap/dipstick to add oil.

5. Add 0.42 qt. (0.4 L) of oil and replace oil fi ll
cap /dipstick.

6. Dispose of used oil at an approved waste
management facility.

5. Refer to the spark plug recommendation chart when
replacing the plug.

6. Carefully thread the plug into the engine.

7. Use the spark plug tool to fi rmly install the plug.

8. Attach the spark plug wire to the plug.

Air Filter

1. Using your fi ngers, unscrew the thumb screws of the
top and bottom holes of the air fi lter cover.

2. Remove the plastic outer casing.

3. Remove the foam element.

4. Wash in liquid detergent and water. Squeeze
thoroughly dry in a clean cloth.

5. Saturate in clean engine oil.

6. Squeeze in a clean, absorbent cloth to remove all
excess oil.

7. Place the fi lter in the assembly.

8. Reattach the air fi lter cover and using your fi ngers,
insert the thumb screws into the top and bottom
holes of the air fi lter cover. Screw until tight. Be sure
not to over tighten.

REV 42432-20121015 12

MAINTENANCE AND STORAGE

ENGLISH 42432

Spark Arrester

1. Allow the engine to cool completely before servicing

the spark arrester.

2. Remove the two screws holding the cover plate which

retains the end of the spark arrester to the muffler.

3. Remove the spark arrester screen.

4. Carefully remove the carbon deposits from the spark

arrester screen with a wire brush.

5. Replace the spark arrester if it is damaged.

6. Position the spark arrester in the muffler and attach

with the two screws.

Cleaning

CAUTION

DO NOT spray engine with water.

Water can contaminate the fuel system.

Use a damp cloth to clean exterior surfaces of the engine.

Use a soft bristle brush to remove dirt and oil.

Use an air compressor (25 PSI) to clear dirt and debris

from the engine.

Adjustments

The air-fuel mixture is not adjustable. Tampering with

the governor can damage your generator and your

electrical devices and will void your warranty. CPE

recommends that you contact our service line at

1-877-338-0999 for all other service and/or adjustment

needs.

CAUTION

Failure to clean the spark arrester will result in
degraded engine performance.

Maintenance Schedule

Follow the service intervals indicated in the following

maintenance schedule.

Service your generator more frequently when operating

in adverse conditions.

Contact our helpline at 1-877-338-0999 to locate the

nearest Champion Power Equipment certified service

dealer for your generator or engine maintenance needs.

Every 8 hours or daily

Check oil level

Clean around air intake and muffler

First 5 Hours

Change oil

Every 50 hours or every season

Clean air filter

Change oil if operating under heavy load or in hot environments

Every 100 hours or every season

Change oil

Clean/Adjust spark plug

Check/Adjust valve clearance *

Clean spark arrester

Clean fuel tank and filter *

Every 3 years

Replace fuel line

13 REV 42432-20121015

*To be performed by knowledgeable, experienced owners or
Champion Power Equipment certified dealers.

42432 ENGLISH

MAINTENANCE AND STORAGE

Generator Maintenance

Make certain that the generator is kept clean and stored

properly. Only operate the unit on a flat, level surface in

a clean, dry operating environment. DO NOT expose the

unit to extreme conditions, excessive dust, dirt, moisture

or corrosive vapors.

CAUTION

DO NOT use a garden hose to clean the generator.

Water can enter the generator through the cooling
slots and damage the generator windings.

Use a damp cloth to clean exterior surfaces of the generator.

Use a soft bristle brush to remove dirt and oil.

Use an air compressor (25 PSI) to clear dirt and debris

from the generator.

Inspect all air vents and cooling slots to ensure that they

are clean and unobstructed.

Storage

The generator should be started at least once every 14

days and allowed to run for at least 20 minutes. For

longer term storage, please follow these guidelines.

Generator Storage

1. Add a properly formulated fuel stabilizer to the tank.

2. Be sure all appliances are disconnected from the

generator.

3. Run the generator for a few minutes so the treated

fuel cycles through the fuel system and carburetor.

4. Turn the fuel valve to the “Off” position.

5. Let the generator run until fuel starvation has

stopped the engine. This usually takes a few minutes.

