Carson SA-361-30 Installation And Operating Instructions Manual

Carson Manufacturing Co., Inc.
5451 North Rural Street
Indianapolis, IN 46220
Phone: (888) 577-6877 Fax: (317) 254-2667
www.carsonsirens.com
REMOTE SIREN AMPLIFIER
INSTALLATION AND OPERATING
INSTRUCTIONS
Carson is a trademark of Carson Manufacturing Company, Inc.
Sound Hazard - Sound level from siren speaker (>120dBA @ 10 feet) may cause hearing damage. Do not operate siren without adequate hearing protection for you and anyone in immediate vicinity. (Ref. OSHA 1910.95 for occupational noise exposure guidelines)
W
A
I
L
Y
E L P
STANDBY
M A N U A
L
/
P H A S E R
H
O R N
SA
-
361
SPK SPK
NEG
POS
AUX
MAN
YELP
WAIL
HORN
NEG
Page 2 of 8 SA-361-30 Installation Instructions
12/20/16 CP5165A
TABLE OF CONTENTS
GENERAL DESCRIPTION.................................................................................. 2
SPECIFICATIONS.............................................................................................. 3
UNPACKING .................................................................................................. 3
INSTALLATION .................................................................................................. 3
SAFETY PRECAUTIONS............................................................................... 3
MOUNTING.................................................................................................... 3
OPTION SWITCHES...................................................................................... 4
ELECTRICAL CONNECTIONS ................................................................... 4-5
OPERATION....................................................................................................... 6
POWER ON/OFF ........................................................................................... 6
YELP - STANDBY - WAIL SELECTOR SWITCH ........................................... 6
MANUAL / PHASER SWITCH ....................................................................... 6
AUXILIARY INPUT FUNCTIONS.................................................................... 6
Horn Ring Cycler 2 (HRC2)...................................................................... 6
WAIL / YELP TOGGLE MODE ....................................................................... 6
SERVICE............................................................................................................ 7
PROBLEMS ................................................................................................... 7
PARTS and ACCESSORIES.......................................................................... 7
RETURNS ...................................................................................................... 8
WARRANTY ................................................................................................... 8
GENERAL DESCRIPTION
The SA-361 Remote Siren Amplifier is designed for single 100W speaker use. The primary oper­ating modes are Yelp, Wail and Standby, selected by a 3-position rocker switch. Horn Override, push-on/push-off Phaser operation in the Yelp and Wail modes, and Manual siren control in the Standby mode are controlled by a momentary 3-position rocker switch. The unit features instant­on allowing the unit to produce a tone instantly when a switch is activated The supplied switch panel or other switches may be used for control. A DIP switch on the amplifier provides options to select Two-Tone, disable tones, HRC2 operation, Auxiliary polarity & function, and Wail/Yelp toggle mode. The unit utilizes short circuit, high voltage, and reverse polarity protection systems for maximum service life.
NOTICE
This Carson siren is intended for use by authorized personnel only. It is the user’s responsibility to ensure they understand and operate this emergency warning device in compliance with all applicable city, state and federal laws and regulations.
Due to continuous product improvements, we must reserve the right to change any specifications and information, contained in this manual at any time without notice.
Carson Manufacturing Co., Inc. makes no warranty of any kind with regard to this manual, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
Carson Manufacturing Co., Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this manual.
See www.carsonsirens.com for latest information.
Sound Hazard - Sound level from siren speaker (>120dBA @ 10 feet) may cause hearing damage. Do not operate siren without adequate hearing protection for you and anyone in immediate vicinity. (Ref. OSHA 1910.95 for occupational noise exposure guidelines)
SA-361-30 Installation Instructions Page 3 of 8
CP5165A 12/20/16
SPECIFICATIONS
UNPACKING
Inspect contents for shipping damage. If found alert carrier immediately. Contact supplier immediately if any items are missing.
