Page 1
®®
®
120M/
120M AWD
Motor Grader
Cat®C6.6 ACERT™ VHP
Base Power (1st gear) – Net 103 kW 138 hp
VHP Range – Net 103-114 kW 138-153 hp
VHP Plus Range – Net 103-136 kW 138-182 hp
AWD Range – Net 110-144 kW 148-193 hp
Gross Vehicle Weight – Base
Total 14 466 kg 31,891 lb
Front Axle 4209 kg 9,280 lb
Rear Axle 10 256 kg 22,611 lb
Moldboard
Blade Width 3.668 m 12 ft
Page 2
120M Motor Grader
The 120M delivers multiple technological breakthroughs to give you the best return
on your investment.
Operator Station
A technologically advanced cab,
✔
featuring joystick controls, provides
unmatched comfort and visibility.
pg. 4
Integrated Electronic Solutions
Full systems integration with advanced
✔
electronics including Cat®Messenger,
AccuGrade™ blade control system and
Cat®ET, create a “Smart Machine” that
optimizes performance and availability.
pg. 14
Steering and Implement Controls
Two joysticks offer precise control
✔
and unparalleled ease of operation.
This advanced technology makes the
120M the most operator-friendly motor
grader in the world. pg. 6
All-Wheel Drive, Work Tools and
Attachments
The Work Tools and optional
✔
attachments for the 120M, including
the industry leading All Wheel Drive
system, expand machine versatility,
utilization and performance. pg. 16
Structures, Drawbar, Circle and
Moldboard
The 120M frame provides a solid
✔
working platform, and the DCM
delivers service ease and precise blade
control for maximum productivity.
pg. 8
The 120M motor grader represents a
revolution in operational efficiency,
visibility, service ease and overall
productivity, setting the new standard
and building on the legacy of high
quality you can trust.
2
Page 3
Power Train
Engine
Hydraulics
An electronically controlled power shift
✔
transmission assures smooth shifting
and maximum power to the ground.
A modular rear axle and hydraulic
brakes simplify serviceability and
reduce operating costs. pg. 10
The Cat C6.6 engine combines power
✔
management with ACERT™ Technology
to deliver maximum power and efficiency
in every gear while reducing the
environmental impact. pg. 12
Safety
Caterpillar®has been and continues to
✔
be proactive in developing machines
that meet or exceed safety standards.
pg. 18
The electro-hydraulic load-sensing
✔
system provides the foundation for
advanced machine controls, enabling
superior controllability and precise
and predictable hydraulic movements,
with the reliability you expect from
Caterpillar. pg. 13
Serviceability and Customer Support
Fast component replacement and
✔
minimum downtime are possible
with Caterpillar’s exceptional parts
availability and dealers’ advanced
rebuild and repair capabilities.
pg. 20
✔ New Feature
3
Page 4
Operator Station
The 120M features a revolutionary cab design that provides unmatched comfort, visibility
and ease of use, making the operator more confident and productive.
4
Page 5
Advanced Joystick Controls.
Two electro-hydraulic joysticks reduce
hand and wrist movement as much as
78% compared to conventional lever
controls for greatly enhanced operator
efficiency. The intuitive pattern is
easy to learn and provides the precise
implement control you expect from
Caterpillar.
Auxiliary Pod and Ripper Control.
The optional ripper control and auxiliary
control pod are ergonomically positioned
to allow simple, comfortable operation
for the multiple hydraulic options.
Visibility. The 120M boasts excellent
visibility to the work area, made
possible with angled cab doors,
a tapered engine enclosure and
a patented sloped rear window.
Cat Comfort Series Seat. The Cat
®
Comfort Series suspension seat has an
ergonomic high-back design, with extra
thick contoured cushions and infinitely
adjustable lumbar support that evenly
distributes the operator’s weight.
Multiple seat controls and armrests
are easy to adjust for optimal support
and comfort all day. The optional air
suspension seat enhances ride quality
for additional comfort.
In-Dash Instrument Cluster.
The instrument panel, with easy-to-read,
high-visibility gauges and warning
lamps, keeps the operator aware of
critical system information.
Cat Messenger. Cat Messenger provides
real-time machine performance and
diagnostic data. You can quickly view
critical performance and operating
information, in multiple languages,
helping to maximize the life and
productivity of the machine.
Controls and Switches. Reliable, longlife rocker switches are located on the
right side cab post and front instrument
cluster, within easy reach for the operator.
Comfort and Convenience. Caterpillar
has built the most comfortable cab in
the industry by replacing the control
levers and steering wheel with two
joystick controls, and lengthening the
cab to give more leg room.
Multiple adjustment capabilities for the
arm rest, wrist rests and joystick pods
help keep the operator comfortable
throughout a long shift.
Low Interior Sound and Vibration
Levels. Isolation mounts for the cab,
engine and transmission, in addition
to the relocation of the hydraulic pump
and valves, provide significant sound
and vibration reductions. The low
vibration levels and quiet interior
provide a comfortable work environment.
HVAC. The heating, ventilation and
air conditioning system uses intelligent
vent placement for consistent climate
control and clear windows for every
condition. The high-capacity system
dehumidifies air and pressurizes the
cab, circulating fresh air and sealing out
dust. An easily accessible fresh air filter
is located outside the cab at ground
level for quick replacement or cleaning.
Additional Cab Features. Additional cab
features include cup holder, lighter and
ashtray, coat hook, storage area, night
time light, power port and heater.
Optional rearview camera, 25 amp
power converter and radio are also
available.
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Page 6
Steering and Implement Controls
The 120M sets the new standard for motor grader operational efficiency.
Ease of Operation. The revolutionary
joystick controls and exceptional
visibility make the 120M easier to
operate without sacrificing control.
The intuitive joystick control pattern
allows both new and experienced
operators to become productive quickly.
