Centurion Vantage, VANTAG Installation Manual

page 1 www.CentSys.com

VANTAGE
Mechanical Installation Manual

Centurion Systems (Pty) Ltd www.CentSys.com

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Centurion Systems (Pty) Ltd reserves the right to make changes to the products described in this

manual without notice and without obligation of Centurion Systems (Pty) Ltd to notify any persons
of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd makes no representations
or warranties with respect to this manual. No part of this document may be copied, stored in a retrieval
system or transmitted in any form or by any means electronic, mechanical, optical or photographic,
without the express prior written consent of Centurion Systems (Pty) Ltd.

1986 1990 1995 1999

Today

COMPANY PROFILE

Company Prole

Sales and technical support

to Africa, Europe, Asia,

the Americas, Australia

and the Pacic

www.CentSys.com

SAFETY

FIRST

IMPORTANT SAFETY INSTRUCTIONS

1. General Description

2. Icons Used in this Manual

3. Specications

3.1. Physical Dimensions

3.2. Technical Specications

3.3. V-Series Controller

3.4. Lightning Protection

3.5. Power Supply

3.6. Allowable Gate Mass

3.7. Allowable Wind Load

4. Product Identication

4.1. V-Series Wall Box

5. Required Tools and Equipment

6. Preparation of Site

6.1 General Considerations for the Installation

6.2. Determine Gate Opening Angle

6.3. Key Terms Used in this Section

6.4. Side Wall Limitation - Inward Opening

6.5. Pillar Hinge Depth Limitation - Inward Opening

6.6. Wall Bracket Mounting Methods

6.7. Strength of the Gate and Gate Bracket

7. Cabling Requirements

8. Critical Installation Checklist

9. Operator Installation - Inward Opening Gate(s)

10. Operator Installation - Outward Opening Gate(s)

page 5

Contents

CONTENTS

page 8

page 9

page 10

page 10

page 11

page 12

page 12

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page 13

page 14

page 15

page 16

page 17

page 18

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page 21

page 22

page 24

page 25

page 26

page 27

page 36

page 4 www.CentSys.com

STEP

1

These quick steps are for the experienced installer who needs a checklist to get a
standard installation up and running in the minimum of time.

Detailed installation features and functions are referred to later in this manual.

Gather Required Tools and Equipment

STEP

2

STEP

3

Heed Necessary Site Considerations

Check Cabling Requirements

STEP

4

Determine Gate Swing Angle

STEP

5

STEP

6

STEP

7

STEP

8

STEP

9

Conrm that gate leaf meets allowable wind loading specications

Determine Installation Type

• Inward Opening Installation

• Outward Opening Installation

Mount the Gate and Wall Bracket(s)

Install Operator and Link to Gate

Mount Controller Enclosure

FAST TRACK Mechanical Setup

MECHANICAL SETUP

page 5www.CentSys.com

ATTENTION

To ensure the safety of people and possessions, it is important that you
read all the following instructions.

Incorrect installation or incorrect use of the product could cause
serious harm to people.

The installer, being either professional or DIY, is the last person
on the site who can ensure that the operator is safely installed, and that
the whole system can be operated safely.

IMPORTANT

SAFETY INSTRUCTIONS

Warnings for the Installer

CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install
the product.

• All installation, repair, and service work to this product must be carried out by a
suitably qualied person

• This appliance is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety

• Do not activate your gate unless you can see it and can determine that its area of
travel is clear of people, pets, or other obstructions

• NO ONE MAY CROSS THE PATH OF A MOVING GATE;
always keep people and objects away from the gate and its area of travel

• NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS

• Secure all easily-accessed gate opener controls in order to prevent unauthorised use
of the gate

• Do not in any way modify the components of the automated system

• Do not install the equipment in an explosive atmosphere: the presence of ammable

gasses or fumes is a serious danger to safety

• Before attempting any work on the system, cut electrical power to the operator and
disconnect the batteries

• The Mains power supply of the automated system must be tted with an all-pole

switch with contact opening distance of 3mm or greater; use of a 5A hydraulic
breaker with all-pole circuit break is recommended

• Make sure that an earth leakage circuit breaker with a threshold of 30mA is tted

upstream of the system

IMPORTANT SAFETY INSTRUCTIONS SAFETY FIRST

page 6 www.CentSys.com

• Never short-circuit the battery and do not try to recharge the batteries with power
supply units other than that supplied with the product, or manufactured by
Centurion Systems (Pty) Ltd

• Make sure that the earthing system is correctly constructed, and that all metal parts
of the system are suitably earthed

• Safety devices must be tted to the installation to guard against mechanical

movement risks such as crushing, dragging and shearing

• It is recommended that at least one warning indicator light be tted to every system

