Carrier DHMSHAQ09XA1, DHMSHAQ12XA1, DHMSHAQ09XA3, DHMSHAQ18XA3, DHMSHAQ12XA3 Service Manual

...
DHMSHA High Wall Ductless System Sizes 09 to 36
Service Manual
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
INTRODUCTION 1...................................
SPECIFICATIONS 3...................................
COMPATIBILITY 3...................................
DIMENSIONS 4.....................................
CLEARANCES 4.....................................
ELECTRICAL DATA 5................................
WIRING 5...........................................
CONNECTION DIAGRAMS 6..........................
WIRING DIAGRAMS 7................................
REFRIGERATION CYCLE DIAGRAMS 9.................
REFRIGERANT LINES 9..............................
SYSTEM EVACUATION AND CHARGING 10.............
TROUBLESHOOTING 15..............................
INDOOR UNIT DIAGNOSTIC GUIDE 16.................
DIAGNOSIS AND SOLUTION 17.......................
APPENDIX 34.......................................
DISASSEMBLY INSTRUCTIONS 38.....................
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air−conditioning equipment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install, start−up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as cleaning coils. All other operations should be performed by trained service personnel.
When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment.
Follow all safety codes. W ear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby when brazing. Use care in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.
!
Recognize safety information. This is the safety−alert symbol When you see this symbol on the un it and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words: DANGER, W ARNI NG, a nd CAUTION.
!
These words are used with the safety−alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in the ground. If any section of pipe is buried, there must be a 6 in. (152 mm) vertical rise to the valve connections on the outdoor units. If more than the recommended length is buried, refrigerant may migrate to the cooler buried section
.
during extended periods of system shutdown. This causes refrigerant slugging and could possibly damage the compressor at start−up.
WARNING
!
WARNING
EXPLOSION HAZARD
Failure to follow this warning could result in death, serious personal injury, and/or property damage.
Never use air or gases containing oxygen for leak testing or operating refrigerant compressors. Pressurized mixtures of air or gases containing oxygen can lead to an explosion.
CAUTION
INTRODUCTION
This Service Manual provides the necessary information to service, repair, and maintain the indoor units. Section 2 of this manual has an appendix with data required to perform troubleshooting. Use the Table of Contents to locate a desired topic.
MODEL/SERIAL NUMBER NOMENCLATURES
Table 1—Unit Sizes
SYSTEM TONS VOLTAGE/PH/HZ INDOOR MODEL
9
12 DHMSHAQ12XA1
9 12 DHMSHAQ12XA3 18 DHMSHAQ18XA3 24 DHMSHAQ24XA3 30 DHMSHAQ30XA3 36 DHMSHAQ36XA3
DH = FAN COIL UNIT
MS = MODEL
INDOOR FAN COIL TYPE H = HIGH WALL
DH MS 3Q
115/1/60
208-230/1/60
INDOOR UNIT
AH09
DHMSHAQ09XA1
DHMSHAQ09XA3
X
A
VOLTAGE 1 =115-1-60 3 = 208/230-1-60
VARIATIONS A = STANDARD
A = MAJOR SERIES
SYSTEM TYPE Q = HEAT PUMP
Week of Manufacture
Year of Manufacture
01 17
Use of the AHRI Certified TM Mark indicates a manufacturer’s participation in the program For verification of certification for individual products, go to www.ahridirectory.org.