6. The generator needs to cool completely before

cleaning and storage.

7. Clean the generator according to the maintenance section.

8. Change the oil.

9. Remove the spark plug and pour about 1⁄2 ounce

of oil into the cylinder. Crank the engine slowly to

distribute the oil and lubricate the cylinder.

10. Reattach the spark plug.

11. Store the unit in a clean, dry place out of direct

sunlight.

Generator Storage Cont’d.

NOTE

Our engines work well with 10% or less ethanol

blend fuels. When using blended fuels there are

some issues worth noting:

– Ethanol-gasoline blends can absorb more water

than gasoline alone.

– These blends can eventually separate, leaving

water or a watery goo in the tank, fuel valve and

carbur eto r.

– With gravity-fed fuel supplies, this compromised

fuel can be drawn into the carburetor and cause

damage to the engine and/or potential hazards.

– There are only a few suppliers of fuel stabilizer

that are formulated to work with ethanol blend

fuels.

– Any damages or hazards caused by using

improper fuel, improperly stored fuel, and/

or improperly formulated stabilizers, are not

covered by manufacture’s warranty.

It is advisable to always shut off the fuel supply,

run the engine to fuel starvation and drain the tank

when the equipment is not in use for more than 30

days.

DANGER

Generator exhaust contains odorless and colorless
carbon monoxide gas.

To avoid accidental or unintended ignition of your
generator during periods of storage, the following
precautions should be followed:

– When storing the generator for short or extended

periods of time make sure that the Engine

Switch and the Fuel Valve are set in the OFF

position.

REV 42432-20121015 14

SPECIFICATIONS

ENGLISH 42432

Engine Specifications

– Model ........................... 62422

– Displacement ........................ 80cc

– Typ e ........................ 4-Stroke OHV

– Start Type ......................... Recoil

Generator Specifications

– Model ........................... 42432

– Running Wattage ................. 1400 Watts

– Starting Wattage ................. 1800 Watts

– AC Load .......................... 120 V

– Phase ............................ Single

– Frequency ......................... 60 Hz

– Fuel Capacity ................ 1.45 gal. (5.5 L)

– Gross Weight ............... 66.14 lbs (30 kg)

– Net Weight ................. 59.52 lbs (27 kg)

– Height ................ 15.15 inches (38.5 cm)

– Width ............... 14.37 inches (36.5 cm)

– Length. . . . . . . . . . . . . . . . . 17.72 inches (45 cm)

Spark Plugs

OEM spark plug: NHSP E6RTC
Replacement spark plug: NGK BPR6HS or equivalent

Make certain the spark plug gap is 0.7 - 0.8 mm or

(0.028 - 0.031 in.).

Maintenance Valve Clearance

– Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.)

– Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.)

Note: Tech bulletin regarding the valve adjustment

procedure is on www.championpowerequipment.com.

Fuel

Fuel capacity is 1.45 gal. (5.5 L). Use regular unleaded

gasoline with a minimum octane rating of 85 and an

ethanol content of less than 10% by volume.

Oil

Use 10W-30 automotive oil.

Oil capacity is 0.42 qt. (0.4 L).

Please reference the following chart for recommended

oil types for use in the generator.

