Centurion D10 Turbo User Manual
D10 and D10 Turbo Installation Manual
TM
TM
INDUSTRIAL
SLIDING GATE
OPERATOR
Company ProfileCompany Profile
1986 1990 1995 1999
In-house
R & D
development
team
100%
testing of
products
Centurion Systems
today
Manufacture to
international
quality standard
ISO 9001:2008
Competent
after-sales
technical support
from 07h00 - 18h00
Monday to Friday
Sales and support throughout
Southern Africa and over
50 countries worldwide
Centurion Systems (Pty) Ltd reserves the right to make changes to the products described in this manual without notice
and without obligation of Centurion Systems (Pty) Ltd to notify any persons of any such revisions or changes.
Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to this manual.
No part of this document may be copied, stored in a retrieval system or transmitted in any form or by any means electronic,
mechanical, optical or photographic, without the express prior written consent of Centurion Systems (Pty) Ltd.
Contents
Mechanical Setup
Electrical Setup
Commissioning and Handover
IMPORTANT SAFETY INSTRUCTIONS page 3
1. Declaration of Conformity
2. General Description
Lightning Protection
Theft Protection
3. Specifications
Physical Dimensions
Technical Specifications
Fuse Protection
4. Icons used in this booklet
5. Product Identification
6. Required Tools and Equipment
7. Preparation of Site
General considerations for the installations
Endstops
Guide-rollers and anti-lift bracket
Starting and running forces
8. Cabling Requirements
9. Lubrication
10. Operator Installation
11. Electrical Setup
12. Wiring Diagram for Closing Safety Beam
13. Wiring Diagram For opening Safety Beam
14. Wiring Diagram for External Radio Receiver and Loop Detector
15. Wiring Diagram for other Inputs
16. Mains Supply, Battery, Charger and Pillar Light Connections
17. Earthing for Effective Lightning Protection
18. Commissioning the System
Setting the gate limits
19. How to set up additional features on the D10/D10 TURBO controller
20. Menu Navigation Map
21. Controller Features
22. Factory Defaults Schedule
23. Description of Terminal Functions
24. Diagnostics
page 1
page 2
page 2
page 5
page 6
page 6
page 7
page 8
page 8
page 8
page 9
page 9
page 10
page 11
page 12
page 12
page 13
page 14
page 15
page 16
page 17
page 18
page 28
page 29
page 30
page 31
page 32
page 33
page 34
page 35
page 35
page 36
page 37
page 40
page 53
page 55
page 58
Diagnostic LEDs
Gate Status LED
LCD Display
Buzzer Feedback
25. Fault-finders Guide
26. Manual Operation
Manual release operation
Manual release latching
27. Installation Handover
page 58
page 58
page 59
page 60
page 61
page 65
page 65
page 65
page 66
Mechanical Setup
These abbreviated instructions are for the experienced
installer who needs a checklist to get a standard installation
up and running in the minimum of time.
Detailed installation features and functions are referred to
later in this manual.
Heed necessary site considerations page 12
Check cabling requirements page 15
Gather required tools and equipment page 11
Secure foundation plate page 20
Add oil to gearbox page 16
Mount gearbox page 21
Mount rack page 23
Mount origin marker page 26
Apply warning decals page 27
Electrical Setup
step
Connect all wiring
10
Commissioning
and Handover
step
step
step
Set gate end-of-travel limits
11
Set additional features via the
12
menus, if required
Carry out professional
13
handover to client
IMPORTANT
Safety Instructions
ATTENTION
To ensure the safety of people, it is important that you
read all the following instructions. Incorrect
installation or incorrect use of the product could cause
serious harm to people.
The installer, being either professional or DIY, is the
last person on the site who can ensure that the
operator is safely installed, and that the whole system
can be operated safely.
Warnings for the installer
CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS
before beginning to install the product.
All installation, repair, and service work to this product must
be carried out by a suitably qualified person
Do not activate your gate opener unless you can see it and
can determine that its area of travel is clear of people, pets,
or other obstructions
NO ONE MAY CROSS THE PATH OF A MOVING GATE.