• Always t the warning signs visibly to the inside and outside of the gate

• The installer must explain and demonstrate the manual operation of the gate in case

of an emergency, and must hand the User Guide/Warnings over to the user

• The installer must explain these safety instructions to all persons authorised to use
this gate, and be sure that they understand the hazards associated with automated
gates

• Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as
such materials are potential sources of danger

• Dispose of all waste products like packing materials, worn-out batteries etc, according
to local regulations

• Always check the obstruction detection system, and safety devices for correct
operation

• Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accept any liability caused
by improper use of the product, or for use other than that for which the automated
system was intended

• This product was designed and built strictly for the use indicated in this
documentation; any other use, not expressly indicated here, could compromise the
service life/operation of the product and/or be a source of danger

• Everything not expressly specied in these instructions is not permitted

IMPORTANT SAFETY INSTRUCTIONSSAFETY FIRST

Never run the operator directly from the battery!
Doing so will cause damage to the operator.
Only run the operator from the V-Series Controller.

page 7www.CentSys.com

This section has been left blank intentionally.

page 8 www.CentSys.com

The VANTAGE linear swing gate motor, available in two models with actuation strokes of
400mm and 500mm, respectively, has been designed to automate a wide variety of swing
gates, from single light-domestic gates to heavy industrial double swing gates.

The fail-safe and fully-redundant Position and Collision Detection System has been designed
and tested to set the standard in safety of operation and to provide an unparalleled level of
reliability and durability in operation.

The gate Travel Limits are managed by a sealed double-redundant opto-electronic system
that has been designed not only to ensure ultra-reliable operation, but also to ensure precise
position and trajectory control. This enables very accurate and reliable collision detection to
ensure safe operation even under trying conditions.

This guide covers the mechanical installation of your new VANTAGE swing gate operator.

SECTION 1 GENERAL DESCRIPTION

1. General Description

VANTAGE swing gate operators can be installed on both inward- and
outward opening swing gates. Please see the relevant sections for each
type of installation, paying attention to any site preparation that needs
to be made before the operators are installed.

page 9www.CentSys.com

SECTION 2ICONS USED IN THIS MANUAL

2. Icons Used in this Manual

This icon indicates tips and other information that could be useful during the
installation.

This icon denotes variations and other aspects that should be considered during
installation.

This icon indicates warning, caution or attention! Please take special
note of critical aspects that MUST be adhered to in order to prevent
injury.

page 10 www.CentSys.com

SECTION 3 SPECIFICATIONS

3.1. Physical Dimensions

1000mm retracted

1400mm extended

95mm

Ø100mm

400mm

extended

piston stroke

500mm

extended

piston stroke

FIGURE 1. VANTAGE 400 OVERALL DIMENSIONS

FIGURE 2. VANTAGE 500 OVERALL DIMENSIONS

1600mm extended

95mm

1100mm retracted

Ø100mm

3. Specications

page 11www.CentSys.com

SECTION 3SPECIFICATIONS

3.2. Technical Specications - VANTAGE Operator

VANTAGE 400 VANTAGE 500

Input voltage 90V - 240V AC ± 10%, 50/60Hz

Motor voltage 12V DC

Motor power supply Battery-driven (standard capacity - 7Ah)

1

Battery charger

2

1.8A @ 13.8V

Current consumption (Mains) 170mA

Current consumption (motor at rated load) 15A - maximum

Operator push force - maximum 250kgf

Operator stroke 400mm 500mm

Piston extension/retraction speed 28mm/sec (variable)

Typical gate opening time

3

14.3 sec 17.8 sec

Manual override Key release

4

Maximum number of operations per day 250

Duty cycle - Mains present

5 6

50%

Operations in standby with 7Ah battery

7

Half day 70

Full day 58

Collision Sensing Electronic

Operating temperature range -15°C to +50°C

Mass of unit packed (excluding battery)

Single kit

8

8.5kg 9kg

Double kit

9

14kg 15kg

1. Can increase battery capacity for longer standby times

2. Can operate o a solar supply, consult your reseller for assistance

3. Assumes a full stroke of operator is used

4. Each operator comes with a unique set of keys

5. Based on 25°C ambient temperature and unit not in direct sunlight

6. Based on an operator push force of less than 50% of rated

7. Based on double kit excluding Infrared Safety Beams

8. Single kit contains one operator and Wall Box

9. Double kit contains two operators and one Wall Box

TABLE 1

page 12 www.CentSys.com

SECTION 3 SPECIFICATIONS

3.3. V-Series Controller

Maximum motor current per channel 15A (fused)

Maximum input voltage 14.4V DC

Standby current draw 48mA

Maximum solenoid current draw 2A DC

Maximum auxillary output current 3A (Resettable Electronic Fuse)

