ERVCCSVB1100, ERVCCSHB1100
HRVCCSVB1100, HRVCCSHB1100
Energy / Heat Recovery Ventilator
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
INTRODUCTION 2...................................
INSTALLATION CONSIDERATIONS 2...................
COMPONENT DESCRIPTION 2........................
UNIT INSTALLATION 3...............................
WALL CONTROL 4...................................
OPERATING THE ERV/HRV WITH
THE INFINITY CONTROL 6...........................
ELECTRICAL CONNECTIONS 6........................
ACCESSORIES 6.....................................
BAL AN CI NG ERV/H RV 7..............................
VENTILATION EVALUATION 8........................
CONTROL BOARD OPERATION 8......................
CARE AND MAINTENANCE 8.........................
TROUBLESHOOTING 9...............................
1. Fresh air to building port
2. Exhaust air from building port
3. Fresh air from outside port
4. Exhaust air to outside port
A08103
Fig. 1 -- ERV/HRV Unit (Top Port)
A05330
Fig. 2 -- ERV/HRV Unit (Side Port)
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing
and work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions
included in literature and attached to the unit. Consult local
building codes and the current editions of the National Electrical
Code (NEC) NFPA 70.
In Canada, refer to the current editions of the Canadian Electrical
Code CSA C22.1.
Recognize safety information. This is the safety--alert symbol
When you see this symbol on the unit and in instruction manuals,
be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING,and
CAUTION. These words are used with the safety--alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
.
INTRODUCTION
The Energy/Heat Recovery Ventilator (ERV/HRV) is used to
exchange indoor stale air with outside fresh air. The unit is
equipped with a special energy/heat recovery core which transfers
both sensible and/or latent heat between the fresh incoming air and
stale exhaust air. The cross--flow design core allows entering and
leaving air streams to transfer heat and/or latent energy without
mixing (See Fig. 3).
STALE AIR
FROM BUILDING
FRESH AIR
TO BUILDING
Fig. 3 -- ERV/HRV Airflow During Air Exchange
ERV / HRV
(Bottom view with access door removed)
The model operates at 2 airflows, 50 CFM in low speed and 100
CFM in high speed. This unit comes in two configurations, vertical
or horizontal. Special attention should be given to duct application,
balancing the ERV/HRV, and locating unit for easy access and
routine maintenance.
INSTALLATION CONSIDERATIONS
Inspect Equipment
Move carton to final installation location. Remove ERV/HRV from
carton taking care not to damage unit. Remove all packaging and
inspect unit for damage. Remove parts bag from inside unit. File
claim with shipping company if shipment is damaged or
incomplete. Check to make sure ERV/HRV unit matches Fig. 1 or
Fig. 2.
Select Location
The E RV/HRV should be located in a conditioned space and in
close proximity to a fused power source. It should be easily
accessible for routine maintenance.
If ERV/HRV is installed independent of a forced--air system, unit
should be located near the center of the air distribution system. If
WALL CONTROL
FRESH AIR
FROM OUTSIDE
STALE AIR
TO OUTSIDE
A07460
ERV/HRV is installed in conjunction with a forced--air system, unit
should be located next to (or close to) the indoor equipment.
COMPONENT DESCRIPTION
The following listed items are components of ERVCCSHA (See
Fig. 4).
1. Exhaust--air connected to outdoor air exhaust hood.
2. Fresh--air intake connected to outdoor air inlet hood.
3. Fresh--air supply from ERV connected to return--air duct of
forced--air system.
4. Mechanical filters trap dust contained in the air.
5. Energy recovery core is a cross--flow type. The core transfers heat between the 2 air streams.
6. Blowers bring in fresh--air from outside and exhaust stale-air to outside.
7. Electronic control circuit ensures proper unit operation.
8. Stale air return from building connected to return--air duct
system.
ERV ports on side (bottom view)
4 5
3
2
7
Fig. 4 -- Conventional Horizontal Unit
See Fig. 5 for terminal connector block for wiring wall and timer
controls.
4
8
1
6
A05263
Ris k of electric s hoc k. Be fore per formin g
any maintenance or s ervici n g, al way s
disconnect the unit fr om itsp ow er sour ce .
Unscr ew both s cr ews to open the electrical
compar tment . To com plete ly remo ve , detac h
No light OFF or remote controled
Amber light LOW speed
Green ligh HIGH speed
Blinking light See User Manual
Sans lumière Arrêté ou contrôlé
par contrôle mura l
Lumière ambre Basse vitesse
Lumière verte Haute vitesse
Clignotant Voir guide d’utilisation
WARNING
CAUTIO N
from it s retention wire in s ide.
AVER TI SS EMENT
Danger d’électr ocution. Dé branchez
toujour s l’a pp areil avant d’entre prendr e
des tra vaux d’entretien ou de ré paration.
ATTENTION
Dévi ss er le s deux vi sp our ouvrir le com partiment
électrique . Pour retirer com plètement , le
détacher de s on fil de rétention intérieur .
Terminal
Connector
Fig. 5 -- Control Connector
2
BLACK
GREEN
RED
YELLOW
CONTROL
CONNECTOR
A
B
A07418
UNIT INSTALLATION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not install ERV/HRV in a corrosive or contaminated
atmosphere.
CAUTION
alone unit. To ensure comfort, this type of application involves
running both fresh--air and return--air registers (or stale--air pickup
registers) throughout the home.