Logical grouping of hydraulic functions
in the joysticks allow any operator to
easily control several functions at the
same time. This allows the operator
to be more productive and remain
comfortable throughout the work shift.
6
Intuitive Steering Control. The 120M
introduces a breakthrough in joystick
steering control. This technology
creates a direct relationship between
the lean angle of the joystick and the
turning angle of the steer tires.
A brake tensioning system holds the
joystick in position until the operator
moves it. In addition, the steering
control automatically reduces steering
sensitivity at higher ground speeds for
comfortable and predictable control.
Electronic Throttle Control. Electronic
Throttle Control (ETC) provides the
operator with easy, precise, and consistent
throttle operation. An automatic and
manual mode on a single switch offers
flexibility for different applications and
operator preferences.
Page 7
1 – Ripper Control Pod. Infinitely variable
1
7
7
4
4
3
6
6
1
2
5
1
2
roller switches control the rear ripper
and/or front lift group (when equipped),
for easy and comfortable control.
Left Joystick Functions. The left
joystick primarily controls the machine
direction and speed.
1 – Steering: Lean joystick left and right
2 – Articulation: Twist joystick left
and right
3 – Articulation Return to Center:
Yellow thumb button
4 – Wheel Lean: Two black thumb
buttons
5 – Direction: Index trigger shifts
transmission to forward, neutral or
reverse
6 – Gear Selection: Two yellow thumb
buttons upshift and downshift
7 – Left moldboard lift cylinder:
Push joystick to lower, pull joystick
to raise
7 – Left moldboard lift cylinder float:
Pushing joystick through detent
Articulation Return-to-Center.
engages float
This feature automatically returns the
machine to a straight frame position from
any articulation angle with the touch of
a single button. Return-to-Center helps
improve productivity and safety by
allowing the operator to focus on
controlling the moldboard.
Right Joystick Functions. The right
joystick primarily controls the Drawbar,
Circle and Moldboard functions.
1 – Right moldboard lift cylinder:
Push joystick to lower, pull joystick
to raise
7 – Right moldboard lift cylinder float:
Pushing joystick through detent
engages float
2 – Moldboard slide: Lean joystick left
and right
3 – Circle turn: Twist joystick left
and right
4 – Moldboard tip: Thumb switch fore
and aft
5 – Drawbar center shift: Thumb switch
left and right
6 – Electronic Throttle Control: Trigger
switch is resume and decrement
7 – Differential Lock/Unlock:
Yellow button
2 – Programmable Auxiliary Hydraulic
Pod. Four fingertip controls and a
mini joystick maximize hydraulic
control flexibility, accommodating
up to six hydraulic circuits. Individual
functions are easily programmable
through Cat ET to meet the
configuration you need.
The optional auxiliary hydraulic pod is
provided when the machine is configured
with three or more auxiliary functions.
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Structures, Drawbar, Circle and Moldboard
Durable structures with fast and simple DCM adjustments deliver precise material control
while lowering operating costs.
Front Frame Structure. The 120M front
frame is a formed structural carbon steel
tube. Advanced fabrication technology
significantly reduces the number of weld
joints, which more evenly distributes
stress loads. The result is a robust
machine that delivers the durability
you expect from Caterpillar.
Rear Frame Structure. The box-sectioned
hitch design helps resist torsion loads
and ensure structural durability.
The integrated bumper ties the rear
frame together as a single, solid unit,
so the frame can withstand heavy-duty
applications such as ripping and
winging snow.
8
Articulation Hitch. A large tapered
roller bearing at the lower pivot carries
loads evenly and smoothly. This joint is
sealed to prevent contamination in this
critical area.
A mechanical locking pin prevents
frame articulation to help ensure safety
when servicing or transporting the
machine.
Circle Construction. Our one-piece
forged steel circle is built to stand up to
high stress loads and provide structural
durability. The front 240° of circle teeth
are hardened to reduce wear and ensure
component reliability.
Drawbar Construction. The A-frame
drawbar features a tubular design for
high strength and optimum durability.
Aggressive Blade Angle. With a long
wheelbase the operator can obtain
aggressive moldboard angles, so material
rolls more freely along the length of the
blade. This is particularly helpful when
handling very dry materials or cohesive
soils. Better material control gets the
job done faster, requires less power
and saves fuel.
Page 9
Top-adjust drawbar wear strips
Moldboard. The optimal curvature
and large throat clearance help move
material quickly and efficiently.
Heat-treated moldboard rails, hardened
cutting edges and end bits, and large
diameter bolts assure reliability and
longer service life. The moldboard side
shift cylinder is positioned on the left
side to eliminate snow wing interference.
Moldboard Positioning. The blade link
bar design extends the possibilities for
moldboard positioning, most beneficial
in mid-range bank sloping and in ditch
cutting and cleaning.
Shimless Moldboard Retention System.
The unique shimless moldboard
retention system reduces the potential
for blade chatter. Vertical and horizontal
adjusting screws keep the moldboard’s
wear strips aligned for precise blade
control and dramatic reductions in
service time.
Top-Adjust Drawbar Wear Strips.
The patented top-adjust wear strips
dramatically reduce drawbar/circle
adjustment time. By removing the
access plates on top of the drawbar,
shims and wear strips can easily be
added or replaced. This feature reduces
service downtime and lowers overall
machine operating costs.
Replaceable Wear Inserts. Tough,
durable nylon composite wear inserts
reduce rotational friction for maximum
circle torque and longer component life.
They are located between the drawbar
and circle, and between the support
shoes and circle. High load-resistant
brass wearstrips are placed between the
blade mounting group and moldboard.
This sacrificial wear system can be
replaced easily and helps keep
components tight for fine grading.
Shimless moldboard retention system with adjusting screws
9
Page 10
Power Train
Integrated, electronically controlled systems, deliver smooth reliable performance
with reduced operating costs.
