Caterpillar 6040 FS, 6040 BROCHURE

Page 1
Specifications
®
Cat
6040/6040 FS
Hydraulic Shovel

General Data

Operating weight

Face Shovel 397 tonnes 438 tons
Backhoe 397 tonnes 438 tons
Cat® C32 1 516 kW 2,032 HP
Cummins® KTA38C 1 492 kW 2,000 HP
Standard Bucket Capacity
Face Shovel (SAE 2:1) 22.0 m
Backhoe (SAE 1:1) 22.0 m3 28.8 yd

Features

• TriPower shovel attachment
• Independent oil cooling system
• Spacious walk-through machine house
• 5-circuit hydraulic system
• New on-board electronics system: Control and Monitoring Platform (CAMP)
• New Board Control System (BCS III)
• Torque control in closed-loop swing circuit
• Automatic central lubrication system
• Xenon working lights
3
28.8 yd
Operating Weight
Shovel
Standard track pads 1 200 mm (3 ft 11 in)
Operating weight 397 400 kg (876,110 lb)
Ground pressure 23.8 N/cm2 (34.4 psi)
Additional track pads available on request
Backhoe
Standard track pads 1 200 mm (3 ft 11 in)
3
3
Operating weight 397 000 kg (875,230 lb)
Ground pressure 23.8 N/cm2 (34.4 psi)
Additional track pads available on request

Electrical System (diesel drive)

System voltage 24 V
Batteries 6 x 210 Ah - 12 V each in series / parallel installation 630 Ah - 24 V in total
Working spot lights 8 x high-brightness Xenon lights
• Battery isolation relays
• Emergency stop switches accessible from ground level,
• in engine module and in operator’s cab
Page 2
Hydraulic Shovel—6040/6040 FS
6 750 mm (22 ft 2 in)
6 200 mm (20 ft 4 in)
8 070 mm (26 ft 6 in)
7 000 mm
(23 ft)
6 780 mm (22 ft 3 in)
2 200 mm
(7 ft 3 in)
5 560 mm (18 ft 3 in)
2 560 mm
(8 ft 5 in)
1 200 mm (3 ft 11 in)
7 200 mm (23 ft 7 in)
6 100 mm
(20 ft)
6 600 mm (21 ft 8 in)
7 870 mm
(25 ft 10 in)

Hydraulic Oil Cooling

Oil ow of cooling pumps Diesel Version 2 x 799 l/min (2 x 211 US gal/min) Electric Version 4 x 379 l/min (4 x 100 US gal/min)
Diameter of fans 2 x 1 524 mm (2 x 60 in)
• Cooling system is fully independent of all main circuits,
i.e. controlled cooling capacity is available whenever engine is running
• Gear type cooling pumps supplying high-volume, low-
pressure oil to aluminum coolers
• Variable axial piston pumps supplying low-volume,
high-pressure oil to fans
• Fan speed is thermostatically controlled
• Extremely high cooling efciency to ensure optimum
oil temperature

Electric Motor (optional)

Type Squirrel cage induction motor
Output 1 400 kW
Voltage 6.6 kV +/- 10% (other on request)
Rated Current I
N
156 A
Frequency 50 Hz (60 Hz on request)
Revolutions 1,500 min
-1
(1,800 min-1 at 60 Hz)
Starting current 350% of IN (260% of IN Optional)
• Custom-made electric motor with increased gap between
rotor and stator to withstand severe mining conditions
• Power limit control by Pump Managing System