Fresh--air registers are normally located in bedrooms, dining room,
living room, and basement. It is recommended that registers be
placed 6 to 12--in. (152 to 305mm) from the ceiling on an interior
wall and airflow directed toward ceiling. If registers are floor
installed, airflow should be directed toward the wall.
!
WARNING
Mount Unit
The ERV/HRV can be suspended from floor joists using chains and
4 springs. Attach metal hanging bracket to all 4 sides of cabinet.
(See Fig. 6.) The unit may be installed on a shelf if an isolation pad
is provided to dampen vibration. Unit should always be installed as
level as possible.
A05331
Fig. 6 -- Chain Spring Installation
Independent System Application
In the absence of a forced--air system and a typical duct system
layout, the ERV/HRV can be applied as an independent or stand
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury
or death.
Do not install return--air registers (or stale--air pickup registers)
in same room as gas furnace or water heater.
Return--air (or stale--air pickup registers) are normally located to
draw from kitchen, bathroom, basement, or other rooms where
stale--air can exist.
Proper size and type of registers must be used to minimize pressure
drop. The velocity of airflow through register should not be above
400 ft (122m) per minute.
Maximum length of duct for the system should be designed
according to the highest speed of the unit. Refer to specifications
listed in unit Product Data Digest for ventilation capacities.
Forced--Air Application
Most ERV/HRV applications will be installed in conjunction with
new or existing forced--air system. To operate properly, the
fresh--air supply and stale--air return from ERV/HRV connect
directly to return--air duct system. This is how the ERV/HRV
distributes fresh air and removes stale air from inside of building
(See Fig. 7). For these installations, furnace or fan coil blower must
be interlocked and operate continuously whenever ERV/HRV is
energized. See Fig. 17 for interlock wiring detail.
NOTE: The fresh air from ERV/HRV is introduced into return--air
duct at a point no less than 6 ft (1.8m) upstream of furnace or fan
coil. This connection should be direct (See Fig. 7). This is to allow
incoming fresh--air to mix before entering indoor equipment.
ERV / HRV
FURNACE
NOTE: A + B = Not less than 10 ft / 3 m
A
B
ERV
INLET HOOD
REAR
6 ft / 1.8 m
Fig. 7 -- Exhaust Ventilation
3
EXHAUST HOOD
GROUND LEVEL
3 ft / .9 m MIN
INSULATED DUCT CONNECTING
FRESH AIR & EXHAUST TO
OUTSIDE
NOTE: Supply & exhaust ducts have
internal balancing dampers
that must be adjusted.
18" / 457 mm
A07282
Connect Ducts to ERV/HRV
!
PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in minor property
damage from sweating duct or loss of unit efficiency and
capacity.
If ERV/HRV duct work is installed in an unconditioned
space, insulated flexible duct is required.
Insulated flexible duct is required on both fresh--air inlet and
exhaust--air outlet ducts connecting to exterior wall. When
using insulated flexible duct, the vapor barrier of the flexible ducts
must be taped very tight to prevent condensation problems. To
reducepressure drop, stretch the flex duct and support it in a proper
manner to avoid reduced airflow.
When connecting the ERV/HRV to a return--air duct system,
insulated flexible duct can be used. However, when metal or rigid
ducts are applied use approximately 18--in. (457mm) of flexible
duct at ERV/HRV ports for fresh--air supply, and stale--air return.
ERV / HRV
When using metal duct from fresh--air supply to system duct work,
the metal duct should be insulated. (See Fig. 8.) This can act as a
silencer when connecting ducts to return--air duct system. This
should eliminate transmission of noise or vibration from unit to
main duct system.
CAUTION
To connect condensate drain, proceed as follows:
1. Punch out holes in foam insulation and door, then insert
sleeved grommets into bottom of unit using the gasket
washer and nut. (See Fig. 9.)
2. Cut two sections of plastic tubing, about 12--in. / 305mm
long and attach them to each drain.
3. Join the two short sections of plastic tubing to the “T” connector and the main tube as shown.
4. Make a loop in the tubing below the “T” connector to create
a trap to prevent sewer gases from entering the ventilation
system. (See Fig. 9.)
5. Connect unit drain to building’s main drain. Provide slight
slope from unit for run--off.
STALE-AIR
RETURN
FRESH-AIR
SUPPLY
FLEXIBLE DUCTS CONNECTING TO
RETURN-AIR DUCT SYSTEM
A08102
Fig. 8 -- Flexible Duct Fit--Up
Locate and Install Exterior Hoods
IMPORTANT: To prevent condensation problems, insulated
flexible ducts are required on both fresh--air inlet and exhaust--air
outlet ducts connecting between ERV/HRV and exterior wall.
Fresh--air intake and stale--air exhaust must be separated by at least
6 ft (1.8m). Fresh--air intake must be positioned at least 10 ft (3m)
from nearest dryer vent, furnace exhaust, driveway, gas meter, or
oil fill pipe. Fresh--air intake must be positioned as far as possible
from garbage containers and potential chemical fumes. When
possible, it is advised to locate the intake and exhaust hoods on
same side of house or building. The intake and exhaust hoods
should never be located on interior corners or in dead air pockets
(See Fig. 7). Both intake and exhaust hoods must be 18--in.