Smooth Shifting Transmission. The 120M
combines several key innovations to
ensure smooth, powerful shifts throughout
the gear range.
Electronically Controlled Shifting.
The full Electronic Clutch Pressure
Control (ECPC) system optimizes
inching modulation and smooths shifting
between all gears and directional
changes. This provides outstanding
control and also extends the life of the
transmission by reducing stress on gears.
Load Compensation. This standard
feature ensures consistent shift quality
regardless of blade or machine load.
10
Controlled Throttle Shifting. This standard
feature helps to smooth directional and
gear changes without use of the
inching pedal.
Engine Over-Speed Protection.
Helps protect the transmission and
extend component life by preventing
downshifting until a safe travel speed
has been established.
Power Shift Countershaft Transmission.
Designed and manufactured specifically
for the 120M motor grader, the direct
drive countershaft transmission is
matched with the powerful Cat C6.6
engine to maximize power to the ground.
Modular Rear Axle. The 120M
incorporates a bolt-on modular rear
axle design, which offers easy access
to differential components, improves
serviceability and contamination
control, and lowers maintenance time
and operating costs. The result is a
rugged machine you can rely on for
years to come.
Page 11
1
2
2
3
3
1
1
2
2
Front axle
Front Axle. The Cat sealed spindle keeps
the bearings free from contaminants
and lubricated in a light-weight oil (1).
This durable, low-maintenance design
reduces your owning and operating costs.
Two tapered roller bearings (2) support
the wheel spindle. The Cat “Live Spindle”
design places the larger tapered roller
bearing outboard where the load is
greater, extending bearing life.
Gear Selection. Eight forward and
six reverse gears give the operator a
wide operating range. The specifically
designed range of gears ensures
maximum productivity in all
earthmoving applications.
Programmable Autoshift. The operator
can easily customize various shift
parameters through Cat Messenger
to match the specific application
requirement. This feature automatically
shifts the transmission at optimal points
so the operator can focus on the work,
improving safety, productivity and
ease of operation.
Hydraulic Brakes. The oil bathed,
multi-disc service brakes are
hydraulically actuated (1), providing
smooth predictable braking and lower
operating costs. With brakes located at
each tandem wheel, the 120M offers
the largest total brake surface area in
the industry (2), delivering dependable
stopping power and longer brake life.
Brake Serviceability and Reliability.
An easily accessible brake wear
indicator/compensator system (3)
maintains consistent brake performance
and indicates brake wear without
disassembly. This system cuts service
time and extends brake service life.
Parking Brake. The spring-applied,
hydraulically released multi-disc
parking brake is a sealed, oil-cooled
design extending component life and
reducing the need for service. The parking
brake is integrated into the Operator
Presence System to prevent unintended
machine movement.
Inching Pedal. Allows precise control
of machine movements in any gear
with low pedal effort and excellent
modulation, critical in close-quarter
work or finish grading.
Brake design
11
Page 12
Engine
The 120M combines power management with ACERT™ Technology to deliver maximum
power and efficiency while reducing the environmental impact.
Performance. The Cat C6.6 engine meets
specific performance requirements for
120M applications. Its superior torque
and lugging capability can pull through
sudden, short-term increases in loads,
maintaining consistent, desirable
grading speeds to get the work done
faster without downshifting.
Hydraulic Demand Fan. The hydraulic
demand fan automatically adjusts
cooling fan speed according to engine
cooling requirements. This system
reduces demands on the engine, putting
more horsepower to the ground and
improving fuel efficiency.
ACERT™ Technology. ACERT
Technology allows Cat engines
to supply more power per unit of
displacement without causing premature
wear. This breakthrough technology
reduces emissions during the combustion
process by using advanced technology in
the air and fuel systems, in conjunction
with integrated electronics. ACERT
Technology enhances overall engine
performance while dramatically
reducing exhaust emissions.
Fuel Delivery. The C6.6 engine with
ACERT Technology uses multiple
injection fuel delivery to precisely shape
the combustion cycle. Several small
ignitions lower combustion chamber
temperatures, generates fewer emissions
and optimizes fuel combustion. Bottom
line: more work output for your fuel cost.
Power Management. The 120M Power
Management System automatically
delivers an additional five horsepower
in each forward gear 1stthrough 4th,
and each reverse gear 1stthrough 3rd.
This standard feature optimizes rimpull
for all gears by balancing traction,
speed and horsepower while conserving
fuel. The system limits horsepower in
lower gears, which helps reduce wheel
slip where traction is limited. With the
Variable Horsepower Plus (VHP Plus)
option, an additional five-horsepower
is delivered in each forward gear 5
through 8thfor more power at
higher speeds.
th
Exhaust Emissions Certified.
The Cat C6.6 with ACERT Technology
meets or exceeds all U.S. EPA Tier 3
and European Union Stage IIIa
emissions control standards.
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Hydraulics
The 120M electro-hydraulics enable advanced machine controls with precise and
predictable movements.
Cat®XT™ Hose. Cat hose technology
allows high pressures for maximum
power and reduced downtime.
Intelligent routing minimizes exposure
to damage. Hose clips prevent hose
rubbing and excessive vibration for
lower owning and operating costs.
Balanced Flow. Hydraulic flow is
proportioned to ensure all implements
operate simultaneously with little effect
on the engine or implement speeds.
If demand exceeds pump capacity,
all cylinder velocities are reduced by
the same ratio. The result is improved
productivity in all applications.
Consistent and Predictable Movement.
PPPC valves have different flow rates
for the head (red) and rod ends (blue)
of the cylinder. This ensures consistent
extension and retraction speeds for
Advanced Electro-Hydraulic System.
The 120M incorporates a state-of-the-art
electro-hydraulic system. This technology
is the foundation for revolutionary
changes of the machine and implement
controls. Advanced joystick controls
provide unmatched controllability with
precise, predictable hydraulic movements
and the reliability you expect from
Caterpillar.