15 REV 42432-20121015

42432 ENGLISH

Wiring Diagram

SPECIFICATIONS

REV 42432-20121015 16

SPECIFICATIONS

Parts Diagram

ENGLISH 42432

3 6

5
3

3738393 1

3 4

3
3

3 2

3 1

3 0

2 9

8
2

2 7

2 6

5

2

1

8
1

0

9
1

2

2

2

2

4
2

3
2

6 9

8
6

7
6

6
6

6 5

6 4

6 3

6 2

0
5

9
4

0 6 1

9 6

5 7 5 8 5

3 1

6
5

5 5

5 4

5 3

5 2

5 1

17 REV 42432-20121015

8
4

6

4
1

1 7

1

1 5

1 3

1 2

0

1 1

1

9

8

7

6

5

4

3

2

1

7
4

6
4

4 5

4
4

3
4

4 2

1
4

0
4

42432 ENGLISH

Parts List

# Part Number Description Qty

152F D-2-A1 Engine 1

1

ST154FD -110010 0 Muffler Gasket 1

2

ST154FD-1110000 Muffler Assembly 1

3

GB97. 1 8 Washer Φ8

4

GB93 8 Lock Washer Φ8

5

GB 6175 M8 Nut M8

6

ST188FD -1180121 Spark Arrester

7

ST188 FD -1100010 -88 Plate,Spark Arrester

8

GB9074.4 M5×14 Combination Screw M5×14

9

ST02FD-04160000 Fuel Cock

10

ST152FD-1070006 Clip

11

ST154FD-1070002-CPE Pipe,Fuel

12

st188F-1070006-A Clip

13

504.070100.02 Fuel Tank Cap

14

ST02FD-04130000 Fuel Filter

15

GB819 M5×10 Screw M5×10

16

ST 154F D-10703 00 Fuel Meter A ssembly

17

GB5789 M6×20 Flange Bolt M6×20

18

GB93 6 Lock Washer Φ6

19

ST02FD-04100014 Washer Φ6

20

ST02F D-0 4100010 Mount Vibration, Fuel Tank

21

ST154FD -107010 0 (Y) Fuel Tank

22

ST154FD-3000005 Generator Front Bracket

23

GB5789 M8×20 Flange Bolt M8×20

24

502.091100.00 Rotor Assembly

25

ST154FD-3002001 Stator Cover

26

502.091200.00 Stator Assembly

27

GB96 8 Washer Φ8

28

GB7244 8 Lock Washer Φ8

29

ST154FD-3000007 Flange Bolt M8×175

30

GB5789 M6×12 Flange Bolt M6×12

31

ST154FD-1100400 Holder Muffler

32

ST154FD-3000004 End Housing

33

ST154FD-3000008 Flange Bolt M6×90

34

ST02FD-02100004(Y) Generator End Cover

35

# Part Number Description Qty

GB16674 M5 × 12 Flange Bolt M5×12

36

ST02FD-02100013-14 Grounding Line

37

GB6177 M6 Nut M6

38

GB862 6 Lock Washer Φ6

2

2

2

1

1

2

1

1

1

1

1

1

2

1

4

4

4

4

1

1

4

1

1

1

3

3

1

7

1

1

4

1

39

ST- QT-108 Frame

40

ST154FD-2000001 Motor Mount

41

ST 168F D -11514 0 0 Rubber Pad

42

ST154FD-2000002 Motor Mount

43

GB5789 M8×12 Flange Bolt M8×12

44

WP30-03110001 Rubber Pad

45

GB5783 M8× 20 Flange Bolt M8×20

46

GB 6177 M8 Nut M8

47

ST154FD-2000003 Motor Mount

48

ST154FD-2001000-

49

D1(Y)

