Centurion Vector2, V400, V500 Installation Manual
VECTOR2 installation manual
LINEAR
SWING GATE
OPERATORS
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CENTURION SYSTEMS (Pty) Ltd reserves the right to make changes to the products described in this manual without notice
and without obligation of CENTURION SYSTEMS (Pty) Ltd to notify any persons of any such revisions or changes.
Additionally, CENTURION SYSTEMS (Pty) Ltd makes no representations or warranties with respect to this manual.
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mechanical, optical or photographic, without the express prior written consent of CENTURION SYSTEMS (Pty) Ltd
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Contents
page 1
Page 2
page 2
page 3
Mechanical Setup
Electrical Setup
Commissioning and handover
IMPORTANT SAFETY INSTRUCTIONS
1. Declaration of conformity page 5
2. General description page 6
Lightning protection page 7
3. Icons used in this booklet page 7
4. Specifications page 8
Physical dimensions page 8
Technical specifications page 9
Control card page 10
Power supply page 10
Power supply, wall box and control card assembly page 10
Allowable gate mass page 10
5. Product identification page 12
6. Required tools & equipment page 14
7. Preparation of site page 15
General considerations for the installation page 15
Strength of the pillar page 16
Strength of the gate and gate bracket page 19
The Mechano Kit installation options page 20
8. Cabling requirements page 22
9. Operator installation page 23
Determine the gate bracket position page 24
Adjust origin clamp page 26
Inward swing gate Setup page 27
Outward swing gate Setup page 30
10. Determine gate swing angle page 33
11. Allowable wind loading page 34
12. Electrical Setup page 35
Secure control box to wall page 35
Connecting all wiring page 35
Setting the Limits page 36
13. Wiring diagram for closing safety beam page 37
14. Wiring diagram for opening safety beam page 38
15. Wiring diagram for external radio receiver and loop detector page 39
16. Wiring diagram for other inputs page 40
17. Wiring diagram for Master motor (MTRM) page 41
18. Wiring diagram for Slave motor (MTRS) page 42
19. Charger and Pillar Light connections page 43
20. Setting up additional features page 44
21. Menu navigation map page 45
22. Controller features page 48
23. Factory defaults schedule page 58
24. Description of terminal functions page 64
25. Diagnostics page 67
Diagnostic LEDs page 67
Gate status LEDs page 67
LCD display page 68
Buzzer feedback page 69
26. Installation handover page 70
Mount controller enclosure and
connect all wiring
Check cabling requirements
Mechanical setup
Gather required tools and equipment Page 14
Heed necessary site considerations Page 15
Page 22
Mount the wall bracket Page 24
Install motor and link to gate Page 25
Page 35
These quick steps are for the experienced installer who needs
a checklist to get a standard installation up and running in the
minimum of time.
Detailed installation features and functions are referred to
later in this manual.
Page 1
Electrical setup
Page 2
Commission system
Commissioning
and handover
Carry out professional handover to
client
Page 70
Page 70
Set limit switches and/or fit
mechanical endstops
Page 36
Warnings for the installer
CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS
before beginning to install the product.
All installation, repair, and service work to this product
must be carried out by a suitably qualified person
This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety
Do not activate your gate unless you can see it and can
determine that its area of travel is clear of people, pets, or
other obstructions
NO ONE MAY CROSS THE PATH OF A MOVING GATE.
Always keep people and objects away from the gate and its
area of travel
NEVER LET CHILDREN OPERATE OR PLAY WITH THE
GATE CONTROLS
Secure all easily accessed gate opener controls in order to
prevent unauthorised use of the gate
Do not in any way modify the components of the
automated system
Do not install the equipment in an explosive atmosphere:
the presence of flammable gasses or fumes is a serious
danger to safety
Before attempting any work on the system, cut electrical
power to the operator and disconnect the batteries
The mains power supply of the automated system must be
fitted with an all-pole switch with contact opening distance
of 3mm or greater. Use of a 5A thermal breaker with allpole circuit break is recommended
IMPORTANT
Safety Instructions
ATTENTION
To ensure the safety of people, it is important that you
read all the following instructions. Incorrect
installation or incorrect use of the product could cause
serious harm to people.