Diesel Engines

Engine Features
Fuel Tank Capacity 7 800 l (2,060 US gal)
• Hydraulically driven radiator fan with electronically controlled fan speed
• Microprocessed engine management
• Automatic rev. reduction
• Heavy-duty air lters
• Two-stage fuel lter incl. water separator
• Additional high-capacity water separator
• Pre-lube starting system (Cummins engines only)
Version 1 - Cat® C32 Tier 2
Make and model 2 x Cat C32 Total rated net power ISO 3046/1 1 516 kW (2,032 HP) 1,750 min-1 Total rated net power SAE J1349 1,516 kW (2,032 HP) 1,750 min-1 Total rated gross power SAE J1995 1,516 kW (2,032 HP) 1,750 min-1 No. of cylinders (each engine) 12 Bore 145 mm (5.71 in) Stroke 162 mm (6.38 in) Displacement 32.1 l (1,959 in3) Aspiration Turbocharged and air-to-air aftercooled Max. altitude without deration at 10˚ C 2 500 m (8,200 ft) a.s.l. Emission certication US EPA Tier 4i Alternators 2 x 150 A
Page 3
Hydraulic Shovel—6040/6040 FS
Diesel Engines (continued)
Version 2 - Cummins® KTA38C Non-Cert
Make and model 2 x Cummins KTA38C-1200 Total rated net power ISO 3046/1 1 492 kW (2,000 HP) 1,800 min-1 Total rated net power SAE J1349 1 492 kW (2,000 HP) 1,800 min Total rated gross power SAE J1995 1 492 kW (2,000 HP) 1,800 min
-1
-1
No. of cylinders (each engine) 12 Bore 159 mm (6.25 in) Stroke 159 mm (6.25 in) Displacement 37.8 l (2,300 in3) Aspiration Turbocharged and aftercooled Max. altitude without deration 3 600 m (11,800 ft) a.s.l. Alternators 2 x 175 A

Undercarriage

Travel speed (2 stages) 1st stage Max. 1.5 km/h (0.93 mph) 2nd stage Max. 2.5 km/h (1.55 mph)
Max. tractive force 2 097 kN (214 t = 471,260 lb)
Gradability of travel drives Max. 57%
Track pads (each side) 42
Bottom rollers (each side) 7
Support rollers (each side) 2 plus a skid plate in between
Travel drives (each side) 1 planetary transmission with 2 two-stage axial piston motors
Parking brake Wet multiple disc brake, spring applied / hydraulically released
• Cast double-grouser combined pad-links with bushings
connected by hardened full oating pins
• All running surfaces of sprockets, idlers, rollers and track
links, as well as teeth contact areas of sprocket and pad links, are hardened
• Fully hydraulic self-adjusting track tensioning system
with membrane accumulator
• Automatic hydraulic retarder valve to prevent over-speed
on downhill travel
• Acoustic travel alarm

Retractable Service Station

Retractable service station installed underneath the engine module and easily accessible from ground
Equipped with:
• Quick couplings for:
- Diesel fuel
- Engine coolant - left / right
- Pump transmission gear oil - left / right
- Engine oil (oil pan) - left / right
- Engine oil (additional tank - optional) - left / right
- Hydraulic oil tank
- Grease container
• Cat jump-start socket
• Indicator lights for fuel tanks left/right full and grease
container full

Hydraulic System with Pump Managing System

Main pumps Diesel version 4 x variable swash plate pumps Electric version 4 x variable ow axial piston pumps
Max. oil ow Cat version 4 x 724 l/min (4 x 191 US gal/min) Cummins version 4 x 745 l/min (4 x 197 US gal/min) Electric version 4 x 746 l/min (4 x 197 US gal/min)
Max. pressure, attachment 32 MPa = 330 bar (4,640 psi)
Max. pressure, travel 37 MPa = 370 bar (5,365 psi)
Swing pumps Diesel version 4 x reversible swash plate pump Electric version 3 x reversible swash plate pump
Max. oil ow Cat version 4 x 321 l/min (4 x 85 US gal/min) Cummins version 4 x 331 l/min (4 x 87 US gal/min) Electric version 3 x 491 l/min (3 x 130 US gal/min)
Max. pressure, swing circuit 33 MPa = 330 bar (4,785 psi)
Total volume of hydraulic oil Diesel version Approx. 5 800 l (1,532 US gal) Electric version Approx. 6 400 l (1,585 US gal)
Hydraulic tank capacity Diesel version Approx. 3 400 l (898 US gal) Electric version Approx. 4 000 l (1,057 US gal)
• Pump Managing System contains:
- Electronic load limit control
- Flow on demand from main pumps depending on joystick position
- Automatic regulation of main pumps to zero ow without demand
- Automatic rpm reduction of engine speed during working breaks
- Reduced oil ow of main pumps at high hydraulic oil temperature or at high engine temperature
• Pressure cut-off for main pumps
• Cooling of pump transmission gear oil
• Filters:
- Full-ow high-pressure lters (100 μm) for the main pumps, installed directly behind each pump
- Full-ow lters (10 μm) for the complete return circuit
- Full-ow lters (10 μm) for the cooling return circuit
- Pressure lters (6 μm) for servo circuit
- Pressure lters (40 μm) for the feed pumps of the closed swing circuit
- Transmission oil lters (40 μm)
Page 4
Hydraulic Shovel—6040/6040 FS

