Chamberlain WD962KLD, WD962KD User Manual

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GARAGE DOOR OPENER

Models WD962KD

WD962KLD

For Residential Use Only

The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196

www.chamberlain.com

Owner’s Manual

■ Please read this manual and the enclosed safety materials carefully!

■ Fasten the manual near the garage door after installation.

■ The door WILL NOT CLOSE unless The Protector System

and properly aligned.

■ Periodic checks of the opener are required to ensure safe operation.

■ The model number label is located on the left side panel of your opener.

is connected

Introduction 2-7

Safety symbol and signal word review . . . . . . . . . . . . . . . 2

Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . 3

Tools needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Hardware inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Assembly 8-11

Assemble the rail and install the trolley . . . . . . . . . . . . . . 8

Fasten the rail to the motor unit . . . . . . . . . . . . . . . . . . . .9

Install the idler pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Install the belt and attach the belt cap retainer . . . . . . .10

Set the tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation 11-27

Installation safety instructions . . . . . . . . . . . . . . . . . . . . 11

Determine the header bracket location . . . . . . . . . . . . . 12

Install the header bracket. . . . . . . . . . . . . . . . . . . . . . . . 13

Attach the rail to the header bracket . . . . . . . . . . . . . . . 14

Position the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Hang the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Install the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Install the lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Attach the emergency release rope and handle . . . . . .19

Electrical requirements. . . . . . . . . . . . . . . . . . . . . . . . . . 20

Install The Protector System® . . . . . . . . . . . . . . . . . 21-23

Fasten the door bracket . . . . . . . . . . . . . . . . . . . . . . 24-25

Connect the door arm to the trolley . . . . . . . . . . . . . 26-27

Adjustment 28-30

Program the travel limits . . . . . . . . . . . . . . . . . . . . . . . . 28

Set the force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Test the safety reversal system . . . . . . . . . . . . . . . . . . . 30

Test The Protector System

. . . . . . . . . . . . . . . . . . . . . . 30

Operation 31-36

Operation safety instructions . . . . . . . . . . . . . . . . . . . . . 31

Using your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Using the wall-mounted door control . . . . . . . . . . . . . . . 32

Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

To open the door manually . . . . . . . . . . . . . . . . . . . . . . 33

Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Having a problem? (Troubleshooting) . . . . . . . . . . . . . . 35

Diagnostic chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Programming 37-38

To add or reprogram a hand-held remote control . . . . . 37

To erase all codes from motor unit memory . . . . . . . . . 37

3-Button remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

To add, reprogram or change a Keyless Entry PIN. . . . 38

Repair Parts 39-40

Rail assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . 40

Accessories 41

Notes 42-43

Repair Parts and Service 44

Warranty 44

INTRODUCTION

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of

Mechanical

Electrical

serious injury or death

warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.

When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.

if you do not comply with the

Preparing your garage door

Pliers

Wire Cutters

Claw Hammer

Hack Saw

Screwdriver

Adjustable End Wrench

Sockets and Wrench 1/2", 5/8", 7/16", 9/16" and 1/4"

Drill

Tape Measure

Stepladder

Pencil

Drill Bits 3/16", 5/16" and 5/32"

Carpenter’s Level (optional)

Before you begin:

• Disable locks.

• Remove any ropes connected to garage door.

• Complete the following test to make sure your garage

door is balanced and is not sticking or binding:

1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs.

2. Raise and lower the door to see if there is any binding or sticking.

If your door binds, sticks, or is out of balance, call a trained door systems technician.

To prevent possible SERIOUS INJURY or DEATH:

• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.

• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.

• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.

To prevent damage to garage door and opener:

• ALWAYS disable locks BEFORE installing and operating the opener.

• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.

Sectional Door

One-Piece Door

Tools needed

During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.

Planning

CLOSED POSITION

Header Wall

Garage Door

Header Bracket

Trolley

Straight Door Arm

Emergency Release Rope & Handle

Door Bracket

Curved Door Arm

Garage Door Spring

Belt

Trolley Stop Bolt

Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.

Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.

• Installation Step 1 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.

• Installation Step 5 – Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.

• Installation Step 11 – Depending upon garage construction, extension brackets or wood blocks may be needed to install sensors.

• Installation Step 11 – Alternate floor mounting of the safety reversing sensor will require hardware not provided.

• Do you have an access door in addition to the garage door? If not, Model 7702CB Emergency Key Release is required. See Accessories page.

• Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.

SECTIONAL DOOR INSTALLATIONS

• Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforce ment is required (Installation Step 12).

• The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.2 m) to the left or right of the door center. See Installation Steps 1 and 12.

• If your door is more than 7 feet (2.1 m) high, see rail extension kits listed on Accessories page.

SECTIONAL DOOR INSTALLATION

Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 24 for details.

Header Wall

— — — — — — — —

Safety Reversing Sensor

Gap between floor and bottom of door must not exceed 1/4" (6 mm).

Vertical Centerline of Garage Door

Extension Spring

Torsion Spring

mounted

Control

Safety Reversing Sensor

FINISHED CEILING

Support bracket & fastening hardware is required. See page 16.

Motor unit

Wall-

Door

Access Door

Safety Reversing Sensor

Gap between floor and bottom of door must not exceed 1/4" (6 mm).

Garage Door

Header Wall

Header Bracket

Door Bracket

Straight Door Arm

Curved Door Arm

Trolley

Emergency Release Rope & Handle

Rail

Belt

Trolley Stop Bolt

CLOSED POSITION

Planning (Continued)

Safety Reversing Sensor

Access Door

FINISHED CEILING

Support bracket & fastening hardware is required. See page 16.

Safety Reversing Sensor

Header Wall

Gap between floor and bottom of door must not exceed 1/4" (6 mm).

Wall-mounted Door Control

Rail

Motor Unit

CLOSED POSITION

Header Wall

Header Bracket

Trolley

Straight Door Arm

Emergency Release Rope & Handle

Door Bracket

Curved Door Arm

Garage Door

Trolley Stop Bolt

Belt

Rail

ONE-PIECE DOOR INSTALLATIONS

• Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 12.

• Depending on your door’s construction, you may need additional mounting hardware for the door bracket (Step 12).

ONE-PIECE DOOR WITHOUT TRACK

Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly.

• The floor or the garage door MUST be repaired to eliminate the gap.

ONE-PIECE DOOR WITH TRACK

Carton Inventory

Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material.

Trolley

Battery

2-Conductor Bell Wire White & White/Red

Parking Assist (Model WD962KLD only)

SECURITY✚ 3-Button Remote Control (2)

Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.

Idler Pulley

LOCK

LIGHT

Motion Detecting Door Control

Door Bracket

Rail Center/Back Sections

SECURITY✚

Keyless Entry

Belt

Rail Front (header) Section

Motor Unit with 2 Light Lenses

Safety Reversing Sensor Bracket (2)

Hanging Brackets

The Protector System (2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White & White/Black Bell Wire attached

Belt Cap Retainer

“U” Bracket

Curved Door

Arm Section

Header Bracket

Straight Door Arm Section

Safety Labels

and

Literature

Master Link (2)

Idler Bolt (1)

Nut 3/8" (1)

Trolley Threaded Shaft (1)

Bolt 1/4"-20x1-3/4" (2)

Lock Washer 3/8" (1)

Lock Nut 1/4"-20 (2)

Spacer (2)

Wing Nut 1/4"-20 (2)

Carriage Bolt 1/4"-20x1/2" (2)

Handle

Nut 5/16"-18 (8)

Ring Fastener (3)

Insulated Staples (30)

Drywall Anchors (2)

Clevis Pin 5/16"x1" (1)

Rope

Lock Washer 5/16" (7)

Lag Screw 5/16"-9x1-5/8" (2)

Hex Bolt 5/16"-18x7/8" (4)

Clevis Pin 5/16"x1-1/4" (1)

Lag Screw 5/16"-18x1-7/8" (2)

Screw 6ABx1-1/4" (2)

Screw 6-32x1" (2)

Clevis Pin 5/16"x1-1/2" (1)

Spring/Trolley Nut (1)

Self-Threading Screw 1/4"-14x5/8" (2)

Hardware Inventory

Separate all hardware and group as shown below for the assembly and installation procedures.

ASSEMBLY HARDWARE

INSTALLATION HARDWARE

Front Rail (TO DOOR)

Window Cut-Out

Screwdriver

Idler Pulley Hole

Tabs

Back Rails (TO MOTOR UNIT)

Trolley

Tapered End

Inner Trolley

Wear Pads

Outer Trolley

Tapered End

ASSEMBLY STEP 1

FRONT RAIL (TOP)

KEEP LARGER HOLE ON TOP

Assemble the Rail and Install the Trolley

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

The front rail has a cut out “window” at the door end (see illustration).

on the top of the rail

3-1/2" (8.9 cm) away is close to the rail edge. Rotate the back rail so it has a similar hole close to the edge, about 4-3/4" (12 cm) from the far end.

1. Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for Installation Step 5 and 12.

while unpacking the rail carefully remove the straight door arm stored within the rail section.

2. Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones. Tabs along the side will lock into place.

The hole above this window is larger

than on the bottom. A smaller hole

opposite

NOTE:

To prevent INJURY

To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.

3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top. For convenience, put a support under the front end of the rail.

4. As a temporary stop, insert a screwdriver into the hole 10" (25 cm) from the front end of the rail, as shown.

5. Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose during shipping, check all packing material. Snap them back into position as shown.

6. Slide the trolley assembly along the rail from the back end to the screwdriver.

ASSEMBLY STEP 2

Motor Unit Belt Pulley

“U” Bracket

Lock Nut

Bolts

SLIDE RAIL TO STOPS ON TOP AND SIDES OF BRACKET

Cover Protection Bolt Hole

Bolt

Idler Pulley

Trolley Stop Hole

Bolt

Trolley Connector

Pulley

Rail

Bolt

Nut

Washer

Lock Washer 3/8"

Nut 3/8"

Idler Bolt

Screwdriver

Idler Pulley

Grease Inside Pulley

Lock Nut

1/4"-20

Bolt 1/4"-20x1-3/4"

Nut 3/8"

Washer 3/8"

Idler Bolt

Lock Nut 1/4"-20

Bolt 1/4"-20x1-3/4"

Lock

Fasten the Rail to the Motor Unit

• Insert a 1/4"-20x1-3/4" bolt into the cover protection bolt hole on the back end of the rail as shown. Tighten securely with a 1/4"-20 lock nut. DO NOT overtighten.

• Remove the two bolts from the top of the motor unit.

• Place the “U” bracket, flat side down, on the motor unit and align the bracket holes with the bolt holes. Fasten with the previously removed bolts.

• Align the rail assembly with the top of the motor unit. Slide the rail end onto the “U” bracket, all the way to the

stops that protrude on the top and sides of the bracket.

HARDWARE SHOWN ACTUAL SIZE

To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.

ASSEMBLY STEP 3

Install the Idler Pulley

• Lay the belt beside the rail, as shown. Grasp the end with the hooked trolley connector and pass approximately 12" (30 cm) of belt through the window. Keep the ribbed side toward the rail, and allow it to hang until Assembly Step 5.

• Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper operation.

• Place the idler pulley into the window as shown.

• Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut underneath the rail until the lock washer is compressed.

• Rotate the pulley to be sure it spins freely.

• Insert a 1/4"-20x1-3/4" bolt into the trolley stop hole in the front of the rail as shown. Tighten securely with a 1/4"-20 lock nut.

HARDWARE SHOWN ACTUAL SIZE

ASSEMBLY STEP 4

Hex Screw 8x3/8"

HARDWARE SHOWN ACTUAL SIZE

Spring/Trolley Nut

Spring Nut

Trolley Connector

Idler Pulley

Retaining Slot

Hole

Master Link

Clip-On Spring

Master Link Cap

Trolley Threaded Shaft

Master Link Bar

Pin Notch

8x3/8" Hex Screws

Belt Cap Retainer

Mounting Plate

Motor Unit Belt Pulley

Install the Belt and Attach the Belt Cap Retainer

1. Pull the belt around the idler pulley and toward the

trolley. The ribbed side must contact the pulley.

2. Hook the trolley connector into the retaining slot on the

trolley as shown.

3. With the trolley against the screwdriver, dispense the

remainder of the belt along the rail length toward the motor unit and around the belt pulley. The belt pulley teeth must engage the belt.

4. Check to make sure the belt is not twisted and the

FLAT side of the trolley threaded shaft is facing the rail. Connect the trolley threaded shaft with the master link, as illustrated:

• Push pins of master link bar through holes in end of

belt and trolley threaded shaft.

• Push master link cap over pins and past pin notches.

• Slide clip-on spring over cap and onto pin notches

until both pins are securely locked in place.

5. Insert the trolley threaded shaft through the hole in the

trolley. Be sure the belt is not twisted and the

side of the trolley threaded shaft faces the rail.

6. Hold the belt at the trolley shaft as you thread the

spring nut by hand onto the shaft until finger tight against the trolley. Do not use any tools.

7. Remove the screwdriver.

8. Position the belt cap retainer over the motor unit belt

pulley as shown and fasten to the mounting plate with 8x3/8" hex screws provided.

FLAT

To avoid possible SERIOUS INJURY to fingers from moving garage door opener:

• ALWAYS keep hand clear of belt pulley while operating opener.

• Securely attach belt pulley cover BEFORE operating.

ASSEMBLY STEP 5

Nut Ring

Trolley

Nut Ring Slot

Square End

AFTER RELEASE

1-1/4"

(3.18 cm)

BEFORE

(2.5 cm)

WARNING

WARNING WARNING

Set the Tension

• Insert a screwdriver tip into one of the nut ring slots and brace it firmly against the trolley.

• Place a 7/16" open end wrench on the square end. Rotate the nut about 1/4 turn until the spring releases and snaps the nut ring against the trolley.

This sets the spring to optimum belt tension.

You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section.

INSTALLATION

To reduce the risk of SEVERE INJURY or DEATH:

1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.

2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.

3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.

4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.

5. Install garage door opener 7 feet (2.1 m) or more above floor.

6. Mount emergency release handle 6 feet (1.8 m) above floor.

7. NEVER connect garage door opener to power source until instructed to do so.

IMPORTANT INSTALLATION INSTRUCTIONS

8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.

9. Install wall-mounted garage door control:

• within sight of the garage door.

• out of reach of children at minimum height of 5 feet (1.5 m).

• away from ALL moving parts of the door.

10. Place entrapment warning label on wall next to garage door

control.

11. Place manual release/safety reverse test label in plain view

on inside of garage door.

12. Upon completion of installation, test safety reversal system.

Door MUST reverse on contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor.

13. To avoid SERIOUS PERSONAL INJURY or DEATH from

electrocution, disconnect ALL electric and battery power BEFORE performing ANY service or maintenance.

INSTALLATION STEP 1

One-piece door with horizontal track

Door

Track

Header Wall

Highest Point of Travel

2" (5 cm)

Header Wall

Vertical Centerline of Garage Door

Level (optional)

2x4

Structural Supports

OPTIONAL CEILING MOUNT FOR HEADER BRACKET

Unfinished Ceiling

Door

Jamb Hardware

One-piece door without track: jamb hardware

8" (20 cm)

Highest Point of Travel

Door

Pivot

8" (20 cm)

One-piece door without track: pivot hardware

Highest Point of Travel

Header Wall

Sectional door with curved track

Highest Point of Travel

Door

2" (5 cm)

Track

Determine the Header Bracket Location

To prevent possible SERIOUS INJURY or DEATH:

• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall.

• Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.

• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.

• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required.

Installation procedures vary according to garage door types. Follow the instructions which apply to your door.

1. Close the door and mark the inside vertical centerline of the garage door.

2. Extend the line onto the header wall above the door.

You can fasten the header bracket within

4 feet (1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 13) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1 cm).)

If you need to install the header bracket on a 2x4

(on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 13.

3. Open your door to the highest point of travel as shown. Draw an inter secting horizontal line on the header wall above the high point:

• 2" (5 cm) above the high point for sectional door and

one-piece door with track.

• 8" (20 cm) above the high point for one-piece door

without track.

This height will provide travel clearance for the top edge

of the door.

NOTE:

available in your garage, use the maximum height possible, or refer to page 13 for ceiling installation.

If the total number of inches exceeds the height

Lag Screws 5/16"x9x1-5/8"

– Finished Ceiling –

Door Spring

Header Wall

Ceiling Mounting Holes

6" (15 cm) Maximum

Header Bracket

Vertical Centerline of Garage Door

Garage Door

Vertical Centerline of Garage Door

INSTALLATION STEP 2

Lag Screw 5/16"x9x1-5/8"

Wall Mount

Optional Mounting Holes

Lag Screws 5/16"x9x1-5/8"

Highest Point of Garage Door Travel

Vertical Centerline of Garage Door

Header Wall

Garage Door

Door Spring

2x4 Structural Support

Vertical Centerline of Garage Door

Header Bracket

Horizontal Line

Install the Header Bracket

You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements.

Do not install the header bracket over drywall. If installing into masonry, use concrete anchors (not provided).

