CDI Torque COMPUTORQ II User Manual

FOR YOUR PERMANENT FILE
OPERATION MANUAL
WRENCH MODEL NUMBER:
WRENCH SERIAL NUMBER:
For Warranty Claims, Contact CDI Torque Products
at (626) 965-0668.
LIMITED WARRANTY
The CDI Computorq II Electronic Torque Wrench is backed by a one year warranty. This warranty covers manufacturer defects and workmanship. The warranty excludes misuse, abuse and normal wear and tear. Exclusion is not allowed in some states and may not apply. This warranty gives you specific legal rights, and you may have other rights, which vary from state to state.
cOMPUTORq II
TM
ELEcTRONIc
TORqUE WRENcH
IMPORTANT ENVIRONMENTAL NOTES:
1. This equipment may contain hazardous materials which can be harmful to the environment.
2. Do not dispose of this equipment as municipal waste. Return it to the distributor or a designated collection center. Thank you for caring about our environment!
19220 SAN JOSE AVENUE • CITY OF INDUSTRY, CA 91748 • USA
(626) 965-0668
Find other ne torque products at WWW.CDITORQUE.COM
Form OM-C-CDI
6/2010 Rev. C
SAFETY MESSAGES
SAFETY MESSAGES
WARNING - Risk of ying particles
Over-torquing can cause breakage. Force against flex stops on flex head can cause head breakage. An out of calibration angle wrench can cause part or tool breakage. Broken hand tools, sockets or accessories can cause injury. Excess force can cause crow foot or flare nut wrench slippage.
READ THIS MANUAL COMPLETELY BEFORE USING THE CDI COMPUTORQ II WRENCH
• To insure accuracy, work must not move in
angle mode.
• For personal safety and to avoid wrench
damage, follow good professional tool and fastener installation practices.
• Periodic recalibration is necessary to
maintain tool accuracy.
USERS AND BYSTANDERS SHOULD ALWAYS WEAR EYE PROTECTION
• Be sure all components, including
adapters, extensions, drivers and sockets are rated to match or exceed the torque being applied with tool.
• Observe all equipment, system and
manufacturer’s warnings, cautions and procedures when using this wrench.
• Always use the correct size socket for the
fastener being torqued.
• Do not use damaged sockets, showing
signs of wear or cracks.
• Always replace damaged fasteners before
applying torque.
• Never use extensions, such as a pipe, on
the handle of the wrench.
• Always make sure the ratchet Forward/
Reverse Switch is fully engaged in the correct position.
• Always verify that the wrench capacity
matches or exceeds each application before proceeding.
• Always verify the calibration of the wrench
if you know or suspect its capacity has been exceeded.
• Never force the head of ex head drives
against stops.
• Always pull - do not push - on the wrench
handle and adjust your stance to prevent a possible fall while applying torque.
WARNING - Electrical Shock Hazard
• Electrical shock can cause injury.
• Plastic handle is not insulated.
• Do not use on live electrical circuits.
MAINTENANcE / SERVIcE
1. IMPORTANT - Service, repair and calibration are
to be performed by CDI Torque Products only.
Calibration by the user is recorded in the wrench and voids factory certification.
2. The torque wrench’s internal mechanism is
permanently lubricated during assembly. Do not
attempt to lubricate the internal mechanism.
WARNING - To avoid damaging Computor II
Wrench
• Never operate wrench when powered OFF. Always power wrench ON prior to applying
torque.
• Do not press ON key while torque is being
applied.
• Never use this wrench to loosen fasteners.
3. To safely clean the torque wrench, wipe with a damp
cloth. NEVER use solvents, thinners, or engine
cleaners of any kind. NEVER immerse the torque wrench in liquids of any kind.
4. Store torque wrench in protective tube at its lowest
torque setting. Do not force handle below lowest
setting.
1
CLEAR
ZERO
dNm cmkg in-oz in-lb ft-lb
LO BAT TRACK PEAK
RECALL SETUP
AUTO POWER OFF
STORE
SEND
2
3 4
COMPUTORQ II
OVER
o.o. o.o
000 000
1
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
kEY PAd FUNcTIONS
000.0
000.0
171.5
000.0
171.5
000.0
171.5
000.0
171.5
ANALOG BAR GRAPH
A
SUPER TWIST LIQUID CRYSTAL DISPLAY
B
7 TORQUE UNITS (Ft.Lb., In.Lb., In.Oz., Nm, dNm,
C
MKG, CmKG GREEN “GO” LIMIT LED
D
POWER ON/OFF
E
CLEAR LCD DISPLAY
F
ZERO TARE
G
ENTER (ACCEPT INFORMATION)
H
RECALL TORQUE DATA STORED IN MEMORY
I
OVER TORQUE “WARNING”
J
SPECIFIC TORQUE NUMBER IN MEMORY BEING
K
RECALLED AND SHOWN ON LCD NUMBER OF TORQUE VALUES IN MEMORY
L
LOW BATTERY INDICATION
M
TRACK MODE
N
PEAK HOLD MODE
O
RED “OVER TORQUE” LIMIT LED
P
SCROLL UP (INCREASE VALUE DURING SET-UP)
Q
STORE DATA TO WRENCH
R
SEND DATA TO COMPUTER/DATA LOGGER/
S
PRINTER SHIFT TO NEXT FLASHING DIGIT (DURING SET-UP)
T
SET-UP PARAMETERS
U
(TOLERANCE LIMIT/TORQUE UNIT) AUDIO BUZZER
V
OPERATING INSTRUcTIONS
Please Note: There is an “off-on” slide switch located on
the right side of the wrench The wrench is shipped from
the factoiy with the switch in the “off” position. Before use, slide the switch up or “on” Place the switch in the “off” position only if the wrench is to be stored or not
used for a period of time. Otherwise, leave the switch in
the “on” position.