ST02FD-03221002 Flange Bolt M6×12

50

1I7 Control Panel

51

ST01FD -0 57010 01 Switch

52

ST02FD-05602010-D Voltage Meter

53

ST02FD-05502024 ReceptacleΦ5-20RΦ

54

GB 9 074 .8 Screw Combination M4×14

55

ST02FD-05302001-L10 Breaker

56

GB5783 M6×22 Bolt M6×22

57

GB6175 M6 Nut M6

58

GB93 6 Lock Washer Φ6

59

GB97. 1 6 Washer Φ6

60

GB862 6 Lock Washer Φ6

61

ST01FD -0 5201001 Control Box

62

GB823 M5×12 Screw M5×12

63

GB 6177 M4 NUT M4

64

ST01FD -0 5221001 Capacitance

65

GB 82 3 M 4× 14 Screw M4×14

66

ST02FD-05212002 Plug

67

ST02FD-05212007 She ath,wire

68

ST02FD-05212001 Plug

69

Ornament Plate

2

1

1

1

1

1

2

1

2

2

2

14

2

1

4

1

1

1

1

2

1

1

2

2

2

1

1

2

1

1

1

1

1

1

REV 42432-20121015 18

SPECIFICATIONS

Engine Parts Diagram

ENGLISH 42432

19 REV 42432-20121015

42432 ENGLISH

# Part Number Description Qty

ST154F-10610 05 Rope Handle 1

1

ST154F-1061007 Rope 1

2

GB5789 M6x12 Screw M6x12

3

ST154F-106110 0 Starter Case

4

ST154F-10610 0 4 Spiral Spring

5

ST154F-10610 01 Drum Sheave

6

ST154F-10610 02 Driving Pawl

7

ST154F-10610 08 Spring

8

ST154F-10610 06 Driving Pawl

9

ST154F-10610 03 Lock Washer

10

GB61 77. 2 Flywheel Nut

11

GB16674 M6x12 Bolt M6x12

12

ST154F-1080002( R) Fan Case

13

ST154F-1060001 Starter Bush

14

ST154F-1080001 Fan

15

ST 15 4F -112 010 0 Fly wheel

16

ST154F-1080004 Air Shroud

17

ST154F-1080005 Air Shroud

18

ST160F-1030003 Drain Plug

19

ST160F-1030004 Drain Plug Seal

20

ST152F-II-1030200 Crankcase

21

139 FMD-10 01001 Dowel Pin

22

ST 152FD-103 0 011 Oil Seal

23

GB276 6203 Ball Bearing 6203

24

ST154F-1050008 Governing Driving Gear

25

ST152FD-II-1050001 Crankshaft

26

ST 15 4F -111010 5 Governing Gear Shaft

27

ST 160F -111010 6 Washer

28

ST 15 4F -111010 4 Flyweight Pin

29

ST 15 4F -1110101 Governing Gear

30

ST 15 4F -111010 3 Flyweight

31

ST 15 4F -111010 2 Collar

32

ST154F-104 010 0 Camshaft Assembly

33

ST154F-1030008-M Crankcase Gasket

34

ST154F-1030007 Crankcase Cover

35

GB5789 M6x25 Screw M6x25

36

ST154F-1030002 Oil Gauge Seal

37

ST154F-1030001 Oil Gauge

38

GB276 63 03 Ball Bearing 6303

39

ST154F-1050002 Timing Gear

40

GB10 99 5x16 Key 5x16

41

ST154F-1080003 Air Shroud

42

ST152F-II-1030009 Cylinder Gasket

43

GB16674 M6x 2 0 Bolt M6x 20

44

ST154F-1121000 T.C. I

45

GB896-86 Circlip

46

ST 15 4F -1110 001 Governing Shaft

47

ST 15 4F -1110 006 Clip

48

ST 15 4F -1110 005 Governing Spring

49

ST 15 4F -1110 004 Governing Lever

50

ST 15 4F -1110 002 Carburetor Connecting Rod

51

# Part Number Description Qty

ST 15 4F -1110 003 Carburetor Spring

52

GB 6177-8 6 Nut M6

53

GB5789 M8x55 Screw M8x55

5

1

1

1

2

1

1

1

1

8

1

1

1

1

1

1

2

2

1

4

1

1

1

1

1

1

2

1

2

1

1

1

1

6

2

2

1

1

2

1

1

2

1

1

1

1

1

1

1

54

ST154F-1040007 Valve Lifter

55

ST154F-1040005 Push Rod

56

GB5787-8 6 Connecting Rod Screw M6x28

57

ST154F-105 0101 Connecting Rod Cap

58

ST154F-105 0102 Connecting Rod Body

59

ST154F-1050004 Piston Pin Circlip

60

ST152F-II-1050003 Piston Pin

61

ST152F-II-1050005 Poston

62

ST154F-1040006 Exhaust Valve

63

ST152F-II-1050200 Third Piston Ring

64

ST152F-II-1050006 Second Piston Ring

65

ST154F-1040002 Intake Valve

66

ST152F-II-1050007 First Piston Ring

67

ST152F-II -1020100 Cylinder Head Assembly

68

ST154F-1040004 Guide Plate

69

ST154F-1040001 Valve Retainer

70

ST154F-1040003 Valve Spring

71

ST154F-10410 01 Rocker Arm Seat

72

GB16 674 M 6x16 Bolt M6 x16

73

ST154F-10410 04

74

ST154F-104110 0 Rocker Arm (B)

