Chamberlain WD962KLD, WD962KD User Manual

®
®
GARAGE DOOR OPENER
Models WD962KD
WD962KLD
For Residential Use Only
The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196
www.chamberlain.com
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless The Protector System
and properly aligned.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located on the left side panel of your opener.
®
is connected

TABLE OF CONTENTS

Introduction 2-7
Safety symbol and signal word review . . . . . . . . . . . . . . . 2
Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . 3
Tools needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Hardware inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Assembly 8-11
Assemble the rail and install the trolley . . . . . . . . . . . . . . 8
Fasten the rail to the motor unit . . . . . . . . . . . . . . . . . . . .9
Install the idler pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install the belt and attach the belt cap retainer . . . . . . .10
Set the tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation 11-27
Installation safety instructions . . . . . . . . . . . . . . . . . . . . 11
Determine the header bracket location . . . . . . . . . . . . . 12
Install the header bracket. . . . . . . . . . . . . . . . . . . . . . . . 13
Attach the rail to the header bracket . . . . . . . . . . . . . . . 14
Position the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hang the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Install the lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Attach the emergency release rope and handle . . . . . .19
Electrical requirements. . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install The Protector System® . . . . . . . . . . . . . . . . . 21-23
Fasten the door bracket . . . . . . . . . . . . . . . . . . . . . . 24-25
Connect the door arm to the trolley . . . . . . . . . . . . . 26-27
Adjustment 28-30
Program the travel limits . . . . . . . . . . . . . . . . . . . . . . . . 28
Set the force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Test the safety reversal system . . . . . . . . . . . . . . . . . . . 30
Test The Protector System
®
. . . . . . . . . . . . . . . . . . . . . . 30
Operation 31-36
Operation safety instructions . . . . . . . . . . . . . . . . . . . . . 31
Using your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Using the wall-mounted door control . . . . . . . . . . . . . . . 32
Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
To open the door manually . . . . . . . . . . . . . . . . . . . . . . 33
Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Having a problem? (Troubleshooting) . . . . . . . . . . . . . . 35
Diagnostic chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Programming 37-38
To add or reprogram a hand-held remote control . . . . . 37
To erase all codes from motor unit memory . . . . . . . . . 37
3-Button remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
To add, reprogram or change a Keyless Entry PIN. . . . 38
Repair Parts 39-40
Rail assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . 40
Accessories 41
Notes 42-43
Repair Parts and Service 44
Warranty 44

INTRODUCTION

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of
Mechanical
Electrical
serious injury or death
warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
2
if you do not comply with the

Preparing your garage door

Pliers
Wire Cutters
Claw Hammer
Hack Saw
Screwdriver
Adjustable End Wrench
Sockets and Wrench 1/2", 5/8", 7/16", 9/16" and 1/4"
Drill
Tape Measure
2
1
Stepladder
Pencil
Drill Bits 3/16", 5/16" and 5/32"
Carpenter’s Level (optional)
Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
Complete the following test to make sure your garage
door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
To prevent possible SERIOUS INJURY or DEATH:
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.
• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating the opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
Sectional Door
One-Piece Door