ELECTRONIC WRENCH SETUP
TO TURN WRENCH “ON”
Press Button #1 (on/off). Slide battery selector switch “Up” (on) or press Button #1 (on/off) if slide switch is already in the “Up” position.
The red and green lights will flash. Zeros will flash and then be displayed on the LCD along with the unit of torque measure. The wrench is ready to use.
NOTE: If button #1 is pressed and held when first turning the wrench “on”, the torque range capacity
and current software version of program will be displayed. When first turning the wrench
on (sliding the switch “up”), the LCD will ash “data good” then ash all zeros.
TO CHANGE MODE OF OPERATION: “TRACK” OR
“PEAK”
1. Press Button #4 (set-up) one time. Either “Track” or “Peak” will be ashing.
2. To change the mode, press Button #2 (store/send). Continued pressing of Button #2 (store/send) will toggle between “Track” and “Peak”
3. Press Button #3 (recall) to accept the desired “ashing” mode change into
wrench memory.
• TO CHANGE UNIT OF TORQUE MEASURE: In.lb., In.oz., NM, dNM, MKG, CmKG, ft.lb.
1. Press Button #4 (set-up) two times.
The unit of measure will flash on the display.
2. To change the unit of measure, press
Button #2 (store/send). Continue pressing Button #2 (store/send) until
the unit of measure desired is blinking on the LCD.
3. Press Button #3 (recall) to accept this change into the
wrench memory.
OPERATING INSTRUcTIONS
000.0
171.5
000.0
171.5
000.0
171.5
171.5
TO SET A TARGET TORQUE VALUE:
1. Press Button #4 (set-up) three times. The rst zero (0) on the digital display will blink.
2. To set a nominal target value into wrench memory,
press Button #2 (store/send). As this button is repeatedly pressed, numbers zero through nine (0-9)
will be displayed.
3. When the correct number is displayed on the first
digit, press Button #4 (setup). This will “hold” that
number and cause the second digit to blink.
4. Again, press button #2 (store/send) until the value desired is displayed (0-9).
5. Press Button #4 (set-up) to “hold” this value and
cause the third digit to blink.
6. Continue the same steps above to set the values for the third and fourth digits.
7. After pressing Button #4 (set-up) on the last digit, the decimal point will be blinking. This “point” can be
placed in three different locations by pressing Button
#2 (store/send). Press Button #4 (set-up) when the
decimal point is in the desired location.
TO SET PERCENTAGES OF TOLERANCES:
1. Press Button #4 (set up), until the rst
digit of two in the upper right corner is blinking.
2. This will be the rst of two digits in the (+) maximum
tolerance percentage. Again, as before, press Button
#2 (store/send) until the rst digit is set at the FlASHING desired value. Press Button #4 (set-up)
to accept this value and move to the next blinking number.
3. Repeat the above procedure for the second digit. When the desired digit is
displayed, press Button #4 (set-up). The
maximum tolerance is now entered.
4. The rst digit of the (-) minimum tolerance should be ashing. Press Button #2 (store/send) to scroll through numbers (0-9). Press Button #4 (set-up) to
accept this value and move to the second flashing
digit. Press Button #2 (store/send) to scroll through numbers (0-9) until the second desired number is
displayed.
NOTE: Review the entire LCD at this time. If everything is as desired, press Button #3
OPERATING INSTRUcTIONS
(recall) to accept all parameters into wrench memory. These parameters will remain in memory until they are changed.
EXAMPLE SET-UP
To set a 250 in.lb. Computorq II to a
nominal “target” value of 100 in.lbs. +/-2% the following steps would be necessary:
1. Press Button #1 to turn the wrench “on” ( check to see if “peak” is active
2. Press Button #4 twice and verify if the active torque
units are in in. lbs.
3. Press Button #4 one more time to activate the rst blinking “0”.
4. Press Button #2 until the number “1” is displayed.
5. Press Button #4 ve times to scroll through the three
remaining zeros and the decimal point placement.
6. Press Button # 4 one more time to scroll through the rst zero of the (+) maximum
percentage. The second digit should be blinking.
7. Press Button #2 until the number “2” is
displayed on the second digit.
8. Press Button #4 twice to the second digit of the (-)
minimum percentage.
9. Press Button #2 until the number ‘2” is displayed on
the second digit.
* Review Entire LCD at this time.
10. Press Button #3 to place all above parameters into memory of wrench.
PLEASE NOTE: The wrench will sound an audible signal and a green light will flash when the applied torque to the wrench reaches the
lower acceptable torque limit of 98 in.lbs. (100 in.lbs. - 2%). The green light and
audible tone will continue until the torque value reaches the maximum preset limit of 102 in.lbs.
(100 in.lbs. RED LIGHT + 2%). The red & green lights will ash and intermittent tones will sound if the & TONE torque value exceeds the maximum
percentage allowed. Loud audible tones and flashing lights will continue even
when an over torque (of the range of the wrench) condition occurs. The display will then show “OVER” in small letters in the extreme
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