The installer, being either professional or DIY, is the
last person on the site who can ensure that the
operator is safely installed, and that the whole system
can be operated safely.
Page 3
Make sure that an earth leakage circuit breaker with a
threshold of 30mA is fitted upstream of the system
Never short circuit the battery and do not try to recharge the
batteries with power supply units other than that supplied
with the product, or by Centurion Systems
Make sure that the earthing system is correctly constructed,
and that all metal parts of the system are suitably earthed
Safety devices must be fitted to the installation to guard
against mechanical movement risks such as crushing,
dragging and shearing
It is recommended that at least one warning indicator light be
fitted to every system
Always fit the warning signs visibly to the inside and outside of
the gate
The installer must explain and demonstrate the manual
operation of the gate in case of an emergency, and must hand
the User/Warnings guide over to the user
Explain these safety instructions to all persons authorised to
use this gate, and be sure that they understand the hazards
associated with automated gates
Do not leave packing materials (plastic, polystyrene, etc.)
within reach of children as such materials are potential
sources of danger
Dispose of all waste products like packaging materials, worn
out batteries, etc, according to local regulations
Always check the obstruction detection system, and safety
devices for correct operation
Centurion Systems does not accept any liability caused by
improper use of the product, or for use other than that for
which the automated system was intended
This product was designed and built strictly for the use
indicated in this documentation. Any other use, not expressly
indicated here, could compromise the service life/operation of
the product and/or be a source of danger
Everything not expressly specified in these instructions is not
permitted
Page 4
Page 5
1. Declaration of conformity
Manufacturer:
Centurion Systems (Pty) Ltd
Unit 13 Production Park
Intersection Newmarket Road & Epsom Avenue
North Riding
Gauteng
South Africa
Declares that the product:
Product name: VECTOR2 Swing gate operator
Product options: All variants
Conforms with the following specifications:
Safety: SANS 60335-1:2007
IEC 60335-1:2006
Emissions: CISPR 22 CLASS B: Radiated emissions – 30MHz to 1000MHz
CISPR 22 CLASS B: Conducted emissions – 150 KHz to 30MHz
Immunity: IEC 61000-4-2 – Electrostatic discharge
IEC 61000-4-3 – Radiated immunity – 80MHz to 1000MHz
IEC 61000-4-4 – Electrical fast transients/burst
IEC 61000-4-5 – Surge immunity test
IEC 61000-4-6 – Conducted immunity – 150KHz to 80MHz
IEC 61000-4-8 – Power frequency magnetic field
IEC 61000-4-11– Voltage dips and interruption
Standard to which conformity is declared:
IEC 60335-1:2006 Safety
IEC 61000-6-3 Emissions
IEC 61000-6-1 Immunity
Signed at North Riding, South Africa on June 21, 2010
Ian Rozowsky
Research & Development Director.
2. General description
Page 6
The VECTOR2 operator has been designed to safely and cost-effectively automate a wide
variety of swing gates, from single light-domestic swing gates to heavy industrial double
swing gates.
The fail-safe and fully redundant position and Collision Detection system has been
designed and tested to set the standard in safety of operation and to provide an
unparalleled level of reliability and durability in operation.
The gate Travel Limits are managed by a sealed double-redundant opto-electronic system
that has been designed not only to ensure ultra-reliable operation, but also to ensure
precise position and trajectory control. This enables very accurate and reliable collision
detection to ensure safe operation even under trying conditions.
The VECTOR2 control card has been designed to be easy and intuitive to use with helpful
instructions on the status of the operation during and after the installation. It also has a
built-in diagnostic procedure that can verify every aspect of the control card on site.
Some of the advanced features offered by the VECTOR2 controller are:
Fully automated single button Limit Setup for single and double swing gates
Full graphics LCD display provides an intuitive user interface with built-in diagnostics to
speed up and simplify the installation process
Separate safety inputs for sensitive edges or beams on both the closing and opening
directions of the gate
Advanced closed-loop speed control to maintain safe and reliable operation on inclined
gates under windy conditions
Fully configurable gate Run Profiles
Selectable and adjustable Autoclose with pushbutton override
Pedestrian (Partial) opening with automatic closure
Free-exit input
Positive Close Mode
Multiple Modes of Operation
Solenoid lock drive output up to 2A
Holiday Lockout
A status LED output to indicate the gate status remotely
Pillar Light control
Leaf delay selectable for either gate leaf
Onboard CENTURION receiver with selective adding and deleting of remotes
Page 7
Lightning protection
The VECTOR2 electronic controller utilises the same proven surge protection philosophy
that is used in all CENTURION products. While this does not guarantee that the unit will
not be damaged in the event of a lightning strike or power surge, it greatly reduces the
likelihood of such damage occurring. The earth return for the surge protection is provided
via the mains power supply earth. In order to ensure that the surge protection is
effective, it is essential that the unit is properly earthed.