Operator’s Cab

Operator’s eye level Approx. 6.75 m (22 ft 2 in)
Internal dimensions of cab Length: 2 200 mm (7 ft 3 in) Width: 1 600 mm (5 ft 3 in) Height: 2 150 mm (7 ft 1 in)
• Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
• Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
• Joystick controls integrated in independently adjustable seat consoles
• Fold-away auxiliary seat with safety belt
• FOPS (rock guard; approved acc. to DIN ISO 3449) integrated into cab structure
• All-round safety glass, armored windshield and sliding side window
• Windshield with parallel intermittent wiper / washer
• Roller blind at windshield
• Robust instrument panel incl. large colored BCS screen with transective technology
• New Board Control System (BCS III); electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
- Robust instrument panel including large (12 in) colored
- touch screen for intuitive handling
- On-screen PDF documentation (e.g. operating instructions,
technical handbook, spare parts catalog, electric circuit diagram)
- On-screen troubleshooting assistance
- Graphic charts of logged data
- Fault memory with storage of related conditions
- USB, Lan (TCP/IP) and CAN BUS interfaces for
data export
• Machine access via retractable boarding ladder, hydraulically operated
• Emergency exit harness kit

Attachments

• Boom and sticks are torsion-resistant, welded box design of
high-tensile steel with massive steel casting at pivot areas
• Welding procedures allow for internal counter-welding (double prep weld) wherever possible
• Boom and sticks are stress-relieved after welding
• Inspection hole in monoboom of BH-attachment
• Catwalks with rails at boom (FS and BH)
• Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a oat valve
• Shovel attachment with unique TriPower kinematics ensuring the following main features:
- Horizontal automatic constant-angle bucket guidance
- Vertical automatic constant-angle bucket guidance
- Automatic roll-back limiter to prevent material spillage
Attachments (continued)
- Kinematic assistance to hydraulic forces
- Constant boom momentum throughout the whole lift arc
- Crowd force assistance
• All buckets (FS and BH) are equipped with a universal wear package suitable for all standard applications, which consists of:
- Special liner material covering main wear areas inside and
outside of bucket
- Lip shrouds between teeth
- Wing shrouds on side walls
- Heel shrouds at bottom edges
• Special wear packages for highly abrasive materials on request

Swing System

Swing Drives 3 compact planetary transmissions with axial piston motors
Parking Barke Wet multiple disc brake, spring­ loaded / hydraulically released
Max. swing speed Cat Version 4.7 rpm Cummins Version 4.8 rpm Electric Version 5.1 rpm
Swing ring Triple-race roller bearing with sealed internal gearing
• Closed-loop swing circuit with torque control
• Hydraulic braking of the swing motion by counteracting control
• All race ways of swing ring, as well as grease bath for internal gearing, supplied by automatic central
lubrication system

Automatic Lubrication System

Capacity of grease container 1 000 l (264 US gal)
• Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control adjust the pause / lube times
• Connected to the lubrication system are the swing roller bearing with internal geraing and all pivot points of attachment, bucket and cylinders
• System failures displayed by Board Control System
• Grease lters (200 μm) between service station and container, as well as directly behind grease pump
Page 5
Hydraulic Shovel—6040/6040 FS

TriPower Face Shovel Attachment (FS)

