CDI Torque COMPUTORQ3 User Manual

FOR YOUR PERMANENT FILE
WRENCH MODEL NUMBER:
WRENCH SERIAL NUMBER:
For Warranty Claims, Contact CDI Torque Products
at (626) 965-0668.
LIMITED WARRANTY
The CDI Computorq 3 Electronic Torque Wrench is backed by a one year warranty. This warranty covers manufacturer defects and workmanship. The warranty excludes misuse, abuse and normal wear and tear. Exclusion is not allowed in some states and may not apply. This warranty gives you specific legal rights, and you may have other rights, which vary from state to state.
OPERATION MANUAL
cOMPUTORq 3
ELEcTRONIc
TORqUE WRENcH
IMPORTANT ENVIRONMENTAL NOTES:
1. This equipment may contain hazardous materials which can be harmful to the environment.
2. Do not dispose of this equipment as municipal waste. Return it to the distributor or a designated collection center. Thank you for caring about our environment!
19220 SAN JOSE AVENUE • CITY OF INDUSTRY, CA 91748 • USA
(626) 965-0668
Find other ne torque products at WWW.CDITORQUE.COM
Form 20-1800-CDI
6/2010 Rev. N/C
SAFETY MESSAGES
SAFETY MESSAGES
WARNING - Risk of ying particles
Over-torquing can cause breakage. Force against flex stops on flex head can cause head breakage. An out of calibration angle wrench can cause part or tool breakage. Broken hand tools, sockets or accessories can cause injury. Excess force can cause crow foot or flare nut wrench slippage.
READ THIS MANUAL COMPLETELY BEFORE USING THE CDI COMPUTORQ 3 WRENCH
• To insure accuracy, work must not move in
angle mode.
• For personal safety and to avoid wrench
damage, follow good professional tool and fastener installation practices.
• Periodic recalibration is necessary to
maintain tool accuracy.
USERS AND BYSTANDERS SHOULD ALWAYS WEAR EYE PROTECTION
• Be sure all components, including
adapters, extensions, drivers and sockets are rated to match or exceed the torque being applied with tool.
• Observe all equipment, system and
manufacturer’s warnings, cautions and procedures when using this wrench.
• Always use the correct size socket for the
fastener being torqued.
• Do not use damaged sockets, showing
signs of wear or cracks.
• Always replace damaged fasteners before
applying torque.
• Never use extensions, such as a pipe, on
the handle of the wrench.
• Always make sure the ratchet Forward/
Reverse Switch is fully engaged in the correct position.
• Always verify that the wrench capacity
matches or exceeds each application before proceeding.
• Always verify the calibration of the wrench
if you know or suspect its capacity has been exceeded.
• Never force the head of ex head drives
against stops.
• Always pull - do not push - on the wrench
handle and adjust your stance to prevent a possible fall while applying torque.
WARNING - Electrical Shock Hazard
• Electrical shock can cause injury.
• Plastic handle is not insulated.
• Do not use on live electrical circuits.
MAINTENANcE / SERVIcE
1. IMPORTANT - Service, repair and calibration are
to be performed by CDI Torque Products only.
Calibration by the user is recorded in the wrench and voids factory certification.
2. The torque wrench’s internal mechanism is
permanently lubricated during assembly. Do not
attempt to lubricate the internal mechanism.
WARNING - To avoid damaging Computorq 3
Wrench
• Never operate wrench when powered OFF.
Always power wrench ON prior to applying torque.
• Do not press ON/ZERO key while torque is
being applied.
• Never use this wrench to loosen fasteners.
3. To safely clean the torque wrench, wipe with a damp
cloth. NEVER use solvents, thinners, or engine
cleaners of any kind. NEVER immerse the torque wrench in liquids of any kind.
4. Store torque wrench in protective tube at its lowest
torque setting. Do not force handle below lowest
setting.
INTROdUcTION
The Computorq 3 Electronic Torque Wrench digitally displays fastener torque specification settings, torque readings and peak hold measurements.
DISPLAY - The wrench features a custom LCD display, use keypad to select torque units, readout in ft.lb., in.Ib., Nm, and kg.cm. Display also includes a 10 segment bar graph.
SETTING - Determine torque specification for fastener.
Next, use the UP or DOWN arrow keys to scroll to the
desired target torque value. NOTE: The target torque value is adjustable between 10% and 100% of full scale. The scrolling display rolls over at both ends for quick and convenient adjustment of setting.
