Chamberlain ATS211R User Manual
The Chamberlain Group, Inc.
845 Larch Avenue,
Elmhurst, Illinois 60126
MODEL ATS 211R
COMMERCIAL DOOR OPENER
For Residential and Light Duty Commercial Use
Install on Sectional Doors Only
OWNER'S MANUAL
■ Please read this manual and the enclosed safety materials carefully!
■ Fasten the manual near the garage door after installation.
■ The door WILL NOT CLOSE unless the Protector System
®
is connected
and properly aligned.
■ Periodic checks of the opener are required to ensure safe operation.
■ The model number label is located on the operator cover.
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Start by reviewing these important safety alert symbols
2
CONTENTS PAGE
A review of safety alert symbols..............................2
You'll need tools ......................................................3
Illustration of door installation .................................4
Opener carton inventory..........................................5
Hardware inventory .................................................5
Assembly Section – Pages 6 - 7
Fasten the rail to the opener..................................6
Attach the chain to the sprocket............................6
Install the rail support bracket................................6
Tighten the chain...................................................7
Installation Section – Pages 8 - 20
Installation instruction warnings.............................7
Determine the header bracket location..................8
Install the header bracket......................................9
Attach the rail to the header bracket....................10
Position the opener..............................................11
Hang the opener..................................................12
Install the door control.........................................13
Install the light......................................................14
Attach manual release handle.............................14
Electrical requirements........................................15
The Protector System®.........................................16
Install the safety reversing sensor..................17,18
Fasten the door bracket and plate ......................19
CONTENTS PAGE
Connect the door arm to the trolley ....................20
Adjustment Section – Pages 21 - 23
Travel limit adjustments.......................................21
Force adjustments...............................................22
Test the Protector System®..................................23
Test the safety reverse system............................23
Operation safety instructions.................................24
Care of your opener...............................................24
Maintenance schedule...........................................24
Operation of your opener.......................................25
Operation of Optional Accessories:
Model 96LM Remote Control..............................26
Model 58LM Door Control...................................27
Model 68LM Door Control...................................28
Model 67LM Keyless Entry.................................29
Having a problem?..........................................30, 31
Repair parts, rail assembly ...................................32
Repair parts, installation .......................................32
Repair parts, opener assembly.............................33
Accessories ..........................................................34
Index.....................................................................35
How to order repair parts......................................36
Warranty ...............................................................36
When you see these Safety Symbols on the following pages, they will alert you to the possibility of
serious injuries or death
if you do not comply with the corresponding instructions. The hazard may
come from something mechanical or from electric shock.
Read the instructions carefully.
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage
to your garage door and/or the garage door opener if you do not comply with the corresponding
instructions.
Read the instructions carefully.
This garage door opener is designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the safety instructions contained in this manual.
Mechanical Electrical
WARNING
WARNING
CAUTION
3
An unbalanced garage door might not reverse
when required and someone under the door
could be seriously injured or killed.
If your garage door binds, sticks or is out of
balance, call for professional garage door
service.
Garage doors, door springs, cables,
pulleys, brackets and their hardware, are
under extreme tension and can cause serious
injury or death.
Do not try to loosen, move or
adjust them yourself!
Ropes left on a garage door could cause
someone to become entangled and killed.
Remove all ropes connected to the door before
installing and operating the opener.
This product is for use on sectional garage
doors only.
Serious personal injury could
result from the use of this product on onepiece garage doors.
To avoid damage to the garage door and
opener, disable locks before installing and
operating the opener. Use a wood screw or nail
to hold locks in the "open" (unlocked)
position.
Operation at other than 120V 60 Hz will cause
opener malfunction and damage.
Before you begin, complete the following test to
make sure your door is balanced and is not
sticking or binding:
• Lift the door about halfway as shown. Release the
door. It should stay in place, supported entirely by
its springs.
• Raise and lower the door to see if there is any
binding or sticking.
Identify the type and height of your door, any special
conditions that exist, and any additional materials
that may be required by referring to the lists on
page 4.
WARNING
You'll Need Tools
During assembly , installation and adjustment of the opener, instructions will call for hand tools shown below.
Carpenter's
Level
Drill
Stepladder
1/2" and 7/16" Sockets
and Wrench
Pencil
2
1
Tape Measure
3/16", 5/16" and
5/32" Drill Bits
Wire Cutters
Pliers
Screwdriver
Hack Saw
Claw Hammer
Adjustable End Wrench
CAUTION
4
Safety Reversing Sensor
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.).