Working Diagram - Boom 7.3 m (23 ft 11 in) - Stick 4.6 m (15 ft 1 in)
ft
m
50
15
14
45
13
40
12
11
35
10
30
9
8
25
7
20
6
5
15
4
10
3
190 sht
2
5
1
0
0
1
5
2
10
3
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m
55 50 45 40 35 30 25 20 15 10 5 0 ft
Working Range
Max. digging height 14.4 m 47 ft 3 in
Max. digging reach 15.4 m 50 ft 6 in
Max. digging depth 2.6 m 8 ft 6 in
Max. dumping height 10.9 m 35 ft 9 in
Digging Forces
Max. crowd force 1 810 kN 406,760 lb
Max. crowd force at ground level 1 280 kN 287,650 lb
Max. breakout force 1 270 kN 285,410 lb
Crowd distance on level 5.1 m 16 ft 9 in
Face Shovels
Type Iron ore shovel Heavy rock shovel Heavy rock shovel Standard rock shovel
Tooth system ESCO S110 ESCO S110 ESCO S110 ESCO S110
Capacity SAE / PCSA 1:1 17.1 m3 (22.4 yd3) 20.6 m3 (26.9 yd3) 23.2 m3 (30.3 yd3) 25.3 m3 (33.1 yd3)
Capacity SAE / CECE 2:1 15.0 m³ (19.6 yd³) 18.0 m³ (23.5 yd3) 20.0 m³ (26.2 yd3) 22.0 m³ (28.8 yd3)
Total width 4 220 mm (13 ft 4 in) 4 220 mm (13 ft 4 in) 4 680 mm (15 ft 4 in) 4 680 mm (15 ft 4 in)
Inner width 3 840 mm (12 ft 7 in) 3 840 mm (12 ft 7 in) 4 300 mm (14 ft 1 in) 4 300 mm (14 ft 1 in)
Opening width 1 940 mm (6 ft 4 in) 1 940 mm (6 ft 4 in) 2 010 mm (6 ft 7 in) 2 010 mm (6 ft 7 in)
No. of teeth 5 5 6 6
Weight incl. universal wear kit 33 600 kg (74,070 lb) 34 300 kg (75,620 lb) 36 300 mm (80,030 lb) 37 300 mm (82,230 lb)
Max. material density (loose) 2.8 t/m3 (4,720 lb/yd3) 2.2 t/m3 (3,710 lb/yd3) 2.0 t/m3 (3,370 lb/yd3) 1.8 t/m3 (3,030 lb/yd3)
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Hydraulic Shovel—6040/6040 FS

Backhoe Attachment (BH)

Working Diagram - Boom 9.5 m (31 ft 2 in) - Stick 4.6 m (15 ft 1 in)
m
60
55
50
45
40
35
30
25
20
15
10
5
190 sht
0
5
10
15
20
25
30
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m
65 60 55 50 45 40 35 30 25 20 15 10 5 0 ft
Working Range
Max. digging depth 7.0 m 23 ft
Max. digging reach 17.7 m 58 ft 1 in
Digging Forces
Max. crowd force 1 070 kN 240,460 lb
Max. breakout force 1 120 kN 251,700 lb
Max. digging height 16.8 m 55 ft 1 in
Backhoes
Type Heavy rock bucket Heavy rock bucket Standard rock bucket
Tooth system ESCO S95 ESCO S95 ESCO S95
Capacity SAE 1:1 18.0 m3 (23.5 yd3) 20.0 m3 (26.2 yd3) 22.0 m3 (28.8 yd3)
Capacity CECE 2:1 16.1 m³ (21.1 yd³) 17.7 m³ (23.2 yd3) 19.5 m³ (25.5 yd3)
Capacity struck 14.0 m³ (18.3 yd³) 15.3 m³ (20.0 yd3) 17.2 m³ (22.5 yd3)
Total width 4 150 mm (13 ft 7 in) 4 150 mm (13 ft 7 in) 4 150 mm (13 ft 7 in)
Inner width 3 800 mm (12 ft 6 in) 3 800 mm (12 ft 6 in) 3 800 mm (12 ft 6 in)
No. of teeth 6 6 6
Weight incl. universal wear kit 21 000 kg (46,300 lb) 22 600 kg (49,820 lb) 23 800 kg (52,470 lb)
Max. material density (loose) 2.2 t/m3 (3,710 lb/yd3) 2.0 t/m3 (3,370 lb/yd3) 1.8 t/m3 (3,030 lb/yd3)
Page 7
Hydraulic Shovel—6040/6040 FS
9 500 mm (31 ft 2 in)
3 180 mm (10 ft 5 in)
4 500 mm (14 ft 9 in)
3 100 mm (10 ft 2 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
4 500 mm (14 ft 9 in)
3 100 mm (10 ft 2 in)
6 100 mm (20 ft 0 in)
3 300 mm (10 ft 10 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
1 800 mm
(5 ft 11 in)
8 070 mm (29 ft 6 in)
330 mm (1 ft)
6 000 mm (22 ft 8 in)
9 500 mm (31 ft 2 in)
3 180 mm (10 ft 5 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
4 500 mm (14 ft 9 in)
3 100 mm (10 ft 2 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
1 800 mm
(5 ft 11 in)
8 070 mm (29 ft 6 in)
330 mm (1 ft)
6 000 mm (22 ft 8 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
1 800 mm
(5 ft 11 in)
8 070 mm (29 ft 6 in)
330 mm (1 ft)
6 000 mm (22 ft 8 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
1 800 mm
(5 ft 11 in)
8 070 mm (29 ft 6 in)