V
V = ALL MODELS
10001
Sequential Serial Number
NOT USED
NOMINAL CAPACITY 09 - 3/4 TON 12 - 1 TON 18 - 1-1/2 TONS 24 - 2 TONS 30 - 2 -1/2 TONS 36 - 3 TONS
2
SPECIFICATIONS
Table 2—Specifications
HEAT PUMP
SIZE 9 12 9 12 18 24 30 36
System
Indoor Model DHMSHAQ09XA1 DHMSHAQ12XA1 DHMSHAQ09XA3 DHMSHAQ12XA3 DHMSHAQ18XA3 DHMSHAQ24XA3 DHMSHAQ30XA3 DHMSHAQ36XA3
Vol tag e, Phase, Cycle
Electrical
Power Supply Indoor unit powered from outdoor unit
MCA A. 0.4 0.4 0.2 0.2 0.27 0.4 0.4 0.4
Wireless Remote Controller (° F/° C Convertible)
Controls
Wired Remote Controller (° F/° C Convertible)
Cooling Indoor DB
Operati ng
Min-Max
Range
Heating Indoor DB Min-Max
Pipe Connectio n Size-Liqui d
Piping
Pipe Connectio n Size-Suction
Face Area (sq. ft. )
Indoor
No. Rows 2 2 2 2 2 3 3 3
Coil
Fins per inch 20 20 20 20 20 18 18 18
Circuits 3 3 3 3 4 7 7 7
Unit Width in (mm) 32.87 (835) 32.87 (835) 32.87 (835) 32.87 (835) 38.98 (990) 46.69 (1186) 46.69 (1186) 46.69 (1186)
Unit Height in (mm) 11.02 (280) 11.02 (280) 11.02 (280) 11.02 (280) 12.40 (315) 13.39 (343) 13.39 (343) 13.39 (343)
Unit Depth i n (mm) 7.80 (198) 7.80 (198) 7.80 (198) 7.80 (198) 8.58 (218) 10.16 (258) 10.16 (258) 10.16 (258)
Net Weight lbs (kg) 19.18 (8.7) 19.18 (8.7) 19.18 (8.7) 19.18 (8.7) 26.46 (12.0) 40.12 (18.2) 40.12 (18.2) 40.12 (18.2)
Fan Speeds 4 4 4 4 4 4 4 4
Airflow (lowest
Indoor
to highest)
Sound Pressure (lowest to highest)
Air Throw Data
Performance may vary based on the outdoor unit matched to. See Table 3 for compatible outdoor units.
Legend SEER - Seasonal Energy Efficiency Ratio EER - Energy Efficiency Ratio MCA - Minimum Circuit Amps MOCP - Max. Over-Current Protection
V/Ph/Hz 115-1-60 115-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Standard Standard Standard Standard Standard Standard Standard Standard
Optiona l Optiona l Optiona l Optiona l Optiona l Optiona l Optiona l Optiona l
°F(°C) 63~ 86 (17~ 30) 63~ 86 (17~ 30) 63~ 86 (17~ 30) 63~ 86 (17~ 30) 63~ 86 (17~ 30) 63~ 86 (17~ 30) 63~ 86 (17~ 30) 63~ 86 (17~ 30)
°F(°C) 32~ 86 (0~ 30) 32~ 86 (0~ 30) 32~ 86 (0~30) 32~ 86 (0~ 30) 32~ 86 (0~ 30) 32~ 86 (0~30) 32~ 86 (0~ 30) 32~ 86 (0~ 30)
in (mm) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)
in (mm) 3/8 (9.52) 1/2 (12.7) 3/8 (9.52) 1/2 (12.7) 1/2 (12.7) 5/8 (16) 5/8 (16) 5/8 (16)
Sq. Ft. 2.2 2.2 2.2 2.2 2.6 3.7 3.7 3.7
CFM 210/290/360/380 210/300/360/380 210/290/360/380 210/300/360/380 310/450/650/680 520/620/780/870 520/620/780/870 520/620/780/870
dB(A) 27/34/42 27/34/42 27/34/42 27/34/42 33/40/46 39/45/50 39/45/50 39/45/50
ft (m) 23 (7) 23 (7) 23 (7) 23 (7) 30 (9) 36 (11) 36 (11) 36 (11)
COMPATIBILITY
INDOOR UNIT DHMSHAQ09XA1 DHMSHAQ12XA1 DHMSHAQ09XA3 DHMSHAQ12X A3 DHMSHAQ18XA3 DHMSHAQ24XA3 DHM SHAQ30XA3 DHMS HAQ36XA3
OUTDOOR UNIT
SINGLE ZONE
OUTDOOR UNIT
MULTI-ZONE
38MAQB09R--1 38MAQB12R--1 38MAQB09R--3 38MAQB12R--3 38MAQB18R--3 38MAQB24R--3 38MAQB30R--3 38MAQB36R--3
T able 3—Compatibility
38MGRQ18B--3
38MGRQ24C--3