WALL HEADER BRACKET INSTALLATION

• Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).

• Mark the vertical set of bracket holes. Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.

HARDWARE SHOWN ACTUAL SIZE

CEILING HEADER BRACKET INSTALLATION

• Extend the vertical centerline onto the ceiling as shown.

• Center the bracket on the vertical mark, no more than 6" (15 cm) from the wall. Make sure the arrow is pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.

• Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.

INSTALLATION STEP 3

Opener Carton or Temporary Support

OPTION WITH SOME EXISTING INSTALLATIONS

Garage Door

Header Bracket

Idler Pulley

Header Wall

Header Bracket

Mounting Hole

Existing Header Bracket

Spacer

Mounting Hole

Existing Clevis Pin

Clevis Pin 5/16"x1-1/2"

Ring Fastener

Attach the Rail to the Header Bracket

NOTE:

(Optional) With some existing installations, you may re-use the old header bracket with the two plastic spacers included in the hardware bag. Place the spacers inside the bracket on each side of the rail, as illustrated.

• Position the opener on the garage floor below the

header bracket. Use packing material as a protective base.

NOTE:

If the door spring is in the way, you will need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.

• Position the rail bracket against the header bracket.

• Align the bracket holes and join with a clevis pin as shown.

• Insert a ring fastener to secure.

HARDWARE SHOWN ACTUAL SIZE

INSTALLATION STEP 4

Header Bracket

Top of Door

2x4 is used to determine the correct mounting height from ceiling.

Rail

2x4 is used to determine the correct mounting height from ceiling.

Door

ENGAGED

RELEASED

Trolley Release Arm

Position the Opener

Follow instructions which apply to your door type as illustrated.

SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK

A 2x4 laid flat is convenient for setting an ideal door-to-rail distance.

• Remove foam packaging.

• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.

• Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.

• If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until Installation Step 12 is completed.

To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door.

ONE-PIECE DOOR WITHOUT TRACK

A 2x4 on its side is convenient for setting an ideal door-to-rail distance.

• Remove foam packaging.

• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.

• Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.

• The top of the door should be level with the top of the motor unit. Do not position the opener more than 4" (10 cm) above this point.

INSTALLATION STEP 5

Lag Screw 5/16"-18x1-7/8"

Hex Bolt 5/16"-18x7/8"

Nut 5/16"-18

Lock Washer 5/16"

Hang the Opener

Three representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On finished ceilings (Figures 2 and 3), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided.

1. Measure the distance from each side of the motor unit to the structural support.

2. Cut both pieces of the hanging bracket to required lengths.

3. Drill 3/16" pilot holes in the structural supports.

4. Attach one end of each bracket to a support with 5/16"-18x1-7/8" lag screws.

5. Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex bolts, lock washers and nuts.

6. Check to make sure the rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door).

7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.

NOTE:

DO NOT connect power to opener at this time.

To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing ANY brackets into masonry.

Figure 1

Measure Distance

Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18

Figure 2

Bracket (Not Provided)

Hidden Support

Lag Screws 5/16"-18x1-7/8"

Structural Supports

Lag Screws 5/16"-18x1-7/8"

FINISHED CEILING

HARDWARE SHOWN ACTUAL SIZE

Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18

Figure 3

Lag Screws 5/16"-18x1-7/8"

Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18

(Not Provided) Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18

FINISHED CEILING

(Not Provided) Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18

INSTALLATION STEP 6

Drywall Anchors

Insulated Staples

Screw 6ABx1-1/4" (standard installation)

Screw 6-32x1" (pre-wired)

Strip wire 7/16" (11 mm)

Red GreyWhite

To insert or release wire, push in tab with screwdriver tip

Door Control Connections

7/16" (11 mm)

(BACK VIEW)

Top Mounting Hole

WHITE

RED

Terminal Screws

Bottom Mounting Hole

Bell Wire

LOCK

LIGHT

To Replace Insert Top Tabs First

STANDARD WALL MOUNT

Detector Switch

Push Bar Cover

ON OFF

24 Volt Bell Wire

PRE-WIRED INSTALLATION

LOCK

LIGHT

To Replace Insert Top Tabs First

Detector

Switch

ON OFF

Install the Door Control

Locate door control within sight of door, at a minimum height of 5 feet (1.5 m) where small children cannot reach, away from moving parts of door and door hardware. If installing into drywall, drill 5/32" holes and use the anchors provided. For pre-wired installations (as in new home construction), it may be mounted to a single gang box (Figure 2).

1. Strip 7/16" (11 mm) of insulation from one end of bell wire and connect to the two screw terminals on back of the door control by color: white wire to 2 and white/red wire to the 1.

2. Remove cover by gently prying at slot in top of the cover with a small flat head screwdriver. Fasten with 6ABx1-1/4" self-tapping screws (drywall installation) or 6-32x1" machine screws (into gang box) as follows:

• Install bottom screw, allowing 1/8" (3 mm) to protrude

above wall surface.

• Position bottom of the door control on screw head and

slide down to secure. Adjust screw for snug fit.

• Drill and install top screw with care to avoid cracking

plastic housing.

• Insert top tabs and snap on cover.

3. (For standard installation only) Run bell wire up wall and across ceiling to motor unit. Use insulated staples to secure wire in several places. DO NOT pierce wire with a staple, creating a short or open circuit.

4. Strip 7/16" (11 mm) of insulation from end of bell wire. Connect bell wire to the quick-connect terminals as follows: white to white and white/red to red.

5. Position the antenna wire as shown.

6. Use tacks or staples to permanently attach entrapment warning label to wall near door control, and manual release/safety reverse test label in a prominent location on inside of garage door.

NOTE:

DO NOT connect power and operate opener at this time. The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned.

DO NOT overtighten.

To prevent possible SERIOUS INJURY or DEATH from electrocution:

• Disconnect ALL electric and battery power BEFORE performing ANY service or maintenance.

• Connect ONLY to 24 VOLT low voltage wires.

To prevent possible SERIOUS INJURY or DEATH from a closing garage door:

• Install the door control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from ALL moving parts of door.

• NEVER permit children to operate or play with the door control push buttons or remote controls.

• Activate door ONLY when it can be seen clearly, is properly adjusted, and there are no obstructions to door travel.

• ALWAYS keep garage door in sight until completely closed. NEVER permit anyone to cross path of closing garage door.

Outside Keylock Accessory Connections

To opener quick-connect terminals: white to white; white/red to red.

HARDWARE SHOWN ACTUAL SIZE

Figure 1

Figure 2

Lens Hinge

100 Watt (Max)

Standard Light Bulb

Release Tab

100 Watt (Max) Standard Light Bulb

INSTALLATION STEP 7

Battery

Battery Cover

Channel

Install the Battery Backup

• Make sure motor unit is unplugged.

• Using a Phillips head screwdriver, remove the battery cover on the motor unit.

• Partially insert battery into motor unit with terminals facing out.

• Connect the red (+) and black (-) wires from motor unit to corresponding terminals on battery.

• Verify the battery wires are seated in the channel.

• Replace battery cover.

ALWAYS wear protective gloves and eye protection when changing the battery or working around the battery compartment.

INSTALLATION STEP 8

Install the Lights

• Press the release tabs on both sides of lens. Gently rotate lens back and downward until the lens hinge is in the fully open position. Do not remove the lens.

• Install a 100 watt maximum light bulb in each socket. Light bulb size should be A19, standard neck only. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF.

• Reverse the procedure to close the lens.

• Use A19, standard neck garage door opener bulbs for replacement.

NOTE:

neck or speciality light bulbs may overheat the endpanel or light socket.

Use only standard light bulbs. The use of short

To prevent possible OVERHEATING of the endpanel or light socket:

• DO NOT use short neck or specialty light bulbs.

• DO NOT use halogen bulbs. Use ONLY incandescent. To prevent damage to the opener:

• DO NOT use bulbs larger than 100W.

• ONLY use A19 size bulbs.

Trolley Release Arm

NOTICE

Emergency Release Handle

Overhand Knot

Trolley

INSTALLATION STEP 9

Attach the Emergency Release Rope and Handle

• Thread one end of the rope through the hole in the top of the red handle so “NOTICE” reads right side up as shown. Secure with an overhand knot at least 1" (2.5 cm) from the end of the rope to prevent slipping.

• Thread the other end of the rope through the hole in the release arm of the outer trolley.

• Adjust rope length so the handle is 6 feet (1.8 m) above the floor. Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement. Secure with an overhand knot.

NOTE:

end with a match or lighter to prevent unraveling.

If it is necessary to cut the rope, heat seal the cut

To prevent possible SERIOUS INJURY or DEATH from a falling garage door:

• If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.

• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.

• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.

INSTALLATION STEP 10

RIGHT

WRONG

Ground Tab

Green Ground Screw

Ground Wire

Black Wire

PERMANENT WIRING CONNECTION

White Wire

Black Wire

Electrical Requirements

To avoid installation difficulties, do not run the opener at this time.

To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn’t fit into the outlet you have, contact a qualified electrician to install the proper outlet.

If permanent wiring is required by your local code, refer to the following procedure.

To make a permanent connection through the 7/8" (2 cm) hole in the top of the motor unit:

• Remove the motor unit cover screws and set the cover aside.

• Remove the attached 3-prong cord.

• Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be grounded.

• Reinstall the cover.

To avoid installation difficulties, do not run the opener at this time.

To prevent possible SERIOUS INJURY or DEATH from electrocution or fire:

• Disconnect ALL electric and battery power BEFORE performing ANY service or maintenance.

• Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes.

• NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fit outlet. Be sure the opener is grounded.

INSTALLATION STEP 11

Invisible Light Beam Protection Area

Safety Reversing Sensor 6" (15 cm) max. above floor

Install The Protector System

The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.

IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR

When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.

The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens.

The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware.

Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor.

To prevent SERIOUS INJURY or DEATH from a closing garage door:

• Correctly connect and align the safety reversing sensor.

This required safety device MUST NOT be disabled.

• Install the safety reversing sensor so beam is NO HIGHER

than 6" (15 cm) above garage floor.

If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see Accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.

The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while the door is closing.

Facing the door from inside the garage.

DOOR TRACK MOUNT (RIGHT SIDE)

Indicator Light

Lens

Lip

Safety Reversing Sensor Bracket

Door Track

FLOOR MOUNT (RIGHT SIDE)

WALL MOUNT (RIGHT SIDE)

Indicator Light

Safety Reversing Sensor Bracket

Lens

Extension Bracket (See Accessories)

Inside Garage Wall

(Provided with Extension Bracket)

Figure 1

Figure 2

Figure 3

Figure 4

WALL MOUNT (RIGHT SIDE)

Attach with Concrete Anchors (Not Provided)

Inside

Garage Wall

Safety Reversing Sensor Bracket

Lens

Indicator Light

Inside Garage Wall

Indicator Light

Safety Reversing Sensor Bracket

Lens

Lag Screws (Not Provided)

Fasten Wood Block to Wall with Lag Screws (Not Provided)

INSTALLING THE BRACKETS

Wing Nut 1/4"-20

Staples

Carriage Bolt 1/4"-20x1/2"

Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than 6" (15 cm) above the floor. They may be installed in one of three ways, as follows.

Garage door track installation (preferred) (Figure 1):

• Slip the curved arms over the rounded edge of each door track, with the curved arms facing the door. Snap into place against the side of the track. It should lie flush, with the lip hugging the back edge of the track.

If your door track will not support the bracket securely, wall installation is recommended.

Wall installation (Figures 2 and 3):

• Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed.

• If additional depth is needed, an extension bracket (see Accessories) or wood blocks can be used.

• Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on the wall at each side of the door, no higher than 6" (15 cm) above the floor.

• Attach brackets to wall with lag screws (not provided).

• If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared.

Floor installation (Figure 4):

• Use wood blocks or extension brackets (see Accessories) to elevate sensor brackets so the lenses will be no higher than 6" (15 cm) above the floor.

• Carefully measure and place right and left assemblies at the same distance out from the wall. Be sure all door hardware obstructions are cleared.

• Fasten to the floor with concrete anchors as shown.

HARDWARE SHOWN ACTUAL SIZE

MOUNTING AND WIRING THE SAFETY REVERSING

Invisible Light Beam Protection Area

Safety Reversing Sensor

Connect Wire to Quick-Connect Terminals

Bell Wire

Finished

Ceiling

Quick-Connect Terminals

3. To insert or release wire, push in tab with screwdriver tip

1. Strip wire 7/16" (11 mm)

2. Twist like colored wires together

7/16" (11 mm)

Red GreyWhite

SENSORS

• Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension (Figure 5).

• Finger tighten the wing nuts.

• Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling.

• Strip 7/16" (11 mm) of insulation from each set of wires. Separate white and white/black wires sufficiently to connect to the opener quick-connect terminals. Twist like colored wires together. Insert wires into quick-connect holes: white to white and white/black to grey (Figure 6).

ALIGNING THE SAFETY REVERSING SENSORS

• Plug in the opener. The indicator lights in both the

sending and receiving eyes will glow steadily if wiring connections and alignment are correct.

The sending eye amber indicator light will glow regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or flickering (and the invisible light beam path is not obstructed), alignment is required.

• Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place.

• Loosen the receiving eye wing nut and adjust sensor until it receives the sender’s beam. When the green indicator light glows steadily, tighten the wing nut.

Figure 5

Wing Nut

Carriage Bolt 1/4"-20x1/2"

Lens

TROUBLESHOOTING THE SAFETY REVERSING SENSORS

1. If the sending eye indicator light does not glow steadily

after installation, check for:

• Electric power to the opener.

• A short in the white or white/black wires. These can occur at staples, or at opener connections.

• Incorrect wiring between sensors and opener.

• A broken wire.

2. If the sending eye indicator light glows steadily but the

receiving eye indicator light doesn’t:

• Check alignment.

• Check for an open wire to the receiving eye.

3. If the receiving eye indicator light is dim, realign either

sensor.

NOTE:

When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse. If the door is already open, it will not close. The opener lights will blink 10 times. See page 21.

Figure 6

INSTALLATION STEP 12

Vertical Centerline of Garage Door

Door Bracket Location

Header Bracket

HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC.). (NOT PROVIDED)

Door Bracket

Vertical Centerline of Garage Door

Vertical Reinforcement

Self-Threading Screw 1/4"-14x5/8"

Door Bracket

Nut 5/16"-18

Bolt 5/16"-18x2" (Not Provided)

Lock Washer 5/16"

Vertical Reinforcement

Vertical Centerline of Garage Door

Self-Threading Screw 1/4"-14x5/8"

Vertical Centerline of Garage Door

Inside Edge of Door or Reinforcement Board

Bolt 5/16"x2" (Not Provided)

Vertical Centerline of Garage Door

Fasten the Door Bracket

Follow instructions which apply to your door type as illustrated below or on the following page.

A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel.

Figure 1 shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron are used to create a U-shaped support. The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit.

NOTE:

attachment of the clevis pin and door arm. In this case you will not need the door bracket; proceed to Step 13.

SECTIONAL DOORS

1. Center the door bracket on the previously marked

2. Position the top edge of the bracket 2"-4" (5-10 cm)

3. Mark, drill holes and install as follows, depending on

Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket:

• Drill 3/16" fastening holes. Secure the door bracket

• Alternately, use two 5/16" bolts, lock washers and nuts

Metal, insulated or light weight factory reinforced doors:

• Drill 3/16" fastening holes. Secure the door bracket

Wood Doors:

• Use top and bottom or side to side door bracket holes.

NOTE:

intended for use on wood doors.

Many door reinforcement kits provide for direct

vertical centerline used for the header bracket installation. Note correct UP placement, as stamped inside the bracket.

below the top edge of the door, OR directly below any structural support across the top of the door.

your door’s construction:

using the two 1/4"-14x5/8" self-threading screws (Figure 2A).

(not provided) (Figure 2B).

using the self-threading screws (Figure 3).

Drill 5/16" holes through the door and secure bracket with 5/16"x2" carriage bolts, lock washers and nuts (not provided) (Figure 4).

The 1/4"-14x5/8" self-threading screws are not

Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket.

Contact your door manufacturer for reinforcement kit.

Figure 1

Figure 2B

Figure 2A

HARDWARE SHOWN ACTUAL SIZE

Figure 4

Figure 3

Header Wall

Vertical Centerline of Garage Door

Finished Ceiling

Optional Placement of Door Bracket

Header

Bracket

Door Bracket

2x4 Support

For a door with no exposed framing, or for the optional installation, use lag screws 5/16"x1-1/2" (Not Provided) to fasten door bracket.

METAL DOOR

Top of Door (Inside Garage)

Door Bracket

Optional Placement

Top Edge of Door

Self-Threading Screw 1/4"-14x5/8"

Door Bracket

Top of Door (Inside Garage)

Carriage Bolt 5/16"x2" (Not Provided)

Optional Placement

Lock Washer 5/16"

Nut 5/16"-18

Top Edge of Door

WOOD DOOR

HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC.). (NOT PROVIDED)

ONE-PIECE DOORS

Self-Threading Screw 1/4"-14x5/8"

Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also.