See page 19 for details.
Support bracket &
fastening hardware
is required.
See page 12.
— — — — — — — —
Door Center
Header Wall
Safety
Reversing
Sensor
Floor must be level
across width of door
FINISHED CEILING
Extension Spring
Torsion Spring
Access Door
OR
Slack in chain tension
is normal when
garage door is closed.
Based on your particular requirements, there are
several installation steps which might call for
materials and/or hardware not included in the carton.
• Step 1, page 8 - Look at the wall or ceiling above
the garage door. The header bracket
must
be
securely fastened to structural supports.
• Step 5, page 12 - Do you have a finished ceiling in
your garage? If so, a support bracket and
additional fastening hardware may be required.
• Safety reversing sensor, page 16 - Depending
upon garage construction, wood blocks may need
to be fastened to mounting locations before
sensors are installed.
• Step 10, page 17 - Alternate floor mounting of the
safety reversing sensor will require hardware not
provided.
• Step 11, page 19 - Do you have a steel, aluminum,
fiberglass or glass panel door? If so, horizontal
and vertical reinforcement is required.
• Look at the garage door where it meets the floor.
It must close on the floor all the way across. Otherwise, the safety reverse system may not work
properly. Floor or door should be repaired. See
page 23.
• If your door is more than 7 feet high, see longer
rails available on page 34.
Chain Pulley
Bracket
Header
Bracket
Trolley
Straight
Door
Arm
Manual
Release
Rope & Handle
Door Bracket
Garage
Door
Curved
Door
Arm
Garage
Door
Spring
Header
Wall
Chain
Closed Position
Rail
• The opener can be installed within 2 feet to the left or
right of the door center if there is a torsion spring or
center bearing plate in the way of the header bracket
or door bracket area.
If your door has extension
springs, the opener must be installed in the center of
the door.
See pages 8 and 19.
Do you have an access door in addition to the garage
door? If not, Model 1702 Outside Quick Release is
required. See page 34.
You may find it helpful to refer back to this page as
you proceed with the installation of your opener.
Before you begin, survey your garage area. Do any of the following conditions apply to you?
5
Opener Carton Inventory
Your garage door opener is packaged in two cartons which contain all parts illustrated below. If anything is
missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware for assembly and
installation is listed below.
Assembly Hardware
5/16"-18x1/2" Washered Screw,
(2) (Mounted in Opener)
1/4"-20x5/8" Hex Screw (2)
1/4"-20x5/8" Lock Washer (2)
#8-32x3/8" Screw (1)
5/16"-18x1/2" Washered Screw (2)
Installation Hardware
Hex Screw 5/16"-18x7/8" (4)
Nut 5/16"-18 (4)
Lock Washer 5/16" (4)
Rail Grease
Lag Screw 5/16"-9x1-5/8" (2)
Lag Screw 5/16"-18x1-7/8" (2)
Screw 6ABx1-1/2" (2)
Handle
Ring Fastener (3)
Self-Threading Screw 1/4"-14x5/8"
Insulated Staples (10)
Dry Wall Anchors (2)
Clevis Pin 5/16"x2-3/4" (1)
Clevis Pin 5/16"x1" (2)
Rope
Hardware for Safety Reversing
Sensor
Lag Screw 1/4x1-1/2" (4)
Carriage Bolt 1/4"-20x1/2" (4)
Lock Nut 1/4"-20 (4)
Wing Nut (2)
Hex Screw 1/4-20x1-1/2" (2)
Screw #10-32x3/8" (4)
Lock Nut #10x32 (4)
Insulated Staples (20)
Hardware Inventory
CEILING MOUNT ONLY
UP
Header Bracket with
Mounting Hardware
(Rail Support Bracket)
Rail Support
Bracket
Lighted Door
Control Button
Clevis Pin and Fastener
Straight
Door Arm
"C" Wrap (2)
Safety Reversing Sensor
Mounting Bracket
With Square Holes (2)
Chain
Pulley Bracket
Safety Reversing Sensor
Mounting Bracket
Trolley
Door Bracket
Door Bracket Plate
With Slot (2)
Safety Labels
and
Literature
Rail
Styrofoam
Chain
Curved Door Arm
2 -Conductor Bell Wire
White & White/Red
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with
2-Conductor White & White/Black Bell Wire
attached
Chain
Spreader
Sprocket
Chain
USE ONLY THIS
TYPE AND SIZE
SCREW
Washered Screw
5/16"-18x1/2"
Opener
6
• Guide the chain over chain spreader and opener
sprocket. If necessary, loosen the outer nut on the
trolley to obtain more chain slack. Insert the
second washered screw.
