• Extremely high cooling efciency to ensure optimum
oil temperature
Electric Motor (optional)
Type Squirrel cage induction motor
Output 1 400 kW
Voltage 6.6 kV +/- 10%
(other on request)
Rated Current I
N
156 A
Frequency 50 Hz (60 Hz on request)
Revolutions 1,500 min
-1
(1,800 min-1 at 60 Hz)
Starting current 350% of IN (260% of IN Optional)
• Custom-made electric motor with increased gap between
rotor and stator to withstand severe mining conditions
• Power limit control by Pump Managing System
Diesel Engines
Engine Features
Fuel Tank Capacity 7 800 l (2,060 US gal)
• Hydraulically driven radiator fan with electronically
controlled fan speed
• Microprocessed engine management
• Automatic rev. reduction
• Heavy-duty air lters
• Two-stage fuel lter incl. water separator
• Additional high-capacity water separator
• Pre-lube starting system (Cummins engines only)
Version 1 - Cat® C32 Tier 2
Make and model 2 x Cat C32
Total rated net power ISO 3046/1 1 516 kW (2,032 HP)
1,750 min-1
Total rated net power SAE J1349 1,516 kW (2,032 HP)
1,750 min-1
Total rated gross power SAE J1995 1,516 kW (2,032 HP)
1,750 min-1
No. of cylinders (each engine) 12
Bore 145 mm (5.71 in)
Stroke 162 mm (6.38 in)
Displacement 32.1 l (1,959 in3)
Aspiration Turbocharged and
air-to-air aftercooled
Max. altitude without deration at 10˚ C 2 500 m
(8,200 ft) a.s.l.
Emission certication US EPA Tier 4i
Alternators 2 x 150 A
Page 3
Hydraulic Shovel—6040/6040 FS
Diesel Engines (continued)
Version 2 - Cummins® KTA38C Non-Cert
Make and model 2 x Cummins
KTA38C-1200
Total rated net power ISO 3046/1 1 492 kW (2,000 HP)
1,800 min-1
Total rated net power SAE J1349 1 492 kW (2,000 HP)
1,800 min
Total rated gross power SAE J1995 1 492 kW (2,000 HP)
1,800 min
-1
-1
No. of cylinders (each engine) 12
Bore 159 mm (6.25 in)
Stroke 159 mm (6.25 in)
Displacement 37.8 l (2,300 in3)
Aspiration Turbocharged and
aftercooled
Max. altitude without deration 3 600 m (11,800 ft) a.s.l.
Alternators 2 x 175 A
Undercarriage
Travel speed (2 stages) 1st stage Max. 1.5 km/h (0.93 mph)
2nd stage Max. 2.5 km/h (1.55 mph)
Max. tractive force 2 097 kN (214 t = 471,260 lb)
Gradability of travel drives Max. 57%
Track pads (each side) 42
Bottom rollers (each side) 7
Support rollers (each side) 2 plus a skid plate in between
Parking brake Wet multiple disc brake, spring
applied / hydraulically released
• Cast double-grouser combined pad-links with bushings
connected by hardened full oating pins
• All running surfaces of sprockets, idlers, rollers and track
links, as well as teeth contact areas of sprocket and pad
links, are hardened
• Fully hydraulic self-adjusting track tensioning system
with membrane accumulator
• Automatic hydraulic retarder valve to prevent over-speed
on downhill travel
• Acoustic travel alarm
Retractable Service Station
Retractable service station installed underneath the engine
module and easily accessible from ground
Equipped with:
• Quick couplings for:
- Diesel fuel
- Engine coolant - left / right
- Pump transmission gear oil - left / right
- Engine oil (oil pan) - left / right
- Engine oil (additional tank - optional) - left / right
- Hydraulic oil tank
- Grease container
• Cat jump-start socket
• Indicator lights for fuel tanks left/right full and grease
container full
Hydraulic System with Pump Managing System
Main pumps
Diesel version 4 x variable swash plate pumps
Electric version 4 x variable ow axial piston pumps
Max. oil ow
Cat version 4 x 724 l/min (4 x 191 US gal/min)
Cummins version 4 x 745 l/min (4 x 197 US gal/min)
Electric version 4 x 746 l/min (4 x 197 US gal/min)
Max. pressure, attachment 32 MPa = 330 bar (4,640 psi)