• Center the door bracket on the top of the door, in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes.

•

Metal Doors:

Drill 3/16" pilot holes and fasten the bracket with the 1/4"-14x5/8" self-threading screws provided.

•

Wood Doors:

Drill 5/16" holes and use 5/16"x2" carriage bolts, lock washers and nuts (not provided) or 5/16"x1-1/2" lag screws (not provided) depending on your installation needs.

HARDWARE SHOWN

ACTUAL SIZE

NOTE:

The door bracket may be installed on the top edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.)

INSTALLATION STEP 13

Trolley Stop Bolt

Ring Fastener

Door Bracket

Straight Door Arm

Curved Door Arm

Inner Trolley

Outer Trolley

Lock Washers 5/16"

Nuts 5/16"-18

Door Bracket

Bolts 5/16"-18x7/8"

Cut this end

Emergency Release Handle

Lock Washers 5/16"

Nuts

5/16"-18

Bolts 5/16"-18x7/8"

Clevis Pin 5/16"x1"

Clevis Pin 5/16"x1-1/4"

Pulley

8" (20 cm) min.

Lock Washer 5/16"

Nut 5/16"-18

Ring Fastener

Hex Bolt 5/16"-18x7/8"

Clevis Pin 5/16"x1" (Trolley)

Clevis Pin 5/16"x1-1/4" (Door Bracket)

Connect Door Arm to Trolley

Follow instructions which apply to your door type as illustrated below and on the following page.

SECTIONAL DOORS ONLY

Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the pulley) about 8" (20 cm) (Figures 1, 2 and 3).

Figure 1:

• Fasten straight door arm section to outer trolley with the 5/16"x1" clevis pin. Secure the connection with a ring fastener.

• Fasten curved section to the door bracket in the same way, using the 5/16"x1-1/4" clevis pin.

Figure 2:

• Bring arm sections together. Find two pairs of holes that line up and join sections. Select holes as far apart as possible to increase door arm rigidity.

Figure 3, Hole alignment alternative:

• If holes in curved arm are above holes in straight arm, disconnect straight arm. Cut about 6" (15 cm) from the solid end. Reconnect to trolley with cut end down as shown.

• Bring arm sections together.

• Find two pairs of holes that line up and join with bolts, lock washers and nuts.

Pull the emergency release handle toward the opener at a 45° angle so that the trolley release arm is horizontal. Proceed to Adjustment Step 1, page 28. Trolley will re-engage automatically when opener is operated.

Figure 1

Figure 2

HARDWARE SHOWN ACTUAL SIZE

Figure 3

Door Arm

Closed Door

Outer Trolley

Emergency Release Handle

Open Door

Door with Backward Slant (Incorrect)

Correct Angle

Inner Trolley

Outer Trolley

ALL ONE-PIECE DOORS

Nuts 5/16"-18

Lock Washers 5/16"

Ring Fastener

Straight Arm

Bolts 5/16"-18x7/8

Door Bracket

Clevis Pin 5/16"x1-1/4"

Curved Door Arm

1. Assemble the Door Arm:

• Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap) (Figure 4).

• Make sure the garage door is fully closed. Connect the straight door arm section to the door bracket with the 5/16"x1-1/4" clevis pin.

• Secure with a ring fastener.

• Pull the emergency release handle, disconnecting the outer trolley from the inner trolley by pulling straight down on the emergency release handle and sliding the outer trolley back toward the motor unit.

• Connect the curved door arm section to the trolley using the 5/16"x1-1/4" clevis pin and ring fastener.

NOTE:

Adjusting the limits on the following page:

• The trolley will automatically connect. If not, review the

trolley lockout feature on page 33.

• When setting the up limit on the following page, the

door should not have a “backward” slant when fully open as illustrated below. A slight backward slant will cause unnecessary bucking and/or jerking operation as the door is being opened or closed from the fully open position (Figure 5).

Figure 4

Figure 5

LOCK

LIGHT

ADJUSTMENT STEP 1

BLACK

PURPLE

Push and hold until the door is at desired UP position

LED

Push either button to stop door at desired DOWN position

BLACK

PURPLE

LED

Program the Travel Limits

Travel limits regulate the points at which the door will stop when moving up or down.

Adjust the position of the door by using the black and purple buttons. Black moves the door UP (open) and purple moves the door DOWN (close).

Figure 1

LED

Black Button

Purple Button

Setting the UP position:

1. Press and hold the black button until the LED starts flashing slowly, then release (Figure 2).

2. Push and hold the black button until the door reaches the desired UP (open) position.

NOTE:

vehicle.

3. Push the door control or programmed remote control.

4. Immediately when the door begins to close, press and

Setting the DOWN position:

5. Push and hold the purple button until the door reaches

6. Once the door is closed, if there appears to be too

7. Push the door control or programmed remote control

Proceed to Set the Force.

Make sure the door opens high enough for your

This sets the UP (open) limit and begins closing the door (Figure 3).

release either the black or purple button. This will stop the door.

the desired DOWN (closed) position (Figure 4).

much pressure on the door, you may toggle the door back and forth using the black and purple buttons to reach the desired closed position.

(Figure 3). This sets the DOWN (close) limit and the door should open.

Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system.

• NEVER use force adjustments to compensate for a binding or sticking garage door.

• After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" (3.8 cm) high object (or 2x4 laid flat) on floor.

To prevent damage to vehicles, be sure fully open door provides adequate clearance.

Figure 2

Figure 3

Figure 4

ADJUSTMENT STEP 2

Black Button

Purple Button

LED

Push Purple button twice to enter unit into

Force

Adjustment Mode

LOCK

LIGHT

Set the Force

The force setting measures the amount of force required to open and close the door.

1. Push the purple button twice to enter into the Force Adjustment Mode. The LED will flash quickly.

2. Push the door control or programmed remote control. The door will close (DOWN).

3. Push the door control or programmed remote control again. The door will open (UP).

4. Push the door control or programmed remote control a third time to close the door (DOWN).

The LED will stop flashing when the force has been programmed.

The door must travel through a complete cycle, up and down, in order for the force to be set properly. If the garage door opener cannot open and close the door fully, inspect the door to ensure that it is balanced properly and is not sticking or binding.

If the door is not stopping exactly where you would like it, repeat Program the Travel Limits.

Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• Too much force on garage door will interfere with proper operation of safety reversal system.

• NEVER use adjustments to compensate for a binding or sticking garage door.

• After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" (3.8 cm) high object (or 2x4 laid flat) on floor.

Figure 1

LED

Black Button

Purple Button

Figure 2

Figure 3

Safety Reversing Sensor

1-1/2" (3.8 cm) board (or a 2x4 laid flat)

ADJUSTMENT STEP 3

Test the Safety Reversal System

TEST

• With the door fully open, place a 1-1/2" (3.8 cm) board (or a 2x4 laid flat) on the floor, centered under the garage door.

• Operate the door in the down direction. The door must reverse on striking the obstruction.

ADJUST

• If the door stops on the obstruction, it is not traveling far enough in the down direction. Complete Adjustment Steps 1 and 2 Program the Travel Limits and Set the Force.

NOTE:

do not force the door arm beyond a straight up and down position. See Figure 3, page 26.

• Repeat the test.

• When the door reverses on the 1-1/2" (3.8 cm) board (or 2x4 laid flat), remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment.

• If the unit continues to fail the Safety Reverse Test, call for a trained door systems technician.

On a sectional door, make sure limit adjustments

Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• Safety reversal system MUST be tested every month.

• After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" high (3.8 cm) object (or 2x4 laid flat) on the floor.

IMPORTANT SAFETY CHECK:

Test the Safety Reverse System after:

• Each adjustment of door arm length, limits, or force controls.

• Any repair to or adjustment of the garage door (including springs and hardware).

• Any repair to or buckling of the garage floor.

• Any repair to or adjustment of the opener.

ADJUSTMENT STEP 4

Test The Protector System

• Press the remote control push button to open the door.

• Place the opener carton in the path of the door.

• Press the remote control push button to close the door. The door will not move more than 1" (2.5 cm), and the opener lights will flash.

The garage door opener will not close from a remote if the indicator light in either sensor is off (alerting you to the fact that the sensor is misaligned or obstructed).

If the opener closes the door when the safety reversing sensor is obstructed (and the sensors are no more than 6" (15 cm) above the floor), call for a trained door systems technician.

Without a properly installed safety reversing sensor, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

OPERATION

WARNING

To reduce the risk of SEVERE INJURY or DEATH:

IMPORTANT SAFETY INSTRUCTIONS

WARNING

1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS.

2. ALWAYS keep remote controls out of reach of children. NEVER permit children to operate or play with garage door control push buttons or remote controls.