Collision detection Current sense and redundant-optical

Position and trajectory control Redundant optical

Temperature range -20°C to +60°C

Onboard receiver type Code-hopping multichannel

Receiver code storage capacity 64 transmitter buttons

Receiver frequency 433MHZ

TABLE 2

3.5. Power Supply

Nominal input voltage 90V - 240V AC ±10% @ 50/60Hz

AC current draw (maximum) 170mA

Temperature range -20°C to +60°C

Battery charger output current
(dependant on PSU input voltage)

90V AC input: 1.2A @ 13.8V

240V AC input: 1.8A @ 13.8V

TABLE 3

3.4. Lightning Protection

The V-Series Controller utilises the same proven surge protection philosophy that is
used in all our products. While this does not guarantee that the unit will not be damaged
in the event of a lightning strike or power surge, it greatly reduces the likelihood of
such damage occurring. The earth return for the surge protection is provided via the

mains power supply earth. In order to ensure that the surge protection is eective, it is

essential that the unit is properly earthed.

page 13www.CentSys.com

SECTION 3SPECIFICATIONS

3.6. Allowable Gate Mass

Ensure that the gate leaf meets Wind Load Specications

Gate

swing

angle

Up to

1.5m

Up to

2m

Up to

2.5m

Up to

3m

1

Up to

3.5m

1

Up to

4m

1

90° 500kg 500kg 500kg 360kg 260kg 200kg

100° 500kg 500kg 388kg 160kg 190kg 150kg

110° 500kg 306kg 198kg 130kg

120° 180kg 100kg 65kg Not recommended

TABLE 4

1. An electric lock must be tted to secure gate in closed position

Gate

swing

angle

Up to

1.5m

Up to

2m

Up to

2.5m

Up to

3m

1

Up to

3.5m

1

Up to

4m

1

90° 750kg 750kg 750kg 550kg 410kg 310kg

100° 750kg 750kg 600kg 420kg 310kg 230kg

110° 750kg 500kg 320kg 220kg

120° 310kg 170kg 110kg Not recommended

Maximum allowable gate mass for the VANTAGE 500 operator

TABLE 5

1. An electric lock must be tted to secure gate in closed position

Maximum allowable gate mass for the VANTAGE 400 operator

page 14 www.CentSys.com

SECTION 3 SPECIFICATIONS

Wind speeds for which operator will still operate the gate.
(VANTAGE 400 or VANTAGE 500 operators)
For a 25% covered gate: (Palisades, etc.) x 1.8 metre high

Value of

A or B

dimension

once

installed

1

Individual gate leaf lengths:

Up to

1.5m

Up to

2m

Up to

2.5m

Up to

3m

2

Up to

3.5m

2

Up to

4m

2

100mm 94km/h 66km/h 48km/h 44km/h 41km/h 37km/h

140mm 119km/h 85km/h 65km/h 57km/h 51km/h 46km/h

180mm 138km/h 101km/h 78km/h 67km/h 60km/h 53km/h

220mm 156km/h 114km/h 89km/h 76km/h 67km/h 60km/h

260mm 171km/h 126km/h 99km/h 84km/h 74km/h 65km/h

300mm 186km/h 137km/h 108km/h 91km/h 80km/h 71km/h

340mm 199km/h 147km/h 116km/h 98km/h 86km/h 76km/h

Wind speeds for which operator will still operate the gate.
(VANTAGE 400 or VANTAGE 500 operators)
For a 100% covered gate: (Fully-clad gates, etc.) x 1.8 metre high

Value of

A or B

dimension

once

installed

1

Individual gate leaf lengths:

Up to

1.5m

Up to

2m

Up to

2.5m

Up to

3m

2

Up to

3.5m

2

Up to

4m

2

100mm 47km/h 33km/h 24km/h 22km/h 47km/h 19km/h

140mm 59km/h 43km/h 32km/h 28km/h 59km/h 23km/h

180mm 69km/h 50km/h 39km/h 34km/h 69km/h 27km/h

220mm 78km/h 57km/h 44km/h 38km/h 78km/h 30km/h

260mm 86km/h 63km/h 49km/h 42km/h 86km/h 33km/h

300mm 93km/h 63km/h 54km/h 46km/h 93km/h 35km/h

340mm 100km/h 74km/h 58km/h 49km/h 100km/h 38km/h

TABLE 6

TABLE 7

1. See Section 9/10 for installation details

2. An electric lock must be tted

1. See Section 9/10 for installation details

2. An electric lock must be tted

3.7. Allowable Wind Load

page 15www.CentSys.com

4. Product Identication

SECTION 4PRODUCT IDENTIFICATION

FIGURE 3. KIT IDENTIFICATION

5

6

1

2

3

4

7

1. Keys are specic to each operator - key number must be recorded

1

2

8

9

10

11

12

1. Gate Bracket pin

2. 14mm snap ring

3. VANTAGE gate operator
(complete assembly)

4. Wall Bracket

5. Wall Bracket mounting plate

6. Mechanical Installation Manual

7. Gate operator keys

1

8. Stainless steel cap screw M5 x 25

9. Origin clamp

10. M5 barrel nut

11. Gate Bracket

12. Gate Warning Decal

page 16 www.CentSys.com

1. 12V 7.2Ah Battery 1

2. V-Series Controller with built-in
receiver

3. V-Series User Guide

4. V-Series Electrical Setup &

Commissioning Guide

5. Charger

6. Code-hopping remote controls

FIGURE 4. V-SERIES WALL BOX INCLUDING CHARGER AND CONTROLLER

3

4

6

1

5

2

SECTION 4 PRODUCT IDENTIFICATION

4.1. V-Series Wall Box

1. Batteries can be of a larger capacity for longer power failure autonomy and are not included in the kit;

Consult your local authorised dealer for assistance

page 17www.CentSys.com

FIGURE 5

Spanners

17mm/15mm

preferably socket set

Crimping tool

and Pin lugs

Ø12mm masonry drill bit for

wall mount bracket

Ø6.5mm steel drill bit

for gate bracket

Connector

block

Hole saw

20mm

Angle grinder

Pin punch

6mm

Hacksaw

Spirit level

Marking

pen/chalk

Extension cord

Soldering

iron

Safety equipment

(goggles, gloves etc.)

Welding machine

(including consumables)

and safety equipment

Measuring

tape

Allen key

5mm

G-clamps

x2

Electric drilling

machine

Screwdrivers
6mm Phillips

3.5mm Flat

Hammer

Pliers

5. Required Tools & Equipment

SECTION 5REQUIRED TOOLS & EQUIPMENT

page 18 www.CentSys.com

6.1. General Consideration for the Installation

Always recommend the tment of additional safety equipment such as safety edges

and Safety Beams (i5 or Photon), for additional protection against entrapment or
other mechanical risks.

Check that no pipes or electrical cables are in the way of the intended installation.

Check that enough space is available for the gate operator with the gate in the
required open position (see Figure 6).

If the swing gate leaf is longer than 3 metres, ensure that an electric lock can be

tted.

For security reasons, never t an operator on the outside of the gate, where the

public has access to it (refer to the instructions for an Outward-opening swing gate).

Never run an operator directly o the 12V battery.

Install the gate operator only if:

• It will not pose a hazard to the public

• There is sucient clearance to a roadway and/or public thoroughfares

• The installation will meet all municipal and/or local authority requirements once

completed

• The gate mass, leaf width, wind loading and application is within the operator
specications

• The gate is in good working order, meaning:

• that it swings freely;

• does not move on its own if left in any position;

• each gate leaf is strong and rigid;

• Once installed, there is sucient clearance between moving parts during operation of

the gate to reduce the risk of personal injury and/or entrapment

• It is recommended that Pushbuttons and Keyswitches, if tted, be positioned in such

a way that the gate is in line of sight of the user

6. Preparation of Site

SECTION 6 PREPARATION OF SITE

page 19www.CentSys.com

SECTION 6PREPARATION OF SITE

6.2. Determine Gate Opening Angle

Use this procedure to accurately determine the gate opening angle:

FIGURE 6

1 metre

1 metre

Gate in closed
position

Gate hinge
point

Gate in open position

Mark the ground

Distance Z

Mark the ground

Wall

6.2.1. Step 1

Close the gate and measure a
distance of one metre from the
centreline of the gate hinge.

Make a mark on the ground.

6.2.2. Step 2

Open the gate and measure along the
gate a distance of one metre from
the centreline of the gate hinge.

Make a mark on the ground.

Measure the distance on the ground
between the two marks (Z).

Using this Z-Value, read o the gate

opening angle from the Table below.

6.2.3. Step 3

Gate opening angle based on Z-Value

From To Use gate swing angle of

1414mm 1521mm 90° - 99°

1532mm 1638mm 100° - 110°

TABLE 8

page 20 www.CentSys.com

SECTION 6 PREPARATION OF SITE

6.4. Side Wall Limitation - Inward Opening

Figure 7 shows the side wall limitations for an Inward opening gate. The operator
must be installed in accordance with these limitations. If the wall minimum cannot be

achieved, consider using an outward swing conguration.

