CASIO QV-10 Repair Guide

Page 1

Repair Guide for QV-10

INDEX
Vol. 1 Basic Repair

Contents

PAGE
Requirement ..................................................................................................
Equipment and Tool ....................................................................................
Disassembly ..................................................................................................
Troubleshooting .............................................................................................
No power on .................................................................................................
Sudden power failure ...................................................................................
Assembly .......................................................................................................
Major points .................................................................................................
Data Restoring ...............................................................................................
Memory error reset ......................................................................................
Creating backup file .....................................................................................
Restoring images stored in QV-10 memory error ........................................
After Replacing the Digital PCB .....................................................................
Color Adjustment ...........................................................................................
Initializing the Flash Memory ..........................................................................
Vcom Adjustment ...........................................................................................
Appendix .......................................................................................................
Usage ..........................................................................................................
1 1 3 4 4 6 7 8 8 9
9 10 11 12 13 14 15 18 18
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Requirement

Equipment and Tool

PERSONAL COMPUTER
IBM PC/AT or compatible RS-232C serialport ( D-Sub 9-pin ) MS-WINDOWS Ver 3.1 or later Mouse or other pointing devices 4MB of RAM (8MBrecommended ) 3.5" 1.44MB disk drive (for installation ) 10MB available hard disk space Color monitor ( full-color recommended) 386SX CPU or higher (486SX recommended )
SERVICE UTILITY SOFTWARE
FLASH. EXE AMED.EXE ADJ.EXE
LIGHT BOX HANDY 5000 for Color adjustment
COLOR FILTER LBA 3 for Color adjustment
OSCILLOSCOPE
REGULATED DC POWER SUPPLY
PHOTO DIODE
-1-
Page 3

Equipment and Tool

CABLE
PHOTO SENSOR AMP.
ANALOG VOLTMETER
KOTELYZER
SOLDERING IRON and SOLDER
TWEEZERS and SCREW DRIVER
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Page 4

Disassembly

Procedure
Remove the two screws from the lower case.
Remove the two screws from the lower case.
Pull out the lower case.
Take the battery cover.
Pull out the keyborad PCB from the digital PCB.
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Page 5

Troubleshooting

Procedure

No power on

Check the power switch.
Check the fuse (FU500) by using multimeter.
Take the fuse (FU-100) by using multimeter.
Replace the backlight or the LCD. Pull out the flat cable from the digital PCB.
Remove the three screws from the upper case.
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Page 6
Procedure
Remove the connector from the linear PCB.
Loose the connector then the release hook. Pull out the linear PCB.
Remove the four screws from the upper case.
Replace the backlight.
Replace the LCD. Vcom adjustment is necessary when changed the LCD. See page 14.
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Page 7
Procedure

Picture element is missing when print out.

Defective the camera unit.
Remove the two screws.
Pull out the two connectors.
Pull out the two flat cables from the connectors.
Replace the camera unit. Color adjustment is necessary when changed it. See page 13.
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Page 8
Procedure

Sudden power failure.

Poor soldering on the power jack.
Remove the one screw from the lower case.
The coonector(s) of the power jack should be soldered.
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Page 9

Assembly

Procedure

Major points

Assembly can be performed in the reverse order of the disassembly steps. There are three majorpoints of assembly work.
1. Set the point of the slide switch to the switch knob.
2. Gently set the switch knob to thepoint of the slide switch.
3. Push hard the upper case with both hands in the direction of the lower case.
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Page 10

Data Restoring

Procedure

Memory Error Reset

C:\>
Memory error message appears on the display, when QV-10 finds onerror in the internal flash memory.
Install the QV-10 service utility on your computer.
Create a directory for the QV-10 service utility on drive C.
C:\>md qv10
Directory already exists C:\>copy a:\*.exe
A:\ADJ.EXE A:\AMED.EXE A:\FLASH.EXE
3 file(s) copied
C:\>
M Space Q V 1 0D EnterPress
to create the root directory
Press
to copy the QV-10 service utility on to the suitable directory.
C SpaceP Y A :O \
E X E Enter
.
*
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Page 11
Procedure
Remove the QV-10 service utility disk from drive A.
Connecting QV-10 (DIGITAL terminal) to your computer (D-Sub 9-pin).
RS-232C port (D-Sub 9-pin)

Creating backup file.

C:\>cd qv10
Directory already exists C:\qv10>flash - s BACKUP
Use the cable and adaptor that come with LK-1 kit when connecting to your compurer. Turn on your computer and camera.
Press
to change from the current directory to the directory where the utility FLASH.EXE exists.
Press
C Space Q V 1 0D Enter
F SpaceA S H -L S
B A C Enter
K U P
*filename
Space
Saving flash memoryto "BACKUP" 100%
to create back file .
* "The length of filename is up to eight characters."
1. To quitthe utility. Press Escape.
2. In case of "Time out Error"; * Select the suitable com port or change slower bit
rate,then retry.
* Make sure that all connections between the QV-10
and your computer are secure.
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Procedure

Restoring images strored in QV-10 at memory error.