38MGRQ30D--3
38MGRQ36D--3
38MGRQ48E--3
3
DIMENSIONS
T able 4—Dimensions
HIGH WALL UNIT SIZE 9K 12K 9K 12K 18K 24K 30K 36K
Voltage (115V) (115V) (208/230V) (208/230V) (208/230V) (208/230V) (208/230V) (208/230V)
Height In (mm) 11.02 (280) 11.02 (280) 11.02 (280) 11.02 (280) 12.40 (315) 13.39 (343) 13.39 (343) 13.39 (343)
Width In (mm) 32.87 (835) 32.87 (835) 32.87 (835) 32.87 (835) 38.98 (990) 46.69 (1186) 46.69 (1186) 46.69 (1186)
Depth In (mm) 7.80 (198) 7.80 (198) 7.80 (198) 7.80 (198) 8.58 (218) 10.16 (258) 10.16 (258) 10.16 (258)
Weight-Net Lbs (kg) 19.18 (8.7) 19.18 (8.7) 19.18 (8.7) 19.18 (8.7) 24.46 (12.0) 40.12 (18.2) 40.12 (18.2) 40.12 (18.2)
Fig. 1 – Indoor Units
CLEARANCES
CEILING
5
"
(0.13m)
min.
6" (0.15m) min.
(1.8m)
6'
FLOOR
Fig. 2 – Indoor Unit Clearance
5
"
(0.13m)
min.
4
ELECTRICAL DATA
Table 5—Electrical Data Indoor High Wall
HIGH WALL
UNIT SIZE
9K
12K 0.33 0.053
9K 12K 0.33 0.053 18K 0.49 0.067 24K 0.61 0.16 30K 0.61 0.16 36K 0.61 0.16
*Permissible limits of the voltage range at which the unit will operate satisfactorily.
LEGEND
FLA - Full Load Amps
V-Ph-Hz FLA HP
115-1-60
208/230-1-60
INDOOR FAN
0.33 0.053
0.33 0.053
WIRING
All wires must be sized per NEC (National Electrical Code) or CEC (Canadian Electrical Code) and local codes. Use Electrical Data table MCA (minimum circuit amps) and MOCP (maximum over current protection) to correctly size the wires and the disconnect fuse or breakers respectively.
Recommended Connection Method for Power and Communication Wiring:
The main power is supplied to the outdoor unit. The field supplied 14/3 stranded wire with ground with a 600 volt insulation rating, power/communication wiring from the outdoor unit to indoor unit consists of four (4) wires and provides the power for the indoor unit. Two wires are line voltage AC power, one is communication wiring (S) and the other is a ground wire. Wiring between indoor and outdoor unit is polarity sensitive. The use of BX wire is NOT recommended.
If installed in a high Electromagnetic field (EMF) area and communication issues exists, a 14/2 stranded shielded wire can be used to replace L2/N and (S) between outdoor unit and indoor unit landing the shield onto ground in the outdoor unit only.
MAX FUSE CB AMP
Refer to outdoor unit installation instructions –
Indoor unit powered by the outdoor unit
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Wires should be sized based on NEC or CEC and local codes.
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Be sure to comply with local codes while running wire from the indoor unit to the outdoor unit.
Every wire must be connected firmly. Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire hazard may also exist. Ensure all wiring is tightly connected.
No wire should touch the refrigerant tubing, compressor or any moving parts.
Disconnecting means must be provided and shall be located within sight and readily accessible from the air conditioner.