3. ONLY activate garage door when it can be seen clearly, it is properly adjusted, and there are no obstructions to door travel.

4. ALWAYS keep garage door in sight until completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.

5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLY OPEN DOOR.

6. If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly, causing SEVERE INJURY or DEATH.

7. NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.

8. NEVER use handle to pull garage door open or closed. If rope knot becomes untied, you could fall.

Using Your Garage Door Opener

9. If one control (force or travel limits) is adjusted, the other control may also need adjustment.

10. After ANY adjustments are made, the safety reversal system MUST be tested.

11. Safety reversal system MUST be tested every month. Garage door MUST reverse on contact with 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor. Failure to adjust the garage door opener properly may cause SEVERE INJURY or DEATH.

12. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED (see page 3). An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.

13. ALL repairs to cables, spring assemblies and other hardware, ALL of which are under EXTREME tension, MUST be made by a trained door systems technician.

14. ALWAYS disconnect electric power to garage door opener BEFORE making ANY repairs or removing covers.

15. SAVE THESE INSTRUCTIONS.

Your Security✚® opener and hand-held remote control have been factory-set to a matching code which changes with each use, randomly accessing over 100 billion new codes. Your opener will operate with up to eight Security✚® remote controls and one Security✚® Keyless Entry System. If you purchase a new remote, or if you wish to deactivate any remote, follow the instructions in the Programming section.

Activate your opener with any of the following:

• The Hand-Held Remote Control: Hold the large push

button down until the door starts to move.

• The Wall-Mounted Door Control: Hold the push button

or bar down until the door starts to move.

• The Keyless Entry (see Accessories): If provided with

your garage door opener, it must be programmed before use. See Programming.

When the opener is activated (with the safety reversing sensor correctly installed and aligned)

1. If open, the door will close. If closed, it will open.

2. If closing, the door will reverse.

3. If opening, the door will stop.

4. If the door has been stopped in a partially open position, it will close.

5. If obstructed while closing, the door will reverse. If the obstruction interrupts the sensor beam, the opener lights will blink for five seconds.

6. If obstructed while opening, the door will stop.

7. If fully open, the door will not close when the beam is broken. The sensor has no effect in the opening cycle.

If the sensor is not installed, or is misaligned, the door won’t close from a hand-held remote. However, you can close the door with the door control, the Outside Keylock, or Keyless Entry, if you activate them until down travel is complete. If you release them too soon, the door will reverse.

The opener lights

conditions: when the opener is initially plugged in; when power is restored after interruption; when the opener is activated.

They will turn off automatically after 4-1/2 minutes or provide constant light when the Light feature on the Motion Detecting Door Control is activated. Bulb size is A19. Bulb power is 100 watts maximum.

Security✚® light feature:

someone walks through the open garage door. With a Motion Detecting Door Control, this feature may be turned off as follows: With the opener lights off, press and hold the light button for 10 seconds, until the light goes on, then off again. To restore this feature, start with the opener lights on, then press and hold the light button for 10 seconds until the light goes off, then on again.

will turn on under the following

Lights will also turn on when

Using the Wall-Mounted Door Control

LOCK

LIGHT

Push Button

Lock Button

Light Button

Detector Switch

THE MOTION DETECTING DOOR CONTROL

Press the push bar to open or close the door. Press again to reverse the door during the closing cycle or to stop the door while it’s opening.

This door control contains a motion detector that will automatically turn on the light when it detects a person entering the garage. This feature can be easily turned off for extended work light use.

Light feature

Press the Light button to turn the opener light on or off. It will not control the opener lights when the door is in motion. If you turn it on and then activate the opener, the light will remain on for 4-1/2 minutes. Press again to turn it off sooner. The 4-1/2 minute interval can be changed to 1-1/2, 2-1/2 or 3-1/2 minutes as follows: Press and hold the Lock button until the light blinks (about 10 seconds). A single blink indicates that the timer is reset to 1-1/2 minutes. Repeat the procedure and the light will blink twice, resetting the timer to 2-1/2 minutes. Repeat again for a 3-1/2 minute interval, etc., up to a maximum of four blinks and 4-1/2 minutes.

When using the opener lights as working lights, we recommend that you first disable the motion sensor. See Motion Detecting Light Feature, following.

Motion Detecting Light Feature: The opener light will turn on automatically when a person walks in front of the wall-mounted door control. This feature works by detecting motion and body heat and may not work in temperatures around 100˚ F, 37.7˚ C. The opener light will come on for five minutes, then shut off automatically if no additional motion or heat differential is calculated.

To disable this feature, slide the detector switch on the right side of the door control down (off).

We recommend that you disable the motion sensor when using the opener lights as working lights. Otherwise, they will turn off automatically if you are working beyond the sensor’s range.

Lock feature

Designed to prevent operation of the door from hand-held remote controls. However, the door will open and close from the Door Control, the Outside Keylock and the Keyless Entry Accessories.

To activate, press and hold the Lock button for 2 seconds. The push bar light will flash as long as the Lock feature is on.

To turn off, press and hold the Lock button again for 2 seconds. The push bar light will stop flashing. The Lock feature will also turn off whenever the “learn” button on the motor unit panel is activated.

Additional feature when used with the 3-button hand-held remote

To control the opener lights:

1. With the door closed, press and hold a small remote button that you want to control the light.

2. Press and hold the Light button on the door control.

3. While holding the Light button, press and hold the Lock button on the door control.

4. After the opener lights flash, release all buttons.

Care of Your Opener

NOTICE

Trolley Release Arm (In Manual Disconnect Position)

Trolley

NOTICE

Emergency Release Handle (Down and Back)

Trolley Release Arm

Trolley

Battery positive side up (+)

MAINTENANCE SCHEDULE

Once a Month

• Manually operate door. If it is unbalanced or binding, call a trained door systems technician.

• Check to be sure door opens and closes fully. Adjust limits and/or force if necessary (see pages 28 and 29).

• Repeat the safety reverse test. Make any necessary adjustments (see Adjustment Step 3).

Once a Year

• Oil door rollers, bearings and hinges. The opener does not require additional lubrication. Do not grease the door tracks.

THE REMOTE CONTROL BATTERY

To prevent possible SERIOUS INJURY or DEATH:

• NEVER allow small children near batteries.

• If battery is swallowed, immediately notify doctor. To reduce risk of fire, explosion or chemical burn:

• Replace ONLY with 3V2032 coin batteries.

• DO NOT recharge, disassemble, heat above 100° C (212° F) or incinerate.

The lithium battery should produce power for up to 5 years.

To replace battery, use the visor clip or screwdriver blade to pry open the case as shown. Insert battery positive side up (+).

Dispose of old battery properly. Replace the battery with only

3V2032 coin cell batteries.

NOTICE: To comply with FCC and or Industry Canada rules (IC), adjustment or modifications of this receiver and/or transmitter are prohibited, except for changing the code setting or replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.

Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

To Open the Door Manually

DISCONNECT THE TROLLEY:

The door should be fully closed if possible. Pull down on the emergency release handle (so that the trolley release arm snaps into a vertical position) and lift the door manually. The lockout feature prevents the trolley from reconnecting automatically, and the door can be raised and lowered manually as often as necessary.

TO RE-CONNECT THE TROLLEY:

Pull the emergency release handle toward the opener at an angle so that the trolley release arm is horizontal. The trolley will reconnect on the next UP or DOWN operation, either manually or by using the door control or remote.

To prevent possible SERIOUS INJURY or DEATH from a falling garage door:

• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.

• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.

Lockout position (Manual disconnect)

To reconnect

Battery Status LED

Battery Backup

OPERATING INSTR UCTIONS

1. Test the installed battery with the motor unit.

To test the battery, disconnect the motor unit power cord from the electrical outlet.

• A solid orange LED indicates the battery is operating on battery power.

• A flashing orange LED with beep indicates the unit is operating on battery power and that the battery charge is low.

• To test the battery is functioning properly, open and close the garage door.

• Re-connect the motor unit power cord back into the electrical outlet.

• Verify that the green LED is flashing on the BBU (indicates that the battery is now charging).

• Test completed.

2. Charge the battery.

• Battery will take 24 to 48 hours to fully charge.

A fully charged battery supplies 12 Vdc to the motor unit for one to two days of normal operation during an electrical power outage. If the battery voltage drops too low, the batteries will disconnect and the motor unit will no longer operate under battery power.

After the electrical power has been restored, the battery will recharge within 48 hours. Under normal usage batteries will last 3 to 5 years.

To reduce the risk of FIRE or INJURY to persons:

• Disconnect ALL electric and battery power BEFORE performing ANY service or maintenance.