Tools needed

During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
3

Planning

CLOSED POSITION
Header Wall
Garage Door
Header Bracket
Trolley
Straight Door Arm
Emergency Release Rope & Handle
Door Bracket
Curved Door Arm
Garage Door Spring
Belt
Trolley Stop Bolt
Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.
• Installation Step 1 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.
• Installation Step 5 – Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.
• Installation Step 11 – Depending upon garage construction, extension brackets or wood blocks may be needed to install sensors.
• Installation Step 11 – Alternate floor mounting of the safety reversing sensor will require hardware not provided.
• Do you have an access door in addition to the garage door? If not, Model 7702CB Emergency Key Release is required. See Accessories page.
• Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.
SECTIONAL DOOR INSTALLATIONS
• Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforce ment is required (Installation Step 12).
• The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.2 m) to the left or right of the door center. See Installation Steps 1 and 12.
• If your door is more than 7 feet (2.1 m) high, see rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 24 for details.
Header Wall
— — — — — — — —
Safety Reversing Sensor
Gap between floor and bottom of door must not exceed 1/4" (6 mm).
Vertical Centerline of Garage Door
Extension Spring
OR
Torsion Spring
mounted
Control
Safety Reversing Sensor
FINISHED CEILING
Support bracket & fastening hardware is required. See page 16.
Motor unit
Wall-
Door
Access Door
4
Access Door
Safety Reversing Sensor
Safety Reversing Sensor
Gap between floor and bottom of door must not exceed 1/4" (6 mm).
Garage Door
Header Wall
Header Bracket
Door Bracket
Straight Door Arm
Curved Door Arm
Trolley
Emergency Release Rope & Handle
Rail
Belt
Trolley Stop Bolt
CLOSED POSITION
Planning (Continued)
Safety Reversing Sensor
Access Door
FINISHED CEILING
Support bracket & fastening hardware is required. See page 16.
Safety Reversing Sensor
Header Wall
Gap between floor and bottom of door must not exceed 1/4" (6 mm).
Wall-mounted Door Control
Rail
Motor Unit
CLOSED POSITION
Header Wall
Header Bracket
Trolley
Straight Door Arm
Emergency Release Rope & Handle
Door Bracket
Curved Door Arm
Garage Door
Trolley Stop Bolt
Belt
Rail
ONE-PIECE DOOR INSTALLATIONS
• Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 12.
• Depending on your door’s construction, you may need additional mounting hardware for the door bracket (Step 12).
ONE-PIECE DOOR WITHOUT TRACK
Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
• The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly.
• The floor or the garage door MUST be repaired to eliminate the gap.
ONE-PIECE DOOR WITH TRACK
5

Carton Inventory

Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material.
Trolley
®
Battery
2-Conductor Bell Wire White & White/Red
Parking Assist (Model WD962KLD only)
SECURITY 3-Button Remote Control (2)
Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.
Idler Pulley
LOCK
LIGHT
Motion Detecting Door Control
Door Bracket
Rail Center/Back Sections
SECURITY
Keyless Entry
®
Belt
Rail Front (header) Section
Motor Unit with 2 Light Lenses
Safety Reversing Sensor Bracket (2)
Hanging Brackets
The Protector System (2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White & White/Black Bell Wire attached
Belt Cap Retainer
“U” Bracket
®
Curved Door
Arm Section
Header Bracket
Straight Door Arm Section
Safety Labels
and
Literature
6
Master Link (2)
Idler Bolt (1)
Nut 3/8" (1)
Trolley Threaded Shaft (1)
Bolt 1/4"-20x1-3/4" (2)
Lock Washer 3/8" (1)
Lock Nut 1/4"-20 (2)
Spacer (2)
Wing Nut 1/4"-20 (2)
Carriage Bolt 1/4"-20x1/2" (2)
Handle
Nut 5/16"-18 (8)
Ring Fastener (3)
Insulated Staples (30)
Drywall Anchors (2)
Clevis Pin 5/16"x1" (1)
Rope
Lock Washer 5/16" (7)
Lag Screw 5/16"-9x1-5/8" (2)
Hex Bolt 5/16"-18x7/8" (4)
Clevis Pin 5/16"x1-1/4" (1)
Lag Screw 5/16"-18x1-7/8" (2)
Screw 6ABx1-1/4" (2)
Screw 6-32x1" (2)
Clevis Pin 5/16"x1-1/2" (1)
Spring/Trolley Nut (1)
Self-Threading Screw 1/4"-14x5/8" (2)

Hardware Inventory

Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
INSTALLATION HARDWARE
7
Front Rail (TO DOOR)
Window Cut-Out
Screwdriver
Idler Pulley Hole
Tabs
Back Rails (TO MOTOR UNIT)
Trolley
Tapered End
Tapered End
Inner Trolley
Wear Pads
Outer Trolley
Tapered End
Tapered End
ASSEMBLY STEP 1
FRONT RAIL (TOP)
KEEP LARGER HOLE ON TOP