Always keep people and objects away from the gate and its
area of travel
NEVER LET CHILDREN OPERATE OR PLAY WITH THE
GATE CONTROLS
Secure all easily accessed gate opener controls in order to
prevent unauthorized use of the gate
Do not in any way modify the components of the automated
system
Do not install the equipment in an explosive atmosphere:
the presence of flammable gasses or fumes is a serious
danger to safety
Before attempting any work on the system, cut electrical
power to the operator and disconnect the batteries
The mains power supply of the automated system must be
fitted with an all-pole switch with contact opening distance
of 3mm or greater. Use of a 5A thermal breaker with allpole circuit break is recommended
Make sure that an earth leakage circuit breaker with a
threshold of 30mA is fitted upstream of the system
Never short circuit the battery and do not try to recharge
the batteries with power supply units other than that
supplied with the product, or by Centurion Systems
Make sure that the earthing system is correctly
constructed, and that all metal parts of the system are
suitably earthed
Safety devices must be fitted to the installation to guard
against mechanical movement risks, such as crushing,
dragging and shearing
It is recommended that at least one warning indicator light
be fitted to every system
Always fit the warning signs visibly to the inside and
outside of the gate
The installer must explain and demonstrate the manual
operation of the gate in case of an emergency, and must
hand the User Guide over to the user
Explain these safety instructions to all persons authorized
to use this gate, and be sure that they understand the
hazards associated with automated gates
Do not leave packing materials (plastic, polystyrene, etc.)
within reach of children as such materials are potential
sources of danger
Dispose of all waste products like packaging materials,
worn out batteries, etc. according to local regulations
Always check the obstruction detection system, and safety
devices for correct operation
Centurion Systems does not accept any liability caused by
improper use of the product, or for use other than that for
which the automated system was intended
This product was designed and built strictly for the use
indicated in this documentation. Any other use, not
expressly indicated here, could compromise the service
life/operation of the product and/or be a source of danger
Everything not expressly specified in these instructions
is not permitted.
page 4
1. Declaration of Conformity
Manufacturer:
Centurion Systems (Pty) Ltd.
Unit 13 Production Park
Intersection Newmarket Road & Epsom Avenue
North Riding
Gauteng
South Africa
Declares that the product:
Product name: D10/D10 Turbo Sliding gate operator
Conforms with the following specifications:
Safety: SANS 60335-1:2007
IEC 60335-1:2006
Emissions: CISPR 11 CLASS A - Radiated and conducted Interference field
strength (emission tests) – 150KHz TO 6GHz
Immunity: IEC 61000-4-2 – Electrostatic discharge
IEC 61000-4-3 – Radiated immunity – 80MHz TO 1000MHz
IEC 61000-4-4 – Electrical fast transients/burst
IEC 61000-4-5 – Surges
IEC 61000-4-6 – Conducted immunity – 150KHz TO 80MHz
IEC 61000-4-11– Voltage dips and interruption
Standard to which conformity is declared:
IEC 60335-1:2006 Safety
IEC 61000-6-4:2006 Emissions
IEC 61000-6-2:2005 Immunity
Signed at North Riding, South Africa on April 14, 2010
Ian Rozowsky
Research & Development Director.
page 5
2. General Description
The D10 is a heavy duty sliding gate operator designed to open and close industrial sliding
gates weighing up to 1000Kg.
The D10 Turbo is perfectly suited for sites with lighter gates requiring a high number of
operations per day, and can reach almost double the speed of the standard D10. However, it
is not recommended for gates weighing more than 240kg, as the inertia generated by
heavier loads might prove detrimental to the gearbox at such high speeds.
A die cast aluminium gearbox, coupled to a powerful 24V DC motor and switch-mode
charger, make the D10/D10 Turbo the automatic choice for townhouse complexes and office
parks. Gate travel limits are managed by an opto-electronic system, comprising a
gate-mounted origin magnet and an internal rotary encoder. This system yields precise and
repeatable control over gate position. The gearbox of the D10 Turbo utilises a “true” or “full
involute” gear instead of a helical gear, which means that there is a larger contact area with
the worm shaft, ensuring much greater load bearing capabilities. The standard D10 uses a
34 tooth internal gear and a 17 tooth output pinion, whereas the D10 Turbo uses a 22 tooth
internal gear and a 20 tooth output pinion.