Blade Float. Blade float is built into the
blade lift control valves and is optional
for some auxiliary hydraulic functions.
The blade float feature allows the blade
to move freely under its own weight.
By floating both cylinders, the blade
can follow the contours of the road
when removing snow. Floating only
one cylinder permits the toe of the
blade to follow a hard surface while
the operator controls the slope with
the other lift cylinder.
Independent Oil Supply. Large, separate
hydraulic oil supply prevents crosscontamination and provides proper oil
cooling, which reduces heat build-up
and extends component life.
Load Sensing Hydraulics (PPPC).
The time proven load-sensing system
and the advanced Proportional Priority
Pressure-Compensating (PPPC, or
“triple-PC”) electro-hydraulic valves
on the 120M are designed to provide
superior implement control and enhanced
machine performance in all applications.
Continuous matching of hydraulic flow
and pressure to power demands creates
less heat and reduces power
consumption.
each cylinder, and gives the operator a
consistent and predictable response every
time an implement control is moved.
Predictable movements
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Page 14
Integrated Electronic Solutions
Full systems integration optimizes machine performance and availability.
120M with AccuGrade™ System
“Smart Machine”. The 120M fully
integrates all core systems creating a
“Smart Machine.” The Cat data link
shares key data among systems,
optimizing machine performance while
preventing potential machine damage.
Diagnostics. Cat Messenger, combined
with full systems integration, enhances
the diagnostic capability of the 120M.
Machine system errors are displayed
in text as well as with fault codes,
allowing service technicians and
operators to quickly analyze critical
data, increasing machine availability.
Optional Automatic Blade Control.
The Cat AccuGrade System automatically
controls the blade, improving operator
efficiency and productivity. AccuGrade™
technology reduces the need for traditional
survey stakes or grade checkers, so you
can reach grade faster and in fewer
passes than ever before.
AccuGrade Attachment Ready Option.
The AccuGrade System is fully integrated
into the machine design, making
installation quick and easy. Integral
hydraulic and electrical components are
standard on the 120M (Grade Control
Ready). The AccuGrade Attachment
Ready Option provides additional
mounting brackets, cab controls and
electrical harnesses for easy installation
of the Cross Slope, Sonic, Laser, GPS
or ATS electronics kits.
Product Link. Product Link streamlines
diagnostic efforts, and reduces downtime,
maintenance scheduling and costs
by providing a communication flow
of vital machine data and location.
Product Link gives automatic updates
on machine parameters such as machine
hours, machine condition, location,
fault codes and alarms directly to your
office computer.
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Page 15
Electronic Technician (Cat ET). Cat ET
is a two-way communication tool that
gives service technicians easy access
to stored diagnostic data and lets them
configure the machine parameters
through the Cat Data Link. This integrated
feature reduces machine downtime and
lowers operating costs.
Cat Messenger. Standard on the 120M,
Cat Messenger provides real-time
machine performance and diagnostic
data with an easy-to-use interface.
Messenger monitors all system data and
alerts the operator of any faults through
a digital text display that can be shown
in multiple languages.
Low Battery Elevated Idle. After the
120M is at low idle for an extended
period and low system voltage is detected,
idle speed is raised. This ensures
adequate system voltage and improves
battery reliability.
Automatic Engine Deration. Protects the
C6.6 engine by automatically lowering
engine torque output and alerting the
operator if critical conditions are detected.
Machine Security System (MSS).
The optional MSS uses electronically
coded keys to limit usage by specific
individuals or times of the day.
MSS deters theft, vandalism and
unauthorized use.
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Page 16
All-Wheel Drive, Work Tools and Attachments
The AWD, Work Tools and optional attachments for the 120M expand machine versatility,
utilization and performance.
All Wheel Drive (AWD) System.
The optional AWD system utilizes
dedicated left and right pumps for
precise hydraulic control. The infinitely
variable pumps and motors maximize
torque in each gear delivering the most
power to the ground in the industry and
increasing productivity in the most
demanding applications.
Precise control
AWD – Maximum Net Power.
When equipped with AWD, the 120M
will automatically increase power up
to 26 kW (35 hp) when the system
is engaged. This offsets the parasitic
losses and maximizes net power to
the ground for increased productivity.
AWD – Hydrostatic Mode. Standard
with AWD, this mode disengages the
transmission and provides hydraulic
power to the front wheels only.
The ground speed is infinitely variable
between 0-8 km/h (0-5 mph), perfect
for precise finish work.
AWD – Steering Compensation.
The Cat Steering Compensation
System is standard with All Wheel
Drive. This feature enables a “powered
turn” by adjusting the outside front tire
speed up to 50% faster than the inside
tire. The result is improved control,
less damage to surfaces and a dramatic
reduction of turning radius in poor
underfoot conditions.
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Page 17
Moldboard Options. A 3.7 m (12 ft)
moldboard is standard on the 120M,
with an optional 4.3 m (14 ft) moldboard
available from the factory. Left side
moldboard extensions are also available,
increasing versatility.
Ground Engaging Tools (GET). A wide
variety of Cat GET is available on the
120M, including cutting edges, graderbits
and end bits, all designed for maximum
service life and productivity.
Front Mounted Groups. A front mounted
push plate/counterweight or front lift
group can be ordered on the 120M.
The Cat Work Tools front lift group
can be combined with a front dozer blade
or front scarifier for added versatility.
Snow Removal Work Tools. Cat Work
Tools offer a variety of snow removal
equipment specifically for the 120M.
Multiple snow plow, snow wing and
mounting options are available, adding
additional machine versatility and
utilization throughout the year.
Air Compressor. An optional air
compressor is available, giving you a
convenient on-board air system to blow
debris off the machine and operate
power tools.