INSTALLATION
Proper installation of the unit is essential for years of safe, reliable operation. Please read all instruction before installing the unit. Failure to follow these instructions can cause serious dam­age to the unit or vehicle and may void warranties.
SAFETY PRECAUTIONS
For the safety of the installer, vehicle operator, passengers and the community please observe the following safety precautions. Failure to follow all safety precautions and instructions may
result in property damage, injury or death. Qualifications - The installer must have a firm knowledge of basic electricity, vehicle electrical
systems and emergency equipment. Remote Panel Location - Locate the hand control for easy access by the vehicle operator, typi­cally underneath the vehicle dashboard in a location away from the driver’s or passenger’s legs. DO NOT locate in air bag deployment area. Mounting hardware is not supplied. Amplifier Mounting - Flanges are provided for mounting (hardware not supplied). Assure clear­ances before drilling in vehicle. Wiring - Use wiring capable of handling the current required. Make sure all connections are tight. Route wiring to prevent wear, overheating and interference with air bag deployment. Install and check all wiring before connection to vehicle battery. Testing - Test all siren functions after installation to assure proper operation. Test vehicle opera­tion to assure no damage to vehicle.
This unit is not designed for motorcycle use.
Keep These Instructions - Keep these instructions in the vehicle or other safe place for future
reference. Advise the vehicle operator of the location.
Speaker Load Single 100W 11ohm
Input Current 8 AMPS (@14 VDC - single 100W speaker)
Standby Current Less than 5mA
Output Power 105 WATTS RMS MAX. (15 VDC - single 100W speaker)
Siren Frequency 700Hz - 1500Hz (Two-Tone and Horn = 435 & 585Hz)
Tones / Cycle Rates Horn Wail Yelp Phaser Two-Tone
Cycle Rates 109 CPS 13 CPM 190 CPM 15 CPS 60 CPM
High Voltage Protection
16 - 18 VDC will cause siren output to cease, resume at normal voltage
Short Circuit Current 50 AMPS (supply circuit must be capable of supplying this for 1 second)
Operating Temp. -15° F to +140°F
Controls 3-position rocker selector switch (Yelp, Wail and Standby).
3-position momentary rocker switch (Horn and Manual/Phaser toggle). Auxiliary input.
8-position DIP switch option selector. Connections (10-Pin Connector)
(2) Power, (2) Speaker, Auxiliary
Switch inputs for Wail, Yelp, Horn, Manual/Phaser Size Control Panel: 3-3/4” Wide, 1-3/4” Deep, 1-1/4” High
Amplifier: 6" Wide, 4-1/4" Deep, 1-7/8" High Weight 2 LBS.
Input Voltage 10 - 16 VDC (negative ground)
Qty Item
1 Amplifier
1 ED1773 Switch Panel Assembly
1 CP4688-10 10-Pin Terminal Block Plug
6 CP4062-K2523Terminal, 3/16” Insulated
1 CP5165 Instruction Manual
Page 4 of 8 SA-361-30 Installation Instructions
12/20/16 CP5165A
OPTION SWITCHES
An 8-position DIP switch on the remote amplifier may be changed to select various options.
Adjusting Option Switches - use a small screwdriver to change switch settings.
SW-1 Auxiliary Input Polarity - The auxiliary input is normally activated with positive. Turn
switch OFF for negative activation.
SW-4 Two-Tone - Turn this switch OFF to replace Phaser with Two-Tone.
SW-5 Horn Enable - Turn this switch OFF to disable Horn tone. Horn replaced with Yelp.
SW-4 & 5 Siren Tone Disable - All siren tones may be disabled except Horn by turning OFF
both switches. All control inputs will produce Horn tone.
SW-6 Short Manual - The Manual siren tone will normally fall and die out when released. Turn this switch OFF to have Manual stop immediately.
SW-7 Phaser Enable - Turn this switch OFF to disable Phaser tone. Phaser replaced with Yelp.