CAUTION! Use only the
screw previously removed from opener.
• Tighten both screws securely through the rail into
the opener as shown.
1/4"-20x5/8" Hex Screws
with Lock Washers
Rail Support
Bracket
5/16"-18x1/2"
Washered Screw
5/16"-18x1/2"
Washered Screw
#8-32x3/8"
Screw
Opener
Side Flange
Opener
Back Flange
Washered Screw
5/16"-18x1/2"
Hex Screw
1/4"-20x5/8"
Screw
#8-32x3/8"
Lock Washer
Hardware Shown Actual Size
Assembly Section: Pages 6 – 7
• Place the opener on packing material to protect
the cover.
• Remove the (2) 5/16"-18x1/2" washered screws
mounted in the top of the opener.
• Align rail at an angle with opener so one hole in
rail and opener line up.
• Thread one of the washered screws part way in.
Use only these screws!
Use of any other screws
will cause serious damage to door opener.
• Cut tape from rail, chain and styrofoam.
• REMOVE STYROFOAM.
Assembly Step 1
Attach the Rail to the Opener
Assembly Step 2
Attach the Chain to the Sprocket
& Install the Rail Support Bracket
To fasten rail, use only those screws mounted
in the top of the opener. Any other screws will
cause serious damage to the opener.
• Position the rail support bracket on the opener.
• Attach the bracket to the rail with 1/4"-20x5/8" hex
screws and lock washers.
• Attach the bracket to the opener by inserting a
5/16"-18x1/2" washered screw through a hole in
each side flange and a matching hole in the bracket.
Complete the connection by inserting the
#8-32x3/8" screw through the back flange and the
hole in rail support.
Serious injury can result if fingers become
entangled in moving opener sprocket. Attach
rail support bracket securely. Never operate
opener while you hand is near the opener
sprocket.
CAUTION
Washered Screw
USE ONLY THIS
TYPE AND SIZE
SCREW
Rail
Chain
5/16"-18x1/2"
Opener
Rail
Hole
Styrofoam
Packaging
WARNING
• Spin the inner nut and lock washer down the
threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction
shown. As you turn the nut, keep the chain
from twisting.
• When the chain is approximately 1/2" above the
base of the rail at its midpoint, re-tighten the inner
nut to secure the adjustment.
Sprocket noise can result if chain is either too
loose or too tight.
When installation is complete, you may notice some
chain droop with the door closed. This is normal. If
the chain returns to the position shown when the
door is open,
do not re-adjust the chain.
NOTE: During future maintenance,
ALWAYS
pull
the manual release handle to disconnect trolley
before adjusting chain.
Lock
Washer
To Tighten Outer Nut
Inner Nut
Trolley
Chain
Base of rail
1/2"
To Tighten
Inner Nut
Outer Nut
Assembly Step 3
Tighten the Chain
IMPORTANT INST ALLATION INSTRUCTIONS
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS
2. Install only on a properly balanced and lubricated garage door.
An improperly balanced door may
not reverse and could result in severe injury or death.
Repairs to cables, spring assemblies and
other hardware must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the manual release handle
mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small
children cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the control button and the
Maintenance Instruction Label in a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a
one-inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or
loose clothing can be caught in the mechanism of the garage door or the opener.
7
You have now finished assembling your garage door opener. Please read the following
warnings before proceeding to the installation section:
WARNING
WARNING
• Open your door to the highest
point of travel as shown. Draw
an intersecting horizontal line
on the header wall 2" above
the high point. This height will
provide travel clearance for the
top edge of the door.
Header
Wall
Ceiling
Track
Highest Point
of Travel
Door
2"
8
Proceed to Step 2, page 9.
Vertical
Guideline
Finished
Ceiling
Vertical
Guideline
Header
Wall
2x4 Structural
Supports
• Close the door and mark the inside
vertical centerline of the garage door.
• Extend the line onto the header wall
above the door.
