CASIO QV-R3, QV-R4 Service Manual

QV-R3/R4

Ver. 1 AUG. / 2002
Ver. 2 OCT. / 2002
Ver. 3 DEC. / 2002
JUL. 2002
FF
/O
N
O
(without price)
R

CONTENTS

SPECIFICATIONS ....................................................................................................................................... 1
BLOCK DIAGRAM ...................................................................................................................................... 4
TEST MODE ................................................................................................................................................ 5
PROGRAM VERSION UPGRADING .......................................................................................................... 7
1. How to confirm the program version ............................................................................................. 7
2. How to update the firmware............................................................................................................ 7
3. How to restore the firmware ........................................................................................................... 8
ADJUSTMENT ............................................................................................................................................ 9
1. How to use USB ADJ Tool .............................................................................................................. 9
2. Lens Replacement ......................................................................................................................... 11
3. MAIN PCB Replacement............................................................................................................... 11
4. VCOM DC adjustment.................................................................................................................... 12
5. Operation and Current consumption ........................................................................................... 12
6. Assist light adjustment ................................................................................................................. 13
DISASSEMBLY ......................................................................................................................................... 14
EXPLODED VIEW ..................................................................................................................................... 23
PARTS LIST .............................................................................................................................................. 24
PRINTED CIRCUIT BOARDS ................................................................................................................... 26
SCHEMATIC DIAGRAMS ......................................................................................................................... 30