Max. pressure, travel 37 MPa = 370 bar (5,365 psi)
Swing pumps
Diesel version 4 x reversible swash plate pump
Electric version 3 x reversible swash plate pump
Max. oil ow
Cat version 4 x 321 l/min (4 x 85 US gal/min)
Cummins version 4 x 331 l/min (4 x 87 US gal/min)
Electric version 3 x 491 l/min (3 x 130 US gal/min)
Total volume of hydraulic oil
Diesel version Approx. 5 800 l (1,532 US gal)
Electric version Approx. 6 400 l (1,585 US gal)
Hydraulic tank capacity
Diesel version Approx. 3 400 l (898 US gal)
Electric version Approx. 4 000 l (1,057 US gal)
• Pump Managing System contains:
- Electronic load limit control
- Flow on demand from main pumps depending on joystick
position
- Automatic regulation of main pumps to zero ow without
demand
- Automatic rpm reduction of engine speed during working
breaks
- Reduced oil ow of main pumps at high hydraulic oil
temperature or at high engine temperature
• Pressure cut-off for main pumps
• Cooling of pump transmission gear oil
• Filters:
- Full-ow high-pressure lters (100 μm) for the main pumps,
installed directly behind each pump
- Full-ow lters (10 μm) for the complete return circuit
- Full-ow lters (10 μm) for the cooling return circuit
- Pressure lters (6 μm) for servo circuit
- Pressure lters (40 μm) for the feed pumps of the closed
swing circuit
- Transmission oil lters (40 μm)
Page 4
Hydraulic Shovel—6040/6040 FS
Operator’s Cab
Operator’s eye level Approx. 6.75 m (22 ft 2 in)
Internal dimensions of cab Length: 2 200 mm (7 ft 3 in)
Width: 1 600 mm (5 ft 3 in)
Height: 2 150 mm (7 ft 1 in)
• Pneumatically cushioned and multi-adjustable comfort seat
with lumbar support, seat heating, safety belt, head- and
armrests
• Switch in seat cushion to automatically neutralize the
hydraulic controls when operator leaves the seat
• Joystick controls integrated in independently adjustable seat
consoles
• Fold-away auxiliary seat with safety belt
• FOPS (rock guard; approved acc. to DIN ISO 3449)
integrated into cab structure
• All-round safety glass, armored windshield and sliding side
window
• Windshield with parallel intermittent wiper / washer
• Roller blind at windshield
• Robust instrument panel incl. large colored BCS screen with
transective technology
• New Board Control System (BCS III); electronic monitoring,
data logging and diagnostic system for vital signs and service
data of engines, hydraulic system and lubrication system,
featuring:
- Robust instrument panel including large (12 in) colored
- touch screen for intuitive handling
- On-screen PDF documentation (e.g. operating instructions,
technical handbook, spare parts catalog, electric circuit
diagram)
- On-screen troubleshooting assistance
- Graphic charts of logged data
- Fault memory with storage of related conditions
- USB, Lan (TCP/IP) and CAN BUS interfaces for
data export
• Machine access via retractable boarding ladder, hydraulically
operated
• Emergency exit harness kit
Attachments
• Boom and sticks are torsion-resistant, welded box design of
high-tensile steel with massive steel casting at pivot areas
• Welding procedures allow for internal counter-welding
(double prep weld) wherever possible
• Boom and sticks are stress-relieved after welding
• Inspection hole in monoboom of BH-attachment
• Catwalks with rails at boom (FS and BH)
• Pressure-free lowering of boom (FS and BH) and stick (FS)
by means of a oat valve
• Shovel attachment with unique TriPower kinematics ensuring
the following main features:
Total width 4 150 mm (13 ft 7 in) 4 150 mm (13 ft 7 in) 4 150 mm (13 ft 7 in)
Inner width 3 800 mm (12 ft 6 in) 3 800 mm (12 ft 6 in) 3 800 mm (12 ft 6 in)
No. of teeth 6 6 6
Weight incl. universal wear kit 21 000 kg (46,300 lb) 22 600 kg (49,820 lb) 23 800 kg (52,470 lb)
