Chamberlain ATS 2113X User Manual 2

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COMMERCIAL DOOR OPENER
Model ATS 2113X 1/2 HP
For Residential And Light Duty Commercial Use Install on Sectional Doors Only
The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196

Owner’s Manual

Please read this manual and the enclosed safety materials carefully! Fasten the manual near the garage door after installation. The door WILL NOT CLOSE unless the Protector System
properly aligned. Periodic checks of the opener are required to ensure safe operation. The model number label is located on the front panel of your opener. DO NOT exceed 8 complete cycles of door operation per hour.
®
is connected and

TABLE OF CONTENTS

Introduction 2-5
Safety symbol and signal word review . . . . . . . . . . . . . . . . . . . . .2
Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Tools needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Hardware inventory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Assembly 6-7
Attach the rail to the motor unit . . . . . . . . . . . . . . . . . . . . . . . . . .6
Attach the chain to the sprocket and
install the rail support bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Tighten the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installation 7-19
Installation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Determine the header bracket location . . . . . . . . . . . . . . . . . . . . .8
Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Attach the rail to the header bracket . . . . . . . . . . . . . . . . . . . . . .10
Position the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Hang the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Install the light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Attach the emergency release rope and handle. . . . . . . . . . . . . .13
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Install the Protector System® . . . . . . . . . . . . . . . . . . . . . . . . 15-17
Fasten the door bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Connect the door arm to the trolley . . . . . . . . . . . . . . . . . . . . . .19
Adjustment 20-22
Adjust the travel limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Adjust the force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Test the safety reversal system. . . . . . . . . . . . . . . . . . . . . . . . . .22
Test the Protector System
®
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Operation 23-25
Operation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Using your garage door opener . . . . . . . . . . . . . . . . . . . . . . . . .23
Using the wall-mounted door control . . . . . . . . . . . . . . . . . . . . .24
To open the door manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Care of your garage door opener . . . . . . . . . . . . . . . . . . . . . . . .24
Having a problem? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Programming 26-28
3-Button remote controls (Optional). . . . . . . . . . . . . . . . . . . . . .26
To add or change a Keyless Entry PIN (Optional) . . . . . . . . . . . .27
Multi-Function door control (Optional) . . . . . . . . . . . . . . . . . . . .28
Repair Parts 29-32
Rail assembly parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Accessories 31 Repair Parts and Service 32 Warranty 32

INTRODUCTION

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious
Mechanical
Electrical
injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
2

Preparing your garage door

Pliers
Wire Cutters
Claw Hammer
Hack Saw
Screwdriver
Adjustable End Wrench
1/2" and 7/16" Sockets and Wrench
Drill
Tape Measure
2
1
Stepladder
Pencil
3/16", 5/16" and 5/32" Drill Bits
Carpenter’s Level (Optional)
Before you begin:
Disable locks.• Remove any ropes connected to garage door.• Complete the following test to make sure your garage door is
balanced and is not sticking or binding:
Lift the door about halfway as shown. Release the door. If 1. balanced, it should stay in place, supported entirely by its springs.
Raise and lower the door to see if there is any binding or 2. sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
To prevent possible SERIOUS INJURY OR DEATH:
ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.
NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.
Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.
This product is for use on sectional garage doors • ONLY. SERIOUS INJURY could result from the use of this product on one piece garage doors.
To prevent damage to garage door and opener:
ALWAYS disable locks BEFORE installing and operating the opener.
ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
Sectional Door

Tools needed

During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
3
Safety Reversing Sensor
Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 18 for details.
Support bracket & fastening hardware is required. See page 11.
— — — — — — — —
Header Wall
Safety Reversing Sensor
Gap between floor and bottom of door must not exceed 1/4"
FINISHED CEILING
Extension Spring
Torsion Spring
Access Door
OR
Slack in chain tension is normal when garage door is closed.
Vertical Centerline of Garage Door
Wall­mounted Door Control

Planning

Chain Pulley Bracket
Header Bracket
Trolley
Straight Door Arm
Emergency Release Rope & Handle
Door Bracket Garage Door
Curved Door Arm
Garage Door Spring
Header Wall
Chain
CLOSED POSITION
Rail
Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
SECTIONAL DOOR INSTALLATION
Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
The gap between the bottom of the garage door and the • floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly.
The floor or the garage door MUST be repaired to eliminate • the gap.
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Straight Door Arm
Door Bracket Plate
Door Bracket
Safety Labels and Literature
"C" Wrap (2)
2 -Conductor Bell Wire White & White/Red
Curved Door Arm
Rail
Styrofoam
Chain Pulley Bracket
Trolley
Chain
Safety Reversing Sensor Mounting Bracket With Slot (2)
Safety Reversing Sensor Mounting Bracket With Square Holes (2)
Mounting Hardware (Rail Support Bracket)
Header Bracket with Clevis Pin and Fastener
UP
CEILING MOUNT ONLY
Lighted Door Control Button
(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White & White/Black Bell Wire attached
Rail Support Bracket
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Motor Unit