Connecting cable with conduit shall be routed through the hole in the conduit panel.
CAUTION
CAUTION
5
CONNECTION DIAGRAMS
Fig. 3 – 115V
Fig. 4 – 208−230V
Notes:
1. Do not use thermostat wire for any connection between indoor and outdoor units.
2. All connections between indoor and outdoor units must be as shown. The connections are sensitive to polarity and will result in a fault code.
6
WIRING DIAGRAMS
CN11
RED
BLUE(BLACK)
YELLOW
S
L
N
Y/G
JX1
INDOOR UNIT
OUTDOOR UNIT
INDOOR WIRING DIAGRAM
,1)$1
M
5
CN4
CN2
L-IN
N
6
CN16
Fig. 5 – Wiring Diagram Sizes 09−12 (115V)
P_1
&1$
&1
8(7)
M

6:,1*02725
CN5
',63/$<%2$5'
&1&1
&1
&1
Wire Contoller
52207(03(5$785(6(1625
3,3(7(03(5$785(6(1625
OPTIONAL
Wi-Fi
Contoller
OPTIONAL
T able 6—INDOOR UNIT CONTROL BOARD
INPUT or OUTPUT VALUE
L_IN Power Voltage: AC115V
CN11 Power Voltage: AC115V
CN16 Relative to the N terminal voltage: DC 24V
CN15 Maximum voltage: DC5V
CN4 Indoor fan interface, maximum voltage: DC310V
CN5 Stepper motor interface, maximum voltage between the lines: DC12V
P_1 Ground
CN8 Room temperature sensor interface, maximum voltage: DC5V
CN9 Pipe temperature sensor interface, maximum voltage: DC5V
CN10A Display interface,maximum voltage between the lines: DC5V
7
WIRING DIAGRAMS (CONT)
CN11
RED
BLUE(BLACK)
YELLOW
S
L1
L2
Y/G
JX1
INDOOR UNIT
OUTDOOR UNIT
INDOOR WIRING DIAGRAM
,1)$1
M
5
CN4
CN2
L-IN
N
6
CN16
Fig. 6 – Wiring Diagram Sizes 09−36 (208−230V)
P_1
&1$
&1
8(7)
M

6:,1*02725
CN5
',63/$<%2$5'
&1
&1
&1
&1
Wire Contoller
52207(03(5$785(6(1625
3,3( 7(03(5$785( 6(1625
OPTIONAL
Wi-Fi
Contoller
OPTIONAL
T able 7—INDOOR UNIT CONTROL BOARD
INPUT or OUTPUT VALUE
L_IN Power Voltage: AC230V
CN11 Power Voltage: AC230V
CN16 Relative to the N terminal voltage: DC24V
CN15 Maximum voltage: DC5V
CN4 Indoor fan interface, maximum voltage: DC310V
CN5 Stepper motor interface, maximum voltage between the lines: DC12V
P_1 Ground
CN8 Room temperature sensor interface, maximum voltage: DC5V
CN9 Pipe temperature sensor interface, maximum voltage: DC5V
CN10A Display interface,maximum voltage between the lines: DC5V
8
REFRIGERATION CYCLE DIAGRAMS
Fig. 7 – Heat Pumps
REFRIGERANT LINES
IMPORTANT: Both refrigerant lines must be insulated separately.
Table 2 lists the pipe sizes for the indoor unit. Refer to the outdoor unit installation instructions for other allowed piping lengths and refrigerant information.
9
SYSTEM EVACUATION AND
t
CHARGING
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Never use the system compressor as a vacuum pump.
Refrigerant tubes and indoor coil should be evacuated using the recommended deep vacuum method of 500 microns. The alternate triple evacuation method may be used if the following procedure is followed. Always break a vacuum with dry nitrogen.
NOTE: All units (except the 18,000 BTU model) have a Master Suction and Liquid Line Service Valve.
