*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
100631
2,750 lb. (1,247 kg)
SYNTHETIC ROPE
WINCH KIT
Introduction....................1
Manual Conventions...............2
Safety Rules ...................3
Controls and Features .............. 5
Winch.....................5
Assembly..................... 6
Mounting the Winch.............6
Mounting the Remote control........6
Winch Wiring.................7
Wiring Diagram................8
Operation.....................9
General Tips for Safe Operation.......9
Self Recovery.................9
Winching Techniques A-Z .........11
Maintenance .................. 12
Lubrication.................12
Cable Assembly Replacement.......12
Synthetic Rope Replacement.......12
Synthetic Rope...............12
Tro ubl esh oot ing................. 13
Specifications.................. 14
Performance Specifications........14
Parts Diagram ...............15
Parts List..................16
ENGLISH100631
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds,
and supports all of our products to strict specifications and guidelines. With proper product knowledge,
safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this
manual, and we reserve the right to change, alter and/or improve the product and this document at any
time without prior notice.
Since CPE highly values how our products are designed, manufactured, operated and serviced, and
also highly value your safety and the safety of others, we would like you to take the time to review this
product manual and other product materials thoroughly and be fully aware and knowledgeable of the
assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and
make sure others who plan on operating the product fully familiarize themselves too, with the proper
safety and operation procedures before each use. Please always exercise common sense and always err
on the side of caution when operating the product to ensure no accidents, property damage, or injury
occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have
this information available when ordering parts and when making technical or warranty inquiries.
1
Champion Power Equipment Support
1-877-338-0999
Model Number
100631
Serial Number
Date of Purchase
Purchase Location
100631 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information.
The safety symbol is used with a keyword to alert you to potential hazards in operating and owning
power equipment.
Follow all safet y messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a p otentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION
CAUTION used without the safety aler t
symbol indicates a potentially hazardous
situation which, if not avoided, may result in
property damage.
NOTICE
If you have questions regarding your winch,
we can help. Please call our help line at
1-8 77-3 3 8- 0 999 .
2
SAFETY RULES
ENGLISH100631
WARNING
Read this manual thoroughly before operating
your winch. Failure to follow instructions could
result in serious injury or death.
WARNING
Cancer and Reproductive Harm –
www.P65Warnings.ca.gov
WARNING
Do not exceed the rated capacity.
DANGER
Do not use this winch for lifting or moving
people or animals.
DANGER
Keep yourself and others a safe distance to
the side of the synthetic rope when under
tension.
WARNING
Pull only on areas of the vehicle as specified
by the vehicle manufacturer.
WARNING
Do not use the winch to secure or hold a
vehicle for a long period of time. Do not use
the winch to secure a vehicle for transport.
WARNING
Disconnect the remote control and battery
leads when not in use.
WARNING
Avoid “shock loads” by using the control
switch intermittently to take up the slack in
the synthetic rope. “Shock loads” can far
exceed the rate capacity for the synthetic
rope and drum.
Do not accelerate your vehicle while winching.
Loss of traction can cause a shock load on
the synthetic rope.
DANGER
Never step over a synthetic rope or near a
synthetic rope under load.
WARNING
The synthetic rope may break before the
motor stalls. For heavy loads at or near rated
capacity, use a pulley block/snatch block to
reduce the load on the synthetic rope.
WARNING
Do not move the vehicle to pull a load
(towing) on the winch synthetic rope. This
could result in synthetic rope breakage.
3
WARNING
Batteries contain acid and produce explosive
gases.
Keep sparks, flames and cigarettes away from
batteries at all times. Wear safety glasses and
protect the eyes at all times. Do not lean over
the batteries during operation.
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