SPECIFICATIONS

Image Files Format
Snapshots: JPEG (Exif Ver.2.2); DCF (Design rule for Camera File system) 1.0 standard;
DPOF compliant
Movies: AVI (Motion JPEG)
Recording Media: 11MB built-in flash memory
SD Memory Card Multimedia Card
Image Size
Snapshots: 2304 x 1712 pixels (QV-R4)
2240 x 11680 pixels (QV-R4) 2048 x 11536 pixels (QV-R3) 1600 x 11200 pixels 1280 x 1960 pixels 640 x 1480 pixels
Movies: 320 x 1240 pixels
Approximate Memory Capacity and File sizes:
• Snapshots
File Size
(pixels)
2304 x 1712
Quality
Fine
Image File Size
1.8MB
Approximate
5 shots
Built-in flash
memory 11MB
30 shots
SD Memory
Card* 64MB
(QV-R4)
2240 x 1680
(QV-R4)
2048 x 1536
(QV-R3)
1600 x 1200
(UXGA)
1280 x 960
(SXGA)
640 x 480
(VGA)
Normal Economy Fine Normal Economy Fine Normal Economy Fine Normal Economy Fine Normal Economy Fine Normal Economy
• Movies (320 x 240 pixels)
Data Size Recording Time
1.4MB
1.0MB
1.8MB
1.4MB
1.0MB
1.6MB
1.2MB 630KB 1050KB 710KB 370KB 680KB 460KB 250KB 190KB 140KB 90KB
200KB/second max. One Movie: 30 seconds maximum
Total Movie Time: 60 seconds maximum (built-in memory) 330 seconds maximum (SD 64MB memory card)*
7 shots 9 shots 5 shots 7 shots 9 shots 6 shots 8 shots 15 shots 9 shots 14 shots 27 shots 14 shots 22 shots 39 shots 52 shots 68 shots 110 shots
40 shots 54 shots 30 shots 40 shots 54 shots 34 shots 45 shots 88 shots 53 shots 79 shots 154 shots 82 shots 126 shots 220 shots 294 shots 386 shots 618 shots
— 1 —
* Based on Matsushita Electric Industrial Co., Ltd. products. Capacity depends on card manufacturer. * To determine the number of images that can be stored on a memory card of a different capacity, multiply the capacities in
the table by the appropriate value.
Delete: Single-file, all files (with protection) Effective Pixels
QV-R3: 3.20 million QV-R4: 4.00 million
Imaging Element
QV-R3: 1/1.8-inch square pixel color CCD
(Total pixels: 3.34 million)
QV-R4: 1/1.8-inch square pixel color CCD
(Total pixels: 4.13 million)
Lens/Focal Distance
QV-R3: F2.6 (W) to 4.8 (T); f=7.6 (W) to 22.8mm (T)
(equivalent to approximately 37 (W) to 111mm (T) for 35mm film)
QV-R4: F2.6 (W) to 4.8 (T); f=7.6 (W) to 22.8mm (T)
(equivalent to approximately 37.5 (W) to 112.5mm (T) for 35mm film)
Zoom: 3X optical zoom; 3.2X digital zoom
(9.6X in combination with optical zoom) Focusing: Contrast-type Auto Focus (Macro Mode, Infinity Mode); manual focus; focus lock Approximate Focus Range (from lens surface)
Normal: 40cm to (1.3´ to ∞) Macro: 14cm to 50cm (5.5˝ to 19.7˝)
Optical zoom is disabled in the Macro Mode. Zoom is fixed at maximum wide angle. Exposure Control
Light Metering: Multi-pattern, center-weighted, spot by CCD Exposure: Program AE
Exposure Compensation: –2EV to +2EV (1/3EV units) Shutter: CCD electronic shutter; mechanical shutter, 2 to 1/2000 second Aperture: F2.6/5.0, auto switching White Balance: Automatic, fixed (4 modes), manual switching Self-timer: 10 seconds, 2 seconds, Triple Self-timer Built-in Flash
Flash Modes: AUTO, ON, OFF, Red eye reduction
Flash Range: Approximately 0.4 to 3.2 meters
(1.3´ to 10.5´) (QV-R3) Approximately 0.4 to 2.8 meters
(1.3´ to 9.2´) (QV-R4) Recording Functions: Snapshot; Best Shot; Coupling Shot; Night Scene; Manual Exposure; Movie; Interval Mode Monitor Screen: 1.6-inch TFT color LCD
84,960 pixels (354 x 240) Viewfinder: Monitor screen and optical viewfinder Timekeeping Functions Built-in digital quartz clock
Date and Time: Recorded with image data Auto Calendar: To 2049
World Time: City; Date; Time; Summer time;
162 cities in 32 time zones Input/Output Terminals: AC adaptor terminal (DC IN 4.5V); USB port (MINI-B)
— 2 —
Power Requirement Power Requirements: Rechargeable lithium ion battery
(NP-30) x 1
AC adaptor (AD-C40) Approximate Battery Life:
Continuous Recording
Continuous Playback (Continuous Snapshot Recording)
QV-R3 120 minutes (720 shots) QV-R4 110 minutes (660 shots) QV-R3 220 minutes QV-R4 220 minutes
The values noted above are approximate values until power fails at normal temperature (25°C (77°F)). The above does not guarantee that you will be able to achieve this level of operation. Low temperatures shorten battery life.
Power Consumption: DC 4.5V Approximately 5.4W Dimensions: 90.0(W) x 59.0(H) x 31.0(D) mm
(3.5˝(W) x 2.3˝(H) x 1.2˝(D))
(excluding projections
Thickest Part: 35.0mm (1.4˝)) Weight: Approximately 200 g (7.05 oz) (excluding battery and accessories) Bundled Accessories: Rechargeable lithium ion battery (NP-30); Special battery charger unit (BC-20);
Special USB cable; Strap; CD-ROM; User’s Guide
— 3 —