• Use ONLY Chamberlain part #41A6357-1 for replacement battery.

• DO NOT dispose of battery in fire. Battery may explode.

Check with local codes for disposal instructions.

NOTE:

LED is most visible with worklight off.

GREEN LED:

All systems are normal.

• A solid LED light indicates the battery is fully charged.

• A flashing LED indicates the battery is being charged.

NOTE:

Battery does not have to be fully charged to

operate the motor unit.

To obtain maximum battery life and prevent damage, disconnect the battery when motor unit is unplugged for an extended period of time.

NOTE:

Door operation may be limited until battery is fully charged. The motor unit’s lights will not turn on during battery mode.

ORANGE LED:

The motor unit has lost power and is operating off of the battery.

• A solid LED with beep, sounding approximately every 2 seconds, indicates the motor unit is activating the door and is operating off of the battery.

• A flashing LED with beep, sounding every 30 seconds, indicates battery is low.

• Once the power is restored the battery will recharge. This is indicated by a flashing green LED.

RED LED:

• If a red LED remains on when the power is restored, and is accompanied by a beep sounding every 30 seconds, replace the battery.

• To obtain maximum battery life and prevent damage, also disconnect the battery if you unplug the motor unit while on vacation or any other extended period of time.

Having a Problem? (Troubleshooting)

Receiving Eye Safety Reversing Sensor (Green Indicator Light)

Sending Eye Safety Reversing Sensor (Amber Indicator Light)

Trolley

1-1/4"

(3.18 cm)

Bell Wire

Safety Reversing Sensor

Diagnostics Located On Motor Unit

“Learn” Button LED or Diagnostic LED

“Learn” Button

1. My door will not close and the light bulbs blink on my motor unit: The safety reversing sensor must be

connected and aligned correctly before the garage door opener will move in the down direction.

• Verify the safety reversing sensors are properly

installed, aligned and free of any obstructions. Refer to

Installation Step 11: Install The Protector System

• Check diagnostic LED for flashes on the motor unit

then refer to the Diagnostic Chart on the following page.

2. My remotes will not activate the door:

• Verify your Motion Detecting Door Control is not

blinking. If it is blinking, deactivate the Lock Mode following the instructions for Using the Wall-Mounted

Door Control.

• Reprogram remotes following the programming

instructions. Refer to Programming.

• If remote will still not activate your door, check

diagnostic LED for flashes on motor unit then refer to

Diagnostic Chart on the following page.

3. My door reverses for no apparent reason: Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment for the force and limit settings is normal. Weather conditions in particular can affect door travel.

• Manually check door for balance or any binding

problems.

• Refer to Adjustment Step 2, Set the Force.

4. My door reverses for no apparent reason after fully closing and touching the floor: Repeat safety reverse

test after adjustments to force or travel limits. The need for occasional adjustment for the force and limit settings is normal. Weather conditions in particular can affect door travel.

• Refer to Adjustment Step 1, Program the Travel Limits.

5. My lights will not turn off when door is open:

• The garage door opener is equipped with a security

light feature. This feature activates the light on when the safety reversing sensor beam has been obstructed. Refer to Operation section; Using the Wall-Mounted

Door Control, Light Feature.

6. My motor unit hums briefly:

• First verify that the trolley is against the stop bolt.

• Release the door from the opener by pulling the

Emergency Release Rope.

• Manually bring the door to a closed position.

• Loosen the belt by adjusting the outer nut 4 to 5 turns.

This relieves the tension.

• Run the motor unit from the remote control or door control. The trolley should travel towards the door and stop. If the trolley re-engages with the door, pull the Emergency Release Rope to disengage.

• Re-Tighten the outer nut until the trolley spring is approximately 1-1/4" (3.18 cm) in length.

• If the trolley does not move away from the bolt, repeat the steps above.

7. Battery status LED is not lit properly:

• Check battery connections.

8. My garage door opener beeps:

• A solid LED with beep, sounding approximately every

2 seconds, indicates the motor unit is activating the door and is operating off of the battery.

• A flashing LED with beep, sounding every 30

seconds, indicates battery is low.

• If a red LED remains on when the power is restored,

and is accompanied by a beep sounding every 30 seconds, replace the battery.

Installed

Safety Reversing

Sensor

Diagnostic Chart

Bell Wire

Safety Reversing Sensor

Diagnostics Located On Motor Unit

“Learn” Button LED or Diagnostic LED

“Learn” Button

Your garage door opener is programmed with self-diagnostic capabilities. The “Learn” button/diagnostic LED will flash a number of times then pause signifying it has found a potential issue. Consult Diagnostic Chart below.

1 FLASH

Safety reversing sensors wire open (broken or disconnected).

2 FLASHES

Safety reversing sensors wire shorted or black/white wire reversed.

3 FLASHES

Door control or wire shorted.

4 FLASHES

Safety reversing sensors slightly misaligned (dim or flashing LED).

Symptom: One or both of the Indicator lights on the safety reversing sensors do not glow steady.

• Inspect sensor wires for a short (staple in wire), correct wiring polarity (black/white wires reversed), broken or disconnected wires, replace/attach as needed.

• Disconnect all wires from back of motor unit.

• Remove sensors from brackets and shorten sensor wires to 1-2 feet (30-60 cm) from back each of sensor.

• Reattach sending eye to motor unit using shortened wires. If sending eye indicator light glows steadily, attach the receiving eye.

• Align sensors, if the indicator lights glow replace the wires for the sensors. If the sensor indicator lights do not light, replace the safety reversing sensors.

Symptom: LED is not lit on door control.

• Inspect door control/wires for a short (staple in wire), replace as needed.

• Disconnect wires at door control, touch wires together. If motor unit activates, replace door control.

• If motor unit does not activate, disconnect door control wires from motor unit. Momentarily short across red and white terminals with jumper wire. If motor unit activates, replace door control wires.

Symptom: Sending indicator light glows steadily, receiving indicator light is dim or flashing.

• Realign receiving eye sensor, clean lens and secure brackets.

• Verify door track is firmly secured to wall and does not move.

5 FLASHES

Motor RPM is not recognized.

Symptom: Door travels 2-3 inches and stops.

• Reprogram limits and forces. See Adjustment section.

• If the motor unit continues to travel 2-3 inches, check the travel module connection or replace the travel module.

Symptom: No movement, motor runs 2-3 seconds.

• Reconnect the emergency release.

• Motor may need to be replaced.

PROGRAMMING

LOCK

LIGHT

LOCK

LIGHT

NOTICE:

If this Security in the receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code remote control to circumvent that technical measure.

Your garage door opener has already been programmed at the factory to operate with your hand-held remote control. The door will open and close when you press the large push button.

Below are instructions for programming your opener to operate with additional Security✚

USING THE “LEARN” BUTTON USING THE DOOR CONTROL

✚

garage door opener is operated with a non-rolling code remote control, the technical measure

315 MHz remote controls.

To Add or Reprogram a Hand-held Remote Control

1. Press and release the “learn” button on the motor unit. The learn indicator light will glow steadily for 30 seconds.

2. Within 30 seconds, press and hold the button on the hand-held remote

* that

you wish to operate your garage door.

3. Release the button when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.

To Erase All Codes From Motor

Unit Memory

To deactivate any unwanted remote, first erase all codes:

Press and hold the “learn” button on motor unit until the learn indicator light goes out (approximately 6 seconds). All previous codes are now erased. Reprogram each remote or keyless entry you wish to use.

1. Press and hold the button on the hand-held remote

* that you wish to

operate your garage door.

2. While holding the remote button, press and hold the LIGHT button on the door control.

3. Continue holding both buttons while you press the push bar on the door control (all three buttons are held).

4. Release buttons when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.

*3-Button Remotes (315 MHz)

If provided with your garage door opener, the large button is factory programmed to operate it. Additional buttons on any Security✚ remote or mini-remote can be programmed to operate other Security✚

3-button

garage door openers.

To Add, Reprogram or Change a Keyless Entry PIN

LOCK

LIGHT

LOCK

LIGHT

NOTE:

Your new Keyless Entry must be programmed to operate your garage door opener.

USING THE “LEARN” BUTTON USING THE DOOR CONTROL

1. Press and release the “learn” button

NOTE:

Entry is already mounted outside the garage.

This method requires two people if the Keyless

on motor unit. The learn indicator light will glow steadily for 30 seconds.

1. Enter a four digit personal identification number (PIN) of your choice on the keypad. Then press and hold ENTER.

2. Within 30 seconds, enter a four digit personal identification number (PIN) of your choice on the keypad. Then press and hold the ENTER button.