FIGURE 7. SIDE WALL LIMITATION FOR INWARD OPENING GATE

Wall minimum

must be greater than 200mm

Side wall

Wall

Gate in closed position

Gate in open position

Gate swing angle

Gate hinge point

6.3. Key Terms Used in this Section

6.3.1. Pillar maximum

The maximum allowable distance measured from the centre of the gate hinge to the edge
of the pillar.

6.3.2. Wall minimum

This value denotes the minimum amount of space needed to install the operator and is
measured from the side wall to the gate when the gate is in the open position.

page 21www.CentSys.com

SECTION 6PREPARATION OF SITE

6.5. Pillar Hinge Depth Limitation - Inward Opening

Figure 8 shows the pillar hinge depth limitation for an Inward opening gate.
An operator must be installed in accordance with these limitations to ensure that it does
not interfere with the operation of the gate during movement. The hinge depth of the
gate on the pillar, needs to be checked against the pillar maximum values in Table 9
to determine if the installation is possible. If the hinge depth of the gate is excessive,
the gate may have to be relocated on the pillar to achieve the required pillar maximum
values.

FIGURE 8. PILLAR HINGE DEPTH LIMITATION FOR INWARD OPENING GATE

Pillar maximum

Wall

Gate in closed position

Gate in open position

Gate swing angle

Gate hinge point

Operator Pillar Maximum Swing Gate Angle

VANTAGE 400 175mm 90°

VANTAGE 400 155mm 100°

VANTAGE 400 145mm 110°

VANTAGE 500 245mm 90°

VANTAGE 500 235mm 100°

VANTAGE 500 230mm 110°

TABLE 9

page 22 www.CentSys.com

SECTION 6 PREPARATION OF SITE

6.6. Wall Bracket Mounting Methods

The following recommended methods may be used to install the operator.

6.6.1. Through-wall

Applications:

• Pre-fabricated walling

• For heavy gates operating

frequently

6.6.2. Chemical anchors

Applications:

• Masonry pillars

• Frequent use

6.6.3. Welding

Application:

• Steel pillars

FIGURE 9

FIGURE 11

Pillar

Steel
pillar

Wall Bracket

Wall Bracket

Through-wall bolt

Welding machine

FIGURE 10

Pillar

Wall Bracket

Chemical anchor

page 23www.CentSys.com

SECTION 6PREPARATION OF SITE

6.6.4. Sleeve anchors

Applications:

• Lighter gates

• Domestic

6.6.5. Rawl bolts

Applications:

• Lighter gates

• Domestic

FIGURE 12

FIGURE 13

Pillar

Pillar

Wall Bracket

Wall Bracket

Sleeve anchor

Rawl bolt

page 24 www.CentSys.com

SECTION 6 PREPARATION OF SITE

6.7. Strength of the Gate and Gate Bracket

6.7.1. Welding

Applications:

• Domestic

• Medium gates

• Frequent use

FIGURE 14

FIGURE 15

Gate

Gate Through-bolts

Gate
Bracket

Gate Bracket

Welding machine

6.7.2. Through-bolts

(high-tensile)

Applications:

• Domestic

• Light gates

• Infrequent use

TEK screws and mild steel
bolts are not recommended.

page 25www.CentSys.com

Control
box

Mains
isolator
switch

9

5

9

6

6

10

1

2

3

8

4

7

FIGURE 16. CABLING REQUIREMENTS

Control
box

350mm
cable loop

Mains

isolator

switch

9

5

9

6

6

10

1

2

3

8

4

7

7. Cabling Requirements

SECTION 7CABLING REQUIREMENTS

Legend

1. 90V - 240V AC Mains cable via Mains isolator1 switch (3 core LNE 0,5mm2)2,
or low-voltage 16V AC battery charger supply3 (2 core 1,5mm²).

2. Intercom cable (n1 + 6 core) to house.

3. Master Motor (MTR M) or Slave Motor (MTR S) cable.
(Minimum, 2 core 1.5mm

2

+ 4 core 0,22mm2 multi-stranded)4.

4. Optional radio receiver cable (3 core 0,5mm

2

multi-stranded, optional)5.

5. Optional Pedestrian Keyswitch (2 core 0,5mm

2

multi-stranded) or optional keypad

(3 core 0,5mm2 multi-stranded).

6. Optional, but recommended infrared Safety Beams (3 core 0,5mm

2

multi-stranded

or 4 core 0.5mm2 for CE compliance).

7. Optional intercom cable (n2+2 core 0,5mm

2

multi-stranded) to gate station.

8. Optional electric lock (2 core 0.5mm

2

).

9. Optional Pillar Light cable (3 core, size according to power regulations).

10. Optional ground loop for free-exit (1 core 0.5mm

2

multi-stranded - silicone-coated)6.