General Packing List

Crawler side frame (2 units)
Width 1 800 mm (5 ft 11 in) Gross weight 29 950 kg (66,030 lb)
8 070 mm (29 ft 6 in)
1 800 mm
(5 ft 11 in)
6 tracks consisting of 13 pad links each
Width 1 200 mm (4 ft 7 in) Gross weight (each) 7 350 kg (16,200 lb)
Superstructure center frame
Width 3 610 mm (11 ft 10 in) Gross weight 50 500 kg (111,330 lb)
Cab pedestal module
Width 2 500 mm (8 ft 2 in) Gross weight 7 100 kg (15,650 lb)
6 000 mm (22 ft 8 in)
330 mm (1 ft)
3 180 mm (10 ft 5 in)
9 500 mm (31 ft 2 in)
Crate with cabin and FOPS
Width 2 610 mm (8 ft 7 in) Gross weight 3 800 kg (8,380 lb)
Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list.
4 500 mm (14 ft 9 in)
3 500 mm (11 ft 6 in)
3 100 mm (10 ft 2 in)
3 070 mm (10 ft 1 in)
Page 8
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
6 240 mm (20 ft 6 in)
2 120 mm (6 ft 11 in)
4 500 mm (14 ft 9 in)
3 100 mm (10 ft 2 in)
3 850 mm (12 ft 8 in)
3 600 mm (11 ft 10 in)
Hydraulic Shovel—6040/6040 FS
General Packing List
Undercarriage center frame with swing roller bearing
Width 3 800 mm (12 ft 6 in) Gross weight 33 900 kg (74,740 lb)
Engine module with diesel engines
Width 6 150 mm (20 ft 2 in) Gross weight C32 33 000 kg (72,750 lb) KTA38 35 000 kg (77,160 lb)
2 120 mm (6 ft 11 in)
6 240 mm (20 ft 6 in)
3 600 mm (11 ft 10 in)
3 850 mm (12 ft 8 in)
Oil cooler module
Width 2 000 mm (6 ft 7 in) Gross weight 7 000 kg (15,430 lb)
4 500 mm (14 ft 9 in)
Counterweight incl. radiators
Width 1 300 mm (4 ft 3 in) Gross weight 38 850 kg (85,650 lb)
6 100 mm (20 ft 0 in)
Crates
Content Length Width Height Gross Weight
Three swing gear 1 550 mm (5 ft 1 in) 1 350 mm (4 ft 5 in) 1 980 mm (6 ft 6 in) 3 830 kg (8,440 lb)
Swing ring cover 2 200 mm (7 ft 3 in) 1 300 mm (4 ft 3 in) 1 150 mm (3 ft 9 in) 340 kg (750 lb)
Bolts, ladder, platform, etc. 3 400 mm (11 ft 2 in) 1 250 mm (4 ft 1 in) 1 370 mm (4 ft 6 in) 1 700 kg (3,750 lb)
Grease container with pump 1 700 mm (5 ft 7 in) 1 370 mm (4 ft 6 in) 2 160 mm (7 ft 1 in) 1 470 kg (3,240 lb)
Barrels (hydraulic oil) 1 900 mm (6 ft 3 in) 1 300 mm (4 ft 3 in) 1 270 mm (4 ft 2 in) 1 500 kg (3,310 lb)
Barrels (oil; grease; antifreeze) 2 500 mm (8 ft 2 in) 1 300 mm (4 ft 3 in) 1 270 mm (4 ft 2 in) 1 500 kg (3,310 lb)
Retractable ladder 5 570 mm (18 ft 3 in) 1 110 mm (3 ft 8 in) 1 660 mm (5 ft 5 in) 740 kg (1,630 lb)
3 100 mm (10 ft 2 in)
3 300 mm (10 ft 10 in)
Height
Length
Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list.
Page 9
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
22 m³ = 4 150 mm (13 ft 7 in) 15 m³ = 4 000 mm (13 ft 1 in)
Length
Height
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
Hydraulic Shovel—6040/6040 FS