SW-8 Wail / Yelp Toggle Mode - The Wail and Yelp remote switch inputs normally activate the
Wail and Yelp modes of operation. This mode changes the Wail input to Wail/Yelp toggle while the Yelp input is changed to activate Standby. Turn this switch on to enable this feature. See OPERATION section for further details.
HORN RING CYCLER 2 (HRC2) - Turn on DIP SW-1 and SW-2 to enable this feature. Also connect the auxiliary input to the horn ring or other switch. While the siren is in standby, tap the horn ring to bring the unit out of standby into Wail tone. Repeatedly tapping the horn ring will cycle through Wail, Yelp, and Phaser tones. Tapping the horn ring twice quickly will stop the siren tones and return the unit to standby. Pressing and holding the horn ring will produce Horn tone until released. Then the siren will return to its previous siren tone or standby.
ELECTRICAL CONNECTIONS
Electrical connections to the amplifier are made using a terminal block plug located on the ampli­fier. A label on the unit identifies each terminal function. Install the plug on the unit before wiring. If the unit needs service the plug can be easily removed without unwiring. The power supply of the unit must be capable of delivering peak currents up to 50 amps for adequate short circuit protection and reliable operation. The preferred source is directly at the vehicle battery. The amplifier is fused near connector. Attach leads by stripping 3/8", inserting into connector and clamp by tightening screw. Make sure the screw is tight and the wire can't be pulled out.
Failure to adequately tighten the screw can result in improper operation or burning the connector and wire.
Wire Size and Termination - The diagram shows the minimum wire size used for each connec-
tion, along with recommended lead color. If the wire is longer than 10 ft. use the next larger wire size. Use only high quality crimp connectors for installation on the vehicle.
ON
Option Switches
Default Setting Shown – All ON
1 2 3 4 5 6 7 8
SW-2 SW-3 Auxiliary Tone in Standby
ON ON (Default) Produces Horn tone while activated.
OFF ON Produces Phaser tone while activated.
ON OFF Produces Manual siren tone while activated.
OFF OFF Activates Horn Ring Cycler 2 (HRC2) function.
SA-361-30 Installation Instructions Page 5 of 8
CP5165A 12/20/16
Auxiliary Input Connection (Optional) - A momentary input typically connected to the horn ring of the vehicle or other switch. See OPERATION section for auxiliary input functions.
NOTE: Permanent disconnection of the vehicle horn is NOT recommended.
The auxiliary input may be activated with positive or negative voltage. See Auxiliary Polarity under OPTION SWITCHES section for proper activation polarity. Input current is 1 to 20 mA.
Auxiliary Input
Connection Examples
Activated with
+VDC OR -VDC
Factory Default
DIP SW-1 ON for +VDC
DIP SW-1 OFF for -VDC
HORN RLY
+VDC
or
-VDC
Added
SPDT
Switch
To
AUX
Vehicle
Horn
+VDC
or
-VDC
Momentary
SPST
To
AUX
Horn
Circuit
Note:
Vehicle horn will also
sound with siren
To
AUX
Vehicle
Horn
Splice
SPK SPK
NEG
POS
10-P Terminal Block Plug
(CP4688-10)
15A Automotive
Type Fuse
Plug into unit first for
terminal identification
Plug installed
this orientation
#18
G BRN
#18
G BRN
#16G RED
#16G BLK
AUX
MAN
YELP
WAIL
HORN
NEG
BAT
+
-
W
A
I
L
Y
E L P
STANDBY
M A N U A
L
/
P H A S E R
H O R N
SA
-
361
AUX
BLK
WHT
YEL
BLU
GRN
11 ohm
100W
VIO
All control wires
#22 guage
Page 6 of 8 SA-361-30 Installation Instructions
12/20/16 CP5165A
OPERATION
POWER ON/OFF
The unit is turned on/off automatically (instant on) with the siren or auxiliary input controls.
YELP - STANDBY - WAIL SELECTOR SWITCH
A 3-position rocker selector switch controls the primary operating mode of the siren.