• All cables must be routed in conduit unless underground cable is
being used

• Mains isolator must be less than one metre from the operator

• Safety Beams are always recommended, i5 or Photon

1. Mains isolator supplied with V-Series wall box

2. Increase cable thickness if Pillar Lights are to be installed

3. Screened cable is always recommended to provide better protection against lightning - earth one end of screening

4. Please use V-Series cabling. Order reference: CABLEVEC68

5. For optimum range an external receiver can be mounted on the wall

6. Consult manufacturer of loop detector for specic details

page 26 www.CentSys.com

8. Critical Installation Checklist

SECTION 8 CRITICAL INSTALLATION CHECKLIST

The following is a list of critical requirements that must be adhered to in order to ensure
reliable operation of your VANTAGE operator(s):

• Ensure that the Wall Bracket is securely anchored

• Make sure that the operator’s maximum stroke is being utilised

• Only use V-Series cable for the installation

• Leave a 350mm long loop in the cable

• Fit an electric gate lock if the leaf width is greater than 3 metres

• Ensure that the opening and closing angles conform to the installation guidelines

• Ensure that your gate and operator(s) are equipped to deal with Wind Loading

(refer to the Table 6 and 7 on page 14)

Never run the operator directly from the battery! Doing so will cause
damage to the operator. Only run the operator from the V-Series
Controller.

page 27www.CentSys.com

SECTION 9

21. Solar Panel Wiring9. Operator Installation - Inward Opening Gates

OPERATOR INSTALLATION - INWARD OPENING GATES

Ensure that the gate mass does not exceed the specications on
page 14.

Figure 17 illustrates the values corresponding to the Inward Opening Gate Installation
Tables.

FIGURE 17. BRACKET POSITION - INWARD OPENING GATE

A

B

E

Wall

VANTAGE
operator

Gate in closed position

9.2. Step 1

Measure the E-Value and ensure that it does not exceed values shown in Figure 8 and
Table 10 on page 21.

Depending on the gate opening angle determined in Section 6.2 and the E-Value
measured, determine the installation distances for the A- and B-Value using the Tables
shown on pages 29 to 31.

9.1. Key terms used in this section

9.1.1. E-Value

The distance from the centre of the gate hinge to the edge of the pillar.

9.1.2. A-Value

The horizontal distance from the Wall Bracket/pivot pin to the center of the gate hinge.

9.1.3. B-Value

The vertical distance from the Wall Bracket/pivot pin to the center of the gate hinge.

page 28 www.CentSys.com

SECTION 9 OPERATOR INSTALLATION - INWARD OPENING GATES

Example: 90° Inward Opening gate (VANTAGE 400):

Assume that the E-Value has been measured as 160mm. By looking at this
Table at E-Values that are smaller than (<) 165mm, the relevant A- and
B-Values are: A=145mm and B=240mm.

E-Value

Depth of gate hinge

to pillar

A-Value B-Value

<165mm 145mm 240mm

<175mm 130mm 250mm

page 29www.CentSys.com

SECTION 9

VANTAGE 400 Inward Opening Gate Geometry Tables:

90° Inward Opening Gate

E-Value

Depth of gate hinge

to pillar

A-Value B-Value

<145mm

1

170mm

1

220mm

1

<155mm 160mm 230mm

<165mm 145mm 240mm

<175mm 130mm 250mm

100° Inward Opening Gate

E-Value

Depth of gate hinge

to pillar

A-Value B-Value

<125mm

1

165mm

1

200mm

1

<135mm 155mm 210mm

<145mm 145mm 220mm

<155mm 135mm 230mm

1. Optimum Installation

TABLE 11

1. Optimum Installation

TABLE 10

1. Optimum Installation

TABLE 12

110° Inward Opening Gate

E-Value

Depth of gate hinge

to pillar

A-Value B-Value

<115mm

1

155mm

1

190mm

1

<125mm 145mm 200mm

<135mm 140mm 210mm

<145mm 130mm 220mm

OPERATOR INSTALLATION - INWARD OPENING GATES

page 30 www.CentSys.com

SECTION 9

VANTAGE 500 Inward Opening Gate Geometry Tables:

90° Inward Opening Gate

E -Value

Depth of gate hinge

to pillar

A-Value B-Value

<190mm

1

205mm

1

280mm

1

<205mm 195mm 290mm

<215mm 180mm 300mm

<225mm 170mm 310mm

<235mm 155mm 320mm

<245mm 140mm 330mm

TABLE 13

1. Optimum Installation

100° Inward Opening Gate

E-Value

Depth of gate hinge

to pillar

A-Value B-Value

<175mm

1

195mm

1

260mm

1

<185mm 185mm 270mm

<195mm 175mm 280mm

<205mm 165mm 290mm

<215mm 155mm 300mm

<225mm 145mm 310mm

<235mm 135mm 320mm

TABLE 14

1. Optimum Installation

OPERATOR INSTALLATION - INWARD OPENING GATES

page 31www.CentSys.com

SECTION 9

VANTAGE 500 Inward Opening Gate Geometry Table:

110° Inward Opening Gate

E-Value

Depth of gate hinge

to pillar

A-Value B-Value

<150mm

1

190mm

1

240mm

1

<160mm 185mm 250mm

<170mm 175mm 260mm

<180mm 170mm 270mm

<190mm 160mm 280mm

<205mm 150mm 290mm

<210mm 145mm 300mm

<220mm 135mm 310mm

<230mm 125mm 320mm

TABLE 15

1. Optimum Installation

OPERATOR INSTALLATION - INWARD OPENING GATES

page 32 www.CentSys.com

SECTION 9

FIGURE 18. WALL BRACKET HEIGHT

Wall Bracket

Minimum 125mm

Gate

Gate Bracket position

9.2. Step 2

Determine a suitable height for the
Wall Bracket.

Ensure that this mounting
height will allow the Gate
Bracket to be securely
mounted to the Gate Leaf.

Take care to make sure
the operator is mounted
level.

9.3. Step 3

Mark the determined length on the
Wall Bracket.

Cut o excess length.

Insert the Wall Bracket into the
mounting plate.

Weld the brackets together.

FIGURE 19. CUT AND WELD WALL BRACKET

Mark length
on bracket

Weld plates

together

Cut o

excess length

Wall Bracket
length

FIGURE 20

Wall

Mounting bolt

Wall

Bracket

It is critical that the
Wall Bracket is securely
mounted.

See page 18 for Site
Considerations.

9.4. Step 4

Mount the Wall Bracket according to
the A- and B-Values obtained in
Step 1 on page 27.

OPERATOR INSTALLATION - INWARD OPENING GATES

page 33www.CentSys.com

SECTION 9

9.5. Step 5

Fit the Gate Bracket to the

VANTAGE.

FIGURE 21

Pin

Gate
Bracket

Origin
clamp

VANTAGE

operator

G-clamp

Gate in closed position

G-clamp or
spot weld

Gate Bracket

VANTAGE
operator

Wall

Wall
Bracket

FIGURE 23

VANTAGE

operator
Wall
Bracket

FIGURE 22

Wall

Pin

9.6. Step 6

Fit the motor end of the operator to
the Wall Bracket.

Support the operator to
prevent damage

OPERATOR INSTALLATION - INWARD OPENING GATES

9.7. Step 7

Manually rotate the piston to the fully
extended position, and then retract it
by half to one full turn.

With the gate in the closed position,
use a G-clamp or spot weld the Gate
Bracket in position to temporarily
hold the Gate Bracket in place.

The G-clamp should only
be used to secure the Gate
Bracket in place, and should
never be used as a means of
securing the operator piston
arm as this could result in
damage.

page 34 www.CentSys.com

SECTION 9

FIGURE 24

Gate in closed

position

Set the
origin clamp
to the open
limit

VANTAGE
operator

G-clamp

G-clamp

Gate in open
position

Wall

9.9. Step 9

If the gate opening angle is sucient and the operator is utilising the majority of its

stroke, then secure the Gate Bracket using the most appropriate means.

Remove the operator before welding, if welding is required.

If this is not the case or the operator does not have enough stroke for the gate to open
fully, re-check the A- and B-Values from Table 10 on page 29 to Table 15 on page 31.

FIGURE 25

Gate Bracket

Welding machine

Bolt

Nuts

9.8. Step 8

Manually release the operator using
the key provided with the kit, and
swing the gate to the desired open
position.

Slide the origin clamp along the
piston tube, right up to the end to
the operator.

Secure origin clamp in place, and
tighten properly with an Allen Key.

Gate

Gate Bracket

OR

OPERATOR INSTALLATION - INWARD OPENING GATES

page 35www.CentSys.com

SECTION 9

FIGURE 26

Attach warning labels to the inside
and outside of the gate as shown.

The Mechanical part of the installation is now complete.

OPERATOR INSTALLATION - INWARD OPENING GATES

page 36 www.CentSys.com

Ensure that the gate mass does not exceed the specications on
page 13.

10.1. Step 1

Depending on the gate opening angle determined in Section 6.2 refer to Figures 27 to 28
for the correct installation geometry.

In most cases it will be necessary to make up a suitable extension bracket on which to
mount the operator’s Wall Bracket.