TRACKING - While torque is applied, the display switches from preset value to actual applied value with a 0.20 second update rate.
AUDIBLE TONES AND LED’S - When the applied torque value equals -10% of the target torque value, a YELLOW LED illuminates. When the target torque value is reached, the wrench outputs a 0.50 (1/2) second audible tone and the GREEN LED illuminates. At +10% of target torque the RED LED illuminates.
BATTERY - The Computorq 3 uses two (2) standard replaceable “CR123” lithium cells which provide more than 80 hours of continuous operation. The current battery level can be determined by viewing the battery indicator icon in the upper left corner of the LCD display. A flashing ‘bAtt” display means the wrench is no longer accurate and the battery must be replaced before continuing usage of wrench.
POWER ON - Depress and hold the ON/ZERO key until
display illuminates.
POWER OFF - Depress the ON/ZERO key and hold for 5 seconds.
AUTO POWER OFF - Auto power OFF will occur after 2 minutes of nonusage to conserve battery power.
PEAK HOLD - When torque is released the display holds and flashes the peak torque reading for 10 seconds or until next torque is applied.
OVERLOAD - If the wrench is used beyond 100% of full scale the audible tone will pulse rapidly to warn the operator to stop. At 125% of full scale the display will lock and read “- - - -”.
ZERO - Wrench will automatically perform self calibration check and re-zero when powered ON. When powered ON, the wrench can be re-zeroed at any time
by depressing the ON/ZERO key.
SETUP MEMORY - When powered ON, the wrench returns to the last unit and torque setting selected.
The yellow LED illuminates when the applied torque value equals -10% of the target
torque value.
The green LED illuminates when the target torque value is reached and the wrench outputs a 0,50 (1/2) second audible tone.
The red LED illuminates at +10% of target torque, indicating fastener was overtorqued. Rapid “alarm” buzzer sounds.
OPERATOR INSTRUcTION
BATTERY
INDICATOR
AUDIBLE
ALERT
TORQUE
READING
POWER
ON/ZERO
BAR
GRAPH
UNITS OF
MEASURE
UPDOWN
PRESET
UNIT
SELECTION
CCW
INDICATOR
LIGHT
BAR
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener To rque
90˚
90˚
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener To rque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener Distance = B
A + B
90˚
90˚
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener To rque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener Distance = B
A + B
90˚
90˚
Fastener Distance = B
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
A + B
100% 30% 5%
REPLACE BATTERY
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener To rque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener Distance = B
A + B
90˚
90˚
Fastener Distance = B
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set Torque = Fastener To rque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚
USE OF AdAPTERS,
ExTENSIONS ANd UNIVERSALS
SET-UP:
1. To power wrench ON, depress the ON/ZERO key -
the wrench will seft-test and display the last unit and torque setting selected.
2. Select the desired units by depressing the UNITS key. Each time the UNITS key is depressed, a different unit of measure is displayed - (ft.lb., in.lb., Nm, or kg.cm.)
3. Pre-select desired torque value by depressing and holding the UP ( ) or DOWN ( ) key. The scrolling
display rolls over at both ends for quick and convenient adjustment of setting.
4. Tool set-up is complete, wrench is ready for use.
IMPORTANT: Proper hand position when grasping
wrench is necessary to ensure highest wrench
accuracy. Position hand so that it is centered on the gripped portion of handle. AVOID GRASPING WRENCH ABOVE OR BELOW GRIPPED PORTION OF HANDLE.
USAGE:
1. Begin torquing fastener using a pulling motion.
2. The display will track the applied torque.
3. Stop application of torque when half-second audible tone is heard and GREEN LED illuminates, If RED LED illuminates, preset torque value has been exceeded.When this occurs the operator must loosen fastener and repeat torque application. NOTE: LED will illuminate when 90% of desired preset value has been achieved.
4. On release the PEAK (highest torque value applied)*
will be displayed, flashing for 10 seconds or until torque is reapplied.
*The PEAK torque reading will tell you if excess torque has been
applied. This feature can be used to improve you wrenching technique for best accuracy.
Anytime an adapter, extension or universal is used with a torque wrench in such a way that the fastener distance is different that the torque wrench square drive distance, an adjustment to the set torque is required to get proper fastener torque.
Fastener torque equals torque wrench square drive torque. Wrench setting is equal to desired fastener torque.
Fastener torque equals torque wrench square drive torque. Wrench settIng is equal to desired fastener torque.
