Caterpillar 6018, 6018 FS BROCHURE

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Page 1

Speciﬁcations

Cat

6018/6018 FS

Hydraulic Shovel

General Data

Operating weight

Face Shovel 177 tonnes 195 tons

Backhoe 181 tonnes 200 tons

Engine output SAE J 1995

Cat® C18 858 kW 1,150 HP

Standard bucket capacity

Face Shovel (SAE 2:1) 10.0 m3 13.1 yd

Backhoe (SAE 1:1) 10.0 m3 13.1 yd

Features

• Twin-engine concept

• TriPower shovel attachment

• Independent oil-cooling system

• 3-circuit hydraulic system

• Electronic-hydraulic servo control

• Board Control System (BCS)

• Torque control in closed-loop swing circuit

• Automatic central lubrication system

• Xenon working lights

Operating Weight

Shovel

Standard track pads 800 mm (2 ft 7 in)

Operating weight 177 000 kg (390,210 lb)

Ground Pressure 17.9 N/cm2 (25.9 psi)

Additional track pads available on request

Backhoe

Standard track pads 800 mm (2 ft 7 in)

Operating weight 180 600 kg (398,150 lb)

Ground Pressure 18.3 N/cm2 (26.5 psi)

Additional track pads available on request

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Hydraulic Shovel—6018/6018 FS

5 400 mm (17 ft 9 in)

5 510 mm (18 ft 1 in) 7 150 mm (23 ft 5 in)

5 890 mm (19 ft 4 in)

5 575 mm (18 ft 3 ft)

2 015 mm

(6 ft 7 in)

3 720 mm (12 ft 2 in)

1,895 mm

(6 ft 3 in)

800 mm

(2 ft 7 in)

5 080 mm (16 ft 8 in)

1 000 mm

(3 ft 3 in)

5 300 mm

(17 ft 5 in)

6 125 mm (17 ft 6 in)

6 540 mm (11 ft 5 in)

Hydraulic Oil Cooling

Oil ow of cooling pumps Diesel version 2 x 412 l/min (2 x 109 US gal/min) Electric version 608 + 218 l/min ( 161 + 58 US gal/min)

Diameter of fans 2 x 1 120 mm (2 x 3 ft 8 in)

• Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running

• Gear-type cooling pumps supplying high-volume low pressure oil to fans and aluminium coolers

• Fan speed and ow of oil to the coolers are electronically controlled

• Extremely high cooling efciency to ensure optimum oil temperature

Electric Motor (optional)

Type Squirrel cage induction motor

Output 650 kW

Voltage 6.3 kV ± 10 % (other on request)

Rated Current IN 72 A (at 6.3 kV)

Frequency 50 Hz (60 Hz on request)

Revolutions 1 500 min-1 (1 800 min-1 on request)

Starting current 350% of IN (260% of IN optional)

• Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions

• Power limit control by Pump Managing System

Diesel Engines (standard)

Cat® C18 Tier 3

Make and model 2 x Cat C18

Total rated net power 824 kW (1,104 HP) 1 800 min-1 ISO 3046/1

Total rated net power 824 kW (1,104 HP) 1 800 min

-1

SAE J1349

Total rated gross power 858 kW (1,150 HP) 1 800 min

-1

SAE J1995

No. of cylinders (each engine) 6

Bore 145 mm (5.7 in)

Stroke 183 mm (7.2 in)

Displacement 18.1 l (1,105 in³)

Aspiration Turbocharged and charge air cooled

Max. altitude without 2 000 m (6,560 ft) a.s.l. deration at 20°C

Emission certication US EPA Tier 4i Europe NRMM Tier III B

Alternators 2 x 150 A

Fuel tank capacity 3 200 l (845 US gal)

• Microprocessed engine management

• Automatic rev. reduction

• Heavy duty air-lters, STRATA 1 with automatic dust evacuation

• Two-stage fuel lter incl. water separator

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Hydraulic Shovel—6018/6018 FS

Electrical System (diesel drive)

System voltage 24 V

Batteries (12 V each) 4 x 210 Ah in series / parallel installation 420 Ah - 24 V

Working spotlights 8 x high brightness Xenon lights

• Battery isolation relays

• Emergency stop switches accessible from ground level and in engine module

Hydraulic System with Pump Managing System

Main pumps Diesel version 4 x variable swash plate pumps Electric version 2 x variable axial piston pumps

Max. oil ow Diesel version 4 x 412 l/min (4 x 109 US gal/min) Electric version 2 x 578 l/min (2 x 153 US gal/min)