10. Operator Installation - Outward Opening

Gates

SECTION 10 OPERATOR INSTALLATION - OUTWARD OPENING GATES

FIGURE 27. VANTAGE 400 OUTWARD OPENING GATE

Make up bracket to suit

A

B

Gate in closed

position

Gate in open position

VANTAGE

operator

Gate opening angle

VANTAGE 400 Outward Opening Gate:

VANTAGE 400 Outward Opening Geometry Tables:

Gate Opening Angle A B

90° 220mm 170mm

100° 200mm 160mm

110° 185mm 160mm

TABLE 16

page 37 www.CentSys.com

SECTION 10 OPERATOR INSTALLATION - OUTWARD OPENING GATES

FIGURE 28. VANTAGE 500 OUTWARD OPENING GATE

Make up bracket to suit

B

Gate in closed

position

Gate in open position

VANTAGE

operator

Gate opening angle

VANTAGE 500 Outward Opening Gate:

VANTAGE 500 Outward Opening Geometry Tables:

Gate Opening Angle A B

90° 280mm 210mm

100° 255mm 200mm

110° 240mm 190mm

A

TABLE 17

page 38 www.CentSys.com

SECTION 10

10.2. Step 2

Determine a suitable height for the
Wall Bracket.

Ensure that this mounting
height will allow the Gate
Bracket to be securely
mounted to the Gate Leaf.

Take care to make sure
the operator is mounted
level.

FIGURE 31

FIGURE 29. BRACKET HEIGHT

Wall

Mounting

bolt

Wall

Bracket

Sturdy
Custom
bracket

Wall Bracket

Minimum 125mm

Gate

Gate Bracket Position

FIGURE 30. CUT AND WELD WALL BRACKET

Mark length
on bracket

Weld plates

together

Cut o

excess length

Wall Bracket
length

10.3. Step 3

Mark the determined length on the
Wall Bracket.

Cut o the excess length.

Insert the Wall Bracket into the
mounting plate.

Weld the brackets together.

10.4. Step 4

Mount the Wall Bracket according to
the A- and B-Values obtained in
Step 1 on page 36.

It is critical that
the Wall Bracket is
securely mounted and is
adequately rigid.

See page 18 for site
considerations.

OPERATOR INSTALLATION - OUTWARD OPENING GATES

page 39www.CentSys.com

SECTION 10

10.5. Step 5

Fit the Gate Bracket to the

VANTAGE.

FIGURE 32

Pin

Gate
Bracket

Origin
clamp

VANTAGE

operator

FIGURE 33

VANTAGE

operator

Wall

Pin

Wall

Bracket

FIGURE 34

Set the origin
clamp to
closed limit

G-clamp or
spot weld

Gate in closed
position

Wall
Bracket

VANTAGE

operator

10.6. Step 6

Fit the motor end of the operator to
the Wall Bracket.

Support the operator to
prevent damage

OPERATOR INSTALLATION - OUTWARD OPENING GATES

10.7. Step 7

Manually rotate the piston to the fully
retracted position, and then extend it
by half to one full turn.

With the gate in the closed position,
use a G-clamp or spot weld the Gate
Bracket in position to temporarily
hold the Gate Bracket in place.

The G-clamp should only
be used to secure the Gate
Bracket in place, and should
never be used as a means of
securing the operator piston
arm as this could result in
damage.

page 40 www.CentSys.com

SECTION 10

10.8. Step 8

Manually release the operator using
the key provided with the kit, and
swing the gate to the desired open
position.

FIGURE 35

G-clamp or
spot weld

Gate in
open
position

10.9. Step 9

If the gate opening angle is sucient and the operator is utilising the majority of its

stroke, then secure the Gate Bracket using the most appropriate means.

Remove the operator before welding, if welding is required.

If this is not the case or the operator does not have enough stroke for the gate to open
fully, re-check the A- and B-Values from Table 16 on page 36 to Table 17 on Page 37.

Gate Bracket

Welding machine

Bolt

Nuts

Gate

Gate Bracket

OR

OPERATOR INSTALLATION - OUTWARD OPENING GATES

FIGURE 36

page 41www.CentSys.com

SECTION 10

FIGURE 37

Attach warning labels to the inside
and outside of the gate as shown.

The Mechanical part of the installation is now complete.

OPERATOR INSTALLATION - OUTWARD OPENING GATES

page 42 www.CentSys.com

NOTES

Notes

page 43www.CentSys.com

NOTES

Notes

page 44

Call Centurion Systems (Pty) Ltd . South Africa

Head Oce: [phone]

Call Technical Support: [phone]

from 07h00 to 18h00 (UTC+2)

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DOC12381V100 - VANTAGE INSTALLATION
MANUAL V1 GENERIC-23032015