BLOCK DIAGRAM

Xe Lamp
Main
Capacitor
Trigger
Coil
Charging
Booster
IGBT
WhiteWhite
USB
DC in
ADP
Detection
AF assisist
lamp
G
R
PENTAX
Lens Unit
x 3
M
M
ZOOM
M
Finder
Rotary
SW
K-FPC
MIAN-PCB
SUB-PCB
C-FPC
76CMCM2
HJ936201BP
SD
Motor Driver
LB 8649RN
B to B 40 pin
40 pin
60 pin
22 pin
30 pin
Li-Batt
3.3 V-4.2 v
Digital I/F LCD
VGH: 15.0 V
VSH: 5.0 V VDD: 5.0 V
BL (LED X 3)
ST UNIT
VCC1-ST
BUZZER
VCC1-1
VCOM
Amp
TK17030M
BACK UP Capacitor
76C FLASH
Timer LED
SDRAM SH
32 KHz
8 bit
Microprocessor
M37516M6H
VCC1-2
15 V
5 V
4.00 MHz
4.00 KHz
VCC1.5
VCC3.3
VCC1.2
VCC5
VCC3
VCC15 VCC7.5
R
DOWN
Converter
DOWN
Converter
UP
Converter
UP
Converter
REG
CDS/AGC+AD
HD49334ANP
1CX412AQ
COD
3Mpix
CD3440EN
TV7SZ04FU X 3
V. Driver
H. Driver
— 4 —

TEST MODE

Note: Do not perform the menu item unless explained here. (It may damage the internal data and
camera becomes unusable.)
Booting
To boot the test mode Turn the power on while pressing both "MENU" and "DISP" buttons. The program version is displayed.
Press "RIGHT" button, "Right" button and "MENU" button while the program version is displayed.
MAIN MENU is dispalyed.
QV-R3 (as of July 3, 2002) QV-R4 (as of July 3, 2002)
++ KX861 ++
PR : 02.07.03.21.47 LD : 1.06 MI : 41
"Right" button, "Right" button, "MENU" button
1 :VERSION INFO 2 :VIDEO OUT 3 :USB TCC TEST 4 :TEST MENU 5 :BEEP TEST 6 :TASK-2 TEST 7 :ROM UPDATE 8 :ADJ TEST 9 :REC-INFO 10 :TEST SCRIPT 11 :LAST MEMORY
SET button
MENU button
++ KX862 ++
PR : 02.07.03.21.48 LD : 1.06 MI : 41
1 :KEY CHECK 2 :VOCM CHECK 3 :MEMORY CHECK 4 :COLOR CHECK 5 :UGAIN CHECK 6 :VGAIN CHECK 7 :MESSAGE CHECK 8 :LED CHECK 9 :SW&JACK CHECK
— 5 —
HOW TO DELETE "Power on default settings"
To delete "Power on default settings" set by individual customers, clear the memory as follows.
Note;
It is impossible to recover the memory after it was cleared. It is impossible to delete "Power on default settings" of the motion picture.
Procedure;
After formatting the memory, execute "LAST MEMORY CLEAR" in the TEST mode.
(1) Turn the power on in REC mode and press MENU key. (2) Select Set Up and execute format. (3) Turn the power off. (4) Turn the power on while pressing MENU and DISP key. (5) Press right side of SET key twice, and press MENU key. (6) Select "11:LAST MEMORY" and press SET key. (7) The following message appears.
LAST MEMORY CLEAR
START .....
PUSH OK KEY?
(8) Press SET key, and turn the power off. (9) Turn the power on again.
(10) "Power on default settings" set by the customers have been deleted when the language setting menu
appears.
6