Max. material density (loose) 2.2 t/m3 (3,710 lb/yd3) 2.0 t/m3 (3,370 lb/yd3) 1.8 t/m3 (3,030 lb/yd3)
Page 7
Hydraulic Shovel—6040/6040 FS
9 500 mm (31 ft 2 in)
3 180 mm (10 ft 5 in)
4 500 mm (14 ft 9 in)
3 100 mm (10 ft 2 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
4 500 mm (14 ft 9 in)
3 100 mm (10 ft 2 in)
6 100 mm (20 ft 0 in)
3 300 mm (10 ft 10 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
1 800 mm
(5 ft 11 in)
8 070 mm (29 ft 6 in)
330 mm (1 ft)
6 000 mm (22 ft 8 in)
9 500 mm (31 ft 2 in)
3 180 mm (10 ft 5 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
4 500 mm (14 ft 9 in)
3 100 mm (10 ft 2 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
1 800 mm
(5 ft 11 in)
8 070 mm (29 ft 6 in)
330 mm (1 ft)
6 000 mm (22 ft 8 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
1 800 mm
(5 ft 11 in)
8 070 mm (29 ft 6 in)
330 mm (1 ft)
6 000 mm (22 ft 8 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
1 800 mm
(5 ft 11 in)
8 070 mm (29 ft 6 in)
General Packing List
Crawler side frame (2 units)
Width 1 800 mm (5 ft 11 in) Gross weight 29 950 kg (66,030 lb)
8 070 mm (29 ft 6 in)
1 800 mm
(5 ft 11 in)
6 tracks consisting of 13 pad links each
Width 1 200 mm (4 ft 7 in) Gross weight (each) 7 350 kg (16,200 lb)
Superstructure center frame
Width 3 610 mm (11 ft 10 in) Gross weight 50 500 kg (111,330 lb)
Cab pedestal module
Width 2 500 mm (8 ft 2 in) Gross weight 7 100 kg (15,650 lb)
6 000 mm (22 ft 8 in)
330 mm (1 ft)
3 180 mm (10 ft 5 in)
9 500 mm (31 ft 2 in)
Crate with cabin and FOPS
Width 2 610 mm (8 ft 7 in) Gross weight 3 800 kg (8,380 lb)
Above values are approximate. Details may vary depending on scope of supply and destination.
Exact data subject to selected machine configuration and final packing list.
4 500 mm (14 ft 9 in)
3 500 mm (11 ft 6 in)
3 100 mm (10 ft 2 in)
3 070 mm (10 ft 1 in)
Page 8
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
4 500 mm (14 ft 9 in)
3 100 mm (10 ft 2 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
Hydraulic Shovel—6040/6040 FS
General Packing List
Undercarriage center frame with swing roller bearing
Width 3 800 mm (12 ft 6 in) Gross weight 33 900 kg (74,740 lb)
Engine module with diesel engines
Width 6 150 mm (20 ft 2 in) Gross weight C32 33 000 kg (72,750 lb)
KTA38 35 000 kg (77,160 lb)
2 120 mm (6 ft 11 in)
6 240 mm (20 ft 6 in)
3 600 mm (11 ft 10 in)
3 850 mm (12 ft 8 in)
Oil cooler module
Width 2 000 mm (6 ft 7 in) Gross weight 7 000 kg (15,430 lb)
4 500 mm (14 ft 9 in)
Counterweight incl. radiators
Width 1 300 mm (4 ft 3 in) Gross weight 38 850 kg (85,650 lb)
6 100 mm (20 ft 0 in)
Crates
Content Length Width Height Gross Weight
Three swing gear 1 550 mm (5 ft 1 in) 1 350 mm (4 ft 5 in) 1 980 mm (6 ft 6 in) 3 830 kg (8,440 lb)
Swing ring cover 2 200 mm (7 ft 3 in) 1 300 mm (4 ft 3 in) 1 150 mm (3 ft 9 in) 340 kg (750 lb)
Bolts, ladder, platform, etc. 3 400 mm (11 ft 2 in) 1 250 mm (4 ft 1 in) 1 370 mm (4 ft 6 in) 1 700 kg (3,750 lb)
Grease container with pump 1 700 mm (5 ft 7 in) 1 370 mm (4 ft 6 in) 2 160 mm (7 ft 1 in) 1 470 kg (3,240 lb)
Barrels (hydraulic oil) 1 900 mm (6 ft 3 in) 1 300 mm (4 ft 3 in) 1 270 mm (4 ft 2 in) 1 500 kg (3,310 lb)
Barrels (oil; grease; antifreeze) 2 500 mm (8 ft 2 in) 1 300 mm (4 ft 3 in) 1 270 mm (4 ft 2 in) 1 500 kg (3,310 lb)
Retractable ladder 5 570 mm (18 ft 3 in) 1 110 mm (3 ft 8 in) 1 660 mm (5 ft 5 in) 740 kg (1,630 lb)
3 100 mm (10 ft 2 in)
3 300 mm (10 ft 10 in)
Height
Length
Above values are approximate. Details may vary depending on scope of supply and destination.
Exact data subject to selected machine configuration and final packing list.