(457mm) from ground and at least 12--in. (305mm) above
anticipated snow level.
After selecting proper hood locations, make appropriate size hole
through exterior wall, pass flexible duct through hole and insert
hood tube into duct. Tape duct vapor barrier tightly around hood
tube and insert assembly back into wall and fasten securely.
Condensate Drain
(For ERV, skip this step and continue to the next step.)
A99268
Fig. 9 -- Condensate Drain With Loop Trap (HRV Only)
WALL CONTROL
Types
Four remote wall control options are available:
1. Basic Control (see Table 1).
2. OneTouch Control
3. Standard Control (includes dehumidistat)
4. Latent Control (includes humidistat for use with ERV’s only)
Table 1 – Basic Control
MODE OPERATION
Off Off Closed to outside Off
Low
Intermittent
High
Air exchange with
outside
Air exchange with
outside
Air exchange with
outside
DAMPER
POSITION
Open to outside Low
Open to outside Low
Open to outside High
Location
The Standard Control and the Latent Control sense humidity and
not temperature. They must be located in an area where they will
continually monitor fresh air circulating within the home. Install
ERV/HRV wall controls as close as possible to main system
thermostat and follow same guidelines as installing a thermostat
(locate approximately 5 ft (1.5m) above floor, mount on an inside
partitioning wall, etc.)
Wiring
Remove top cover assembly from wall control and pass thermostat
wire through hole located on back of control before attaching to
wall. Connect Y, R, G, and B (yellow, red, green, and black)
FAN
SPEED
4
between wall control and ERV/HRV connector following color
code. (See Fig. 5 and 10.) Replace top cover assembly.
NOTE: ERV/HRV wall control and circuit board operate on
12VDC.
YELLOW
RED
GREEN
YR GB
BLACK
A98383
Fig. 10 -- Typical Wall Control
Operation
The Standard and Latent wall controls have 4 basic modes of
operation, OFF, LOW, HIGH, and INTERMITTENT. Be sure that
all modes of operation are fully functional. See Table 1 indicating
standard control operation.
1. With switch off, ERV/HRV is inoperative and the LED is
out.
2. With switch on LOW, ERV/HRV continuously exchanges
air with outside. If control is satisfied, blower will run in
low speed, otherwise, blower will run on high speed. The
LED is illuminated all the time.
3. With switch on INTERMITTENT, the ERV/HRV exchanges air with outside on high--speed blower, and unit
shuts down when control is satisfied. The ON LED is illuminated all the time, and AIR EXCHANGE LED is illuminated only when unit is running.
Humidity Selector
The humidity selector is a built--in control designed to properly
control the level of humidity in the house during the winter and
summer months. This control helps avoid condensation problems
in upper northern regions where indoor humidity is a problem
during the winter season.
NOTE: This control is not to be confused with a dehumidistat
used during the summer months to control high relative indoor
humidity.
Table 2 recommends humidity levels to avoid condensation.
Table 2 – Recommended Humidity Levels
OUTSIDE
TEMPERATURE
50°F/10°C 55% 65%
32°F/0°C 45% 55%
14°F / --- 1 0 °C 35% 45%
--- 4 °F / --- 2 0 °C 30% 45%
--- 2 2 °F / --- 3 0 °C 25% 35%
D O U B L E --- P A N E
WINDOWS
T R I P L E --- P A N E
WINDOWS
OneTouch Control
The OneTouch Control can be used as the primary wall control for
the ERV/HRV. This control will step through the modes of
operation with consecutive presses of the button. The LED
indicates which mode is currently selected, Off, Intermittent, Low,
or High.
NOTE: OneTouch Control does not have a humidity selector.
NOTE: OneTouch Intermittent mode exchanges air on low speed
for 20 minutes per hour.
Latent Control
NOTE: For Latent Controls used with ERV;s, to ensure highest
degree of humidity control in cooling season, the
INTERMITTENT mode should be used.
Integrated Control
All units are equipped with an integrated control, located under the
unit, in front of the electrical compartment. Use the push button (1)
to control the unit. The LED (2) will then shows on which mode
the unit is in. Integrated Control overrides Wall Control function.
When LED is off, ventilator responds to Wall Control command.
See Fig. 11.
WARNING
Risk of electric shock. Before performing
any maintenance or servicing, always
disconnect the unit from its power source.
CAUTION
Unscrew both screws to open the electrical
compartment. To completely remove, detach
from its retention wire inside.
No li ght OFF or remote controled
Amber light LOW speed
Green ligh HIGH speed
Blinking light See User Manual
Sans lumière Arrêté ou contrôlé
par contrôle mural
Lumière ambre Basse vitesse
Lumière verte Haute vitesse
Clignotant Voir guide d’utilisation
1
2
Fig. 11 -- Integrated Control
Refer to table below to see how to operate the unit using its
integrated control.
PRESS ON PUSH
BUTTON
Once Amber
Twic e Green
Three Times No Light Unit is OFF
LED COLOR RESULTS
If a problem occurs during the unit operation, its integrated control
LED (2) will blink. The color of the blinking light depends on the
type of error detected. Refer to Troubleshooting for further details.
NOTE: The ERV/HRV may be controlled using the Infinity
system control. The ERV/HRV may be connected using either a
NIM or a 4--Zone Damper Module. See the appropriate instructions
if using the NIM or a 4--Zone Damper Module for connection
instructions.