C:\>cd qv10
C:\qv10>amed -PIR
QV-10 Automatic Memory Error Debugger V er 1 . 0
Serching management block....
Found a t bank 1FF Status----OK Saving system block a s "mngblk.dat" Saving system block a t bank 1FE a s "sysblk.dat"
Image No. 1 i n 006....00A save a s "Image001.CAM"
Image No. 2 i n .................save as "Image002.CAM"
........................
---Initiallize Flash Memory
---Create management block
---Reset
If need a change of directory,
Press
Press
C Space Q V 1 0D Enter
A SpaceE D - PM I R
Enter
to load the images on to hard disk and restores the images on the computer.
Restore system block a t bank 1FE from"syblk.dat" Loading image "Image oo1.cam" Loading image "Image oo2.cam"
....................
C:\qv10>
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After restoring, the utility clears all original images in the camera and copies the restored images into the camera.
In case of "Time out Error", select the suitable com port or change slower bit rate, then retry.
Page 13

After Replacing the Digital PCB

Procedure
C:\>cd qv10
C:\qv10>flash -l BACKUP
Loading finish memory from "Backup 100%"
If need a change of directory,
Press
Press
to copy the original images on the hard disk into the camera.
The message on the camera's monitor will change "MEMORY EMPTY" to "MEMORY ERROR".
C Space Q V 1 0D Enter
F SpaceA S H
L L
B A C Enter
K U P
-
Space
C:\qv10>amed -PIR
QV-10 Automatic Memory Error Debugger V er 1 . 0
Serching management block....
Found a t bank 1FF Status----OK Saving system block a s "mngblk.dat" Saving system block a t bank 1FE a s "sysblk.dat"
Image No. 1 i n 006....00A save a s "Image001.CAM"
Image No. 2 i n .................save as "Image002.CAM"
........................
---Initiallize Flash Memory
---Create management block
---Reset
Restore system block a t bank 1FE from"syblk.dat" Loading image "Image 001.cam" Loading image "Image 002.cam"
....................
C:\qv10>
Press
to load the images on to hard disk and restores the images on the computer.
A SpaceE - PM I R
Enter
D
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Page 14

Color Adjustment

Procedure
Color adjustment should bedone;
1. after replacing the digital PCB ass'y.
2. after replacing the camera unit.
3. after using the utility FLASH.EXEfor copying the images taken by another camera.
4. after using the utility FLASH.EXE for initializing the
flash memory.
Put on the color filter on the screen of the light source.
Set the aperture switch to F8 ( ) psotion and turn on the camera.
C:\>cd qv10
C:\qv10>adj
Connect the QV-10 to your computer with LK-1, and put the camera with its lens toward the light source. Turn on your computer and the light source.
Press
to change the directory where the utility ADJ.EXE exists.
Press
The message WAIT appears on the monitor of the camera.
C Space Q V 1 0D Enter
A D J Enter
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Page 15
Procedure
System block 1FE
CYSUM 3254E GRSUM 1EC33
RKY A 6 RKC D RKG FEDD BKY 0 BKC FB BKG FEDD GKY 0 GKC FFD9 GKG 12 3
ALPHAFFFC BETA A8 TINT 9 8
RAlimit - L 3 2 6 RAlimit-H 5 5 3 BAlimit-L 44 0 BAlimit-H 7 F0
MOA-CY 1CB MOA-GR 266
COL-KAT 0 COL-BAS 3E Y-OFFSET 5
RAMP-INIT 40 0 BAMO-INIT 5A 0
C:\qv10>

Initializing the Flash Memory

C:\qv10>amed - i
QV-10 Automatic Memory Error Debugger ve r 1 . 0
- - - Initialize Flash Memory
--- Create management block
--- Rest
C:\qv10>
Press
A SpaceE D -M I Enter
A screen becomes monochrome when initializes hte flash memory, and color adjustment is necessary. See page 13.
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Page 16

Vcom Adjustment

Procedure
Vcom adjustment
Oscilloscope

A fine adjustment of Vcom adjustment

VR302
GND
6.0 +/- 0.1V
TP-410
It is required whenever replacing the TFT-LCD.
Outputpoint: TP-410 Adjust: VR-302 and VR303
Probe
VR303
1. Ajust VR303 so that square-wave to read
6.0 +/- 0.1V.
2. Adjust VR302 so that high level of the square-wave
is at 0 +/- 0.25V.
Select TEST mode to check a fine adjustment of Vcm adjustment.
While pressing the MODE and Shutter button, slide to the right to turn on power.
Press the self-timer and DEL button at a time.
Press (+) or (-) button to select the BLACK.
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Page 17
Procedure
Press the shutter button.
Connect a cable to a photo diode and a photo sensor (IN).
Connect a cable to an oscilloscope and the photo sensor (OUT).
Place the photo diode on the middle of the display.
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Page 18
Procedure
Turn on the photo sensor Amp. and set RF RANGE in LOW.
Adjust VR302 for ripple at minimum.
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Page 19

Appendix

Usage

AMED
AMED : QV-10 Automatic Memory Error Debugger version 1.0 07/21/95
Usage: AMED (-spir) (-com1 | -com2 | -com3 | -com4)) (-b9600 | -b19200 | -b38400| -b57600)
- s : Save system block
- p : Save system block a nd image data
- i : Initialize Flash Memory. I f image data a r e saved, restore them.
- r : Restore system block
-com* : Selectco mport channel(default = com1)
-b**** : Select b i t rate (default =57600 BPS)
FLASH
Usage: FLASH (-s|-l) <filename> (-com*) (-b9600 | -b19200 | -b38400| -b57600)
- s : Save flashmemory to thefile
- l : Loadt h e file to flash memory
-com* : Selectco mport channel(default = com1)
-b**** : Select b i t rate (default =57600 BPS)
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CASIO COMPUTER CO., LTD.
OVERSEAS SERVICE DIVISION
8-11-10, Nishi-Shinjuku
Shinjuku-ku, Tokyo 160, Japan
Telephone: 03-3347-4926
FAX: 03-3347-4973
Printer in Japan
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