PROGRAM VERSION UPGRADING

Introduction Update the program using the memory card.
Note:
Make sure to use a fully charged battery. MAIN PCB becomes unusable if power down or an error occurs during program transmission.
1. How to confirm the program version
The program version can be confirmed in the test menu (refer to the previous page).
Turn the power on while pressing MENU button.
The following program version also can be found. Check the LCD display. (Example)
VER 1.00
(As of July 3. 2002)
2. How to update the firmware
1. Prepare the memory card which contains the software for upgrading firmware in the root directory. qv-r3.bin (QV-R3) qv-r4.bin (QV-R4)
2. Insert the above memory card into the camera, and set the AC adapter or a fully charged battery in the camera.
3. While pressing MENU, press power switch. Keep pressing MENU until PROGRAM UPDATE appears in the camera LCD
The following appears.
The version for the firmware update software in the memory card appears at the bottom.
PROGRAM UPDATE YES NO
NEW VERSION IS VER 1.00
4. Align the white cursor to ”YES” by the cross keys of and , and press SET.
NOW LOADING appears in the LCD and the update starts.
5. COMPLETE appears after the update finishes.
7
6. Remove the memory card after turning the power off once. Turn the power back on again while pressing MENU, and check the version.
VER 1.00
VER 1.00 appears this time.
7. If the version is correct, turn the power off.
8. Finally, check the operation by recording, playing back and deleting an image.
3. How to restore the firmware
1. Prepare the following firmware restoration program and change its name as follows; kx861r.hbn mercury.bin (QV-R3) kx862r.hbn mercury.bin (QV-R4)
2. Copy the above file to the root directory in the memory card.
3. Insert the memory card into the camera.
4. Set the AC adapter or a fully charged battery in the camera.
5. Turn the power on while pressing the shutter release button. The LED next to the optical finder changes from green/red blinks green blinks/red lights only red lights.
6. When only the red LED lights, the firmware restoration is finished. Remove the AC adapter or the battery and turn the power off.
7. Turn the power on again while pressing MENU and DISP buttons. The firmware is successfully restored if the corresponding version appears next to PR of the test menu. PR:02.07.03.21.47 (QV-R3) PR:02.07.03.21.48 (QV-R4)
8. Finally, start the camera normally to check the operation by recording, playing back and deleting an image.
8

ADJUSTMENT

Introduction Make sure to perform the adjustment when replacing the lens unit or the MAIN PCB.
The necessary software, driver and setting are explained in using USB ADJ Tool "adj331e.exe (Ver.1.1). Note that the tool, drivers etc. are available only for Windows.
1. How to use USB ADJ Tool
1-1. Prepare the necessary software, driver and DLL file.
(1) Prepare the following three files.
Commom test driver for CASIO/PENTAX [testmode_pentax_casio] folder uusbd.dll
uusbd.inf uusbd.sys
ADJ data read/write tool "adj331e.exe"
Commom DLL for USB test "uusbd.dll"
(2) Place the commom test driver for CASIO/PENTAX in an appropriate place. (3) After downloading the common DLL for USB test, copy it to the same directory as that of the ADJ data
read/write tool or under "c:windows/system.
1-2. Set the camera so that it recognises the USB test mode.
(1) Enter the test mode and then the initial test selection screen.
Turn the power on while pressing both "MENU" and "DISP". Press "RIGHT", "RIGHT" and "MENU.
(2) Move the cursor to "3:USB TCC TEST" and press "SET". (3) Move the cursor to "1:USB TCC ON" and press "SET". (4) Press "MENU" button and leave the test mode. (5) This enables the camera to recognise the USB test mode flag. (6) When the USB test mode flag is ON, the test menu appears first when the camera power is turned on. * If the USB test mode flag should be OFF, set "2: USB TCC OFF" in the test menu.
1-3. Install the USB driver for the USB test mode in the computer. (The following is an example using the Windows Me.)
(1) Prepare the USB driver for the USB test mode. (2) Turn the camera power on which is set in the USB test mode and let it enter the USB test mode as
shown in 2.(the test menu appears right after the power is turned on). (3) Connect the camera in the above status to the computer by the USB cable. (4) "A wizard for the new hardware" appears. (5) Check "Designate the place for the driver (for users with sufficient knowledge)" and press "Next". (6) Check "Search for the optimum driver for the device (recommended)". (7) Check "Designate the place to search" , designate the place which contains "inf" file in the driver by
pressing "Reference" button, and then press "Next" button. (8) When "Universal USB Driver (VMEM manufacturer's name)" appears upon message "Searching for
the driver file for the following devices" , press "Next" button. (9) The file copy starts.
(If a message "uusbd.Inf cannot be found" appears during the file copy, designate the same place as in
the step 7). (10) Press "Complete" button. (11) Right-click "My computer", select "Property" and open "Device manager". If "Universal USB Driver
(VMEM manufactur's name)" can be found in "USB device for UUSBD", the computer has successfully
recognised the driver. (12) The test driver can be used for both CASIO/PENTAX. Installing the test driver into either one enables
the other one to recognise it.
9
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