3. Icons used in this manual
This icon indicates tips and other
information that could be useful
during the installation
This icon indicates warning, caution or attention! Please take special note of
critical aspects that MUST be adhered to in order to prevent injury
This icon denotes variations and
other aspects that should be
considered during installation
4. Specifications
FIGURE 2. OVERALL DIMENSIONS
All dimensions shown in millimeters
FIGURE 1. OVERALL DIMENSIONS
Page 8
All dimensions shown in millimeters
Physical dimensions
1400mm Extended1400mm Extended1400mm Extended
1000mm Retracted1000mm Retracted1000mm Retracted 400mm Stroke400mm Stroke400mm Stroke
Model V400
100mm
95mm
Model V500
1600mm Extended1600mm Extended1600mm Extended
1100mm Retracted1100mm Retracted1100mm Retracted 500mm Stroke500mm Stroke500mm Stroke
100mm
95mm
Page 9
Can operate off a solar supply, consult Centurion Systems for assistance
Can increase battery capacity for longer standby times
Based on 25°C ambient temperature and unit not in direct sunlight
Based on an operator push force of less than 50% of rated
Based on double kit excluding infrared safety beams
Assumes a 90° opening gate and optimum mounting position
Assumes full stroke of operator is used
VECTOR2 400 VECTOR2 500
Input voltage
Motor voltage
Motor power supply
Battery charger
Domestic
Light-industrial
Current consumption (mains)
Current consumption (motor at rated load)
Operator push force - maximum
Operator stroke
Piston extension / retraction speed
Typical gate opening time
Manual override
Maximum number of operations per day
Duty cycle - mains present
Operations in standby with 7Ah battery
Half day
Full day
Collision sensing
Controller solenoid output rating
Operating temperature range
Onboard receiver type
Receiver code storage capacity
Receiver frequency
Mass of unit packed (excluding battery)
Single kit
Double kit
220-240V AC ± 10%, 50Hz
12V DC
Battery driven (standard capacity - 7Ah)
CP84E - 800mA @ 13.8V
CP84SM - 2A @13.8V
60mA / 170mA
15A - max
250kgf
27mm/sec
Key release
100 / 250
25% / 50%
70
58
Electronic
2A DC
-15°C to +50°C
CENTURION code-hopping
multichannel
64 transmitter buttons
433MHz
400mm 500mm
<14 sec
<17 sec
8.5kg
14kg
9kg
15kg
Technical specifications
Page 10
Control card
Power supply
Maximum motor current per channel 15A (fused)
Maximum input voltage 14.4V DC
Standby current draw 48mA
Maximum solenoid current draw 2A DC
Maximum aux output current 3A (PTC)
Collision detection Current sense and redundant optical
Position and trajectory Redundant optical
Temperature range -20°C to +60°C
Nominal input voltage
AC current draw (maximum)
Temperature Range
Max. continuous charging
current
7Ah, 12V, CP84E
(Domestic)
220-240V AC ±10% @ 50Hz
60mA
-20°C to +60°C
0.8A @ 13.8V
7Ah, 12V, CP84SM2A (Light
-industrial)
220-240V AC ±10% @ 50Hz
170mA
-20°C to +60°C
2.5A @ 13.8V
Boxed shipping weight
(excluding batteries):
Protection Level
7Ah, 12V, CP84E
(Domestic)
2.7kg
IP55
7Ah, 12V, CP84SM 2A
(Light-industrial)
2.6kg
IP55
Power supply, wall box and control card assembly
90° 750kg 750kg 750kg 550kg 410kg 310kg
100° 750kg 750kg 600kg 420kg 310kg 230kg
110° 750kg 500kg 320kg 220kg
120° 310kg 170kg 110kg
Gate swing angle Up to