Rear Ripper/Scarifier. The 120M optional
ripper is made to penetrate tough material
fast and rip thoroughly for easier
material movement with the moldboard.
The ripper includes three shanks with
the ability to add two more if needed.
Nine scarifier shanks can also be added
for additional versatility.
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Page 18
Safety
Safety is an integral part of all machine and system designs.
Operator Presence System. The Operator
Presence System keeps the parking
brake engaged and hydraulic implements
disabled until the operator is seated and
the machine is ready for safe operation.
Secondary Steering System. The standard
secondary steering system automatically
engages an electric hydraulic pump in
case of a drop in steering pressure,
allowing the operator to steer the
machine to a stop.
Speed Sensitive Steering. The steering
software automatically provides an
infinitely variable ratio between the
joystick and the steer tires, resulting
in less sensitive steering as the ground
speed increases.
18
Low Sound and Vibration Levels.
Isolation mounts for the cab, engine
and transmission maximize operator
comfort and help to minimize sound
and vibration. These modifications
provide a quieter and more comfortable
working environment, optimizing
operator focus.
Hydraulic Lockout. A simple switch
located in the cab disables all implement
functions while still providing machine
steering control. This safety feature is
especially useful while the machine
is roading.
Brake Systems. Brakes are located at
each tandem wheel to eliminate braking
loads on the power train. In addition,
the brake systems are redundant and
utilize accumulators to enable stopping
in case of machine failure, further
increasing operational safety.
Circle Drive Slip Clutch. This standard
feature protects the drawbar, circle and
moldboard from shock loads when the
blade encounters an immovable object.
It also reduces the possibility of abrupt
directional changes in poor traction
conditions, protecting the machine,
operator and surroundings.
Drop-Down Rear Lights. Optional dropdown lights fold out from the rear of the
machine. This creates a wider, lower
profile to be better aligned with
passenger cars.
Rearview Camera. Visibility is further
enhanced with an optional Work Area
Vision System (WAVS) through a
178 mm (7 in) LCD color monitor in
the cab. Developed specifically for
rugged applications, this durable camera
improves productivity and increases
operator awareness of surroundings.
Page 19
Steel Tandem Walkways. Perforated
raised steel walkways cover the tandems.
This provides a sturdy platform for
standing and walking, and additional
protection for the brake lines.
ROPS/FOPS Cab. Isolation mounted
to the frame to reduce vibration and
sound, the integral ROPS/FOPS
structure meets ISO and SAE criteria
for operator protection.
Blade Lift Accumulators. This optional
feature uses accumulators to help absorb
impact loads to the moldboard by
allowing vertical blade travel. Blade lift
accumulators reduce unnecessary wear
and help to avoid unintended machine
movement for increased operator safety.
Engine Shutoff Switch. An engine
shutoff switch is located at ground level
on the left rear of the machine, allowing
anyone nearby to shut it down in case of
an emergency.
Electrical Disconnect Switch. A battery
disconnect switch, located inside the
left rear enclosure, provides groundlevel lockout of the electrical system
to prevent inadvertent starting of
the machine.
Fenders. To help reduce objects flying
from the tires, as well as build-up of
mud, snow and debris, optional fenders
can be added.
Additional Safety Features. The 120M
has many additional standard safety
features, including laminated glass on
the front windows and doors, lockable
doors, back-up lights and sounding
alarm, black glare-reducing paint on
the front frame and engine enclosure,
and conveniently located grab rails for
added safety.
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Page 20
Serviceability and Customer Support
Simplified service, world-class product support and Cat®dealer-trained experts keep your
fleet up and running, maximizing your equipment investment.
Machine Selection. Make detailed
comparisons of the machines under
consideration before purchase. Cat dealers
help you size the right machine for your
operations and can estimate component
life, preventative maintenance cost, and
the true cost of production.
Purchase. Consider the financing
options available, as well as day-to-day
operating costs. Look at dealer services
that can be included in the cost of the
machine to yield lower equipment owning
and operating costs over the long run.
Maintenance Services. Repair option
programs guarantee the cost of repairs
up front. Diagnostics programs such as
Scheduled Oil Sampling, S•O•S
analysis, Coolant Sampling and Technical
Analysis help avoid unscheduled repairs.
SM
Grouped Service Points. The 120M
groups daily service points in the left
side service center to help ensure proper
maintenance and inspection routines.
Extended Service Intervals.
The 120M extended service intervals,
such as 500-hour engine oil changes
and 4000-hour hydraulic oil changes,
reduce machine service time and
increase availability.
20
Ecology Drains. Conveniently located
ecology drains shorten service times
and help keep the environment safe
by preventing spills.
Diagnostics and Monitoring.
The 120M integrates Cat Messenger,
Cat Electronic Technician and S•O•S
Sampling Ports for easy monitoring
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Page 21
Engine
120M Net Power
VHP VHP Plus
Gear kW (hp) – Net kW (hp) – Net
Fwd. 1st 103 (138) 103 (138)
2nd 106 (143) 106 (143)
3rd 110 (148) 110 (148)
4th 114 (153) 114 (153)
5th 114 (153) 118 (158)
6th 114 (153) 121 (163)
7th 114 (153) 125 (168)
8th 114 (153) 136 (182)
Rev. 1st 103 (138) 103 (138)
2nd 106 (143) 106 (143)
3rd – 6th 110 (148) 110 (148)
Engine Model Cat®C6.6 ACERT™ VHP
Base Power (1st gear) – Net 103 kW 138 hp
VHP range – Net 103-114 kW 138-153 hp
VHP Plus range – Net 103-136 kW 138-182 hp
Displacement 6.6 L 403 in
Bore 105 mm 4.13 in
Stroke 125 mm 4.92 in
Torque rise (VHP Plus) 40%
Max torque (VHP Plus) 906 N·m 668 lb ft
Speed @ rated power 2,000 rpm
Number of cylinders 6
Derating altitude 3505 m 11,500 ft
3
Std – Fan speed – max 1,150 rpm
Std – Fan speed – min 600 rpm
Std – Ambient Capability 43° C 109° F
Hi Ambient – Fan speed – max 1,650 rpm
Hi Ambient – Fan speed – min 600 rpm
Hi Ambient Capability 50° C 122° F
• Max torque (VHP Plus) measured at 1,000 rpm.