Yelp - A rapidly changing tone used in congested areas. Wail - A slower changing tone used on highways. Standby - A silent mode that may be overridden anytime.
MANUAL/PHASER - HORN SWITCH
This momentary rocker switch provides Manual, Phaser toggle, or Horn tones. Manual - With selector switch in Standby, siren tone rises while pressed and falls when released until silenced. Horn - Overrides all other siren tones when pressed. Provides a simulated air-horn tone that can be used to supplement the normal vehicle horn. Used at intersec­tions or in low noise areas. Horn tone may be disabled. See OPTION SWITCHES section. Phaser - With selector switch in Wail or Yelp, this tone override is toggled on and off by repeat­edly pressing switch. A very rapid changing tone used at intersections and very highly congested areas. May be optionally replaced with Two-Tone or disabled. Two-Tone is two alternating frequencies like a European. See OPTION SWITCHES section.
AUXILIARY INPUT FUNCTIONS
The switch or horn ring attached is intended to be momentary. When the selector switch is in Wail or Yelp, activating auxiliary will produce the Horn tone. With selector switch in Standby, activating auxiliary will normally produce Horn tone. Different tones are available. See OPTION SWITCHES section.
Horn Ring Cycler 2 (HRC2) - this feature may also be added by turning on the HRC2 option. HRC2 is only available while the unit is in Standby. Tapping the attached horn ring or other switch, will bring the unit out of standby into Wail tone. Repeatedly tapping the horn ring will cycle through Wail, Yelp, and Phaser tones. Tapping the horn ring twice quickly will stop the siren tones and return the unit to standby. Pressing and holding the horn ring will produce Horn tone until released. Then the siren will return to its previous siren tone or standby.
WAIL / YELP TOGGLE MODE
This mode must be activated during installation. See ELECTRICAL CONNECTIONS section. Momentarily pressing the Wail/Yelp switch will bring the unit out of standby into Wail mode. Re­peatedly pressing the Wail/Yelp switch toggles between W ail and Yelp modes. Pressing and holding the Wail/Yelp switch will produce Horn tone until released. Momentarily pressing the Standby switch returns the unit to Standby mode. The remaining controls will function as de­scribed earlier.
Sound Hazard - Sound level from siren speaker (>120dBA @ 10 feet) may cause hearing damage. Do not operate siren without adequate hearing protection for you and anyone in immediate vicinity. (Ref. OSHA 1910.95 for occupational noise exposure guidelines)
STANDBY
W
A
I
L
Y
E L P
H O R N
M P
A H N A U S A E L R
Selector
Switch (Mode)
Manual/Phaser
Switch
Horn
Switch
Auxiliary Input
(Horn Ring)
Standby Manual Horn Horn (Default), Short Manual (no fall), Phaser, or HRC2
Wail or Yelp Phaser Toggle Horn Horn
SA-361-30 Installation Instructions Page 7 of 8
CP5165A 12/20/16
SERVICE
This unit is designed to provide years of reliable service under even the worst conditions. Many times there may appear to be a problem with the unit when the true problem is in the speaker or improper installation. The following chart shows typical symptoms and possible causes.
A blown siren fuse doesn't necessarily mean that the unit is bad. If a speaker or speaker lead is shorted the fuse will blow before the unit is damaged. Disconnect the SPKR leads and replace the fuse. If the amplifier makes noise with Wail mode selected and Enable Input powered the amplifier is OK. Check the speaker or leads for possible shorting.
PROBLEMS
PARTS and ACCESSORIES
The following parts and accessories are available from Carson Manufacturing Company, Inc.:
See www.carsonsirens.com for additional information
or contact our Service Department at:
E-mail service@carsonsirens.com or Phone (888) 577-6877
Symptom Possible Cause Check
No power or siren output
Bad speaker Connector loose Amplifier fuse blown Loose connection at power source Wrong polarity on remote switches
Is the amplifier making noise in Wail? Is an external fuse or circuit breaker used?
