Caterpillar 7495 BROCHURE

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Specifications
®
Cat
7495
with HydraCrowd
Electric Rope Shovel
™
Dipper payload 100 tonnes (110 tons)
(Available dipper payloads up to 109 tonnes (120 tons) when specied)
Dipper capacity 30.6 - 61.2 m3 (40-80 yd3)
Length of boom 20.4 m (67 ft)
Effective length of dipper handle 10.9 m (35 ft 10 in)
Overall length of dipper handle 14.3 m (47 ft)

Weights

Working weight, with dipper and standard links 1 382 400 kg (3,047,670 lbs)
Net weight, domestic, without ballast or dipper 999 182 kg (2,202,820 lbs)
General-purpose dipper 56 m3 (73 yd3) 80 603 kg (177,700 lbs)
Ballast (furnished by customer) 302 614 kg (667,150 lbs)
• These weights will vary slightly depending upon dipper and optional equipment selection

Main Structures

Crawler Mounting
Overall width 200.7 cm (79 in) treads, standard 11 m (36 ft)
Overall length of mounting 11.43 m (37 ft 6 in)
Overall width 259.1 cm (102 in) treads 13.5 m (44 ft 3 in)
Total effective bearing area 36.1 m2 (388.6 ft2) (200.7 cm treads) 374 kpa (54.2 Psi.)
Total effective bearing area 46.6 m2 (501.7 ft2) (259.1 cm treads) 289 kpa (50 Psi.)
Number and diameter of rollers Lower: 16, 78 cm (30.7 in) Lower Rear: 2, 106.7 cm (42 in) Upper: Slides
Take-up tumblers diameter 162 cm (63.8 in)
Number and pitch of treads 94, 50.8 cm (20 in)
Planetary Propel
Dual-motor independent drive
Revolving Frame (Center Section)
Welded, impact-resistant steel Length: 8.38 m (27 ft 6 in) Width: 3.68 m (12 ft 1 in)
Turntable
Forged rim, alloy steel swing rack pitch diameter 5.26 m (17 ft 3 in)
Teeth external cut 24.13 cm face (9.5 in)
Tapered, forged alloy steel roller rails diameter 4.52 m (14 ft 10 in)
Number of tapered rollers 50
Tapered rollers diameter 27.31 cm (10.75 in)
Swing
Two planetary gearboxes, each driven by a vertically mounted motor, are mounted on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack
Hoist
A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear

Lube System

• Single-line system applies lubricant and grease via the PLC
• 6 pumps (4 for lubricant and 2 for grease) located in an insulated, double-walled lube room
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Electric Rope Shovel—7495 with HydraCrowd

Optimal Working Ranges

A Dumping height 10.06 m (33 ft 0 in)
A1 Dumping height at maximum electric crowd limit 8.61 m (28 ft 3 in)
B Dumping radius (maximum) 21.64 m (71 ft 0 in)
C Cutting height (maximum) 17.8 m (58 ft 5 in)
D Cutting radius (maximum) 25.2 m (82 ft 8 in)
E Radius of level oor 17.47 m (57 ft 4 in)
G Clearance height (boom point sheaves) 20.87 m (68 ft 6 in)
H Clearance radius (boom point sheaves) 19.65 m (64 ft 5 in)
I Clearance radius (revolving frame) max: 9.34 m (30 ft 8 in)
J Clearance under frame (to ground) 3.76 m (12 ft 4 in)
K Height of A-frame 14.00 m (46 ft 0 in)
L Overall width 13.11 m (43 ft 0 in)
M Clearance under lowest point in truck frame/propel gearcase 0.90 m (2 ft 11.5 in)
N Operator’s eye level 10.61 m (34 ft 10 in)

Electrical

Drive
IGBT Acutrol drive system
Power Requirements
Voltage 3 phase, 50/60 Hz, 7200 V
Average 15-minute demand 926-1 297 kW
Peak power 3 706 kW
• Other voltage options available to suit customer requirements
Distribution System Requirements
Machine on separate system 4 000 kva
Main Electrical Systems
System voltage (nominal) 50/60 Hz, 7200 V
Trail cable (furnished by customer) SHD-3-#1/0 at 8000 V
Transformer, auxiliary 350 kva, 7200 V primary
Lighting Transformer 25 kva 120/240 V secondary
Lights
• HPS lights on boom feet, top of A-frame, machinery house, lube room, control room, and utility room
• Incandescent lights for ground lights and on walkways
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Electric Rope Shovel—7495 with HydraCrowd

Front End

Boom
Boom welded, impact-resistant steel
Boom point sheaves twin-grooved, ame-hardened
Boom point sheave diameters 243.84 cm (96 in)
Handle diameter 86.36 cm (34 in)
Wall thickness (nominal) 7.62 cm (3 in)
Rope Data
No Diameter Type Construction
Hoist 2 69.8 mm (2.75 in) twin dual 6 x 37
Boom Susp. 4 82.6 mm (3.25 in) equalized struct. strand
Dipper Trip 1 19.1 mm (.75 in) single 6 x 37
Crowd
HydraCrowd, hydraulic power skid, located at the front center of the revolving frame deck, powers a large hydraulic cylinder to move the dipper handle fore and aft
Hydraulic cylinder bore diameter (nominal) 35.6 cm (14 in)
Hydraulic cylinder rod diameter (nominal) 25.4 cm (10 in)
(Optional) Rope Crowd, the crowd machinery is located at the front center of the revolving frame, consisting of motor, brake, drum and gearing. Plastic-coated crowd and retract ropes are used to move the dipper handle fore and aft
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Electric Rope Shovel—7495 with HydraCrowd
For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at mining.cat.com and www.cat.com
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CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
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