System Vacuum and Charge
Using Vacuum Pump
1 Completely tighten the flare nuts (A, B, C, D, E). Fully
open all circuits service valves. Connect the manifold gage charge hose to the charge port of the low side Master service
valve to evacuate all circuits at the same time (see Fig. 8). 2 Connect the charge hose to the vacuum pump. 3 Fully open the low side of manifold gage (see Fig. 9). 4 Start the vacuum pump 5 Evacuate using the triple evacuation method. 6 After evacuation is complete, fully close the low side of
manifold gage and stop the vacuum pump operation. 7 The factory charge contained in the outdoor unit is good for
up to 25ft. (8 m) of line length. 8 Disconnect the charge hose from the charge connection of
the low side service valve. 9 Securely tighten the service valves caps.
Outdoor Unit
Service Valve
CAUTION
Refrigerant
Low Side
A
High Side
B
Fig. 8 – Service Valve
Manifold Gage
Indoor Uni
C
D
Deep Vacuum Method
The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth. The deep vacuum method is the most positive way of assuring a system is free of air and liquid water (see Fig. 10).
5000 4500 4000 3500 3000 2500 2000
MICRONS
1500 1000
500
01234567
MINUTES
LEAK IN SYSTEM
V ACUUM TIGHT TOO WET
TIGHT DRY SYSTEM
Fig. 10 – Deep Vacuum Graph
Triple Evacuation Method
The triple evacuation method should be used. Refer to Fig. 11 and proceed as follows:
1 Pump system down to 500 MICRONS of mercury and
allow the pump to continue operating for an additional 15 minutes. Unit must maintain 500 microns or less for 30
minutes or more to ensure a dry system. 2 Close the service valves and shut off the vacuum pump. 3 Connect a nitrogen cylinder and regulator to the system and
open until the system pressure is 2 psig. 4 Close the service valve and allow the system to stand for 10
minutes. During this time, dry nitrogen will be able to
diffuse throughout the system absorbing moisture. 5 Repeat this procedure as indicated in Fig. 11. The system
will then be free of any contaminants and water vapor.
EVACUATE
BREAK VACUUM WITH DRY NITROGEN
WAIT
EVACUATE
BREAK VACUUM WITH DRY NITROGEN
WAIT
EVACUATE
500 microns
Low side valve
Charge hose
Low side valve
High side valve
Charge hose
Fig. 9 – Manifold
Vacuum pump
CHECK FOR TIGHT, DRY SYSTEM
(IF IT HOLDS DEEP VACUUM)
RELEASE CHARGE INTO SYSTEM
Fig. 11 – Triple Evacuation Method
Final Tubing Check IMPORTANT: Check to be certain factory tubing on both
indoor and outdoor unit has not shifted during shipment. Ensure tubes are not rubbing against each other or any sheet metal. Pay close attention to feeder tubes, making sure wire ties on feeder tubes are secure and tight.
10
Main Protection
Fan Speed is Out of Control
When the indoor fan speed remains too low (300RPM) or too high (1500RPM) for a certain time, the unit stops and the LED displays the failure.
Inverter Module Protection
The inverter module has a protection function for current, voltage and the temperature. If any of these protections trigger, the corresponding code displays on the indoor unit and the unit shuts down.
Indoor Fan Delayed Open Function
When the unit starts up, the louver becomes active immediately and the indoor fan opens 10s later. If the unit runs in the HEATING mode, the indoor fan will be controlled by the anti−cold wind function.
Zero Crossing Detection Error Protection
If the AC detects that the time interval is not correct for a continuous period of 240s, the unit stops and the LED displays the failure. The correct zero crossing signal time interval should be between 6−13ms.
Sensor Protection at Open Circuit and Breaking Disconnection
When there is only one malfunctioning temperature sensor, the air conditioner keeps working yet displays the error code, in case of any emergency use. When there is more than one malfunctioning temperature sensor, the air conditioner stops working.