Page 9
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
22 m³ = 4 150 mm (13 ft 7 in)15 m³ = 4 000 mm (13 ft 1 in)
Length
Height
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
Hydraulic Shovel—6040/6040 FS
TriPower Shovel Attachment
Boom with main valve block, TriPower linkages and rods
Width 2 800 mm (9 ft 2 in) Gross weight 35 900 kg (79,850 lb)
Face shovel incl. pin for stick
Capacity (2:1) Width Gross weight
22.0 m3 (28.8 yd3) 4 700 mm (15 ft 5 in) 38 300 kg (84,440 lb)
15.0 m3 (19.6 yd3) 4 250 mm (13 ft 11 in) 34 600 kg (76,280 lb)
22 m³ = 4 150 mm (13 ft 7 in)
15 m³ = 4 000 mm (13 ft 1 in)
3 500 mm (11 ft 6 in)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
Bundle with 2 boom cylinders
Width 1 100 mm (3 ft 7 in) Gross weight 6 700 kg (14,770 lb)
Stick
Width 2 050 mm (6 ft 9 in) Gross weight 12 660 kg (27,910 lb)
Crates with catwalks, railings and other parts
Length Width Height Gross weight
4 270 mm (14 ft) 1 900 mm (6 ft 3 in) 1 680 mm (5 ft 6 in) 2 700 kg (5,950 lb)
5 000 mm (6 ft 5 in) 1 270 mm (4 ft 2 in) 1 750 mm (5 ft 9 in) 2 900 kg (4,630 lb)
4 350 mm (14 ft 3 in)
5 350 mm (17 ft 7 in)
Length
550 mm (1 ft 10 in)
2 100 mm (6 ft 11 in)
Height
2 Bundles with 2 stick cylinders and 2 bucket cylinders each
Width 1 100 mm (3 ft 7 in) Gross weight 4 300 kg (9,480 lb)
Above values are approximate. Details may vary depending on scope of supply and destination.
Exact data subject to selected machine configuration and final packing list.
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
Page 10
Hydraulic Shovel—6040/6040 FS
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 350 mm (14 ft 3 in)
550 mm (1 ft 10 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
22 m³ = 4 150 mm (13 ft 7 in)15 m³ = 4 000 mm (13 ft 1 in)
Length
Height
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 350 mm (14 ft 3 in)
550 mm (1 ft 10 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
10 350 mm (33 ft 11 in)
2 850 mm (9 ft 4 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
22 m³ = 4 150 mm (13 ft 7 in)15 m³ = 4 000 mm (13 ft 1 in)
Length
Height
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
Length
Height
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 350 mm (14 ft 3 in)
550 mm (1 ft 10 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
10 350 mm (33 ft 11 in)
2 850 mm (9 ft 4 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
3 200 mm (10 ft 6 in)
3 820 mm (12 ft 6 in)
4 800 mm (15 ft 9 in)
700 mm (2 ft 4 in)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
22 m³ = 4 150 mm (13 ft 7 in)15 m³ = 4 000 mm (13 ft 1 in)
Length
Height
Length
Height
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
Length
Height
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
Backhoe Attachment
Monoboom without main valve block
Width 4 500 mm (14 ft 9 in) Gross weight 34 900 kg (76,940 lb)
Backhoe bucket incl. pins for stick and linkage
Capacity (2:1) Width Gross weight
22.0 m3 (28.8 yd3) 4 310 mm (14 ft 2 in) 24 800 kg (54,670 lb)
10 350 mm (33 ft 11 in)
3 820 mm (12 ft 6 in)
2 850 mm (9 ft 4 in)
3 200 mm (10 ft 6 in)
Bundle with 2 boom cylinders
Width 1 200 mm (3 ft 11 in) Gross weight 9 600 kg (21,160 lb)
Stick with linkage and bucket cylinders
Width 2 200 mm (7 ft 3 in) Gross weight 23 000 kg (50,710 lb)
Crates with main valve block, catwalks, railings and other parts
Length Width Height Gross weight
4 950 mm (16 ft 3 in) 2 100 mm (6 ft 11 in) 1 720 mm (5 ft 8 in) 5 300 kg (27,580 lb)
4 960 mm (16 ft 3 in) 1 900 mm (6 ft 3 in) 1 840 mm (6 ft) 3 000 kg (6,610 lb)
4 260 mm (14 ft) 1 900 mm (6 ft 3 in) 1 700 mm (5 ft 7 in) 2 700 kg (11,350 lb)
5 700 mm (18 ft 8 in)
750 mm (2 ft 6 in)
2 750 mm (9 ft)
6 500 mm (21 ft 4 in)
Height
Length
Bundle with 2 stick cylinders
Width 1 200 mm (3 ft 11 in) Gross weight 6 400 kg (14,110 lb)
Above values are approximate. Details may vary depending on scope of supply and destination.
Exact data subject to selected machine configuration and final packing list.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade
dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and
may not be used without permission.
AEHQ6524-01
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