The Infinity system control will simultaneously control the
ERV/HRV and the indoor blower.
Push Button Timers may be used and are connected to the
ERV/HRV. However, the Infinity system should be set to
continuous fan to ensure that the fresh air is circulated in the home.
In a Zoned System, at least one zone should be set to continuous
fan.
AVERTISSEMENT
Danger d’électrocution. Débranchez
toujours l’appareil avant d’entreprendre
des travaux d’entretien ou de réparation.
ATTENTION
Dévisser les deux vis pour ouvrir le compartiment
électrique. Pour retirer complètement, le
détacher de son fil de rétention intérieur.
A07260
Unit is on Low
Speed
Unit is on High
Speed
ERV / HRV
5
OPERATING THE ERV/HRV WITH
THE INFINITY CONTROL
The ventilator has four settings in heating mode and three settings
in cooling mode.
Heating:
AUTO -- the ventilator selects the speed based on indoor
humidity and outdoor temperature. It may cycle on/off every
30 minutes depending on humidity and outside temperature.
LOW -- low speed all of the time.
HIGH -- high speed all of the time.
DEHUM -- will only turn on if humidity is 3% over setpoint.
The speed is determined by indoor humidity and outdoor
temperature.
Cooling:
AUTO -- the ventilator selects the speed based on indoor
humidity and outdoor temperature. It may cycle on/off every
30 minutes depending on humidity and outside temperature.
LOW -- low speed all of the time.
ERV / HRV
HIGH -- high speed all of the time.
If the fan speed is set to Auto and the ventilator wants to run, the
fan speed will run at High continuous speed. Otherwise, the fan
will stay at the chosen continuous fan speed.
BOOT SEQUENCE
The unit boot sequence is similar to a personal computer boot
sequence. Each time the unit is plugged after being unplugged, or
after a power failure, the unit will perform a 30--second booting
sequence before starting to operate. During the booting sequence,
the integrated control LED will light GREEN or AMBER for 5
seconds, and then will shut off for 2 seconds. After that, the LED
will light RED for the rest of the booting sequence. During this
RED light phase, the unit is checking and resetting the motorized
damper position.
Once the motorized damper position completely set, the RED light
turns off and the booting sequence is done.
NOTE: No command will be taken until the unit is fully booted.
ACCESSORIES
20 Minute Timer
A push button timer can be used to override the wall control and
put the ERV/HRV into high speed for 20 minutes. Connect
switches in parallel and connect leads to ERV/HRV terminals I,
OC, and OL (See Fig. 12). Push button locations are ideal in
special activity areas, such as, bathroom, or kitchen, where
high--speed exhaust operation is needed for a short period of time.
NOTE: The 20 minute timer will not function properly unless
ERV/HRV wall control is applied and working correctly. Timing
function is internal to electronic circuit board, it is activated by a
momentary contact between OC and OL. The I connection is to
illuminate the push button. The maximum number of push button
timers that can be applied is 5.
60 Minute Adjustable Timer
A 60 minute adjustable timer can also be used to override wall
control and put HRV into high--speed operation for a select amount
of time. Connect timer in parallel with push button timers, or to
ERV/HRV terminals OC and OL. (See Fig. 12.)
The 60 minute timer will provide a minimum of 10 minutes, and a
maximum of 60 minutes of ventilation at high speed.
ELECTRONIC CONTROL
BOARD
J1
OL
OC
J3
I
41 7
52 8
63 9
9
8
7
6
5
4
3
(OPTIONAL)
60 MINUTE TIMER
THE WIRES FROM THE SWITCH
YELLOW – INDICATOR, ( J3--3)
BLACK – COMMON, (J 3--4)
RED – SWITCH, (J3--5)
(OPTIONAL)
PUSH BUTTON SWITCHES
(5 SWITCHES MAXI MUM)
RED
BLACK
YELLOW
ELECTRICAL CONNECTIONS
115--VAC Wi ring
The ERV/HRV operates on 115VAC. It comes with a power cord
attached to unit and ready to plug into a fused outlet. Unit must be
grounded for proper operation.
All electrical connections must comply with National and Local
Electrical Codes, or other ordinances that might apply.
!
ELECTRICAL SHOCK / FIRE HAZARD
Failure to follow this warning could result in personal injury,
death and/or property damage.
Do not use an extension cord as a power source for operating
the ERV/HRV.
12VDC Wiring
The ERV/HRV circuit board, wall control, and accessories operate
on 12VDC. See Wall Control section, item Wiring and Fig. 5 and
10 for more information.
WARNING
(OC)
BLACK – (J3- 4)
COMMON
TERMINAL
STRIP
(I)
YELLOW – ( J3-3)
INDICATOR
TERMINAL STRIP
RED – (J3- 5)
SWITCH
TERMINAL STRIP
(OL)
BACK OF PUSH BUTTON SWITCH
Fig. 12 -- Push Button Timer Wiring Layout
A98386
6
BALANCING ERV/HRV
Balancing intake and exhaust airflow is very important for proper
system operation and optimum performance when applying an
ERV/HRV. Unit balancing prevents a positive and/or negative
pressure within the home. Balancing the ERV/HRV is done by
applying magnehelic gauge and using the balancing dampers at the
fresh air intake and stale air exhaust ducts. (See Fig. 13.)
