Caterpillar 613 G BROCHURE

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613G

Wheel Tractor-Scraper

®
Engine
Tractor Engine Cat Net Power 135 kW 181 hp
Rated Load 11 975 kg 26,400 lb Capacity Heaped 8.4 m
®
C6.6 ATAAC
3
11 yd
3
Weights
Total Operating – empty 16 887 kg 37,229 lb
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613G Features
New Cab – Standard
Greater visibility from a 30% larger cab – standard with air conditioning, heat and a rotating Cat Comfort seat.
Power Train
New power train components boost rimpull and power, improving load times by as much as 13%.
AccuGrade
Factory mounted platforms, hand holds and a GPS receiver mast are available to help you use AccuGrade to move dirt one-time and accurately.
Structures
New fuel tank with 95-gallon capacity can run a full 10-12 hour shift.
Hydraulics
New all-hydraulic brakes replace air over hydraulics, improving machine availability.
Serviceability
All new hose and harness routings reduce rub and pinch points.
Safety
A new steering disable valve locks the steering and eliminates unplanned machine articulation when entering or exiting the cab.
Elevator Structures
Made simpler and more robust with larger, greased rollers and fewer parts to service.
Contents
Operator Station ..................................................3
Power Train ..........................................................4
Hydraulics ............................................................5
AccuGrade™ Grade Control .............................6
Electrical...............................................................7
Serviceability .......................................................8
613G Wheel Tractor-Scraper Specifi cations ...9
613G Standard Equipment ...............................13
613G Optional Equipment .................................14
Notes ...................................................................15
The G-Series 613 carries on a unique tradition of clearing, cut and fi ll, and fi nish grade earthwork with a new emphasis on operator comfort and performance. The tractor frame has been redesigned to support a spacious new cab with a Cat Comfort seat that rotates 30 degrees for ease of loading. The cab is standard and comes with air conditioning and heat. Performance improvements – primarily in the cut – are the result of a new power train that features the Cat C6.6 with a horsepower increase and new torque converter. The result is more rimpull that when combined with more hydraulic fl ow to the elevator yields 13% faster loading. Order the machine with indicate-only AccuGrade and you’ll move dirt more effi ciently and profi tably.
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Operator Station

A spacious new cab, standard, offers room to operate more effi ciently.
Operator Comfort
Air conditioning and heat standard•
Hand holds and room to enter and exit freely•
Fully adjustable steering wheel and seat accommodate • operator sizes, rotates for easy loading, durable yet soft cloth surface, adjustable seat suspension for hauling
Arm rests, left foot rest for support and reduced fatigue•
Ergonomic, low-effort controls with auto-kickouts and • detents improve ef ciency and speed
Radio ready•
Productivity
AccuGrade™ ready•
Cab mounted display for accurate material placement•
Excellent visibility to cutting edge facilitates  ne grading, • with more glass than 613CII
Rotating seat for viewing the cutting edge and loading•
Fatigue- ghting comfort in the seat, roomy interior•
With all-new hydraulic system, implement and steering • controls are quick to respond to operator input
76 dB(A) operator sound levels•
Safety
Improved visibility to the work site•
Steering disabled when operator is not in seat and • machine speed is zero
Low cab sound levels reduce fatigue•
Integrated ROPS protects the operator when combined • with seat belt use
Primary and secondary braking systems hydraulically • actuated eliminates the air-over-hydraulic system
Parking brake with 304 mm (12 inch) drum has more • slope holding ability
Front and rear windshield wipers•
Instruments
Simple gauge cluster is easy to read•
Backlit switches are close at hand•
Messaging alerts technicians and operator to service needs•
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Power Train

Cat® C6.6 and torque converter deliver horsepower and rimpull gains.
Cat C6.6 Engine with ACERT™ Technology
Net power increase from the C6.6 engine (181 hp/135 kW)•
Electronically controlled for quick load response and • emissions control
Common rail fuel injection facilitates emissions • compliance through pilot ignition and control over injection timing and pressures
500 hr engine oil and oil  lter change intervals•
Easy access fuel  lters•
Modular cooling package with swing out cores facilitates • maintenance
Torque Converter
New torque converter, proven in • the D6N, increases rimpull by 11% in 2nd gear and shortens load times
Ef cient at delivering power to the • ground converting fuel dollars into more dirt moved
Built tough for constant directional • changes typical of track-type tractor applications
Transmission
Planetary powershift manual • transmission
6 speeds forward/1 reverse•
Design proven for the application•
Differential Lock
Foot activated differential • lock evenly distributes power, minimizing wheel spin
Improves traction in slippery • underfoot conditions
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Hydraulics