• Net power is tested per ISO 9249, SAE J1349, and EEC 80/1269
Standards in effect at the time of manufacture.
• VHP Plus is an optional attachment for tandem-drive machines.
• Max torque (VHP Plus) measured at 1,400 rpm.
• Net power advertised is the power available at rated speed
of 2,000 rpm, measured at the flywheel when engine is
equipped with fan running at minimum speed, air cleaner,
muffler and alternator.
• No engine derating required up to 3505 m (11,500 ft).
Power Train
Forward/Reverse Gears 8 Fwd/6 Rev
Transmission Direct drive, power shift,
countershaft
Brakes – Service Multiple oil-disc
Brakes – Service, surface area 23 000 cm23,565 in
Brakes – Parking Multiple oil disc
Brakes – Secondary Dual circuit control system
Hydraulic System
Circuit type Electro-hydraulic load
Pump type Variable piston
Pump output 151 L/min 40 gal/min
Maximum system pressure 24 100 kPa 3,500 psi
Standby Pressure 3100 kPa 450 psi
• Pump output measured at 2,150 rpm
sensing, closed center
All-Wheel Drive System (Optional)
AWD HP Range – Net* 110-144 kW 148-193 hp
Motor Type 2 Variable axial piston
Pump Type 2 Variable piston
2
Maximum Torque 13 998 N·m 10,325 ft-lb
Operational gears Forward = 1-7
Reverse = 1-5
* AWD Net power is an incremental increase per gear ranging
from 7-26 kW (10-35 hp), depending on selected gear.
120M/120M AWD Motor Grader specifications
21
Page 22
Operating Specifications
Tandems
Top Speed – Fwd. 45.7 km/h 28.4 mph
Top Speed – Rev. 36.1 km/h 22.4 mph
Turning radius, outside front tires 7.34 m 24 ft 1 in
Steering range – left/right 47.5°
Articulation angle – left/right 20°
Fwd. 1st 3.9 km/h 2.4 mph
Fwd. 2nd 5.3 km/h 3.3 mph
Fwd. 3rd 7.6 km/h 4.75 mph
Fwd. 4th 10.5 km/h 6.5 mph
Fwd. 5th 16.4 km/h 10.2 mph
Fwd. 6th 22.8 km/h 14.2 mph
Fwd. 7th 31.4 km/h 19.5 mph
Fwd. 8th 45.7 km/h 28.4 mph
Rev. 1st 3.3 km/h 2 mph
Rev. 2nd 6.2 km/h 3.8 mph
Rev. 3rd 8.9 km/h 5.6 mph
Rev. 4th 13.2 km/h 8.2 mph
Rev. 5th 24.8 km/h 15.4 mph
Rev. 6th 36.1 km/h 22.4 mph
Service Refill
Fuel Capacity 341 L 90 gal
Cooling system 33 L 8.7 gal
Hydraulic system – tank 64 L 16.9 gal
Engine Oil 14 L 3.7 gal
Trans./Diff./Final Drives 62.5 L 16.5 gal
Tandem housing (each) 59 L 15.6 gal
Front wheel spindle 0.5 L 0.1 gal
bearing housing
Circle drive housing 7 L 1.8 gal
Height 502 mm 19.76 in
Width 171.7 mm 6.76 in
Sidewall thickness – inner 14 mm 0.5 in
Sidewall thickness – outer 16 mm 0.6 in
Drive chain pitch 44.5 mm 1.8 in
Wheel axle spacing 1510 mm 59.5 in
Tandem oscillation – front up 15°
Tandem oscillation – front down 25°
Moldboard
Blade width 3.668 m 12 ft
Moldboard – height 610 mm 24 in
Moldboard – thickness 22 mm 0.87 in
Arc radius 413 mm 16.3 in
Throat clearance 123.9 mm 4.9 in
Cutting edge – width 152.4 mm 6 in
Cutting edge – thickness 16 mm 0.6 in
End Bit – width 152.4 mm 6 in
End Bit – thickness 16 mm 0.6 in
Blade Pull – base GVW 9230 kg 20,350 lb
Blade Pull – max GVW 10 985 kg 24,218 lb
Blade Pull – base GVW (AWD) 13 881 kg 30,603 lb
Blade Pull – max GVW (AWD) 15 887 kg 35,024 lb
Down Pressure – base GVW 7455 kg 16,435 lb
Down Pressure – max GVW 13 211 kg 29,125 lb
• Blade pull calculated at 0.9 traction coefficient, which is
equal to ideal no-slip conditions, and Gross Machine Weight.