TriPower Shovel Attachment

Boom with main valve block, TriPower linkages and rods
Width 2 800 mm (9 ft 2 in) Gross weight 35 900 kg (79,850 lb)
Face shovel incl. pin for stick
Capacity (2:1) Width Gross weight
22.0 m3 (28.8 yd3) 4 700 mm (15 ft 5 in) 38 300 kg (84,440 lb)
15.0 m3 (19.6 yd3) 4 250 mm (13 ft 11 in) 34 600 kg (76,280 lb)
22 m³ = 4 150 mm (13 ft 7 in) 15 m³ = 4 000 mm (13 ft 1 in)
3 500 mm (11 ft 6 in)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
Bundle with 2 boom cylinders
Width 1 100 mm (3 ft 7 in) Gross weight 6 700 kg (14,770 lb)
Stick
Width 2 050 mm (6 ft 9 in) Gross weight 12 660 kg (27,910 lb)
Crates with catwalks, railings and other parts
Length Width Height Gross weight
4 270 mm (14 ft) 1 900 mm (6 ft 3 in) 1 680 mm (5 ft 6 in) 2 700 kg (5,950 lb) 5 000 mm (6 ft 5 in) 1 270 mm (4 ft 2 in) 1 750 mm (5 ft 9 in) 2 900 kg (4,630 lb)
4 350 mm (14 ft 3 in)
5 350 mm (17 ft 7 in)
Length
550 mm (1 ft 10 in)
2 100 mm (6 ft 11 in)
Height
2 Bundles with 2 stick cylinders and 2 bucket cylinders each
Width 1 100 mm (3 ft 7 in) Gross weight 4 300 kg (9,480 lb)
Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list.
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
Page 10
Hydraulic Shovel—6040/6040 FS
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 350 mm (14 ft 3 in)
550 mm (1 ft 10 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
22 m³ = 4 150 mm (13 ft 7 in) 15 m³ = 4 000 mm (13 ft 1 in)
Length
Height
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 350 mm (14 ft 3 in)
550 mm (1 ft 10 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
10 350 mm (33 ft 11 in)
2 850 mm (9 ft 4 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
22 m³ = 4 150 mm (13 ft 7 in) 15 m³ = 4 000 mm (13 ft 1 in)
Length
Height
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
Length
Height
Length
Height
3 500 mm (11 ft 6 in)
8 100 mm (26 ft 7 in)
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 350 mm (14 ft 3 in)
550 mm (1 ft 10 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
10 350 mm (33 ft 11 in)
2 850 mm (9 ft 4 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
3 200 mm (10 ft 6 in)
3 820 mm (12 ft 6 in)
4 800 mm (15 ft 9 in)
700 mm (2 ft 4 in)
22 m³ = 3 400 mm (11 ft 2 in)
15 m³ = 3 100 mm (10 ft 2 in)
22 m³ = 4 150 mm (13 ft 7 in) 15 m³ = 4 000 mm (13 ft 1 in)
Length
Height
Length
Height
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)
6 500 mm (21 ft 4 in)
2 750 mm (9 ft)
Length
Height
5 350 mm (17 ft 7 in)
2 100 mm (6 ft 11 in)
4 200 mm (13 ft 9 in)
550 mm (1 ft 10 in)