1.5m
Up to
2m
Up to
2.5m
Upto
3m(#1)
Up to
3.5m(#1
Up to
4m(#1)
Maximum allowable gate mass for V500 operator:
(#1 - an electric lock must be fitted to secure gate in closed position)
Page 11
Allowable gate mass
90° 500kg 500kg 500kg 360kg 260kg 200kg
100° 500kg 500kg 388kg 160kg 190kg 150kg
110° 500kg 306kg 198kg 130kg
120° 180kg 100kg 65kg
Gate swing angle Up to
1.5m
Up to
2m
Up to
2.5m
Upto
3m(#1)
Up to
3.5m(#1)
Up to
4m(#1)
Maximum allowable gate mass for V400 operator:
(#1 - an electric lock must be fitted to secure gate in closed position)
Not
recommended
Not
recommended
5. Product identification
1. VECTOR2 controller with built-in
receiver
2. Charger
3. 12V 7.2Ah Battery (user supplied -
not part of kit)
4. CENTURION transmitters
1
3
4
2
5
9
12
7
6
8
10
11
15
7.5
2
3
4
6
1
5
7
Page 12
1. Wall bracket (standard)
2. Wall bracket pin
3. VECTOR2 gate operator (complete
assembly)
4. 12mm snap ring
5. Gate warning decal
6. Gate bracket pin
7. Gate operator keys
8. Gate bracket
9. Stainless steel cap screw M6 x 25
10. Origin body
11. Stainless steel M6 nut
12. 14mm snap ring
Keys are specific to each operator-key number must be recorded.
FIGURE 3. PRODUCT IDENTIFICATION
FIGURE 3A. CONTROL BOX INCLUDING CHARGER AND CONTROLLER
5. User guide
6. Installation manual
7. Wall box
4
2
3
Page 13
1. VECTOR2 wall adaptor kit packing leaflet
2. M10 Hexagon nuts
3. Wall adaptor plate
4. M10 x 20 Countersunk screw
FIGURE 3B. WALL ADAPTOR KIT
3
4
2
1
1
1. VECTOR2 high security kit packing leaflet
2. Padlock
3. Wall bracket (high security)
2
1
3
4
5
1. VECTOR2 securing plate (short)
2. VECTOR2 mechano kit packing leaflet
3. M10 x 35 Bolt
4. M10 x 35 Bolt
5. VECTOR2 securing plate (long)
1. VECTOR2 gate adaptor kit packing leaflet
2. M6x16 Countersunk cap screw
3. Gate bracket spreader plate
4. M6 Hexagon nuts
1
3
3
2
FIGURE 3C. HIGH SECURITY KIT
FIGURE 3D. MECHANO KIT
FIGURE 3E. GATE ADAPTOR KIT
6. Required tools and equipment
Spanner - 17mm, 15mm, preferably socket set
Crimping tool and pin lugs
Hammer
Electric drilling machine
20mm hole saw
Screwdrivers - 6mm Philips, 3.5 Flat
Pliers
Connector block
2 x G-clamps
Masonry bits - 12mm; 10mm for wall mount brackets; steel bits 6.5mm/10.5mm
6mm pin punch
Angle grinder
Measuring tape
Hacksaw
5mm Allen key
Welding machine (including consumables and safety equipment
Soldering iron
Spirit level
Extension cord
Marking pen/chalk
Safety equipment (goggles, gloves, etc.)
Page 14
7. Preparation of site
General considerations for the installation
Always recommend the fitment of additional safety equipment such as safety edges
and safety beams, for additional protection against entrapment or other mechanical
risks
Check that no pipes or electrical cables are in the way of the intended installation
Check that enough space is available for the gate operator with the gate in the required
open position. (See Figure 4 and 5)
Check the strength of the mounting pillar and fit a wall adaptor kit where needed
If the swing gate leaf is longer than 2.5m, ensure that a lock can be fitted
Never fit the operator on the outside of the gate, where the public has access to it
(Follow the instructions for an outward opening swing gate, if required.)