75

ST154F-1010001- A Head Cover Gasket

76

ST154F-1010100- A Cylinder Head Cover Assembly

77

E6RTC Spark Plug

78

ST154F-10410 03 Circlip

79

ST154F-10410 02 Rocker Arm Shaft

80

ST 15 4F -10 412 00 Rocker Arm(A)

81

ST154F-10410 05 Valve Clearance Adjusting Nut

82

ST160F-1020001 Tube

83

ST154F-1010002 Baffle

84

ST154F-1020001 Intake Bolt

85

ST154F-1130001 Carburetor Gasket

86

ST154F-1130002 Carburetor Connector

87

ST152FD-2-1131000 Carburetor

88

ST154F-109 0100 Air Cleaner Base

89

GB6177 M6 Nut M6

90

ST154F-1090003 Element Seat

91

ST154F-1090004 Air Cleaner Element

92

ST154F-1090002 Air Leaner Cover

93

ST154F-1090001 Cover Screw

94

GB822 M5x35 Screw M5x35

95

ST 160F -11110 06 Spring

96

GB5789 M6x8 Bolt M6x8

97

ST 15 4F D -11110 0 0 Governing Rack

98

ST160F-1126000 Diode Comp

99

ST154F-1030300-A Oil Level Sensor

100

GB16674 M6×18 Bolt M6x18

101

ST154F-1040008 Oil Seal

102

Valve Clearance Adjusting
screw

1

2

4

2

2

2

1

1

2

1

1

1

1

1

1

1

1

1

2

2

1

5

2

1

1

1

1

2

2

1

2

1

1

2

2

1

1

1

2

1

1

1

2

1

1

3

1

1

1

1

1

REV 42432-20121015 20

TROUBLESHOOTING

Problem Cause Solution

Generator will not start No fuel Add fuel

Faulty spark plug Replace spark plug

Unit loaded during start up Remove load from unit

Generator starts but runs roughly Low oil level Fill crankcase to the proper level

Place generator on a flat, level surface

Choke in the wrong position. Adjust choke.

Spark plug wire loose Attach wire to spark plug

Generator shuts down during operation Out of fuel Fill fuel tank

Low oil level Fill crankcase to the proper level. Place

generator on a flat, level surface

Generator cannot supply enough power or
overheating

No AC output Cable not properly connected Check all connections

Repeated circuit breaker tripping Overload Review load and adjust. See “Power

Generator is overloaded Review load and adjust. See “Power

Management”

Insufficient ventilation Check for air restriction. Move to a well

ventilated area

Connected device is defective Replace defective device

Circuit breaker is open Reset circuit breaker

Loose wiring Inspect and tighten wiring connections

Other Contact the help line.

Management”

Faulty cords or device Check for damaged, bare or frayed wires.

Replace defective device

ENGLISH 42432

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
[e-mail]

21 REV 42432-20121015

42432 ENGLISH

WARRANTY

WARRANTY

CHAMPION POWER EQUIPMENT

2 YEAR LIMITED WARRANTY

Warranty Qualifications

Champion Power Equipment (CPE) will register this
warranty upon receipt of your Warranty Registration Card
and a copy of your sales receipt from one of CPE’s retail
locations as proof of purchase.
Please submit your warranty registration and your proof
of purchase within ten (10) days of the date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the
mechanical and electrical components will be free of
defects in material and workmanship for a period of
one year (parts and labor) and two years (parts) from
the original date of purchase (90 days (parts and
labor) and 180 days (parts) for commercial & industrial
use). Transportation charges on product submitted
for repair or replacement under this warranty are the
sole responsibility of the purchaser. This warranty only
applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase

Contact CPE’s Technical Service and CPE will
troubleshoot any issue via phone or e-mail. If the
problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of the
defective part or component at a CPE Service Center.
CPE will provide you with a case number for warranty
service. Please keep it for future reference. Repairs
or replacements without prior authorization, or at an
unauthorized repair facility, will not be covered by this
warr anty.

Installation, Use and Maintenance Cont’d.

Normal maintenance such as spark plugs, air filters,
adjustments, fuel system cleaning and obstruction due
to buildup is not covered by this warranty.