Blade Range
Frame
Circle – diameter 1530 mm 60.2 in
Circle – blade beam thickness 35 mm 1.4 in
Drawbar – height 152 mm 6 in
Drawbar – width 76.2 mm 3 in
Drawbar – thickness 9.5 mm 0.4 in
Drawbar – yoke bar thickness 19.1 mm 0.75 in
Front frame structure
– height 254 mm 10 in
– width 254 mm 10 in
– thickness 16 mm 0.6 in
Front axle
– height to center 572 mm 22.5 in
– wheel lean, left/right 18°
– total oscillation per side 32°
22
120M/120M AWD Motor Grader specifications
Circle centershift – right 656 mm 25.8 in
Circle centershift – left 656 mm 25.8 in
Moldboard sideshift – right 660 mm 26 in
Moldboard sideshift – left 510 mm 20.1 in
Maximum blade position angle 90°
Blade tip range – forward 40°
Blade tip range – backward 5°
Maximum shoulder reach outside of tires
– right 1905 mm 75 in
– left 1742 mm 68.6 in
Maximum lift above ground 427 mm 16.8 in
Maximum depth of cut 720 mm 28.3 in
Page 23
Ripper
Weights
Ripping depth, maximum 428 mm 17 in
Ripper shank holders 5
Ripper shank holder spacing 533 mm 21 in
Penetration force 8031 kg 17,705 lb
Pryout force 11 931 kg 26,303 lb
Machine length increase, 995 mm 39.2 in
beam raised
Scarifier
Front, V-Type, 5 or 11 tooth
Working width 1205 mm 47.4 in
Scarifying depth, maximum 467 mm 18.4 in
Scarifier shank holders 5/11
Scarifier shank holder spacing 116 mm 4.6 in
Mid, V-Type
Working width 1184 mm 46.6 in
Scarifying depth, maximum 292 mm 11.5 in
Scarifier shank holders 11
Scarifier shank holder spacing 116 mm 4.6 in
Mid, straight
Working width 1800 mm 71 in
Scarifying depth, maximum 317 mm 12.5 in
Scarifier shank holders 17
Scarifier shank holder spacing 111 mm 4.4 in
Gross Vehicle Weight – base
– total 14 466 kg 31,891 lb
– front axle 4209 kg 9,280 lb
– rear axle 10 256 kg 22,611 lb
– total with AWD 15 424 kg 34,003 lb
Gross Vehicle Weight – max
– total 20 271 kg 44,690 lb
– front axle 7460 kg 16,446 lb
– rear axle 12 811 kg 28,244 lb
• Base operating weight calculated on standard machine
configuration with 13.00 24 12PR (G-4) tires, full fuel tank,
coolant, lubricants and operator.
Standards
ROPS/FOPS ISO 3471:1992/ISO 3449:1992
Steering ISO 5010:1992
Brakes ISO 3450:1996
Sound ISO 6394:1998/ISO 6395:1988
• The static sound operator pressure level measured
according to ISO 6394:1988 for a cab offered by Caterpillar,
when properly installed, maintained and tested with doors
and windows closed and hydraulic fan at maximum speed
is 70 dB(A).
• The dynamic spectator sound power level for the standard
machine when equipped with sound suppression package
and hydraulic fan running at 70% of maximum speed,
machine sound measured is less than 105 dB(A), complying
with EU 2000/14/EC requirement.
120M/120M AWD Motor Grader specifications
23
Page 24
Dimensions
2
9
1
8
10
43
5
11
12
13 6
7
Optional Tire Arrangements
Total machine width and changes in machine weight are shown for common tire options.
Wheel Outside Front Tires Outside Rear Tires Tire Arrangement
Group Tires Width Width Weight
9x24 SP 13 .00-24 Firestone SGG RB 12PR 2531 mm 99.6 in 2512 mm 98.9 in 0 kg 0 lb
10x24 MP 14.00-24 Goodyear SGG-2A 12PR 2562 mm 100.9 in 2543 mm 101.1 in 323 kg 712 lb
9x24 SP 14.00R24 Michelin XGLA2 1 Star 2553 mm 100.5 in 2534 mm 99.8 in 272 kg 600 lb
10x24 MP 14.00R24 Michelin XGLA2 1 Star 2567 mm 101.1 in 2548 mm 100.3 in 427 kg 941 lb
14x25 MP 17.5R25 Michelin XTLA 1 Star 2758 mm 108.6 in 2739 mm 107.8 in 596 kg 1314 lb
14x25 MP 17.5R25 Bridgestone VKT 1 Star 2734 mm 107.6 in 2715 mm 106.9 in 795 kg 1753 lb
• Based off the standard arrangement, AWD arrangements will have between 113 mm (4.4 in) – 309 mm (12.2 in) additional width.
All dimensions are approximate, based on standard machine configuration with 13.00-24 12PR (G-2) tires.
1 Height – top of cab 3308 mm 130 in
2 Height – front axle center 572 mm 22.5 in
3 Length – between tandem axles 1511 mm 59.5 in
4 Length – front axle to moldboard 2511 mm 98.9 in
5 Length – front axle to mid tandem 5915 mm 232.8 in
6 Length – front tire to rear of machine 8488 mm 334.1 in
7 Length – counterweight to ripper 9889 mm 389.3 in
8 Ground clearance at rear axle 347 mm 13.6 in
9 Height to top of cylinders 2920 mm 115 in
10 Height to exhaust stack 2885 mm 113.6 in
11 Width – tire center lines 2136 mm 84.1 in
12 Width – outside rear tires 2512 mm 98.9 in
13 Width – outside front tires 2531 mm 99.6 in
24
120M/120M AWD Motor Grader specifications
Page 25
Standard Equipment
Standard equipment may vary. Consult your Cat dealer for details.