Backhoe Attachment

Monoboom without main valve block
Width 4 500 mm (14 ft 9 in) Gross weight 34 900 kg (76,940 lb)
Backhoe bucket incl. pins for stick and linkage
Capacity (2:1) Width Gross weight
22.0 m3 (28.8 yd3) 4 310 mm (14 ft 2 in) 24 800 kg (54,670 lb)
10 350 mm (33 ft 11 in)
3 820 mm (12 ft 6 in)
2 850 mm (9 ft 4 in)
3 200 mm (10 ft 6 in)
Bundle with 2 boom cylinders
Width 1 200 mm (3 ft 11 in) Gross weight 9 600 kg (21,160 lb)
Stick with linkage and bucket cylinders
Width 2 200 mm (7 ft 3 in) Gross weight 23 000 kg (50,710 lb)
Crates with main valve block, catwalks, railings and other parts
Length Width Height Gross weight
4 950 mm (16 ft 3 in) 2 100 mm (6 ft 11 in) 1 720 mm (5 ft 8 in) 5 300 kg (27,580 lb) 4 960 mm (16 ft 3 in) 1 900 mm (6 ft 3 in) 1 840 mm (6 ft) 3 000 kg (6,610 lb) 4 260 mm (14 ft) 1 900 mm (6 ft 3 in) 1 700 mm (5 ft 7 in) 2 700 kg (11,350 lb)
5 700 mm (18 ft 8 in)
750 mm (2 ft 6 in)
2 750 mm (9 ft)
6 500 mm (21 ft 4 in)
Height
Length
Bundle with 2 stick cylinders
Width 1 200 mm (3 ft 11 in) Gross weight 6 400 kg (14,110 lb)
Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list.
700 mm (2 ft 4 in)
4 800 mm (15 ft 9 in)
Page 11
Hydraulic Shovel—6040/6040 FS

Component Accessibility on Superstructure

1. Diesel engines 4. Oil coolers 7. Rotary Distibutor 10. Operator’s seat
2. Gearboxes with hydraulic pumps 5. Hydraulic tank 8. Travel values 11. BCS tower
3. Engine radiators with hydraulically driven fan 6. Swing drives 9. Switch cabinet and battery box 12. Auxiliary seat
4
4 2
1
3
7
8
6
2
5
9
1
3
11
10
12
Anti-slip walking areas
Anti-slip catwalks

Optional Equipment

General
• Export crating
• Finishing as per end user’s corporate colors
• Customizing of logos as per customer’s specification
Superstructure
• Hydraulic service crane on superstructure with auxiliary engine
• Mesabi radiators instead of standard radiators (Cummins engines only)
• Oil change interval extension for engine oil up to 1,000 hrs (Cummins only)
• Engine oil burn system (Cummins engines only)
• Centrifuges for engine oil filtration (Cummins engines only)
• Folding access stairway, stairway angle approx. 45˚
• Round container with a standard 200 l grease barrel (instead of 1 000 l grease container)
• Lubricated pinion for greasing of internal gearing of swing ring
• Various cold-weather packages
Cab
• Various heating and air conditioning systems
• Roller blinds at all windows
• Outside-mounted sun shields
• Additional instrumentation
Undercarriage
• Track pad width 1 400 mm (4 ft 7 in) or 1 600 mm (5 ft 3 in)
• Automatic lubrication of rollers by central lube system
• Cover plate under carbody (belly plate)
Attachment
• Xenon lighting on boom
• Special wear packages
Additional optional equipment available on request
Page 12
Hydraulic Shovel—6040/6040 FS
For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at mining.cat.com and www.cat.com
© 2012 Caterpillar Inc. All rights reserved
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
AEHQ6524-01
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