Balancing
Chart
1 12 12 11
1 12 12 11
3 13 33 23
1 12 12 11
1 12 12 11
3 13 33 23
See Detail A
DETAIL A
Port with integrated
balancing damper
Top View
Fig. 13 -- Balancing ERV/HRV
Airflow is determined by temporarily connecting a magnehelic
gauge to the pressure taps on ERV/HRV. (See Fig. 14.) Balancing
chart is located on unit door.
Fig. 14 -- Magnehelic Gauge
Fresh air flow
Exhaust air flow
A07261
A98400
Before proceeding with balancing, all windows, doors, and
fireplace flues should be tightly closed. No exhaust systems such as
range top exhausts, dryer exhaust, fume hoods, bath or roof fans
should be in operation. The forced--air furnace (if used for
circulation) should be operating in continuous fan mode for normal
operating speed.
Balancing Procedure
Step 1 — Set the unit to high speed.
Make sure that the furnace/air handler blower is ON if the
installation is in any way connected to the ductwork of the cold air
return. If not, leave furnace/air handler blower OFF. If the outside
temperature is below 32_F(0_C), make sure the unit is not running
in defrost while balancing. (By waiting 10 minutes after plugging
the unit in, you are assured that the unit is not in a defrost cycle.)
Step 2 — Magnehelic gauge placement.
Place the magnehelic gauge on a level surface and adjust it to zero.
Step 3 — Connect tubing from gauge to EXHAUST air flow pressure taps.
Be sure to connect the tubes to their appropriate high/low fittings.
(See Fig. 13.) If the gauge drops below zero, reverse the tubing
connections.
NOTE: It is suggested to start with the exhaust air flow reading
because the exhaust has typically more restriction than the fresh air,
especially in cases of fully ducted installations or source point
ventilation. Place the magnehelic gauge upright and level. Record
equivalent AIR FLOW of the reading according to the balancing
chart.
Step 4 — Move tubing to FRESH air flow
pressure taps.
Adjust the fresh air balancing damper until the fresh air flow is
approximately the same as the EXHAUST air flow. If fresh air
flow is less than exhaust air flow, then go back and adjust the
exhaust balancing damper to equal the fresh air flow. (See Fig. 13.)
Step 5 — Secure both dampers thumb screw in
place with tape.
Step 6 — Record air flow information.
Write the required air flow information on a label and stick it near
the unit for future reference (date, maximum speed air flows, your
name, phone number and business address).
NOTE: The unit is considered balanced even if there is a
difference of ±10 CFM (or ±5 l/s or 17 m3/h) between the two air
flows.
Balancing Dampers
Balancing dampers (sometimes called butterfly dampers) are
located in fresh--air intake and stale--air exhaust of the ERV/HRV.
(See Fig. 13.) Insulating over these dampers is strongly
recommended after balancing is complete to prevent condensation
problems.
ERV / HRV
If supply--air from outside is greater than exhaust--air from the
house, an imbalance can result over pressurizing the home. If
exhaust--air is greater than supply--air, combustion appliances may
backdraft, bringing exhaust fumes into the house. A balanced
condition will ensure optimum performance, provide satisfied
customers, and avoid expensive callbacks.
7
VENTILATION EVALUATION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in reduced unit
efficiency, capacity or unit life.
DO NOT use HRV during construction of a house or when
sanding drywall. This type of dust may damage system.
Ventilator Sizing
Tables 3 and 4 should be used to determine the required airflow for
a home. These guidelines are taken from ASHRAE 62.2--2004.
Table 3 – Ventilation Air Requirements, cfm
FLOOR
AREA (ft
ERV / HRV
1501--- 3000 45 60 75 90 105
3001--- 4500 60 75 90 105 120
4501--- 6000 75 90 105 120 135
6001--- 7500 90 105 120 135 150
AREA (m
139.1--- 279 21 28 35 42 50
279.1--- 418 28 35 42 50 57
418.1--- 557 35 42 50 57 64
557.1--- 697 42 50 57 64 71
2
)
<1500 30 45 60 75 90
>7500 105 120 135 150 165
Table 4 – Ventilation Air Requirements, L/s
FLOOR
2
)
<139 14 21 28 35 42
>697 50 57 64 71 78
CAUTION
BEDROOMS
0 --- 1 2 --- 3 4 --- 5 6 --- 7 >7
BEDROOMS
0 --- 1 2 --- 3 4 --- 5 6 --- 7 >7
CONTROL BOARD OPERATION
Defrost
The ERV/HRV continually monitors the outside air temperature. If
the outside air is at or below 23°F(--5°C), the ERV/HRV will
initiate a defrost cycle by closing the outside air damper and
recirculating warm indoor air through the heat recovery core. This
happens every 32 minutes with a 6 minute defrost cycle. During
this process, core is defrosted without the use of electric strip heat.
At 5°F(--15°C), unit will defrost for 6 minutes every 32 minutes.
At --17°F(--27°C), the unit will sense a need to defrost every 20
minutes with a 6 minute cycle. See the Troubleshooting section for
a control logic explanation.
Off and Intermittent/Off Mode
When ERV/HRV is Off, K1 relay is open, and K5 relay is
energized which closes outside air damper.