Newly updated hydraulics enhance 613G performance and serviceability.
Braking
Primary, secondary and tertiary braking is hydraulically controlled without the need for an air system.
Hoses
All new routings avoid rubs and facilitate service.•
New service port on the bowl side improves access to hoses reducing service time.•
Hydraulic Tank
New tank offers simpler construction, better accessibility, greater capacity, low oil turbulence and • aeration with reverse  ow  ltration for cleaner oil.
Pumps, Motors, Valves
All new pumps work more ef ciently and are sized for performance improvement.•
New elevator pump provides higher  ow and turns the elevator at slightly faster speeds.•
New implement valve offers faster response to operator input.•
Steering disable valve engages when machine is in Park, operator is absent from the seat and ground • speed is zero. Eliminates unwanted articulation when entering or exiting the cab.
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AccuGrade™ Grade Control
The 613G offers factory-installed AccuGrade options.
Features
The 613G offers indicate-only AccuGrade™ system.•
The AccuGrade system is cross slope, single GPS • technology.
AccuGrade allows the operator to manually place or cut • dirt exactly where it’s called for.
This system is accurate and ef cient, allowing the 613G • to work on stake-less job sites.
For easy mounting of the satellite receiver, the 613G • features purpose built platforms and hand-holds assembled and durability tested at the factory.
These platforms align for safe removal of the GPS • (Global Positioning System) receiver when the machine is articulated 90 degrees to the right.
The system, along with the mast, is purpose built to • work with the 613G’s cutting edge.
Each component has been designed and validated to • withstand scraper applications and life expectancies.
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Electrical

All new harnesses, routings and lamps improve availability and visibility.
Key Updates
LED lights offer superior life and reliability on the rear of the scraper.•
HID lighting options available on  ood lamps offer 6X the output of conventional halogens.•
Front head lamps feature low and high beam settings with directional lamps for roading.•
An optional air horn gets respect under all job site conditions.•
Polyurethane coated harnesses, found across the hitch, are weather resistant and improve durability.•
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Serviceability