Advanced features of the D10/D10 Turbo logic controller include:
Interactive graphical user interface via a backlit LCD display
Automated setup of gate endpoints (limits)
Fail-safe collision detection and auto reverse (adjustable sensitivity)
Smooth, adjustable start/stop (ramp-up/ramp-down)
Multiple operational modes
Selectable, adjustable Autoclosing
Pedestrian (partial) opening
Positive Close Mode
Independent safety inputs for opening and closing beams
Automatic beam test for both opening and closing beams
Advanced beam alarm functions
Advanced lightning/surge protection
Timed courtesy light output
Multiple pre-flashing modes
Independently adjustable motor speed in both opening and closing directions
Onboard CENTURION rolling code (Keeloq encryption) radio receiver with full channel
mapping capability (limited to 500 buttons)
Onboard ChronoGuard (patent pending) timer for timed activation of physical inputs or
outputs and time-barring of physical inputs or outputs and remote controls
TM
Lightning Protection
The electronic controller utilises the same proven surge protection philosophy that is used in
all CENTURION products. While this does not guarantee that the unit will not be damaged in
the event of a lightning strike or power surge, it greatly reduces the likelihood of such
damage occurring. The earth return for the surge protection is provided via the mains power
supply earth.
page 6
In order to ensure that the surge protection is effective, it is essential that the unit
is properly earthed.
Theft Protection
While care has been taken in the design of the D10/D10 Turbo to prevent unauthorized
removal (theft) of the unit, an optional steel theft-resistant cage is also available for added
peace of mind.
page 7
3. Specifications
Physical Dimensions
384mm
67mm
300mm
340mm (theft-resistant cage)
Technical Specifications
Input voltage
Motor voltage
Motor power supply
Battery charger
Current consumption (mains)
Current consumption (motor at rated load)
Operator push force - starting
Operator push force - rated
Gate mass - maximum
Gate length - maximum
Gate speed (varies with load)
Manual override
Maximum numbers of operations per day
Duty cycle - mains present
Operations in standby with 7Ah battery
half day
full day
FIGURE 1. OVERALL DIMENSIONS
D10
220V AC ± 10%, 50Hz
24V DC
Battery driven (standard
capacity - 2 x 7Ah)
2A @ 27.5V
170mA
4A
40kgf
30kgf
1000kg
20m
22-26 m/min
Lockable lever with
key release
750
45%
87
69
page 8
234mm
D10 Turbo
220V AC +/- 10% @ 50Hz
24V DC
Battery driven (standard
capacity - 2 x 7Ah)
2A @ 27.5V
170mA
8A
20kgf
15kgf
240kg
50m
40-50m/min
Lockable lever with
key release
750
25%
58
37
Operations in standby with 35Ah battery
half day
full day
Collision sensing
Operating temperature range
Onboard receiver type
Receiver code storage capacity
Receiver frequency
Degree of protection
Mass of unit packed (standard kit,
excl. rack and battery
Packing dimensions (standard kit,
excl. rack and battery)
D10
507
489
Electronic
-15°C to +50°C
CENTURION rolling code
TM
(Keeloq encryption)
multichannel
500 transmitter buttons
433MHz
IP54
13kg
350mm long x 290mm
wide x 490mm high
D10 Turbo
372
351
Electronic
-15°C to 50°C
CENTURION rolling code
(Keeloq™ encryption),
multichannel
500 transmitter buttons
433MHz
IP54
13kg
350mm long x 290mm wide
x 490mm high
Based on 6m gate, no accessories fitted, such as infrared beams
Fuse Protection
The following protection fuses are provided on the system:
Item Type Rating
Main controller
Motor circuit Automotive fuse ATO (25 x 7 mm) 30A
Light circuit 5 x 20mm 3A fast blow
Auxiliary supply Electronic limit 300mA
Charger
Mains input 5 x 20mm 3A fast blow*
* Not user serviceable
4. Icons used in this manual
This icon indicates tips and other
information that could be useful
during the installation
This icon indicates warning, caution or attention! Please take special note of
critical aspects that MUST be adhered to in order to prevent injury
page 9
This icon denotes variations and
other aspects that should be
considered during installation
5. Product Identification
1. D10/D10 Turbo controller
2. D10/D10 Turbo charger
3. Motor fuse (15A ATO)
4. Courtesy light fuse (3A F/B)
5. Manual release handle
6. Lock cover
7. 2 x 12V 7.2A/Hr battery
FIGURE 2. PRODUCT IDENTIFICATION
8. Gate-mounted origin marker
9. Origin sensor
10. Origin marker bracket
11. Encoder sensor
12. Lower cover
13. Foundation plate
page 10
6. Required Tools and Equipment
Pull scale – 50kg
Spanner – 17mm; 10mm
Screwdriver – 3.5mm flat
Allen key – 6mm; 4mm
Crimping tool and pin lugs
Side cutters
Hacksaw
Spirit level
Measuring tape
If casting foundation plate into concrete:
Pick
Spade
If bolting foundation plate onto existing plinth:
Drilling equipment
Masonry bits to suit rawlbolts being used
If welding foundation plate and/or rack to gate:
Welding equipment
G Clamp, 6 inch x 2
If fastening rack to gate:
Drilling equipment
TEK screw socket
page 11
7. Preparation of Site
General considerations for the installation
1. Always recommend the fitment of additional safety equipment such as safety edges
and safety beams, for additional protection against entrapment or other mechanical
risks
2. Since the D10 Turbo operates at exceptionally high speeds, it is mandatory to install
the following additional safety equipment in order to ensure the safest possible
installation:
a) Opening safety beams which will prevent the gate from moving should anyone be
in the path of the gate while OPENING. This provides an effective means of
safeguarding against dragging.