High--Speed Air Exchange
When high--speed air exchange occurs, K1 and K2 relays are
energized and K5 relay is de--energized. This opens low--speed
contacts, and closes high--speed contact on K2 relay. This also
opens contact on K5 relay which opens outside air damper. Then,
115VAC is applied between orange and gray wires on Molex plug
(pins 1 and 6) and blower motor runs in high--speed operation.
Low--Speed Air Exchange
When low--speed air exchange occurs, K1 Relay is energized
which closes the contacts. K2 and K5 relays are de--energized. This
keeps low--speed contacts closed and high--speed contacts open on
K2 relay, and opens outdoor air damper. 120VAC is applied
between Red and Gray wires on Molex plug (pins 1 and 4) and
blower motor runs in low--speed operation.
CARE AND MAINTENANCE
Door
ERV/HRV door can be removed by unlatching brief case style
latches, then slide door to the right and remove it from hinges.
Door must be in place and secured shut for proper operation.
Filter
Filters in ERV/HRV are washable and should be cleaned every 3
months. Use a vacuum cleaner to remove heaviest portion of
accumulated dust, then wash in lukewarm water. Allow filter to
completely dry before reinstalling. A dirty air filter will cause
excessive strain on blower motor. Never operate unit without a
filter. Vacuum out debris.
In addition, regularly check and clean screens on exterior intake
and exhaust hoods when necessary.
!
UNIT COMPONENT DAMAGE HAZARD
Failure to follow this caution may result in unit component
damage.
DO NOT clean filters in a dishwasher and DO NOT dry
them with a heating appliance or permanent damage will
result.
Blower Motor and Wheel
ERV/HRV blower motors are factory lubricated for life.
Lubricating bearings is not recommended. However, inspect and
clean any accumulated dirt and grease from blower motor and
wheel annually.
Cleaning the Core
ERV is equipped with a special energy recovery core which utilizes
a special membrane and allows transfer of sensible and latent
energy. The core should always be vacuumed only every 3 months
to remove dust and dirt that could prevent transfer of energy. (See
Fig. 15 and 16.)
Fig. 15 -- ERV Ports on Side (Bottom View)
Fig. 16 -- HRV Ports on Side (Bottom View)
CAUTION
A05347
A05348
8
NOTE: The core should only be serviced when outdoor
temperature is 60°Fto75°F(16°Cto24°C) and it is dry.
!
UNIT COMPONENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
DO NOT use water to clean core or damage will result. In
addition, before servicing or removing the core inspect the
edges to see if they appear soft (or slightly expanded). This
can be normal and due to moisture in the air. DO NOT
handle or service core until it is dry or air passages can
become damaged and/or closed.
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing or servicing system, always turn off main
power to system. There may be more than 1 disconnect
switch.
!
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing and gloves when
handling parts.
CAUTION
WARNING
CAUTION
TROUBLESHOOTING
NOTE: Reference Table 5 Troubleshooting Chart
This can be a quick guide in resolving unit problems. It is also
recommended to review and understand Wall Control Board
Operation and Care and Maintenance sections before continuing.
NOTE: If there is a short circuit or an open circuit at thermistor,
CPU will go into a 5 minute defrost cycle every 20 minutes. This
feature is not there on older board versions with 3 pin jumpers.
Override Test
To use override test function, a thermistor must be connected to the
control board. Unit must not be in defrost mode during an override
test.
High Speed
1. Disconnect ERV/HRV from 115VAC.
1. Unplug wall control wires at control module terminal block inside ERV/HRV.
2. Plug ERV/HRV back to 115VAC.
3. Attach a wire across J3--8 and J3--9 (B and G) on control module terminal block.
4. Close door, this will initiate a high--speed exchange.
Low Speed
1. Unplug ERV/HRV from 115VAC.
2. Disconnect wall control wires at control module terminal block
inside ERV/HRV.
3. Plug ERV/HRV back to 115VAC.
4. Connect a 3.0 K ohm resistor between B and G on control
module terminal block.
5. Close door, this will initiate a low--speed exchange.
Blower Speed Selection
Three--speed blowers are factory connected to electronic control
board on HIGH-- and LOW--speed taps of blowers. Installer can
easily change low--speed tap to medium--speed tap so electronic
control will select between high and medium speed. Connections
can be changed at transformer location. See Connection diagram,
Fig. 17.
ERV / HRV
9
If the integrated control LED of the unit is flashing, this means the unit sensors detected a problem. See the table below to know where on the
unit the problem occurs.
Table 5 – Troubleshooting
LED flashes GREEN. Thermistor error. Reference Table 6 for proper temperature vs. resistance relationship. If thermistor
LED flashes RED.
LED flashes AMBER. Damper error. Go to Problem 6 below.
Problem: Possible causes: You should try this:
1. Unit does not work. S The circuit board may be defective. S Unplug the unit. Disconnect the main
2. The damper actuator
does not work.
The door is open and the unit is not
unplugged.
Exhaust motor error. Go to Problem 5 below.
S The damper actuator or the integrated
damper port mechanism may be
defective.
ERV / HRV
S The circuit board may be defective. S If there is no 24VAC, replace the circuitboard.
3. The wall control does
not work OR its indicator flashes.
4. The dehumidistat
does not work OR
the 20--minute. push -button timer does not
work OR its indicator
light does not stay
on.
5. The supply and/or
exhaust motor do not
work.
6. The defrost cycle
does not work (the
fresh air duct is frozen OR the fresh air
distributed is very
cold. (See Table 7 for
Defrost Cycle Timing.)