Assemble the Rail and Install the Trolley

To avoid installation difficulties, do not run the garage door opener until instructed to do so.
The front rail has a cut out “window” at the door end (see illustration).
on the top of the rail
3-1/2" (8.9 cm) away is close to the rail edge. Rotate the back rail so it has a similar hole close to the edge, about 4-3/4" (12 cm) from the far end.
1. Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for Installation Step 5 and 12.
while unpacking the rail carefully remove the straight door arm stored within the rail section.
2. Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones. Tabs along the side will lock into place.
The hole above this window is larger
than on the bottom. A smaller hole
opposite
NOTE:
To prevent INJURY
To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.
3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top. For convenience, put a support under the front end of the rail.
4. As a temporary stop, insert a screwdriver into the hole 10" (25 cm) from the front end of the rail, as shown.
5. Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose during shipping, check all packing material. Snap them back into position as shown.
6. Slide the trolley assembly along the rail from the back end to the screwdriver.
8
ASSEMBLY STEP 2
Motor Unit Belt Pulley
“U” Bracket
Lock Nut
Bolts
SLIDE RAIL TO STOPS ON TOP AND SIDES OF BRACKET
Cover Protection Bolt Hole
Bolt
Idler Pulley
Trolley Stop Hole
Bolt
Trolley Connector
Pulley
Rail
Bolt
Nut
Washer
Lock Washer 3/8"
Nut 3/8"
Idler Bolt
Screwdriver
Idler Pulley
Grease Inside Pulley
Lock Nut
Lock Nut
1/4"-20
Bolt 1/4"-20x1-3/4"
Nut 3/8"
Washer 3/8"
Idler Bolt
Lock Nut 1/4"-20
Bolt 1/4"-20x1-3/4"
Lock

Fasten the Rail to the Motor Unit

• Insert a 1/4"-20x1-3/4" bolt into the cover protection bolt hole on the back end of the rail as shown. Tighten securely with a 1/4"-20 lock nut. DO NOT overtighten.
• Remove the two bolts from the top of the motor unit.
• Place the “U” bracket, flat side down, on the motor unit and align the bracket holes with the bolt holes. Fasten with the previously removed bolts.
• Align the rail assembly with the top of the motor unit. Slide the rail end onto the “U” bracket, all the way to the
stops that protrude on the top and sides of the bracket.
HARDWARE SHOWN ACTUAL SIZE
To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.
ASSEMBLY STEP 3

Install the Idler Pulley

• Lay the belt beside the rail, as shown. Grasp the end with the hooked trolley connector and pass approximately 12" (30 cm) of belt through the window. Keep the ribbed side toward the rail, and allow it to hang until Assembly Step 5.
• Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper operation.
• Place the idler pulley into the window as shown.
• Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut underneath the rail until the lock washer is compressed.
• Rotate the pulley to be sure it spins freely.
• Insert a 1/4"-20x1-3/4" bolt into the trolley stop hole in the front of the rail as shown. Tighten securely with a 1/4"-20 lock nut.
HARDWARE SHOWN ACTUAL SIZE
9
ASSEMBLY STEP 4
Hex Screw 8x3/8"
HARDWARE SHOWN ACTUAL SIZE
Spring/Trolley Nut
Spring Nut
Trolley Connector
Idler Pulley
Retaining Slot
Hole
Master Link
Clip-On Spring
Master Link Cap
Trolley Threaded Shaft
Master Link Bar
Pin Notch
8x3/8" Hex Screws
Belt Cap Retainer
Mounting Plate
Motor Unit Belt Pulley

Install the Belt and Attach the Belt Cap Retainer

1. Pull the belt around the idler pulley and toward the
trolley. The ribbed side must contact the pulley.
2. Hook the trolley connector into the retaining slot on the
trolley as shown.
3. With the trolley against the screwdriver, dispense the
remainder of the belt along the rail length toward the motor unit and around the belt pulley. The belt pulley teeth must engage the belt.
4. Check to make sure the belt is not twisted and the
FLAT side of the trolley threaded shaft is facing the rail. Connect the trolley threaded shaft with the master link, as illustrated:
Push pins of master link bar through holes in end of
belt and trolley threaded shaft.
Push master link cap over pins and past pin notches.
Slide clip-on spring over cap and onto pin notches
until both pins are securely locked in place.
5. Insert the trolley threaded shaft through the hole in the
trolley. Be sure the belt is not twisted and the
side of the trolley threaded shaft faces the rail.
6. Hold the belt at the trolley shaft as you thread the
spring nut by hand onto the shaft until finger tight against the trolley. Do not use any tools.
7. Remove the screwdriver.
8. Position the belt cap retainer over the motor unit belt
pulley as shown and fasten to the mounting plate with 8x3/8" hex screws provided.
FLAT
To avoid possible SERIOUS INJURY to fingers from moving garage door opener:
• ALWAYS keep hand clear of belt pulley while operating opener.
• Securely attach belt pulley cover BEFORE operating.
10
ASSEMBLY STEP 5
Nut Ring
Nut Ring
Trolley
Nut Ring Slot
Square End
Square End
AFTER RELEASE
1-1/4"
(3.18 cm)
BEFORE
1"
(2.5 cm)
WARNING
WARNING
WARNING WARNING

Set the Tension

• Insert a screwdriver tip into one of the nut ring slots and brace it firmly against the trolley.
• Place a 7/16" open end wrench on the square end. Rotate the nut about 1/4 turn until the spring releases and snaps the nut ring against the trolley.
This sets the spring to optimum belt tension.
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section.