Operation Modes and Functions
FAN Mode
1 Outdoor fan and compressor stop 2 Temperature setting function is disabled, and no setting
temperature is displayed.
3 Indoor fan can be set to high/med/low/auto 4 The louver operates the same in the COOLING mode.
COOLING Mode Indoor Fan Running Rules
In the COOLING mode, the indoor fan runs all the time and the speed can be selected as high, medium, low and auto. When the setting temperature is reached, if the compressor stops running, the indoor fan motor runs at the minimum or setting speed.
The indoor fan is controlled by the rules shown in Fig. 13.
Setting fan
speed
H
M
L
T1-Td ć(°F)
Actual fan speed
$+˄ +˅ % &
'00 0 ( )
*// / + ,
++ +*
+˄+ +*
00 0=
00 0=
// /'
// /'
Fig. 13 – Indoor Fan Running Rules
The AUTO fan is controlled by the rules shown in Fig. 14.
Fig. 12 – Auto Fan
Fig. 14 – Indoor Fan Running Rules
Evaporator Temperature Protection
When the evaporator temperature is less than the setting value, the compressor stops.
11
HEATING Mode Indoor Fan Running Rules
When the compressor is on, the indoor fan can be set to high/med/low/auto/mute. When the indoor unit coil temperature is low, the anti−cold air function starts and the indoor fan motor runs at a low speed and the speed can not be changed. When the temperature is lower than the setting value, the indoor fan motor stops.
When the indoor temp reaches the setting temperature, the compressor stops, the indoor fan motor runs at the minimum speed or setting speed (the anti−cold air function is valid). The indoor fan is controlled as shown in Fig. 15.
Setting fan
speed
H
M
L
T1-Tdć
Actual fan speed
H-˄H-=H-G)
H˄=H˅
H+(H+=H+G)
M-(M-=M-Z)
M(M=M)
M+(M+=M+Z)
L-(L-=L-D)
L(L=L)
L+(L+=L+D)
Fig. 15 – Indoor Fan Running Rules
Auto Fan Action in HEATING Mode
Evaporator Coil Temperature Protection
Fig. 17 – Evaporator Coil Temperature Protection
When the evaporator temperature is higher than the setting protection value, the compressor stops.
Auto−Mode
This mode can be chosen with the remote controller and the setting temperature can be changed between 62.6
_F(17_C)~86_F(30_C).
In the AUTO mode, the machine chooses the COOLING, HEATING or FAN−ONLY mode according to ΔT (ΔT =T1−Ts).
Fig. 16 – Auto Fan Action in HEATING Mode
DEFROSTING Mode
The air conditioner enters the DEFROSTING mode according to the T3 temperature value and the T3 temperature change value range plus the compressor running time.
During the DEFROSTING mode, the compressor continues to runs, the indoor and outdoor motors stop, and the indoor unit
defrost lamp illuminates and
appears.
Fig. 18 – AUTO Mode
The indoor fan runs under auto fan in the relevant mode. The louver operates same as in relevant mode. If the machine switches mode between HEATING and COOLING, the compressor stops for a certain time and then chooses the mode according to T1−T s . I f the setting temperature is modified, the machine chooses the running function again.
DRYING Mode Indoor Fan Speed is Fixed
Indoor fan speed is fixed at breeze and can not be changed. The louver angle is the same as in the COOLING mode.
Low Indoor Room T emperature Protection
In the DRYING mode, if the room temperature is lower than 50 (10
_C), the compressor stops and will not resume until the room
temperature exceeds 53.6
_F (12_C).
_F
12
Evaporator Anti−Freezing Pr otection
The evaporator anti−freezing protection condenser high temperature protection and outdoor unit frequency limit are active and the same as that in the COOLING mode.
Outdoor Fan The outdoor fan operates the same as in the COOLING mode. FORCED OPERATION Function
When the machine is off, press the touch button to engage the FORCED AUTO mode. Press the button again within 5 seconds to engage the FORCED COOLING mode. In the FORCED AUTO, FORCED COOLING or any other operation mode, press the touch button to off the machine.