7. The integrated control push button does
not work.
S The wires may be in reverse position. S Ensure that the color coded wires have been connected to their work OR its
S The wires may be broken. S Inspect every wire and replace any that are damaged.
S The wire in the wall OR the wall. S Remove the wall control and test it right beside the unit using another control
S The wires may be in reverse position. S Ensure that the color coded wires have been connected to their appropriate
S The dehumidified or push button may be
defective.
S The circuit board may be defective. S Press on the integrated control push button until the unit turn on low speed (the
S The motor(s) may be defective. S Using a multimeter, check the ohms value on each motor connectors. Black
S Ice deposits may be hindering the
damper operation.
S The damper rod or the port damperitself
may be broken.
S The damper actuator or circuit board
may be defective.
S The 30--second boot sequence is not
completed.
is defective, replace the entire port assembly (fresh air from outside port).
Close the door and press once on the integrated control push button to reset the
unit.
control and the optional control(s) (if need
be). Jump G and B terminals. Plug the unit
back and wait about 10 seconds. If the
motorsrunonhighspeedandthedamper
opens, the circuit board is not defective.
S Unplug the unit.Disconnectthe main controland the optional controls(s)(if need
be).Wait 10 seconds and plug the unit back. Check if the damper opens. If not,
use a multimeter and check for 24VAC on J12--1 and J12--2 (in electrical
compartment). If there is 24VAC, replace the entire port assembly.
NOTE: It is normal to experience a small delay (7--8 seconds) before detecting
the 24VAC signal at starting--up. This signal will stay during 17--18 seconds
before disappearing.
indicator flashes. appropriate places.
may be defective. shorter wire. If the wall control works there, change the wire. If
it does not, change the wall control.
places.
S Jump the OL and OC terminals. If the unit
switch to high speed, remove the
dehumidistat or push button and test it right
beside the unitusing anothershorter wire. If
it works here, change the wire. If it doesn’t,
change the dehumidistat or the push button.
LED will light AMBER). Using a multimeter, check the voltage on J4--1 and
J4--2 (for supply motor), and on J5--1 and J5--2 (for exhaust motor). The reading
must be ± 68VAC. Then set the unit on high speed by pressing on theintegrated
control 1 more time (the LED will light GREEN).Using a multimeter, check the
voltage on J4--1 and J4--2 (for supply motor), and on J5--1 and J5--2 (forexhaust
motor). The reading must be ± 120VAC. If allthe readings correspond to theright
voltage values, the circuit board is not defective. If one or both readings are
different, change the circuit board.
motors values: For BLUE and BLACK motor wires, the right value is ± 55 ohms.
For BLUE and BROWN motorwires, the right value is ± 35 ohms. ForBROWN
and BLACK motor wires, the rightvalue is± 89 ohms.Aluminum motors values:
For BLUE and BLACK motorwires,the right valueis ±51 ohms.For BLUE and
BROWN motor wires, the right value is ± 47 ohms. For BROWN and BLACK
motor wires, the right value is ± 98 ohms. If he ohms values are the same, the
motor is not defective. Replace the motor capacitor.
S Remove the ice.
S Inspect these parts and replace if necessary.
S See Problem 2.
S See Boot Sequence.
NO C NC I OC OL Y R G B
NO C NC I OC OL Y R G B
10
Table 6 – Temperature / Ohm Relationship
TEMP. (°F/°C) RESISTANCE (OHMS)
--- 9 / --- 2 3 78330
--- 8 / --- 2 2 74610
--- 6 / --- 2 1 71100
--- 4 / --- 2 0 67770
--- 2 / --- 1 9 64570
--- . 4 / --- 1 8 61540
1 / --- 1 7 58680
3 / --- 1 6 55970
5 / --- 1 5 53410
7 / --- 1 4 50980
9 / --- 1 3 48680
10 / ---12 46500
12 / ---11 44430
14 / ---10 42470
1 6 / --- 9 40570
1 8 / --- 8 38770
1 9 / --- 7 37060
2 1 / --- 6 35440
2 3 / --- 5 33900
2 5 / --- 4 32440
2 7 / --- 3 31050
2 8 / --- 2 29730
3 0 / --- 1 28480
32 / 0 27280
34 / 1 26130
36 / 2 25030
37 / 3 23990
39 / 4 23000
41 / 5 22050
43 / 6 21150
45 / 7 20300
46 / 8 19480
48 / 9 18700
50 / 10 17960
52 / 11 17240
54 / 12 16560
55 / 13 15900
57 / 14 15280
59 / 15 14690
61 / 16 14120
63 / 17 13580
64 / 18 13060
66 / 19 12560
68 / 20 12090
70 / 21 11630
72 / 22 11200
73 / 23 10780
75 / 24 10380
77 / 25 10000
79 / 26 9632
81 / 27 9281
82 / 28 8944
84 / 29 8622
86 / 30 8313
88 / 31 8014
90 / 32 7728
91 / 33 7454
93 / 34 7192
95 / 35 6940
97 / 36 6699
99 / 37 6467
100 / 38 6245
Outside Temp
°F/°C
23 to ---17°F
--- 5 t o --- 2 7 °C
--- 1 7 °Fandless
--- 2 7 °Candless
Outside Temp
°F/°C
23 to ---17°F
--- 5 t o --- 2 7 °C
--- 1 7 °Fandless
--- 2 7 °Candless
Table 7 – Defrost Cycle
HRV DEFROST CYCLES
Defrosting
(minutes)
8 25
10 22
ERV DEFROST CYCLES
Defrosting
(minutes)
9 28
10 22
Operation time (min.)
between each
defrost cycle
Operation time (min.)
between each
defrost cycle
ERV / HRV
11
CONNECTION DIAGRAM
ERV / HRV
1. : USE SPECIFIED UL LISTED/CSA
CERTIFIED LINE FUSE. Type 3AG, Littelfuse no
312003.