INSTALLATION

To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.
3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.
4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.1 m) or more above floor.
6. Mount emergency release handle 6 feet (1.8 m) above floor.
7. NEVER connect garage door opener to power source until instructed to do so.
IMPORTANT INSTALLATION INSTRUCTIONS
8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door.
• out of reach of children at minimum height of 5 feet (1.5 m).
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door
control.
11. Place manual release/safety reverse test label in plain view
on inside of garage door.
12. Upon completion of installation, test safety reversal system.
Door MUST reverse on contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor.
13. To avoid SERIOUS PERSONAL INJURY or DEATH from
electrocution, disconnect ALL electric and battery power BEFORE performing ANY service or maintenance.
11
INSTALLATION STEP 1
One-piece door with horizontal track
Door
Track
Header Wall
Highest Point of Travel
2" (5 cm)
Header Wall
Vertical Centerline of Garage Door
Level (optional)
2x4
2x4
Structural Supports
OPTIONAL CEILING MOUNT FOR HEADER BRACKET
Unfinished Ceiling
Door
Jamb Hardware
One-piece door without track: jamb hardware
8" (20 cm)
Highest Point of Travel
Door
Pivot
8" (20 cm)
One-piece door without track: pivot hardware
Highest Point of Travel
Header Wall
Header Wall
Header Wall
Sectional door with curved track
Highest Point of Travel
Door
2" (5 cm)
Track

Determine the Header Bracket Location

To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall.
• Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required.
Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within
4 feet (1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 13) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1 cm).)
If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 13.
3. Open your door to the highest point of travel as shown. Draw an inter secting horizontal line on the header wall above the high point:
2" (5 cm) above the high point for sectional door and
one-piece door with track.
8" (20 cm) above the high point for one-piece door
without track.
This height will provide travel clearance for the top edge
of the door.
NOTE:
available in your garage, use the maximum height possible, or refer to page 13 for ceiling installation.
If the total number of inches exceeds the height
12
Lag Screws 5/16"x9x1-5/8"
– Finished Ceiling –
Door Spring
Header Wall
UP
Ceiling Mounting Holes
6" (15 cm) Maximum
Header Bracket
Vertical Centerline of Garage Door
Garage Door
Vertical Centerline of Garage Door
INSTALLATION STEP 2
Lag Screw 5/16"x9x1-5/8"
UP
Wall Mount
Optional Mounting Holes
Lag Screws 5/16"x9x1-5/8"
Highest Point of Garage Door Travel
Vertical Centerline of Garage Door
Header Wall
Garage Door
Door Spring
2x4 Structural Support
Vertical Centerline of Garage Door
Header Bracket
Horizontal Line

Install the Header Bracket

You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements.
Do not install the header bracket over drywall. If installing into masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
• Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
• Mark the vertical set of bracket holes. Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
HARDWARE SHOWN ACTUAL SIZE
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than 6" (15 cm) from the wall. Make sure the arrow is pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
• Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
13
INSTALLATION STEP 3
Opener Carton or Temporary Support
OPTION WITH SOME EXISTING INSTALLATIONS
Garage Door
Header Bracket
Idler Pulley
Header Wall
Header Bracket
Mounting Hole
Existing Header Bracket
Spacer
Mounting Hole
Existing Clevis Pin
Clevis Pin 5/16"x1-1/2"
Ring Fastener

Attach the Rail to the Header Bracket

NOTE:
(Optional) With some existing installations, you may re-use the old header bracket with the two plastic spacers included in the hardware bag. Place the spacers inside the bracket on each side of the rail, as illustrated.
• Position the opener on the garage floor below the
header bracket. Use packing material as a protective base.
NOTE:
If the door spring is in the way, you will need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin as shown.
• Insert a ring fastener to secure.
HARDWARE SHOWN ACTUAL SIZE
14
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