The 613G is easier than ever to service, monitor and inspect.
Accessibility to  lter and  uid sight gauges are either • at ground level or have platforms with anti-skid plate.
Thoughtful hydraulic hose routings reduce wear and • improve accessibility.
Electrical wiring harnesses over the hitch use weather • resistant polyurethane jacketing.
Smaller harness sections are easy to replace and resist • pinching and stretching.
Cab tilts for access to left side of the engine.•
Fuse and breaker box located in the cab for easy access.•
Recessed battery reduces the opportunity for damage.•
Electric priming located on primary fuel  lter.•
Grease point for elevator pivot joint located outside the • bowl at ground level.
New elevator rollers include grease  ttings for longer life.•
New, clean fuel tank design reduces fuel contamination risk.•
Fold out radiator cores make cleaning fast and simple.•
Fault code messaging through the Electronic Monitoring • Center simplify service.
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Page 9
613G Wheel Tractor-Scraper Specifi cations
Engine
Tractor Engine Cat® C6.6 ATAAC
Bore 100 mm 3.94 in
Stroke 127 mm 5 in
Displacement 6.6 L 403 in
Net Power 135 kW 181 hp
Gross Power 144 kW 193 hp
3
Transmission
1 Forward 3.4 km/h 2.1 mph
2 Forward 5.6 km/h 3.5 mph
3 Forward 9 km/h 5.6 mph
4 Forward 14.3 km/h 8.9 mph
5 Forward 20.6 km/h 12.8 mph
6 Forward 39.3 km/h 24.4 mph
Travel Speed Maximum
Reverse 5.8 km/h 3.6 mph
39.3 km/h 24.4 mph
Hydraulics
Bowl Cylinder Bore 101.6 mm 4 in
Bowl Cylinder Stroke 419 mm 16.5 in
Floor Cylinder Bore 130 mm 5.1 in
Floor Cylinder Stroke
Ejector Cylinder Bore
Ejector Cylinder Stroke
Steering Circuit 96 L/min 25.4
Scraper Circuit 323 L/min 85.3
Supplemental Steering Circuit
Relief Valve – Steering Circuit
Relief Valve – Implement Circuit
Compensator Settings – Elevator Circuit
624.8 mm 24.6 in
88.9 mm 3.5 in
914.4 mm 36 in
gal/min
gal/min
16 L/min 4.23
gal/min
19 000 kPa 2,756 psi
17 250 kPa 2,502 psi
17 225 kPa 2,498.3 psi
Scraper Bowl
Capacity Heaped 8.4 m
Rated Load 11 975 kg 26,400 lb
Capacity Struck 6.8 m
Depth of Cut – max 160 mm 6.3 in
Width of Cut, to Router Bits
Ground Clearance – max
Cutting Edge thickness
Hydraulic Penetration Force
Depth of Spread – max
3
3
2430 mm 95.7 in
450 mm 17.7 in
22 mm 0.87 in.
280 kN 62,946 lb
571 mm 22.5 in
11 yd
8.9 yd
3
3
Elevator
Length – overall 2438 mm 96 in
Width of Flight Face 176 mm 6.9 in
Length of Flights 1680 mm 66.1 in
Spacing of Flights 406 mm 16 in
Number of Flights 15
Steering
Width – 180° Turn 8.93 m 29 ft 4 in
Steering Angle – Right
Steering Angle – Left 90°
Hydraulic Output 96 L/min 25.4
Ground-Driven Secondary Steering System
90°
gal/min
16 L/min 4.23
gal/min
Service Refi ll Capacities
Fuel Tank 359.6 L 95 gal
Crankcase 20 L 5.3 gal
Transmission 35 L 9.2 gal
Differential 19 L 5 gal
Final Drive (each side)
Cooling System 38.5 L 10.2 gal
Hydraulic Reservoir 128 L 33.8 gal
5.8 L 1.5 gal
Weights
Total Operating – empty
Front Axle 11 177 kg 24,641 lb
Rear Axle 5710 kg 12,588 lb
Total Shipping 16 626 kg 36,653 lb
Tractor Shipping 11 083 kg 24,434 lb
Scraper Shipping 5542 kg 12,219 lb
Total Operating – loaded
Front Axle Weight – loaded
Rear Axle Weight – loaded
16 887 kg 37,229 lb
28 862 kg 63,629 lb
15 134 kg 33,364 lb
13 728 kg 30,266 lb
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613G Wheel Tractor-Scraper Specifi cations
Dimensions
Height – overall shipping
Length – overall machine
Width – overall machine
Height – top of cab 3190 mm 125.6 in
Height – top of AccuGrade receiver
Height – scraper blade max.
Width – tractor 2430 mm 95.7 in
Width – inside of bowl
Width – rear tire center lines
Width – outside rear tires
Rim radius 635 mm 25 in
Front of Tractor to Front Axle
Wheelbase 6264 mm 246.6 in
Rear Axle to Rear of Machine
Ground Clearance, Tractor
3190 mm 125.6 in
10 419 mm 410.2 in
2430 mm 95.7 in
3476 mm 136.9 in
571 mm 22.5 in
2203 mm 86.7 in
1797 mm 70.8 in
2430 mm 95.7 in
2934 mm 115.5 in
1221 mm 48.1 in
367 mm 14.4 in
Standards
ROPS/FOPS ISO 3471-1994,
SAE J1040-MAY 2003; ISO 3449-2005
Brakes ISO 3450-1996
•
Shipping height does not include GPS mast
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Dimensions
All dimensions are approximate.
2
1
3
4 5
6
9
7
8 10
12
mm in mm in
Width – tractor 2430 95.7
1
Width of cut, to router bits 2430 95.7
2
Width – inside of bowl 2203 86.7
3
Width – rear tire center lines 1797 70.7
4
Width – outside rear tires 2430 95.7
5
Height – overall shipping 3190 125.6
6
11
Ground clearance – tractor 367 14.4
7
Front of tractor to front axle 2934 115.5
8
Height – scraper blade maximum 571 22.5
9
Wheelbase 6264 246.6
10
Length – overall machine 10 419 410.2
11
Rear axle to rear of machine 1221 48.1
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613G Wheel Tractor-Scraper Specifi cations
613G Rimpull
Gross Weight
lb x
1000
60
50
40
30
Rimpull
20
10
0
kg x 1000
01020304050
30
50 100
lb x 1000
kg x 1000
LE
25
20
15
10
5
1
30%
25%
2
3
4
5
6
20%
15%
10%
5%
Total Resistance
(Grade plus Rolling)
0
E – Empty
L – Loaded
0
30252015105040
01020
51525
35 45
km/h
mph
Speed
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Standard equipment may vary. Consult your Caterpillar dealer for details