Max. pressure, attachment 30 MPa = 300 bar (4,350 psi)

Swing pumps Diesel version 2 x Reversible swash plate pumps Electric version 1 x Reversible swash plate pump

Max. oil ow Diesel version 2 x 288 l/min (76 US gal/min) Electric version 516 l/min (136 US gal/min)

Max. pressure, swing circuit 35 MPa = 350 bar (5,080 psi)

Total volume of hydraulic oil approx. 2 500 l (660 US gal)

Hydraulic tank capacity approx. 2 000 l (528 US gal)

• Pump Managing System contains:

- Electronic load limit control

- Flow on demand from main pumps depending on joystick position

- Automatic regulation of main pumps to zero ow without demand

- Automatic rpm reduction of engine speed during workout breaks

- Reduced oil ow of main pumps at high hydraulic oil temperature or at low and high engine temperature

• Pressure cut-off for main pumps

• Cooling of pump transmission gear oil

• Filters:

- Full-ow high-pressure lters (100 μm) for the main pumps, installed directly behind each pump

- Full-ow lters (10 μm) for the complete return circuit

- Pressure lters (40 μm and 6 μm) for servo circuit

Undercarriage

Travel speeds Diesel version Max. 2.34 km/h (1.45 mph) Electric version Max. 1.70 km/h (1.06 mph)

Max. tractive force 1 239 kN (126 t = 278,440 lb)

Gradability of travel drives Max. 88 %

Track pads (each side) 47

Bottom rollers (each side) 8

Support rollers (each side) 2 plus a skid plate in between

Travel drives (each side) 1 planetary transmission with 1 axial piston motor

Parking brakes Wet multiple disc brake, spring applied / hydraulically released

• Forged double-grouser track pads

• Chain links connected by hardened pins and bushings

• All running surfaces of sprockets, idlers, rollers and track links are hardened

• Fully hydraulic self-adjusting track tensioning system with membrane accumulator

• Automatic hydraulic retarder valve to prevent overspeed on downhill travel

• Acoustic travel alarm

• Track guides

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Hydraulic Shovel—6018/6018 FS

Operator’s Cab

Operator’s eye level Diesel version approx. 5.4 m (17 ft 9 in) Electric version approx. 6.2 m (20 ft 4 in)

Internal dimensions of cab Length 1 800 mm (5 ft 11 in) Width 1 300 mm (4 ft 3 in) Height 2 150 mm (7 ft 1 in)

• Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests

• Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat

• Joystick controls integrated in independently adjustable seat consoles

• Fold-away auxiliary seat with safety belt

• FOPS (rock guard; approved acc. to DIN ISO 3449) integrated into cab structure

• All-round safety glass, armored windshield and sliding side window

• Windshield with parallel intermittent wiper/washer

• Roller blind at windshield

• Robust instrument panel incl. large colored BCS screen with transective technology

• Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system

• Machine access via retractable boarding ladder, hydraulically operated

• Emergency exit harness kit

Automatic Lubrication System

Capacity of grease barrel 200 l (53 US gal)

• Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause / lube times

• Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders except linkage of BH-attachment

• System failures displayed by Board Control System

• Grease lters (200 μm) behind grease pump

Swing System

Swing Drives 2 compact planetary transmissions with axial piston motors

Parking Brakes Wet multiple disc brake, spring-loaded / hydraulically released

Max. swing speed Diesel version 4.7 rpm Electric version 4.1 rpm

Swing ring Triple race roller bearing with sealed internal gearing

• Closed-loop swing circuit with torque control

• Hydraulic braking of the swing motion by counteracting control

• All raceways of swing ring, as well as grease bath for internal gearing, supplied by automatic central lubrication system

Retractable Service Station

• Retractable service station installed underneath the engine module and easily accessible from ground. Equipped with:

• Quick couplings for:

- Diesel fuel

- Engine coolant - left / right

- Pump transmission gear oil - left / right

- Engine oil (oil pan) - left / right

- Engine oil (additional tank - optional) - left / right

- Hydraulic oil tank

- Grease container (optional)

• Cat jump-start socket

• Indicator lights for fuel tanks left / right full

Attachments

• Booms and sticks are torsion-resistant, welded box design of high tensile steel with massive steel castings at pivot areas

• Welding procedures allow for internal counter-welding (double prep weld) wherever possible

• Booms and Sticks are stress-relieved after welding

• Inspection hole in boom (FS)

• Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a oat valve

• Shovel attachment with unique TriPower kinematics ensuring the following main features:

- Horizontal automatic constant-angle bucket guidance

- Vertical automatic constant-angle bucket guidance

- Automatic roll-back limiter to prevent material spillage

- Kinematic assistance to hydraulic forces

- Constant boom momentum throughout the whole lift arc

- Crowd force assistance

• All buckets (FS and BH) are equipped with a universal wear package suitable for all standard applications,which consists of:

- Special liner material covering main wear areas inside and outside of bucket

- Lip shrouds between teeth

- Wing shrouds on side walls

- Bottom edge protection

• Special wear packages for highly abrasive materials on request

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Hydraulic Shovel—6018/6018 FS

TriPower Face Shovel Attachment (FS)

Working Diagram - Boom 6.35 m (20 ft 10 in) - Stick 4.1 m (13 ft 5 in)

14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m

45 40 35 30 25 20 15 10 5 0 ft

100 SHT

Working Range

Max. digging height 13.2 m 43 ft 4 in

Max. digging reach 12.9 m 42 ft 4 in

Max. digging depth 2.3 m 7 ft 7 in

Max. dumping height 10.1 m 33 ft 2 in

Crowd distance on level 4.8 m 15 ft 9 in

Digging Forces

Max. crowd force 910 kN 204,500 lb

Max. crowd force at ground level 810 kN 182,030 lb

Max. breakout force 730 kN 164,050 lb

Face Shovels

Type Standard rock shovel Other shovels on request

Tooth system ESCO 75SV2

Capacity SAE / PCSA 1:1 11.4 m³ (14.9 yd³)

Capacity SAE / CECE 2:1 10.0 m³ (13.1 yd³)

Total width 3 720 mm (12 ft 2 in)

Inner width 3 330 mm (10 ft 11 in)

Opening width 1 900 mm (6 ft 3 in)

No. of teeth 5

Weight incl. universal wear kit 17 200 kg (37,920 lb)

Max. material density (loose) 1.8 t/m³ (3,030 lb/yd3)

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Hydraulic Shovel—6018/6018 FS

Backhoe Attachment (BH)

Working Diagram - Boom 8.5 m (27 ft 11 in) - Stick 4.5 m (14 ft 9 in)

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m

100 SHT

55 50 45 40 35 30 25 20 15 10 5 0 ft

Working Range

Max. digging depth 8.5 m 27 ft 11 in

Max. digging reach 15.6 m 51 ft 2 in

Digging Forces

Max. crowd force 540 kN 121,350 lb

Max. breakout force 510 kN 114,610 lb

Max. digging height 13.2 m 43 ft 4 in

Backhoes

Type Heavy rock bucket Standard rock bucket

Tooth system ESCO V71 ESCO 70SV2

Capacity SAE 1:1 8.5 m³ (11.1 yd³) 10.0 m³ (13.1 yd³)

Capacity CECE 2:1 7.5 m³ (9.8 yd³) 9.0 m³ (11.8 yd³)

Capacity struck 6.6 m³ (8.6 yd³) 8.0 m³ (10.5 yd³)

Total width 2 760 mm (9 ft 1 in) 2,960 mm (9 ft 9 in)

Inner width 2 550 mm (8 ft 4 in) 2,570 mm (8 ft 5 in)

No. of teeth 5 5

Weight incl. universal wear kit 9 600 kg (21,160 lb) 11 300 kg (24,910 lb)

Max. material density (loose) 2.1 t/m³ (3,540 lb/yd³) 1.8 t/m³ (3,030 lb/yd³)

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5 150 mm (16 ft 11 in)

1 600 mm (5 ft 3 in)

3 200 mm (10 ft 6 in)

2 900 mm (10 ft 2 in)

7 150 mm (23 ft 5 in)

1 900 mm (6 ft 3 in)

7 530 mm (24 ft 1 in)

2 650 mm (8 ft 8 in)

5 150 mm (16 ft 11 in)

1 600 mm (5 ft 3 in)

3 200 mm (10 ft 6 in)

2 900 mm (10 ft 2 in)

3 000 mm (9 ft 10 in)

1 650 mm (5 ft 5 in)

7 150 mm (23 ft 5 in)

1 900 mm (6 ft 3 in)

7 530 mm (24 ft 1 in)

2 650 mm (8 ft 8 in)

3 300 mm (10 ft 10 in)

2 300 mm (7 ft 7 in)

5 150 mm (16 ft 11 in)

1 600 mm (5 ft 3 in)

3 200 mm (10 ft 6 in)

2 900 mm (10 ft 2 in)

3 000 mm (9 ft 10 in)