Are the negative leads connected to a good ground? Are the Input Polarity option switches set properly?
No siren tones Bad Speaker
High Voltage Protection All siren tones disabled
Is the amplifier making noise in Wail? Input voltage must be less than highest rated voltage.
Are the option switches set properly? Distorted siren sound
Speaker assembly loose Intermittent remote switch connec­tion Low vehicle voltage
Is the speaker bell or tip loose?
Are the remote switches wired properly?
Input voltage must be greater than lowest rated voltage. Intermittent siren tone
High Voltage Protection Connector loose Bad power connection Circuit breaker in supply connection
Is the vehicle voltage regulator working properly?
Is the connector tight on the back of the unit?
Is there a loose connection on a power lead?
Is a circuit breaker used with at least a 50A rating? Horn function stuck on or Manual/Phaser stuck on
Horn switch stuck Manual/Phaser switch stuck Switch input improperly connected Switch Input Polarity Option set wrong Aux Input improperly connected
Does the Horn switch return when released?
Does the Manual/Phaser switch return when released?
Are the correct switch terminals wired?
Are the Input Polarity option switches set properly?
Is the Aux Input used and wired properly?
Aux Input Polarity Option set wrong? Wrong siren tone Two-Tone option selected
Tones disabled Wail/Yelp Toggle Mode selected Remote switches wired incorrectly
Check option switch settings.
Are the correct switch terminals wired? Some siren tones not working
Tone disabled Remote switches wired incorrectly
Check option switch settings.
Are the correct switch terminals wired?
Part Description
CP4990-150 Fuse, 15 Amp Mini Automotive
CP4748-2 Switch, Red Rocker ON - OFF - ON (Yelp - Standby - Wail)
CP4751-2 Switch, Momentary Red Rocker Switch, (ON) - OFF - (ON) (Manual/Phaser - Horn)
Accessory Description * - standard accessory supplied with complete unit
CP4688-10 * Connector, 10-pin Terminal Block Plug
CP4062-K2523 * Terminal, 3/16" insulated female Q.C.
SA-361-30AMP SA-361-20 Remote Amplifier Only (includes 10-pin connector)
ED1773 * SA-361 Remote Panel Assembly (includes rocker switches)
CP5165 * Instruction Manual
Page 8 of 8 SA-361-30 Installation Instructions
12/20/16 CP5165A
RETURN
If you have any questions concerning this or any other Carson product, please contact our Technical Service Department at (888) 577-6877. Many issues can be handled over the phone. We can also be reached via e-mail at service@carsonsirens.com
If a product must be returned for any reason, please contact our Technical Service Department to obtain a Returned Merchandise Authorization num­ber (RMA#) before you ship the product to Carson. Please write the RMA# clearly on the package near the mailing label. Be sure to provide a return address, contact and phone number, along with a brief description of the problem.
LIMITED WARRANTY
Carson Manufacturing Company, Inc. warrants this new product to be free from defects in material and workmanship, under normal use and service, for a period of five (5) years from the date of delivery to the first user-purchaser.
During this warranty period the obligation of Carson Manufacturing is limited to repairing or replacing, as Carson Manufacturing may elect, any part or parts of such product which after examination by Carson Manufacturing is determined to be defective in material and/or work­manship.
This warranty does not cover labor charges for removal or re-installation of the product. Fuses and lamps are not covered under this warranty.
This warranty does not extend to any unit that has been subjected to abuse, misuse, im­proper installation or which has not been adequately maintained, nor to units which have problems related to service or modification at any facility other than Carson Mfg.
THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL CARSON MANUFACTURING COMPANY, INC. BE LIABLE FOR ANY LOSS OF PROFITS OR ANY INDIRECT OR CON­SEQUENTIAL DAMAGES ARISING OUT OF ANY SUCH DEFECT IN MATERIALS OR WORKMANSHIP.
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