Fastener torque is greater than torque wrench square drive torque. Calculated setting will be lower that desired fastener torque.
Fastener torque is less than torque wrench square drive torque. Calculated setting will be higher than desired fastener torque.
When using a universal or wobble extension, do not exceed more than 15 degrees & offset from perpendicular
drive. Do not use long extensions with the flex-drive.
SPEcIFIcATIONS
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
BATTERY
CONDITION
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
SPEcIFIcATIONS
DISPLAY - 4-digit LCD, low battery indicator.
SETTING - Displayed with no torque applied.
TRACKING - Real time display with torque applied.
PEAK - Displayed value flashes for 10 seconds at
torque release.
DISPLAY CAPACITY - 8,000 counts CW/CCW torque from 10% to 125% of full scale.
ACCURACY (72° F) CW CCW
+/-2% +/-3% of reading, 20% to 100% of full scale +/-4% +/-6% of reading, 10% to 19% of full scale
DIMENSIONS PART NUMBER DRIVE LENGTH WEIGHT
2401CI3 1/4” 15 in. 2.0 lbs. 1002CF3 3/8” 17 in. 2.2 lbs. 2503CF3 1/2” 27 in. 3.5 lbs.
SEALED KEY PAD
ON/ZERO - power on - auto self check - zero
UP - (+) increases torque setting DOWN - (-) decreases torque setting UNITS - selects ft.lb., in.lb., Nm or kg.cm.
MODEL 2401CI3 1002CF3 2503CF3
Drive 1/4” 3/8” 1/2”
ft.lb. 2.0 - 20.0 5.0 - 100.0 25 - 250 in.lb. 24 - 240 120 - 1200 300 - 3000
Nm 2.71 - 27.10 13.6 - 135.6 33.8 - 338
kg.cm. 27.6 - 276 138 - 1382 345 - 3456
PLEASE NOTE
1. CALIBRATION - Contact CDI Torque Products for calibration services.
2. EQUIPMENT REQUIRED - Precision test bars and certified calibration weights or another torque source, accurate to 1/2% of reading.
3. NOTES
- If the display shows “Err0” at power on, the wrench is damaged and must be returned to CDI
Torque Products for repair.
- Remove battery when stored for extended periods.
4. BATTERY REPLACEMENT - Replace with two (2) “CR123” Lithium cells only (available anywhere). To replace battery, remove cover on underside of handle (opposite display).
OPERATING TEMPERATURE: 40° to 110° F (5° to 42° C)
STORAGE TEMPERATURE: -1° to 122° F (-20° to 50° C)
HUMIDITY - up to 90% non-condensing
BATTERY - Two (2) “CR123” Lithium cells, over 80 hours
continuous operation.
AUTO SHUT-OFF - Auto power OFF will occur after 2 minutes of non-usage to conserve battery power.
cERTIFIcATION
This torque wrench as calibrated at the factory, is certified to meet the current ASME specification. Additionally, all wrenches are calibrated on a torque standard traceable to the National Institute of Standards and Technology (N.I.S.T.).
cONVERSION TAbLE
To Convert Multiply
From To By
in. oz. in. lb. 0.06250
in. lb. in. oz. 16
in. lb. ft. lb. 0.08333
in. lb. cmkg 1.15212
USE OF ExTENSIONS
ANd AdAPTERS
When using an extension or adapter (increasing the effective length of the torque wrench) the output torque value will change. To calculate the new torque output of the wrench use the following formula:
TA x L
TW =
TA = Torque exerted @ end of adapter L = Distance between square drive and hand position TW = Wrench scale reading A = Length of adapter or extension
TA TW
A
L + A
L
in. lb. mkg 0.01152
in. lb. Nm 0.11298
in. lb. dNm 1.12984
ft. lb. in. lb. 12
ft. lb. mkg 0.13825
ft. lb. Nm 1.35581
dNm in. lb. 0.88507
dNm Nm 0.1
Nm dNm 10
Nm cmkg 10.1971
Nm mkg 0.10197
Nm in. lb. 8.85074
Nm ft. lb. 0.73756
cmkg in. lb. 0.86796
cmkg Nm 0.09806
mkg in. lb. 86.7961
mkg ft. lb. 7.23301
A number of variables can affect torque accuracy. These include the length of an adapter or extension, length of the wrench and variations in hand position on the wrench will affect the accuracy of the above calculation.
NOTES
mkg Nm 9.80665
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