CAT 415 IL, 415, 416, 420, 420 XE User Manual

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RETROFIT OPTIONS AND ACCESSORIES
FOR BACKHOE LOADERS – CENTER PIVOT
MODEL (SERIAL NUMBER PREFIX): 415 IL (H6L), 415 (H8A), 416 (H8P/L8P), 420 (H8T/L8T), 420 XE (H9X), 430 (H8W/L8W), 440 (DC9/MZX), 450 (DYN/KJH)
415F2 IL (PF4), 415F2 (HWA), 416F2 (HWB/LYA), 420F2 (HWC/HWD/LYB), 430F2 (HWD/HWG/LYD)
416F (KSF), 420F (SKR), 420F IT (JWJ), 430F (RDF), 430F IT (RGS)
Option/Accessory ..................................................Page Number
Option/Accessory ..................................................Page Number
COMFORT AND CONVENIENCE ........................................ 3-4
Ride Control........................................................................... 3
Seat Cover, (Luxury) ............................................................. 3
Seat Cover, (Waterproof) .................................................... 4
EMISSIONS AND REGULATIONS ...................................... 5
Rear Window Replacement ............................................... 5
ENHANCEMENTS AND VISIBILITY .................................. 6
Work Lights, (LED Spot) ...................................................... 6
Work Lights, (LED Wide) ..................................................... 6
GUARDING ............................................................................ 7-9
Boom Wear Plate ................................................................. 7
Front Fenders ........................................................................ 7
Heat Shield ............................................................................ 8
Rear Fender Extensions ...................................................... 8
Stabilizer Cylinder Guards .................................................. 9
Stabilizer Leg Guards .......................................................... 9
PERFORMANCE AND PRODUCTIVITY ............................. 10-25
Autoshift Conversion ........................................................... 10
Product Link Adapter (Cat App) ......................................... 10
Boom Cylinder Check Valves ............................................. 11
Bucket Cylinder Check Valves ........................................... 11
Stabilizer Check Valves ....................................................... 12
Stick Cylinder Check Valves ............................................... 12
Object Handling .................................................................... 13
Dual Tilt Cylinder .................................................................. 13
E-Stick Combined Auxiliary Lines, (Pilot Controlled) ..... 14
E-Stick Combined Auxiliary Lines,
(Mechanically Controlled).............................................. 14
Standard Stick Combined Auxiliary Lines,
(Mechanically Controlled).............................................. 15
Standard Stick Combined Auxiliary Lines,
(Pilot Controlled) .............................................................. 15
E-Stick External Auxiliary Lines ......................................... 16
Standard Stick External Auxiliary Lines ........................... 16
External Auxiliary Lines....................................................... 17
Internal Auxiliary Lines ....................................................... 17
Hammer Pedal ...................................................................... 18
Hand Throttle ........................................................................ 18
Hydraulic Hand Tool Circuit ................................................ 19
Hydraulic Hoe Coupler Lines, (Extended Stick) .............. 20
Hydraulic Hoe Coupler Lines, (Standard Stick) .............. 20
Hydraulic Hoe Coupler Lines,
(Mechanical Standard Stick) ........................................ 21
Hydraulic Hoe Coupler Lines,
(Mechanical Extended Stick) ........................................ 21
Hydraulic Hoe Coupler Lines,
(Pilot Controlled Standard Stick) .................................. 22
Hydraulic Hoe Coupler Lines,
(Pilot Controlled Extended Stick) .................................. 22
PERFORMANCE AND PRODUCTIVITY (CONTINUED) ... 10-25
Industrial Loader Power Take-Off, (PTO) ......................... 23
Mechanical Hoe Controls, (Backhoe) .............................. 23
Mechanical Hoe Controls, (Excavator) ............................ 24
Quick Disconnects, (Hoe) ................................................... 24
Quick Disconnects, (Loader) .............................................. 25
Single Tilt Loader Coupler................................................... 25
SECURITY .............................................................................. 26-27
Machine Security System .................................................. 26
Security Keypad ................................................................... 26
Security Pin-On Display ...................................................... 27
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2

COMFORT AND CONVENIENCE

Ride Control

Improves ride during travel by providing a suspension system in the loader lift arm circuit. Recommended in applications where improved ride or material retention is desired such as roading or load and carry.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE, 430
H8A, H8P, H8T, L8T, H9X,
H8W, L8W
577-8607*
Recommended Dealer
415, 416 H8A, H8P, L8P 577-8610** 4.0 Hours
*This kit is for use on Pilot control machines and has software enabled features that must be activated by a Cat dealer.
**This kit is for use on Mechanical control machines.

