Champion 2750 OPERATOR’S MANUAL

OPERATORS MANUAL
SYNTHETIC ROPE WINCH KIT
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
SAVE THESE INSTRUCTIONS
MADE IN CHINA
REV 100631-20190626
2,750 lb. (1,247 kg)
100631
Model number
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for more info:
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*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
100631
2,750 lb. (1,247 kg)
SYNTHETIC ROPE
WINCH KIT
Introduction ....................1
Manual Conventions ...............2
Safety Rules ...................3
Controls and Features .............. 5
Winch .....................5
Assembly ..................... 6
Mounting the Winch ............. 6
Mounting the Remote control ........ 6
Winch Wiring .................7
Wiring Diagram ................8
Operation .....................9
General Tips for Safe Operation .......9
Self Recovery .................9
Winching Techniques A-Z ......... 11
Maintenance .................. 12
Lubrication ................. 12
Cable Assembly Replacement ....... 12
Synthetic Rope Replacement ....... 12
Synthetic Rope ............... 12
Tro ubl esh oot ing ................. 13
Specifications .................. 14
Performance Specifications ........ 14
Parts Diagram ............... 15
Parts List .................. 16
ENGLISH 100631
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE highly values how our products are designed, manufactured, operated and serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
1
Champion Power Equipment Support
1-877-338-0999
Model Number
100631
Serial Number
Date of Purchase
Purchase Location
100631 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a keyword to alert you to potential hazards in operating and owning power equipment.
Follow all safet y messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a p otentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety aler t symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE
If you have questions regarding your winch, we can help. Please call our help line at
1-8 77-3 3 8- 0 999 .
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SAFETY RULES
ENGLISH 100631
WARNING
Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death.
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
WARNING
Do not exceed the rated capacity.
DANGER
Do not use this winch for lifting or moving people or animals.
DANGER
Keep yourself and others a safe distance to the side of the synthetic rope when under tension.
WARNING
Pull only on areas of the vehicle as specified by the vehicle manufacturer.
WARNING
Do not use the winch to secure or hold a vehicle for a long period of time. Do not use the winch to secure a vehicle for transport.
WARNING
Disconnect the remote control and battery leads when not in use.
WARNING
Avoid “shock loads” by using the control switch intermittently to take up the slack in the synthetic rope. “Shock loads” can far exceed the rate capacity for the synthetic rope and drum.
Do not accelerate your vehicle while winching. Loss of traction can cause a shock load on the synthetic rope.
DANGER
Never step over a synthetic rope or near a synthetic rope under load.
WARNING
The synthetic rope may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the synthetic rope.
WARNING
Do not move the vehicle to pull a load (towing) on the winch synthetic rope. This could result in synthetic rope breakage.
3
WARNING
Batteries contain acid and produce explosive gases.
Keep sparks, flames and cigarettes away from batteries at all times. Wear safety glasses and protect the eyes at all times. Do not lean over the batteries during operation.
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