1 650 mm (5 ft 5 in)

950 mm (3 ft 1 in)

2 600 mm (8 ft 6 in)

Hydraulic Shovel—6018/6018 FS

General Packing List

Crawler side frame with track pads (2 units)

Width 950 mm (3 ft 1 in) Gross weight 22 300 kg (49,160 lb)

Superstructure center frame

Width 2 650 mm (8 ft 8 in) Gross weight 19,400 kg (42,770 lb

1 900 mm (6 ft 3 in)

7 150 mm (23 ft 5 in)

2 650 mm (8 ft 8 in)

7 530 mm (24 ft 1 in)

Cab pedestal module

Width 1 800 mm (5 ft 11 in) Gross weight 3 300 kg

(7,280 lb)

Crate with cabin and FOPS

Width 2 350 mm (7 ft 9 in) Gross weight 3 500 kg

(7,720 lb)

3 300 mm (10 ft 10 in)

3 450 mm (11 ft 4 in)

2 300 mm (7 ft 7 in)

2 900 mm (10 ft 2 ft)

Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine conﬁguration and ﬁnal packing list.

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Hydraulic Shovel—6018/6018 FS

1 600 mm (5 ft 3 in)

2 900 mm (10 ft 2 in)

1 650 mm (5 ft 5 in)

2 600 mm (8 ft 6 in)

5 150 mm (16 ft 11 in)

1 600 mm (5 ft 3 in)

3 200 mm (10 ft 6 in)

2 900 mm (10 ft 2 in)

5 150 mm (16 ft 11 in)

1 600 mm (5 ft 3 in)

3 200 mm (10 ft 6 in)

2 900 mm (10 ft 2 in)

3 000 mm (9 ft 10 in)

1 650 mm (5 ft 5 in)

5 150 mm (16 ft 11 in)

1 600 mm (5 ft 3 in)

Undercarriage center frame with swing roller bearing

Width 3 050 mm (10 ft 1 in) Gross weight 14 200 kg

(31,310 lb)

Engine module with diesel engines

Width 5 100 mm (16 ft 9 in) Gross weight 15 400 kg

(33,940 lb)

1 600 mm (5 ft 3 in)

5 150 mm (16 ft 11 in)

2 900 mm (10 ft 2 in)

3 200 mm (10 ft 6 in)

Oil cooler module

Width 1 500 mm (4 ft 11 in) Gross weight 1 800 kg

(3,970 lb)

3 000 mm (9 ft 10 in)

Counterweight

Width 5 100 mm (16 ft 9 in) Gross weight 24 000 kg

Crates

Content Length Width Height Gross Weight

Swing ring bolts, covers, tools etc. 3 000 mm (9 ft 10 in) 1 250 mm (4 ft 1 in) 1 400 mm (4 ft 7 in) 930 kg (2,050 lb)

Handrails, catwalks, air lters etc. 4 500 mm (14 ft 9 in) 1 900 mm (6 ft 3 in) 1 800 mm (5 ft 11 in) 2 500 kg (5,510 lb)

Grease container with pump 1 400 mm (4 ft 7 in) 1 100 mm (3 ft 7 in) 2 050 mm (6 ft 9 in) 740 kg (1,630 lb)

Barrels with hydraulic oil & grease 1 900 mm (6 ft 3 in) 1 300 mm (4 ft 3 in) 1 250 mm (4 ft 1 in) 1 400 kg (3,090 lb)

Air conditoning, lubrication parts 1 450 mm (4 ft 9 in) 1 050 mm (3 ft 5 in) 1 200 mm (3 ft 11 in) 550 kg (1,210 lb)

Pallet with retractable ladder 4 000 mm (13 ft 1 in) 1 000 mm (3 ft 3 in) 1 900 mm (6 ft 3 in) 740 kg (1,630 lb)

(52,910 lb)

2 600 mm (8 ft 6 in)

950 mm (3 ft 1 in)

1 650 mm (5 ft 5 in)

Height

Length

Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine conﬁguration and ﬁnal packing list.