FORCED OPERATION Mode
In the FORCED OPERATION mode, all the general protections and remote control are available.
Operation Rules FORCED COOLING Mode:
The compressor runs at the F2 frequency and the indoor fan runs in the BREEZE mode. After running for 30 minutes. the machine enters AUTO mode at the 75.2
_F(24_C) setting temperature.
FORCED AUTO mode:
The FORCED AUTO mode is the same as the normal AUTO mode with a 75.2
_F(24_C) setting temperature.
AUTO−RESTART Function
The indoor unit is equipped with the AUTO−REST AR T function, which is carried out through an auto−restart module. In the event of a sudden power failure, the module memorizes the setting conditions prior to the power failure. The unit resumes the previous operation setting (not including the SWING function) automatically three (3) minutes after the power returns.
If the memorization condition is the FORCED COOLING mode, the unit will run in the COOLING mode for 30 minutes and turn to the AUTO mode at the 75.2
_F(24_C) setting temperature.
If the air conditioner is off before the power turns off and the air conditioner is required to start up, the compressor delays start up for 1 minute before powering on. In other instances, the compressor waits three (3) minutes before restarts.
Refrigerant Leakage Detection
With this new technology, the display area displays “EC” when the outdoor unit detects a refrigerant leak. This function is only active in cooling mode. It can better prevent the compressor being damaged by refrigerant leakage or compressor overload.
S Open Condition: When the compressor is active, the
value of the Coil temperature of evaporator T2 has no change or very little change.
Louver Position Memory Function
When starting the unit again after shutting down, the louver returns to the angle originally set by the user, however the precondition is that the angle must be within the allowable range, if it exceeds, it will memorize the maximum angle of the louver. During operation, if the power fails or the end user shuts down the unit in the turbo mode, the louver returns to the default angle.
46_F (8_C) Heating
When the compressor is running, the indoor fan motor runs without the ANTI−COLD air function. When the compressor is off, the indoor fan motor is off.
Silence Operation Press SILENCE on the remote controller to initiate the
SILENCE function. When the SILENCE function is activated,
the compressor running frequency remains lower than F2 and the indoor unit emits a faint breeze, which reduces the noise to the lowest level and create a quiet and comfortable room for the user.
Point Check Function
Press LED DISPLAY or LED or MUTE three times, and then press AIR DIRECTION or SWING three times in ten seconds, the buzzer rings for two seconds. The air conditioner enters into the information enquiry status.
Press LED DISPLAY or AIR DIRECTION to check the next or front item’ s information.
When the air conditioner enters the information enquiry status, it displays the code name in 2 seconds (see Table 8).
13
T able 8—Information Enquiry
ENQUIRY INFORMATION DISPLAYING CODE MEANING
T1 T1 T1 temp.
T2 T2 T2 temp.
T3 T3 T3 temp.
T4 T4 T4 temp.
T2B Tb T2B temp.
TP TP TP temp.
TH TH TH temp.
Targeted Frequency FT Targeted Frequency
Actual Frequency Fr Actual Frequency
Indoor Fan Speed IF Indoor fan speed
Outdoor Fan Speed OF Outdoor fan speed
EXV Opening Angle LA EXV opening angle
Compressor continuous running time CT Compressor continuous running time
Compressor stop causes ST Compressor stop causes
Reserve A0
Reserve A1
Reserve b0
Reserve b1
Reserve b2
Reserve b3
Reserve b4
Reserve b5
Reserve b6
Reserve dL
Reserve Ac
Reserve Uo
Reserve Td
When the air conditioner enters the information enquiry status, it displays the code value for 25 seconds (see Table 9).