For greater security consider fitting an optional high security kit
Install the gate operator only if:
It will not pose a hazard to the public
There is sufficient clearance to a roadway and/or public thoroughfares
The installation will meet all municipal and/or local authority requirements once
completed
The gate mass, leaf width, allowable wind loading and application is within the operator
specifications (refer to the specification tables)
The gate is in good working order, meaning:
that it swings freely;
does not move on its own if left in any position;
each gate leaf is strong and rigid
It can be installed to have sufficient clearance between moving parts when opening and
closing to reduce the risk of personal injury and entrapment
Pushbuttons or key switches, when required, can be positioned so that the gate is in
line of sight of the operator
FIGURE 4
Page 15
Gate opening 90° or less
Gate opening
90° or less
Pillar (Maximum)Wall (minimum)
Operator
V400
150mm
150mm 250mm
V500 335mm
Wall (minimum) Pillar (maximum)
Page 16
For reliable operation it is important to ensure that the way the operator is
secured to the wall takes into account the strength of the pillar, the size of the
gate, and how frequently the gate would be used:
Strength of the pillar
High Security Kit together with a Wall
Adaptor Kit
This mounting is highly recommended for all
light-industrial gates, or for heavy gates of any
length.
Alternatively it should be considered for use on
pillars of low or unknown strength.
Pillar
Best installation
FIGURE 6
Tables are based on gates shorter than 2.5m
For gates 2.5m to 3.0m long, reduce the maximum pillar thickness by 20mm
For gates 3.0m to 3.5m long, reduce the maximum pillar thickness by 40mm
For gates 3.5m to 4.0m long, reduce the maximum pillar thickness by 60mm
The typical minimum wall clearance required to fit the operator
The maximum allowable pillar thickness on which to fit the operator
Operator
V400
150mm
150mm 145mm
V500 210mm
Wall (minimum) Pillar (maximum)
Gate opening 110°
Wall (minimum)
Gate opening
110°
Pillar (maximum)
FIGURE 5
Wall
adaptor
(high
security)
Wall
adaptor
plate
This mounting works well for heavy gates
shorter than about 2m in single household
domestic applications.
Alternatively it should be considered for use on
pillars of low or unknown strength.
High Security Kit
Works well
Standard bracket
This mounting means is typically used on light
to medium weight domestic gates that are
about 1.5m long, and that is mounted on
pillars of average strength.
Good
FIGURE 7
FIGURE 8
The means used to secure the
bracket to the pillar is as important
as the bracket itself
Through wall
Applications:
Prefabricated walling
For heavy gates operating frequently
Best
Works well
Chemical anchors
Applications:
Masonry pillars
Frequent use
FIGURE 9
FIGURE 10
Page 17
Pillar
Wall
adaptor
(high
security)
Pillar
Wall
adaptor
(standard)
Pillar
Through
wall bolt
Pillar
Chemical
anchors
Wall
adaptor
(high
security)
Wall
adaptor
(high
security)
Page 18
Applications:
Lighter gates
Domestic
Welding
Sleeve anchors
Applications:
Lighter gates
Domestic
Applications:
Very light
Very domestic
RAWL Bolts
FIGURE 12
FIGURE 13
Works well
FIGURE 11
Ok
Not
recommended
Pillar
Welding
machine
Wall
adaptor
(high
security)
Sleeve
anchor
Pillar
Wall
adaptor
(high
security)
Wall
adaptor
(high
security)
Pillar
Rawl bolt
Page 19
Applications:
Domestic
Medium gates
Frequent use
Welding
Strength of the gate and gate bracket
The gate adaptor kit both strengthens the connection to the gate, and also allows for more
flexibility when mounting the bracket to the gate:
Applications:
Light-industrial
Heavy gates
Frequent use
Welding Gate adaptor kit
Applications:
Domestic
Light gates
Infrequent use
Through bolts (High tensile)
Best
Very good
Through bolts Gate adaptor kit
Applications:
Light-industrial
Heavy gates
Frequent use
Good
Fair
Tek screws and mild steel bolts
are not recommended
FIGURE 14
FIGURE 15
FIGURE 16
FIGURE 17
Gate
Gate adaptor
Welding
machine
Gate
Gate adaptor
Through
bolts
Gate
Gate adaptor
Welding
machine
Gate
Gate adaptor
Through
bolts
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