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4 750 mm (15 ft 7 in)

1 900 mm

(6 ft 13 in)

7 050 mm (23 ft 2 in)

2 800 mm (9 ft 2 in)

4 750 mm (15 ft 7 in)

1 900 mm

(6 ft 13 in)

3 600 mm (11 ft 10 in)

1 000 mm

(3 ft 3 in)

(6 ft 13 in)

4 750 mm (15 ft 7 in)

1 900 mm

(6 ft 13 in)

7 050 mm (23 ft 2 in)

2 800 mm (9 ft 2 in)

3 100 mm (10 ft 2 in)

2 800 mm (9 ft 2 in)

4 750 mm (15 ft 7 in)

1 900 mm

(6 ft 13 in)

3 600 mm (11 ft 10 in)

1 000 mm

(3 ft 3 in)

Hydraulic Shovel—6018/6018 FS

TriPower Shovel Attachment

Boom with main valve block, TriPower linkages and rods

Width 2 150 mm (7 ft 1 in) Gross weight 16 900 kg

(37,260 lb)

Face shovel incl. pin for stick

Capacity (2:1) Width Gross Weight

10.0 m3 (13.1 yd3) 3 750 mm (12 ft 4 in) 17 600 kg (38,800 lb)

2 800 mm (9 ft 2 in)

7 050 mm (23 ft 2 in)

2 800 mm (9 ft 2 in)

3 100 mm (10 ft 2 in)

Stick incl. pin for boom

Width 1 650 mm (5 ft 5 in) Gross weight 5 850 kg

(12,900 lb)

Crate with 2 bucket cylinders

Width 900 mm (2 ft 11 in) Gross weight 2 200 kg

(4,850 lb)

Crate with 2 bucket cylinders

Width 900 mm (2 ft 11 in) Gross weight 2 200 kg

(4,850 lb)

4 750 mm (15 ft 7 in)

3 600 mm (11 ft 10 in)

(3 ft 3 in)

1 000 mm

850 mm

(2 ft 9 in)

1 900 mm

Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine conﬁguration and ﬁnal packing list.

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Hydraulic Shovel—6018/6018 FS

7 050 mm (23 ft 2 in)

2 800 mm (9 ft 2 in)

3 100 mm (10 ft 2 in)

2 800 mm (9 ft 2 in)

4 750 mm (15 ft 7 in)

1 900 mm

(6 ft 13 in)

3 600 mm (11 ft 10 in)

1 000 mm

(3 ft 3 in)

3 600 mm (11 ft 10 in)

850 mm

(2 ft 9 in)

2 050 mm (6 ft 9 in)

7 050 mm (23 ft 2 in)

2 800 mm (9 ft 2 in)

3 100 mm (10 ft 2 in)

2 800 mm (9 ft 2 in)

4 750 mm (15 ft 7 in)

1 900 mm

(6 ft 13 in)

3 600 mm (11 ft 10 in)

1 000 mm

(3 ft 3 in)

3 600 mm (11 ft 10 in)

850 mm

(2 ft 9 in)

9 000 mm (29 ft 6 in)

3 550 mm (11 ft 8 in)

6 000 mm (19 ft 8 in)

2 050 mm (6 ft 9 in)

4 750 mm (15 ft 7 in)

1 900 mm

(6 ft 13 in)

3 600 mm (11 ft 10 in)

1 000 mm

(3 ft 3 in)

Backhoe Attachment

Monoboom with main valve block, boom and stick cylinders

Width 2 200 mm (7 ft 3 in) Gross weight 25 800 kg

(56,880 lb)

Backhoe bucket incl. pins for stick and linkage

Capacity (1:1) Width Gross Weight

8.5 m3 (11.1 yd3) 2 760 mm (9 ft 1 in) 10 000 kg (22,050 lb)

10.0 m3 (13.1 yd3) 3 000 mm (9 ft 10 in) 11 700 kg (25,790 lb)

9 000 mm (29 ft 6 in)

3 400 mm (11 ft 2 in)

3 550 mm (11 ft 8 in)

2 750 mm (9 ft)

Stick with linkage and bucket cylinder

Width 1 400 mm (4 ft 7 in) Gross weight 10 000 kg

(22,050 lb)

6 000 mm (19 ft 8 in)

2 050 mm (6 ft 9 in)

Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine conﬁguration and ﬁnal packing list.

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Hydraulic Shovel—6018/6018 FS

Optional Equipment

General

• Export crating

• Finishing as per end user´s corporate colors

• Customizing of logos as per customer’s speciﬁcation

Superstructure

• Mechanical service crane on superstructure

• High capacity water separator

• Various cold-weather packages

Additional optional equipment available on request

Cab

• Various heating and air-conditioning systems

• Roller blinds at all windows

• Additional instrumentation

Undercarriage

• Track pad width 600 mm or 1,000 mm

• Belly plate

Attachment

• Guards for boom cylinders of FS-attachment

• Xenon lighting on boom

• Special wear packages

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Hydraulic Shovel—6018/6018 FS

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