Carton Inventory

Your garage door opener is packaged in two cartons which contain the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully
check the packing material. Parts may be stuck in the foam. Hardware for installation is also listed below.
HARDWARE INVENTORY
Assembly Hardware
Washered Bolt, 5/16"-18x1/2" (2) (Mounted in Opener)
Hex Screw 1/4"-20x5/8" (2) Lock Washer 1/4"-20x5/8" (2) Screw #8-32x3/8" (1) Washered Bolt
5/16"-18x1/2" (2)
Installation Hardware
Hex Screw 5/16"-18x7/8" (4) Nut 5/16"-18 (4) Lock Washer 5/16" (4) Rail Grease Lag Screw 5/16"-9x1-5/8" (2) Lag Screw 5/16”-18x1-7/8” (2) ­Screw 6ABx1-1/2" (2) Handle Ring Fastener (3) Self-Tapping Screw 1/4"-14x5/8" (2) Insulated Staples (10) Drywall Anchors (2) Clevis Pin 5/16"x2-3/4" (1) Clevis Pin 5/16"x1" (2) Rope
Hardware for Safety Reversing Sensor
Lag Screw 1/4"x1-1/2" (4) Carriage Bolt 1/4"-20x1/2" (4) Lock Nut 1/4"-20 (4) Wing Nut (2) Hex Screw 1/4-20x1-1/2" (2) Screw #10-32x3/8" (4) Lock Nut #10x32 (4) Insulated Staples (20)
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ASSEMBLY STEP 1
Chain Spreader
Sprocket
Chain
USE ONLY THIS TYPE AND SIZE
BOLT
Opener
Washered Bolt 5/16"-18x1/2"
Rail
Hex bolts with Lock Washers 1/4"-20x5/8"
Rail Support Bracket
Washered Bolt 5/16"-18x1/2"
Washered Bolt 5/16"-18x1/2"
Screw #8-32x3/8"
Opener Side Flange
Opener Back Flange
Washered Bolt 5/16"-18x1/2"
Hex Bolt 1/4"-20x5/8"
Screw #8-32x3/8"
Lock Washer
Attach the Rail to the Motor Unit
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
Place the opener on packing material to protect the cover.• Remove the (2) 5/16"-18x1/2" washered bolts mounted in the
top of the motor unit. Position rail at a 45˚ angle to opener so one hole in rail and
motor unit line up. Thread one of the washered bolts part way in.
Use only these bolts! Use of any other bolts will cause serious damage to door opener.
Align rail over sprocket. Cut tape from rail.
ASSEMBLY STEP 2
Attach the Chain to the Sprocket and Install the Rail Support Bracket
Guide the chain over chain spreader and opener sprocket. If • necessary, loosen the outer nut on the trolley to obtain more chain slack. Insert the second washered bolt. Use only the
bolts previously removed from opener.
Tighten both bolts securely through the rail into the opener as • shown.
Position the rail support bracket on the opener.• Attach the bracket to the rail with 1/4"-20x5/8" hex bolts and
lock washers. DO NOT overtighten. Attach the bracket to the opener by inserting a 5/16"-18x1/2"
washered bolt through a hole in each side flange and a matching hole in the bracket. Complete the connection by inserting the #8-32x3/8" screw through the back flange and the hole in rail support.
To avoid SERIOUS damage to opener, ONLY use bolts/ fasteners mounted in top of motor unit.
To avoid possible SERIOUS INJURY to fingers from moving garage door opener:
ALWAYS keep hand clear of sprocket while operating opener.• Securely attach rail support bracket BEFORE operating.
Proceed to Assembly Step 3.
HARDWARE SHOWN ACTUAL SIZE
6
ASSEMBLY STEP 3
WARNING
WARNING
WARNING WARNING
Tighten the Chain
Spin the inner nut and lock washer down the threaded shaft, • away from the trolley.
To tighten the chain, turn outer nut in the direction shown. As
you turn the nut, keep the chain from twisting.
When the chain is approximately 1/2" (1.27 cm) above the base • of the rail at its midpoint, re-tighten the inner nut to secure the adjustment.
Sprocket noise can result if chain is either too loose or too tight.
When installation is complete, you may notice some chain droop with the door closed. This is normal. If the chain returns to the position shown when the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley before adjusting chain.
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section.
To Tighten Outer Nut
Trolley
Chain
Base of Rail
Outer Nut
Lock Washer
1/2" (1.27 cm)
Inner Nut
To Tighten Inner Nut

