CHAMPION 41430 User Manual
OWNER’S MANUAL & OPERATING INSTRUCTIONS
9375 Starting Watts / 7500 Rated Watts
Electric Start
PORTABLE GENERATOR
MODEL NUMBER
41430
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 41430-20130527
www.championpowerequipment.com
Santa Fe Springs CA 90670
USA / 1-877-338-0999
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
s Product Info & Updates
s Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
s Tech Bulletins
s Product Registration
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
41430
9375 Starting Watts / 7500 Rated Watts
Electric Start
PORTABLE GENERATOR
Introduction ............................. 1
Introduction ........................... 1
Portable Power Generator .................. 1
Accessories ........................... 1
This Booklet ........................... 1
Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Rules ............................. 3
Controls and Features ......................5
Generator ............................. 5
Power Panel ........................... 6
Parts Included ......................... 7
Wheel Kit .......................... 7
Other ............................. 7
Assembly ............................... 8
Remove the Generator from the Shipping Carton .. 8
Install the Wheel Kit ..................... 8
Install the Support Leg ................... 8
Install the Handle ....................... 8
Connect the Battery ..................... 8
Add Engine Oil ......................... 9
Add Fuel ............................ 10
Grounding ........................... 10
Operation .............................. 11
Generator Location ..................... 11
Grounding ........................... 11
Surge Protection ....................... 11
Starting the Engine ..................... 12
Connecting Electrical Loads ............... 12
Stopping the Engine .................... 13
Do Not Overload Generator ................ 13
Capacity .......................... 13
Power Management ................... 13
Maintenance and Storage ................... 14
Engine Maintenance .................... 14
Oil .............................. 14
Spark Plugs ........................ 14
Air Filter .......................... 14
Spark Arrester ...................... 15
Cleaning .......................... 15
Adjustments ........................ 15
Maintenance Schedule ................ 15
Generator Maintenance .................. 15
Storage ............................. 16
Generator Storage .................... 16
Battery ........................... 16
Charge the Battery ................... 16
Disconnect the Battery ................ 16
Specifications ........................... 17
Engine Specifications ................... 17
Generator Specifications ................. 17
Fuel ............................... 17
Oil ................................ 17
Spark Plugs .......................... 17
Maintenance Valve Clearance .............. 17
An Important Message About Temperature .... 17
Wiring Diagram ........................ 18
Parts Diagram ........................ 19
Parts List ............................ 20
Engine Parts Diagram ................... 21
Engine Parts List ...................... 22
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 23
Warranty .............................. 24
Warranty Qualifications .................. 24
Repair/Replacement Warranty .............. 24
Do Not Return The Unit To
The Place Of Purchase .................. 24
Warranty Exclusions .................... 24
Normal Wear ....................... 24
Installation, Use and Maintenance ........ 24
Other Exclusions ..................... 24
Limits of Implied Warranty
and Consequential Damage ............. 24
Contact Information. . . . . . . . . . . . . . . . . . . . . 24
Address ........................... 24
Customer Service .................... 24
Technical Service .................... 24
INTRODUCTION
ENGLISH 41430
Introduction
Congratulations on your purchase of a Champion
Power Equipment generator. CPE designs and builds
generators to strict specifications. With proper use and
maintenance, this generator will bring years of satisfying
service.
Portable Power Generator
This unit is a gasoline engine driven, alternating current
(AC) generator. It is designed to supply electrical power
for lighting, appliances, tools and similar equipment.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from your
purchase. To find out more about our covers and power
cables, please visit our web site at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
41430
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.
1 REV 41430-20130527
41430 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
NOTE
If you have questions regarding your generator, we can
help. Please call our help line at 1-877-338-0999
REV 41430-20130527 2
SAFETY RULES
ENGLISH 41430
WARNING
Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.
DANGER
Generator exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.
Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and Notify your utility
company before connecting your generator to your
power system.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all sides
to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
WARNING
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
3 REV 41430-20130527
Medical and Life Support Uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices
or medical appliances.
Inform your electricity provider immediately if you
or anyone in your household depends on electrical
equipment to live.
Inform your electrical provider immediately if a
loss of power would cause you or anyone in your
household to experience a medical emergency.
41430 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel:
Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on
level ground.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
WARNING
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
CAUTION
Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.
DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off before stopping the
generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Operation of this equipment may create sparks that
can start fires around dry vegetation.
A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
REV 41430-20130527 4
ENGLISH 41430
CONTROLS AND FEATURES
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Generator
1
2
3
4
5
(1) Fuel Tank – 5.7 gallon (21.5 L) capacity fuel tank.
(2) Choke – Controls choke valve. Used when starting
a cold engine.
(3) Fuel Valve – Used to turn fuel supply on and off to
engine.
8
7
6
(5) Recoil Starter – Used to manually start the engine.
(6) Oil Filler Cap – Check and fill engine oil level.
(7) Battery – Used to start the engine. Provides 12V
DC to the electric starter and receiver control
module.
(4) Air Filter – Protects the engine by filtering dust
and debris from the intake air.
5 REV 41430-20130527
(8) Power Panel – See “Power Panel” section.
41430 ENGLISH
Power Panel
CONTROLS AND FEATURES
3
1
(1) Ignition Switch – Used to start or stop the
generator.
(2) Intelligauge™ – Three mode digital meter for
displaying running hours, voltage and hertz.
(3) Circuit Breakers – Protects the generator against
electrical overloads. Push to reset breaker.
(4) 120 Volt AC, 20 Amp Duplex (2)
(NEMA 5-20R) – May be used to supply electrical
power for the operation of 120 Volt AC, 20 Amp,
single phase 60 Hz electrical loads.
2
4
(5) 120/240 Volt AC, 30 Amp Twist-Lock Receptacle
(6) Ground Terminal – Consult an electrician for local
(7) 120/240 Volt AC, 50 Amp Twist-Lock Receptacle
5
(NEMA L14-30R) –
electrical power for the operation of 120
and/or 240 Volt AC, 30 Amp, single phase 60 Hz
electrical loads.
grounding regulations.
(NEMA 14-50R) –
power for the operation of 120
and/or 240 Volt AC, 50 Amp, single phase 60 Hz
electrical loads.
7
6
May be used to supply
May be used to supply electrical
REV 41430-20130527 6
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