OPERATOR ENVIRONMENT
Air Conditioner with heater
Arm and wrist rest, adjustable
Articulation, automatic Return-to-Center
Ashtray and lighter
Cat Messenger, operator information system
Centershift pin indicator
Coat hook
Cup holder
Display, digital speed and gear
Doors, left and right side with wiper
Gauge cluster – articulation, engine coolant temp,
engine RPM, fuel, system voltage
Gauge, machine level
Hour meter, digital
Joystick hydraulic controls
implements, steering, transmission
Ladders, cab, left and right side
Lights, night time cab
Mirror, inside rearview, wide angle
Power port, 12V
Radio Ready, Entertainment
ROPS cab, sound suppressed
Seat belt, retractable 76 mm (3 in)
Seat, cloth-covered, comfort suspension
Storage area for cooler/lunchbox
Throttle control, electronic
Windows, laminated glass:
fixed front with intermittent wiper
side and rear (3)
POWER TRAIN
Air cleaner, dual stage, dry type, automatic dust ejector,
service indicator through Cat Messenger
Air-to-air after cooler (ATAAC)
Belt, serpentine, automatic tensioner
Brakes, four-wheel hydraulic
Differential, lock/unlock
Drain, engine oil, ecology
Electronic over speed protection
Engine, Cat®C6.6 with ACERT™ Technology
Fuel-water separator
Hydraulic demand fan
Muffler, under hood
Parking brake – multi-disc, sealed, oil-cooled
Priming pump, fuel
Rear axle, modular
Sediment drain, fuel tank
Transmission, 8F/6R, power shift, direct drive
VHP (Variable Horsepower)
VHP Plus (Variable Horsepower Plus) – AWD Model
ELECTRICAL
Alarm, back up
Alternator, 80 ampere, sealed
Batteries, maintenance free, heavy duty 1125 CCA
Breaker panel, ground accessible
Electrical system, 24V
Grade Control Ready – Cab harness, software,
electrical hydraulic valves, bosses and brackets
Lights, reversing
Lights, roading, roof-mounted
Product Link Ready
Lights, stop and tail, LED
Starter, electric
OTHER STANDARD EQUIPMENT
Brake accumulators, dual certified
Bumper, rear, integrated with hitch
CD ROM Parts Book
Clutch, circle drive slip
Cutting edges
curved DH-2 steel
152 mm ⳯ 16 mm (6 in ⳯ 5/8 in)
19 mm (3/4 in) mounting bolts
Doors (3), engine compartment, locking
Drawbar – 4 shoes with replaceable wear strips
Endbits
16 mm (5/8 in) DH-2 steel
19 mm (3/4 in) mounting bolts
Extended Life Coolant to –35° C (–30° F)
Fluid check, ground level
Frame, articulated, with safety lock
Fuel tank, ground level access
Ground level engine shutdown
Hammer (emergency exit)
Horn, electric
Hydraulics, base 8 implement controls
Hydraulics, load-sensing
Lockout, hydraulic implement for roading
Moldboard
3658 mm ⳯ 610 mm ⳯ 22 mm (12 ft ⳯ 24 in ⳯ 7/8 in)
hydraulic sideshift and tip
Mounting, cab roof accessories
Paint, glare reducing – top of front frame and rear enclosure
Pump, hydraulic, high capacity (99cc/6 in3)
Radiator cleanout access
Secondary steering
Serviceability, LH side
S•O•SSMports: engine, hydraulic, transmission, coolant, fuel
Tandem walkway/guards
Tool box
Tow hitch
TIRES, RIMS, & WHEELS
Partial allowance for tires and multi-piece rims
120M/120M AWD Motor Grader specifications
25
Page 26
Optional Equipment
Optional equipment may vary. Consult your Cat dealer for details.
kg lb
ELECTRICAL
Alternator, 150 Ampere 25
Batteries:
Extreme Duty, 1400 CCA 44 96
Heavy Duty, 1125 CCA 18 40
Converter, Communication (CB) 25
Lights:
5 Lighting Arrangements,
including rear roading, drop down
Warning, LED strobe 12
GUARDS
Covers, Screen 49
Debris 9 20
Transmission Sides/Sound 76 167
Transmission 133 293
OPERATOR ENVIRONMENT
Fan, Defroster, Rear Window 24
Mirrors, Outside:
Heated 24V 15 33
Mounted 15 32
Seat, Air Suspension, Cloth 5 10
Shade, Sun 49
Wiper, Each Side 01
Wiper/Washer, Rear 01
POWER TRAIN
All Wheel Drive 680 1,500
Engine, Variable Horsepower Plus (VHP Plus)
Precleaner, Sy-Klone 25
Transmission, Autoshift 25
kg lb
OTHER ATTACHMENTS
AccuGrade ARO 41 90
Accumulators, Blade Lift 77 170
Camera, Rearview 7 15
Cat Product Link 321SR 13 29
Compressor/Tank, Air 18 40
Fenders, Front, AWD 56 124
Fenders, Rear 163 360
Heater, Engine Coolant:
120V 0.5 1
240V 13
Hydraulic Arrangements with One or More
Additional Hydraulic Valves are Available
for Rear Ripper, Blade, Mid Mount Scarifier,
Front Lift Group, Snow Plow and Snow Wing.
Security System 5 10
Snow Wing Mounting, Frame Ready 104 229
Starting Aid, Ether 0.5 1
WORK TOOLS/G.E.T.
Blade Extension, 610 mm (2 ft)
Left Hand 113 250
Cutting Edges, Curved 18 40
Drawbar, 6 Shoe Circle Guide 82 180
Endbits, Overlay 24 52
Front Lift Group, Manual 680 1,500
Mid Mount Scarifier 939 2,071
Moldboard
4267 mm ⳯ 610 mm ⳯ 22 mm
(14 ft ⳯ 24 in ⳯ 7/8 in)
4267 mm ⳯ 686 mm ⳯ 25 mm
(14 ft ⳯ 27 in ⳯ 1 in)
Push Plate, Counterweight 885 1,950
Ripper/Scarifier, Rear 998 2,200
Ripper, Tooth 30 67
Scarifier, Front 434 956
Scarifier, Tooth 69 152
Note: Not all attachments are available in all regions.
26
120M/120M AWD Motor Grader specifications
MACHINE ARRANGEMENTS
Canadian Arrangement
European Arrangement
Roading Arrangement, European
Snow Arrangement
Page 27
Notes
120M/120M AWD Motor Grader specifications
27
Page 28
120M/120M AWD Motor Grader
AEHQ5729-03 (09-10)
Replaces AEHQ5729-02
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com
© 2010 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Cat dealer for available options.
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