2. If any of the original wire, as supplied, must be
replaced, use the same equivalent wire.
3. Field wiring must comply with applicable codes,
ordinances and regulations.
4. Remote controls available.
See instruction manual. (class 2 circuit)
5. Furnace fan circuit must be class 2 circuit only.
GRN
Ref
1
BLK
Exhaust fan motor
Exhaust fan motor
capacitor
Supply fan motor
capacitor
Supply fan motor
M1
C1
C2
M2
GRN
BRN
BLK
BLK
BLK
BLK
BLK
BRN
BLU
BLU
COLOR CODE
BLK BLACK
BLU BLUE
BRN BROWN
GRN GREEN
GRY GRY
ORG ORANGE
RED RED
WHT WHITE
YEL YELLOW
Damper motor
BLK
BLU
PRP
ORG
GRY
RED
WHT
BLU
RED
PRP
ORG
GRY
120V
106V
81V
71V
64V
57V
(6)
neutral
1
2
3
2
1
2
1
1
2
3
J5
J7
J6
J4
T1
BLU
RED
M3
nc
nc
nc
24V class 2
9.5V
class 2
YEL
J8
See note 1
F1
YEL
J9
JU1
MED
J10
WHT
ORG
ORG
Line voltage factory wiring
Class 2 low voltage factory wiring
Class 2 low voltage field wiring
DAMPER ELECTRONIC
ASSEMBLY
J3
A2
123
J1
BLK
BLK
12
J2
4512
S1
ICP
J13
BLK
o
t
10
9
8
7
6
5
4
3
2
1
J14
A1
Defrost temperature
R1
sensor
Field wiring
remote control
(see notes 3, 4)
BLK
YEL
RED
GRN
Furnace blower interlock
J14-1 : NO
J14-2 : COM
J14-3 : NC
(optional; see notes 3, 5)
Door interlock
switch
(magnetically
actuated reed
switch)
WHT
WHT
12345
123
HI
12
34
12
BLK
J11
12
J12
12345
ELECTRONIC ASSEMBLY
120V, 60Hz
W1
GRN
K5 K2 K3 K1 MODE M1 "Supply" M2 - "Exhaust" DAMPER
0000 OFF OFF OFF Closed
1 0 1 1 Exchange low speed LO LO Opened
1 1 1 1 Exchange high speed HI HI Opened
1 1 1 0 Circulation high speed HI OFF Closed
1 1 1 0 Defrost HI OFF Closed
Fig. 17 -- ERV / HRV Wiring Diagram
12
A10001
Ref
1
BLK
BLU
RED
PRP
ORG
GRY
WHT
120V
106V
57V
81V
71V
64V
120V, 60Hz
MED
LO
nc
nc
nc
Line
J9-1
J9-2
J9-3
J9-4
F1
LOGIC DIAGRAM
MED
HI
1
3
2
JU1
K2
K1
K3
A1
J5-1
J5-3
J7-2
J7-1
J4-1
J4-3
J6-2
J6-1
Exhaust fan motor
Exhaust fan motor
capacitor
Supply fan motor
Supply fan motor
capacitor
120V, 60Hz
Neutral
J10-1J10-2
J5-2
J4-2
ERV / HRV
BLK
BLU
PRP
ORG
GRY
RED
WHT
120V
106V
81V
71V
64V
57V
neutral
K5
J2-5
J2-4
J2-3
J2-2
J2-1
A2
J3-2
J3-1
J14-3
J14-1
J14-2
J14-4
J14-5
J14-6
J14-7
J14-8
J14-9
J14-10
Damper motor
Door interlock switch
Furnace blower interlock
(optional; see notes 3, 5)
Override switch
(optional; see notes 3, 4)
Field wiring remote control
(see notes 3, 4)
J12-5
K4
J12-4
J12-3
J12-2
J12-1
J11-2
J11-1
ORG
24V
class 2
ORG
YEL
9.5V
class 2
YEL
(6)
J8-1
J8-2
J8-4
J8-5
CPU
K2
K4
K5
K1
K3
Fig. 18 -- ERV / HRV Wiring Diagram
13
A10002
Energy Star (Canada)
S ERVCCSVB1100
S ERVCCSHB1100
S HRVCCSVB1100
These products earned the
ENERGY STAR
energy efficiency guidelines set by
Natural Resources Canada and
the US EPA. They meet ENERGY
STAR requirements only when
used in Canada.
®
by meeting strict
S HRVCCSHB1100
ERV / HRV
Copyright 2010 Carrier Corp. S 7310 W. Mo rris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 05/10
Manufacturer reserves the right to c hange, at any time, s pecifications and designs without notice and without obligations.
14
Catalog No: ERVHRV--- 3SI
Replaces: ERVHRV--- 2SI
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