Remember, you can fasten the
header bracket within 2 feet to the
left or right of the door center
only
if
a torsion spring or center bearing
plate is in the way; or you can attach
it to the ceiling (refer to page 9) when
clearance is minimal. (It may be
mounted on the wall upside down if
necessary, to gain approximately
1/2".)
If you need to install the header bracket
on a 2x4 (on wall or ceiling), use lag
screws (not supplied) to securely fasten
the 2x4 to structural supports as shown
here.
Installation Section: Pages 8 – 20
Installation Step 1
Determine Header Bracket Location
If the header bracket is not rigidly fastened to
a structural support on the header wall or
ceiling, the safety reverse system may not
work properly (see page 23).
The door might
not reverse when required, and could cause
serious injury or death.
The garage door springs, cables, pulleys,
brackets and their hardware are under extreme
tension.
Do not attempt to loosen, move or
adjust them yourself. Serious personal injury
or death could result.
Call for professional
garage door service.
WARNING
Lag Screws
5/16"-9x1-5/8"
Highest
Point of Travel
(of Garage Door)
Vertical
Center
Line
Header
Wall
Garage
Door
UP
CEILING MOUNT ONLY
Wall
Mounting Holes
Optional Wall
Mounting Holes
The nail hole is for positioning
only. You must use lag screws to
mount the header bracket.
UP
CEILING MOUNT ONLY
Door
Spring
Header
Bracket
2x4
Vertical
Center Line
9
You can attach the header bracket either to the
wall above the garage door, or to the ceiling.
Follow the instructions which will work best for
your particular requirements.
Fasten the Header Bracket to the Wall
• Center the bracket on the vertical guideline with
the bottom edge of the bracket on the horizontal
line as shown (with the arrow pointing toward the
ceiling).
• Mark either set of bracket holes (do not use the
holes designated for ceiling mount). Drill 3/16" pilot
holes and fasten the bracket securely to a structural
support with the hardware provided.
Fasten the Header Bracket to the Ceiling
Installation Step 2
Install the Header Bracket
Hardware Shown Actual Size
UP
Lag Screws
5/16"-9x1-5/8"
Garage
Door
Vertical
Center Line
Header
Wall
Finished
Ceiling
Header
Bracket
6" Maximum
Vertical
Center Line
Door
Spring
UP
CEILING MOUNT ONLY
Ceiling Mounting Holes
The nail hole is for positioning only.
You must use lag screws to mount
the header bracket.
• Extend the vertical guideline onto the ceiling as
shown.
• Center the bracket on the vertical mark, no more
than 6" from the wall. Make sure the arrow is
pointing toward the wall. The bracket can be
mounted flush against the ceiling when clearance
is minimal.
• Mark holes designated for ceiling mount only. Drill
3/16" pilot holes and fasten the bracket securely to
a structural support with the hardware provided.
Lag Screw
5/16"-9x1-5/8"
Header
Bracket
Chain
Pulley
Bracket
Temporary
Support
Header Wall
Garage
Door
Clevis Pin
5/16"x2-3/4 "
Ring Fastener
Header Bracket
Chain
Pulley
Bracket
Rail
Rail
• Position the opener on the garage floor below the
header bracket. Use packing material as a
protective base.
If the door spring is in the way you'll need help.
Have someone hold the opener securely on a
temporary support to allow the rail to clear the
spring.
• Position the chain pulley bracket against the header
bracket.
• Align the bracket holes and join with a clevis pin as
shown.
• Insert a ring fastener to secure.
10
Installation Step 3
Attach the Rail to the Header Bracket
Hardware Shown Actual Size
Clevis Pin
5/16" x 2-3/4"
Ring Fastener
Installation Step 4
Position the Opener
To prevent damage to steel, aluminum,
fiberglass or glass panel doors, do not rest the
opener on the door without using a 2x4.
11
CAUTION
• If the top panel hits the trolley when you raise
the door, pull down on the trolley release arm
to disconnect the inner and outer sections. The
trolley can remain disconnected until Step 12
is completed.
A 2x4 laid flat is convenient for setting an ideal
door-to-rail distance.
• Raise the opener onto a stepladder.
You will need help at this point if the ladder is not
tall enough.
• Open the door all the way and place a 2x4 laid flat
on the top section beneath the rail.
Rail
2x4
Door
Stepladder
Trolley
Release Arm
Trolley
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