2. While holding the ENTER button, press and hold the LIGHT button on the door control.

3. Release the button when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.

To change an existing, known PIN

If the existing PIN is known, it may be changed by one person without using a ladder.

1. Press the four buttons for the present PIN, then press and hold the # button.

The opener light will blink twice. Release the # button.

2. Press the new 4-digit PIN you have chosen, then press Enter.

The motor unit lights will blink once when the PIN has been learned.

Test by pressing the new PIN, then press Enter. The door should move.

To set a temporary PIN

You may authorize access by visitors or service people with a temporary 4-digit PIN. After a programmed number of hours or number of accesses, this temporary PIN expires and will no longer open the door. It can be used to close the door even after it has expired. To set a temporary PIN:

1. Press the four buttons for your personal entry PIN (not the last temporary PIN), then press and hold the ✽ button.

The opener light will blink three times. Release the button.

3. Continue holding the ENTER and LIGHT buttons while you press the push bar on the door control (all three buttons are held).

4. Release buttons when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.

2. Press the temporary 4-digit PIN you have chosen, then press Enter.

The opener light will blink four times.

3. To set the number of

hours

this temporary PIN will work,

press the number of hours (up to 255), then press ✽.

times

3. To set the number of

this temporary PIN will work,

press the number of times (up to 255), then press #.

The opener light will blink once when the temporary PIN has been learned.

Test by pressing the four buttons for the temporary PIN, then press Enter. The door should move. If the temporary PIN was set to a certain number of openings, remember that the test has used up one opening. To clear the temporary password, repeat steps 1-3, setting the number of hours or times to 0 in step 3.

One Button Close:

Opener can be closed by pressing only the ENTER button if the one button close feature has been activated. This feature has been activated at the factory. To activate or deactivate this feature press and hold buttons 1 and 9 for 10 seconds. The keypad will blink twice when the one button close is active. The keypad will blink four times when one button close is deactivated.

REPAIR PARTS

Rail Assembly Parts

Installation Parts

LOCK

LIGHT

NOTICE

CEILING MOUNT ONLY

KEY PART NO. NO. DESCRIPTION

1 4A1008 Master link kit 2 41C5141-2 Complete trolley assembly 3 41A5665-2 Complete rail 4 41B4103 Spring trolley nut 5 144C54 Idler pulley 6 41A5250 Full belt assembly 7 41D598-1 “U” bracket NOT SHOWN 183A163 Wear pads

KEY PART NO. NO. DESCRIPTION

1 41C472-7 Motion Detecting Door Control 2 953D 3-Button remote control 3 10A20 3V2032 Lithium battery 4 29B137 Remote control visor clip

5 41A2828 Emergency release rope and handle assembly 6 41B4494-1 2-Conductor bell wire, white and white/red 7 41A5047-1 Door bracket w/clevis pin & fastener 8 41A5047-3 Header bracket w/clevis pin & fastener 9 41A5034 Safety reversing sensor kit

(receiving and sending eyes)

with 3 foot (.9 m) 2-conductor bell wire 10 178B34 Straight door arm section 11 178B35 Curved door arm section 12 41A5266-1 Safety reversing sensor brackets (2) 13 41A6357-1 Battery

NOT SHOWN

41A5257-10 Installation hardware bag

(includes hardware listed on page 7) 12B776 Hanging brackets 114A3282 Owner’s manual 114A3282SP Owner’s manual - Spanish

Motor Unit Assembly Parts

KEY PART NO. NO. DESCRIPTION

1 41C76 Belt cap and sprocket 2 41B4245 Line cord 3 41B4375-3 Terminal block with screws 4 41A6281 Wire harness kit Complete with: 41A6282 Battery wires and plug 41A6327 Light socket wires and plug 41A6328 RPM/passpoint wires with plug 5 41D794 Motor with travel module 6 41DB002-2 Receiver logic assembly

KEY PART NO. NO. DESCRIPTION

7 41A6231 End panel with battery door and screw

8 41C190 Transformer and harness 9 41D504-5 Cover 10 108D79 Light lens 11 175B88 Light socket

NOT SHOWN

41A6357-1 Battery kit

CLOSED

OPEN

ACCESSORIES

7702CB

760CB

8808CB

8810CB

Outside Quick Release:

Required for a garage with NO access door.

Outdoor Key Switch:

Operates the garage door automatically from outside when remote control is not handy.

8 Foot (2.4 m) Rail Extension:

To allow an 8 foot (2.4 m) door to open fully.

10 Foot (3 m) Rail Extension:

To allow a 10 foot (3 m) door to open fully.

953D

956D

940D

SECURITY✚® 3-Button Remote Control

Includes visor clip.

SECURITY✚

3-Button

Mini-Remote Control :

With key ring and fastening strip.

SECURITY✚

Keyless Entry :

Enables homeowner to operate garage door opener from outside by entering a password on a specially designed keyboard. Also can add a temporary password for visitors or service persons. This temporary password can be limited to a programmable number of hours or entries.

41A5281

CLLAD

Extension Brackets:

(Optional) For safety reversing sensor installation onto the wall or floor.

To order call: 1-800-528-9131

Remote Light Control :

Enables homeowner to turn on a lamp, television or other appliance from their car with their garage door opener remote or from anywhere in their home with an additional Chamberlain Security✚® remote.

CLDM1

Garage Door Monitor:

Monitors the status of your garage door from inside your home.

NOTES

CHAMBERLAIN® SERVICE

IS ON CALL

OUR LARGE SERVICE ORGANIZATION

SPANS AMERICA

HOW TO ORDER

REPAIR PARTS

Selling prices will be furnished on request, or parts will be shipped at prevailing prices and you will be billed accordingly.

INSTALLATION AND SERVICE INFORMATION IS AS NEAR

AS YOUR TELEPHONE. SIMPLY DIAL OUR

TOLL FREE NUMBER:

1-800-528-9131

www.chamberlain-diy.com

For professional installation, parts and service, contact

your local CHAMBERLAIN® dealer. Look for him in the Yellow Pages, or call our Service number for a list of dealers in your area.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PART NUMBER

• PART NAME

• MODEL NUMBER

ADDRESS ORDERS TO:

THE CHAMBERLAIN GROUP, INC.

Technical Support Group

6050 S. Country Club Road

Tucson, Arizona 85706

SERVICE INFORMATION

TOLL FREE NUMBER:

1-800-528-9131

CHAMBERLAIN® ONE-YEAR LIMITED WARRANTY

10 YEAR BELT LIMITED WARRANTY & LIFETIME MOTOR LIMITED WARRANTY

The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of one year from the date of purchase, and that the belt is free from defect in materials and/or workmanship for a period of 10 years from the date of purchase and that the motor is free from defect in materials and/or workmanship for the lifetime of the product. The proper operation of this product is dependent on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited warranty in its entirety.

If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-800-528-9131, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.

ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE ONE YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE [EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE BELT AND MOTOR, WHICH ARE LIMITED IN DURATION TO THE BELT 10 YEARS AND MOTOR LIFETIME LIMITED WARRANTY PERIOD FOR THE BELT AND MOTOR], AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON-RESIDENTIAL USE.

THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE DOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES. THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.

UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT.

Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Chamberlain WD962KLD, WD962KD User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Owner’s Manual

TABLE OF CONTENTS

INTRODUCTION

Safety Symbol and Signal Word Review

Preparing your garage door

Tools needed

Planning

Carton Inventory

Hardware Inventory

Assemble the Rail and Install the Trolley

Fasten the Rail to the Motor Unit

Install the Idler Pulley

Install the Belt and Attach the Belt Cap Retainer

Set the Tension

INSTALLATION

Determine the Header Bracket Location

Install the Header Bracket

Attach the Rail to the Header Bracket

Position the Opener

Hang the Opener

Install the Door Control

Install the Battery Backup

Install the Lights

Attach the Emergency Release Rope and Handle

Electrical Requirements

Install The Protector System

Fasten the Door Bracket

Connect Door Arm to Trolley

Program the Travel Limits

Test the Safety Reversal System

Test The Protector System

OPERATION

Using Your Garage Door Opener

Using the Wall-Mounted Door Control

Care of Your Opener

THE REMOTE CONTROL BATTERY

To Open the Door Manually

Battery Backup

Having a Problem? (Troubleshooting)

Diagnostic Chart

PROGRAMMING

USING THE “LEARN” BUTTON USING THE DOOR CONTROL

To Add or Reprogram a Hand-held Remote Control

To Add, Reprogram or Change a Keyless Entry PIN

To change an existing, known PIN

To set a temporary PIN

REPAIR PARTS

Rail Assembly Parts

Installation Parts

Motor Unit Assembly Parts

ACCESSORIES

NOTES