INSTALLATION

IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
READ AND FOLLOW ALL INSTALLATION WARNINGS AND 1. INSTRUCTIONS.
Install garage door opener only on properly balanced and 2. lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.
ALL3. repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.
Disable 4. ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.
Install garage door opener 7 feet (2.13 m) or more above 5. floor.
Mount emergency release handle 6 feet (1.83 m) above 6. floor.
NEVER connect garage door opener to power source until 7. instructed to do so.
NEVER wear watches, rings or loose clothing while installing 8. or servicing opener. They could be caught in garage door or opener mechanisms.
Install wall-mounted garage door control: 9.
within sight of the garage door. • out of reach of children at minimum height of 5 feet
(1.5 m). away from ALL moving parts of the door.
Install the entrapment warning placard next to the control 10. station in a prominent location.
Place manual release/safety reverse test label in plain view 11. on inside of garage door.
Upon completion of installation, test safety reversal system. 12. Door MUST reverse on contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor.
7
INSTALLATION STEP 1
Determine the Header Bracket Location
To prevent possible SERIOUS INJURY or DEATH:
Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall.
Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.
ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required.
Close the door and mark the inside vertical centerline of the 1. garage door.
Extend the line onto the header wall above the door.2.
You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 9) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1.27 cm).)
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 9.
Open your door to the highest point of travel as shown. Draw 3. an inter secting horizontal line on the header wall 2" (5 cm) above the high point. This height will provide travel clearance for the top edge of the door.
Header Wall
Unfinished Ceiling
Vertical Centerline of Garage Door
Level (optional)
Header Wall
2x4
Ceiling
2" (5 cm)
Highest Point of Travel
Door
2x4
OPTIONAL CEILING MOUNT FOR HEADER BRACKET
Structural Supports
Track
Proceed to Step 2, page 9.
SECTIONAL DOOR WITH CURVED TRACK
8
INSTALLATION STEP 2
Lag Screw 5/16"x9x1-5/8"
Lag Screws 5/16"-9x1-5/8"
UP
Optional
UP
CEILING MOUNT ONLY
Door Spring
Header Bracket
2x4 Structural Support
Vertical Centerline of Garage Door
Vertical Centerline of Garage Door
Horizontal Line
Wall Mounting Holes
Highest Point of Garage Door Travel
Wall Mounting Holes
CEILING MOUNT ONLY
The nail hole is for positioning only. You must use lag screws to mount the header bracket.
Header Wall
Garage Door
UP
Ceiling Mounting Holes
CEILING MOUNT ONLY
UP
Lag Screws 5/16"-9x1-5/8"
Garage Door
– Finished Ceiling –
– Hearder Wall –
Header Bracket
6" (15 cm) Maximum
Door Spring
Vertical Centerline of Garage Door
Vertical Centerline of Garage Door
The nail hole is for positioning only. You must use lag screws to mount the header bracket.
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. DO NOT install the
header bracket over drywall. If installing into masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
Center the bracket on the vertical centerline with the bottom • edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
Mark the vertical set of bracket holes (do not use the holes • designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
HARDWARE SHOWN ACTUAL SIZE
CEILING HEADER BRACKET INSTALLATION
Extend the vertical centerline onto the ceiling as shown.• Center the bracket on the vertical mark, no more than 6"
(15 cm) from the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
Mark the side holes. Drill 3/16" pilot holes and fasten bracket • securely to a structural support with the hardware provided.
9
Header Bracket
Chain Pulley Bracket
Temporary Support
Header Wall
Garage Door
Rail
Clevis Pin 5/16"x2-3/4"
Ring Fastener
Header Bracket
Chain Pulley Bracket
Rail
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
Position the opener on the garage floor below the header • bracket. Use packing material as a protective base. NOTE: If the
door spring is in the way you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
Position the chain pulley bracket against the header bracket.• Align the bracket holes and join with a clevis pin as shown.• Insert a ring fastener to secure.
HARDWARE SHOWN ACTUAL SIZE
Clevis Pin 5/16"x2-3/4"
10
Ring Fastener
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