Seat Cover, (Luxury)

Provides an over seat cover to protect the seat from surface damage and water. Includes storage pockets.
Install
Model Serial Number Prefix Part Number Estimated Install Time
415F2 IL, 415F2, 416F2,
420F2, 430F2
PF4, HWA, HWB, LYA,
HWC, HWD, LYB, HWD,
HWG, LYD
500-3891 0.5 Hour
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3

Seat Cover, (Waterproof)

Provides an over seat cover to protect the seat from surface damage and water. Includes storage pockets.
Model Serial Number Prefix Part Number Estimated Install Time
415F2 IL, 415F2, 416F2,
420F2, 430F2
PF4, HWA, HWB, LYA,
HWC, HWD, LYB, HWD,
HWG, LYD
500-3890 0.5 Hour
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4

EMISSIONS AND REGULATIONS

Rear Window Replacement

A replacement rear window for the cab that can be used when a hammer attachment is being operated, to give the operator incremental protection against debris.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE,
430,440, 450
H8A, H8P, L8P, H8T, L8T,
H9X, H8W, L8W, DYN,
MZX, DC9, KJH
575-4253
Recommended Dealer
Install
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5

ENHANCEMENTS AND VISIBILITY

Work Lights, (LED Spot)

Kit provides two (2) replacement forward or rear facing cab mounted LED, 1000 lumen, spot work lights. LED lighting provides brighter lighting and longer life.
Model Serial Number Prefix Part Number Estimated Install Time
415IL, 415, 416, 420,
420XE, 430, 440, 450
415F2, 416F2, 420F2,
430F2
*The part number is for reference only. Please see your Cat Dealer for the complete list of required parts.
H6L, H8A, H8P, L8P, H8T,
L8T, H9X, H8W, L8W,
DC9, MZX, DYN, KJH
HWA, HWB, LYA, HWC,
HWD, LYB, HWE, LYD
523-0146* 1.0 Hour

Work Lights, (LED Wide)

Kit provides two (2) replacement forward or rear facing cab mounted LED, 1000 lumen, wide work lights. LED lighting provides brighter lighting and longer life.
Model Serial Number Prefix Part Number Estimated Install Time
415IL, 415, 416, 420,
420XE, 430, 440, 450
415F2, 416F2, 420F2,
430F2
*The part number is for reference only. Please see your Cat Dealer for the complete list of required parts.
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6
H6L, H8A, H8P, L8P, H8T,
L8T, H9X, H8W, L8W,
DC9, MZX, DYN, KJH
HWA, HWB, LYA, HWC,
HWD, LYB, HWE, LYD
497-5482* 1.0 Hour

GUARDING

Boom Wear Plate

Provides an additional wear plate that can be bolted to the bottom of the boom assembly.
Model Serial Number Prefix Part Number Estimated Install Time
440 DC9, MZX 551-4410 0.5 Hour

Front Fenders

Provides a set of two non-metallic front fenders to add to a machine without existing fenders.
387-6472 589-8064
Model Serial Number Prefix Part Number Estimated Install Time
415 IL, 440, 450
415F2 IL, 415F2, 416F2,
420F2, 430F2
H6L, DC9, MZX, KJH,
DYN
PF4, HWA, HWB, LYA,
HWC, HWD, LYB, HWE,
LYD
387-6472
1.0 Hour
415, 416, 420, 420 XE, 430
H8A, H8P, L8P, H8T, L8T,
H9X, H8W, L8W
586-8064
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7

Heat Shield

Provides a replacement, stainless steel heatshield to fit around the exhaust stack pipe.
Model Serial Number Prefix Part Number Estimated Install Time
416F2, 420F2, 430F2
416F, 420F IT, 420F, 430F
HWB, HWC, HWD, HWE,
HWG
494-5432 1.0 Hour
KSF, JWJ, SKR, RGS,
RDF

Rear Fender Extensions

Provides two rear fenders, non-metallic, extensions for additional coverage of wide rear tires.
Model Serial Number Prefix Part Number Estimated Install Time
440, 450 DC9, MZX, DYN, KJH 551-4411 2.0 Hours
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8

Stabilizer Cylinder Guards

Provides two guarding covers to protect each stabilizer leg cylinder from damage.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE, 430
H8A, H8P, L8P, H8T, L8T,
H9X, H8W, L8W
387-6458
1.0 Hour415F2, 416F2, 420F2,
430F2
HWA, HWB, LYA, HWC,
HWD, LYB, HWE, LYD
440 DC9, MZX 551-4409

Stabilizer Leg Guards

Kit provides plates that can be added to bottom of each stabilizer leg to prevent material from collecting in the leg casting.
Model Serial Number Prefix Part Number Estimated Install Time
440, 450 DC9, MZX, KJH, DYN 551-4436 1.0 Hour
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