613G Standard Equipment

Bowl
8 m/11 yd heaped Elevator Backup alarm AccuGrade ready option weldments for bracket & mast
Electrical
Alternator, 80 ampere Electrical system, 24 volt Batteries (2), 70 ampere hr. 880 CCA, maintenance-free
Lighting system
Headlights, highway signal (T) Lights (LED), highway signals (S)
AccuGrade ready option wiring
embedded in machine harnesses
Starting/charging receptacle
Operator Environment
Cab, ROPS, sound suppressed Gauges/Indicators
Turn signals Battery charge Fuel pressure Engine monitoring Throttle lock Primary steering Action Light Tachometer Parking brake Steering disable
Diff lock Operator not present High beam Brake system Transmission system Hydraulic system Torque converter temp Fuel level
Hyd. oil temp Mirrors, right side & rearview Radio ready Seat, cloth, air suspension, rotates 30° Seat belt (non-retractable) Steering wheel, tilt & telescopic Windshield washer-wiper Air conditioner and heater
Power train
Tractor
Engine, Cat C6.6 ACERT
I-6, 4 stroke diesel,
turbocharged, aftercooled
Electric start, 24 volt
Air cleaner w/ precleaner
Fan, suction
Guard, crankcase
Muf er Braking system (hydraulic)
Caliper disc (front & rear)
Parking
Secondary
Shields, brake
Transmission
6 speed Powershift, torque converter drive Differential, lock-up
Scraper
Braking system Fuel pump, electric Parking Secondary Shields, brake
Other Standard Equipment
Tractor
Product Link Fenders Hydraulic system Locks, vandalism protection Rims (2), center mounted Steering, variable  ow modulated Tow pins, front and rear
Scraper
Rims (2), center mounted
Tires, Rims, & Wheels
An allowance for 23.5R25 radial tires is included in the base machine price. Tires MUST be selected from the Mandatory Attachments section.
Antifreeze
Extended Life Coolant to –36° C (–33° F)
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613G Optional Equipment

Optional equipment may vary. Consult your Caterpillar dealer for details
Ground Engaging Tools
Teeth, GET, Long set of 4 Bolt-on, set of 4, with replaceable tips
Antifreeze, –50° C (–58° F)
NOTE: Standard machine is protected with Extended Life Coolant to –36° C (–33° F)
Packing
Domestic Packing
Domestic Truck, Tractor only Domestic Rail, Tractor only Domestic Truck, TR/SCR Combined Domestic Rail, TR/SCR Combined
Export Packing
Tractor only, Cab or Canopy remains mounted for shipment
Export Protection, Bundled
Tractor and Scraper. Units are detached for shipment
Additional Packing
Domestic Truck For use with OP-0685 Miscellaneous
Material only
Note: Custom Product Ordering Instructions Include OP-5203 Custom Modi cation on all orders with Custom Product part numbers. Contact 217-475-6523 for additional information.
Electrical
Lights, 5×5  ood, Work Lamps
Flood lamps located on top of gooseneck and drive train pointing into the bowl and cutting edge
CANNOT BE USED WITH: 289-2630
lights, 5×5  ood, work lamps Guard, Power train Other Attachments
Tractor
Steering, Secondary Starting Aid, Ether Does not include cylinder. For
temperatures below –9° C (15° F).
Scraper
Fenders, Standard
AccuGrade
AccuGrade ARO (Attachment Ready Option) installed by the factory. Includes mast, access platforms, and hand holds, electrical, structural and hardware and GPS receivers. Required for all North American, Europe, Africa and Middle East orders as well as Latin American orders.
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Notes

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613G Wheel Tractor-Scraper
For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.cat.com
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Materials and specifi cations are subject to change without notice. Featured machines in photos may include additional equipment. See your Caterpillar dealer for available options.
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AEHQ5993-01 (03-2009)
Replaces AEHQ5993
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