Other Exclusions

This warranty excludes:

– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and

storage covers.

– Failures due to acts of God and other force majeure

events beyond the manufacturer’s control.

– Problems caused by parts that are not original

Champion Power Equipment parts.

This warranty does not apply to generators used for
prime power in place of a utility.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to
cover any loss of time, use of this product, freight, or
any incidental or consequential claim by anyone from
using this generator. THIS WARRANTY IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the
warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by
reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may
change from state to state. Your state may also have
other rights you may be entitled to that are not listed
within this warranty.

Contact Information

Warranty Exclusions

This warranty does not cover the following repairs and
equipment:

Normal Wear

Generators need periodic parts and service to perform well.
This warranty does not cover repair when normal use has
exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if this
generator is deemed to have been misused, neglected,
involved in an accident, abused, loaded beyond the
generator’s limits, modified, installed improperly or
connected incorrectly to any electrical component.

Address

Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670
www.championpowerequipment.com

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free:1-877-338-0999
[e-mail]
Fax no.: 1 [phone]

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
[e-mail]
24/7 Tech Support: [phone]

REV 42432-20121015 22

Champion Power Equipment, Inc. (CPE),

The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB)

Emission Control System Warranty

Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air
Resources Board (CARB) emission regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Emission
Control Systems Warranty on your 2012 small off-road engine and engine powered equipment. In California, new,
small off-road engines and new equipment that use small off-engines must be designed, built and equipped to meet
the State’s stringent anti smog standards. In the other states, new engines and equipment must be designed, built
and equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE warrants the
emission control system on your small off-road engine and equipment for the period of time listed below, provided
there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment.

Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system,
catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related
assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you
including diagnosis, parts and labor. For engines less than or equal to 80cc, only the fuel tank and fuel line is
subject to the evaporative emission control warranty requirements of this section.

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:

This emission control system is warranted for two years, subject to provisions set forth below. If, during the
warranty period, emission related part on your engine is defective in materials or workmanship, the part will be
repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in
your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off­road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.

As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if
your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved
modifications.

You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate
service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists.
The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:

Champion Power Equipment, Inc.

Customer Service

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670

1-877-338-0999

[e-mail]

EMISSION CONTROL SYSTEM WARRANTY

The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.

1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for

other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine
or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months
thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent
purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited
engines at or below 19 kilowatts and all applicable regulations adopted by the California Air Resources Board
and
b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical
in all material respects to the part as described in the engine manufacturer’s application for certification for a period
of two years.

3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:

a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners
Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it
shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under
the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the
Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the
effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or
replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in
the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that
part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE
according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty,
shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for
such emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be
performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered
by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized
Service Outlet.
f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the
following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S.
Census 2000 without a CPE Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile
limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska,
Nevada, New Mexico, Oregon, Texas, Utah and Wyoming.
g. CPE shall be liable for damages to other original engine components or approved modifications
proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.
h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts
sufficient to meet the expected demand for such emission-related parts.
i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of
any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not
reduce CPE’s warranty obligation.
j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids
this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable
hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or
modified part.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the
engine)

Systems covered by this
warranty

Parts Description

Fuel Metering System

Fuel regulator, Carburetor and internal parts

Air Induction System

Air cleaner, Intake manifold

Ignition System

Spark plug and parts, Magneto ignition system

Exhaust System

Exhaust manifold, catalytic converter

Miscellaneous Parts

Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed
systems.
Evaporative Emissions

Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure
Relief Valves, Control Valves, Control Solenoids, Electronic Controls,
Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge
Valves, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister, Canister
Mounting Brackets, Carburetor Purge Port Connector

TO OBTAIN WARRANTY SERVICE:

You must take your CPE engine or the product on which it is installed, along with your warranty registration card or
other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is
authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business
hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims
for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because
the engine was not properly maintained and used.

If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty
service, please write or call Customer Service at Champion Power Equipment, Inc.

Champion Power Equipment, Inc.

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670

1-877-338-0999

Attn.: Customer Service

[e-mail]