b) Closing safety beams which will prevent the gate from moving should anyone be
in the path of the gate while CLOSING. This is important to prevent being
crushed by the gate while in motion.
c) Passive Sensitive Edge to help absorb the kinetic energy of the gate in the event
of a collision, and provides additional time for the inherent electronic anti-crushing
technology of the operator to react.
3. The IRBOC option must be invoked so that the gate will immediately reverse
direction, in the event of a collision, regardless of whether it is in the opening or
closing cycle
4. Safety beams are installed on either side of the driveway, as shown in Figure 3
5. Sensitive edges are typically installed on all shearing edges of the gate, as shown in
Figure 3
Passive
Infrared
Infrared
FIGURE 3. INFRARED BEAMS AND PASSIVE SENSITIVE EDGE
6. Check that no pipes or electrical cables are in the way of the intended installation
7. Check that enough space is available for the gate operator with the gate in the
required open position
8. Check for loose sandy soil if installing foundations, as the soil condition may require
a larger foundation
page 12
sensitive
edge
Install the gate operator only if:
1. It will not pose a hazard to the public
2. There is sufficient clearance to a roadway and/or public thoroughfares
3. The installation will meet all municipal and/or local authority requirements once
completed
4. The gate mass, length and application is within the operator specifications
5. The gate is in good working order, meaning:
a) That it moves freely
b) Does not move on its own if left in any position
c) It can be installed to have sufficient clearance between moving parts when
opening and closing to reduce the risk of personal injury and entrapment
6. Pushbuttons or keyswitches, when required, can be positioned so that the gate is in
line of sight of the operator
Endstops
Fit endstops capable of stopping the gate at rated speed. Refer to specifications at the
beginning of this manual for the operating speed
Make H>h to ensure gate will not jump over endstop
Ø16mm
FIGURE 4. FITTING ENDSTOPS
WARNING!
Endstops are mandatory and must be fitted to prevent death
or accidental injury should the gate overrun its limits
page 13
EndstopEndstop
Guide-rollers and anti-lift brackets
1. Guide-rollers must ensure that the gate is held vertically
2. For improved safety, fit additional support post to prevent gate from falling over if
guide-rollers fail
3. To prevent unauthorised access fit anti-lift brackets as shown
4. The gap between the anti-lift bracket and the gate must be less than 5mm
Ensure that the gate cannot be lifted off the motor pinion with the anti-lift
bracket fitted
GAP<5mm GAP<5mm
Guide-rollers
Additional
support post
GAP<5mm GAP<5mm
FIGURE 5. FITTING GUIDE-ROLLERS
page 14
Starting and running forces
1. Test the starting force of the gate as per the diagram. Use a pull scale to determine
the maximum amount of pull force required to get the gate moving
2. Determine the running force of the gate by continuing to pull on the scale with just
sufficient force to keep it running and read off the maximum value in kgf shown on
the scale
3. Where possible determine the gate mass
4. The CENTURION warranty will be void if the pull force and or gate mass, exceed the
operator specification as below:
D10
Starting force - 40kgf
Running (rated) force - 30kgf
Maximum gate mass - 1000kg
D10 Turbo
Starting force – 20kgf
Running (rated) force – 15kgf
Maximum gate mass – 240kg
Pull scale
FIGURE 6. STARTING AND RUNNING FORCES
page 15
8. Cabling Requirements
Mains
isolator
switch
To dwelling
To dwelling
FIGURE 7. CABLING REQUIREMENTS
Legend
1. 220V AC mains cable via double pole mains isolator switch (3 core LNE 1.5mm SWA)
2. Optional intercom cable from motor to dwelling (n1 + 6 core 0.5mm multi-stranded)
3. Optional intercom cable from motor to entry panel (n2 0.5mm multi-stranded)
2
4. Optional but recommended infrared safety beams (3 core 0.5mm multi-stranded)
5. Optional access control device (3 core 0.5mm multi-stranded)
6a. Optional pedestrian keyswitch (2 core 0.5mm multi-stranded) OR
6b. Optional keypad (3 core 0.5mm multi-stranded)
2
7. Optional external radio receiver (3 core 0.5mm multi-stranded)
2
2
2
2
2
8. Optional pillar lights (3 core LNE SWA, size according to power requirements)
9. Optional ground loop for free exit (1core 0.5mm multi stranded – silicone coated)
n1 = number of cores required by intercom
n2 = number of cores required by intercom
Possibly increase cable thickness if pillar lights are installed
Type of cable must adhere to municipal bylaws but typically SWA (steel wire armoured) cable is recommended.
The armouring provides excellent screening, which gives better protection against lightning – earth one end of the
screening)
Allows for all features such as pedestrian opening, status LED etc., to be operated from the intercom handset
inside the dwelling. Number of cores and type of cable could vary depending on brand of access control system
being used
For optimum range, an external receiver can be mounted on the wall
Consult manufacturer of loop detector for specific details
2
2
page 16
9. Lubrication
Do not attempt to run the operator without
first filling the gearbox with lubricant
The internal gearset of the D10/D10 Turbo is lubricated by means of an oil bath
In order to prevent possible leakage during shipping, the unit is shipped with no oil
inside the gearbox. A bottle containing 80ml of a special synthetic oil is included with
the product, and this must be introduced before operating the product. (Product
code: OIL80ML0X0/H)
It is more convenient to introduce oil before bolting the unit down, as shown in
Figure 9.
The D10/D10 Turbo does not require routine oil changes. However in the event
of the unit losing oil due to stripping down or mechanical damage, the correct
replacement oil is Castrol SAF X0 75W-90 synthetic final drive lubricant. If the
gearbox is bolted down in the horizontal position during filling, the correct level
is reached when oil begins to spill from the filler hole.
FIGURE 8. LUBRICATION
Step 1: Remove dipstick from gearbox
C ut the tip off the nozzle which will allow for the oil to pass through the Step 2:
nozzle;unscrew the oil bottle cap; remove the seal from beneath the oil
bottle cap;replace the oil bottle cap onto the bottle and, attach the
extension tube to the nozzle
Fill the gearbox with the oil providedStep 3:
Please ensure that you only use the following oil as qualified by CENTURION:
Castrol SAF-XO 75w-90 Synthetic Final Drive Lubricant.
CENTURION re-order code OIL80ML0X0/H.
page 17
10. Operator Installation
Locate operator position
1. To ensure operator does not protrude into driveway, install base plate at least flush
with the driveway entrance
2. Determine a suitable position and vertical height for the operator by considering
Figures 9 and 10.
3. It is typical to mount the rack above the pinion as shown in Figures 9A and 10A for
each type of rack considered. However, in each case, Figures 8B and 9B shows the
rack mounted underneath.
If there is space to mount the rack underneath without fouling the ground as
the gate moves, the following are the pros and cons:
Pros
The rack is more hidden from view
It provides a very effective anti-lift bracket
It ensures that as the gate beds in, the rack does not drop onto the pinion
loading the operator unnecessarily
Cons
Rack teeth face up vertically potentially collecting dirt
Custom bracket
With careful selection of the rack configuration, and operator vertical height,
mounting of the rack could in some cases be greatly simplified.
If a theft-resistant cage is required, be sure to leave enough clearance from
pillars, etc.
(Recommended to
allow for adjustment)
156*
92
Foundation
plate
Flat bar welded to
foundation plate and rail
* Includes 3mm clearance required between rack and pinion
FIGURE 9A STEEL RACK, ABOVE PINION FIGURE 9B STEEL RACK, BELOW PINION
43 - 53
page 18
5
Raised
foundation
43 - 53
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