T able 9—Information Enquiry
ENQUIRY
INFORMATION
T1,T2,T3,T4,
T2B,TP,TH,
Targeted
Frequency,
Actual
Frequency
Indoor fan speed
/Outdoor fan
speed
EXV opening
angle
Compressor
continuous
running time
Compressor stop
causes
Reserve 0-FF
DISPLAY VALUE MEANING REMARK
-1F,-1E,-1d,-1c,
-1b,-1A
-1999 -1999
A0,A1,A9 100,101,…109
b0,b1,b9 110,111,119
c0,c1,c9 120,121,129
d0,d1,d9 130,131,139
E0,E1,E9 140,141,…149
F0,F1,F9 150,151,159
0 OFF
1,2,3,4
14-FF
0-FF
0-FF 0-255 minutes
0-99
-25,-24,-23,-22,-21,-20
Low speed, Medium speed,
High speed, Turbo
Actual fan speed = Display
value turns to decimal value
and then multiply 10. The
unit is RPM.
Actual EXV opening value =
Display value turns to
decimal value and then
multiply 2.
For the detailed meaning,
please consult with engineer
1. The displaying temperature is the actual value.
2. The temperature is _C no matter what kind of remote controller is used.
3. T1,T2,T3,T4,T2B display range:-25~70, TP display range:-20~130.
4. Frequency display range: 0~159HZ.
5. If the actual value exceeds the range, it displays the maximum value or minimum value.
For some big capacity motors.
For some small capacity motors, the display value is from
14-FF (hexadecimal), the corresponding fan speed range
is from 200-2550 RPM.
If the actual value exceeds the range, it displays the maximum value or minimum value.
Decimal display
14
TROUBLESHOOTING
Safety
Electricity power is kept in capacitors even if the power supply is shut off. NOTE: Remember to discharge the electricity power in capacitor.
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
Fig. 19 – Electrolytic Capacitors
For other models, please connect discharge resistance (approximately 100 electrolytic capacitor on the contrary side of the outdoor PCB.
Fig. 20 – Discharge Position
NOTE: Fig. 20 is for reference only. The plug on your unit may differ.
Ω 40W) or a soldering iron (plug) between the +, terminals of the
15
INDOOR UNIT DIAGNOSTIC GUIDE
T able 10—Indoor Unit Error Display
OPERATION LAMP TIMER LAMP DISPLAY LED STATUS
H 1 time H 2 times H 3 times H 4 times H 5 times H 6 times H 7 times
H 1 time H 2 times H 3 times H 4 times H 5 times H 6 times
H 1 time H H 2 times H
H 3 times H
H 5 times H
X E0 Indoor unit EEPROM parameter error
X E1 Indoor / outdoor units communication error
X E2 Zero-crossing signal detection error
X E3 Indoor fan speed has been out of control
X E4 Indoor room temperature sensor T1 open circuit or short circuit
X E5 Evaporator coil temperature sensor T2 open circuit or short circuit
X EC Refrigerant leakage detection
O F0 Overload current protection
O F1 Outdoor ambient temperature sensor T4 open circuit or short circuit
O F2 Condenser coil temperature sensor T3 open circuit or short circuit
O F3 Compressor discharge temperature sensor T5 open circuit or short circuit
O F4 Outdoor unit EEPROM parameter error
O F5 Outdoor fan speed has been out of control
P0 IPM malfunction or IGBT over-strong current protection
P1 Over voltage or over low voltage protection
P2
P4 Inverter compressor drive error
High temperature protection of compressor top diagnosis and solution (only for 9k,12k models)
O(light) X(off) H(flash)
16
DIAGNOSIS AND SOLUTION
EEPROM Parameter Error Diagnosis and Solution (E0/F4)
Error Code E0/F4
Malfunction decision conditions Indoor or outdoor PCB main chip does not receive feedback from the EEPROM chip.
Supposed causes
Troubleshooting
EEPROM: A read−only memory whose contents can be erased and reprogrammed using a pulsed voltage. For the EEPROM chip location,
please refer to Fig 21 and Fig. 22.
·Installation mistake
·PCB faulty
Power off, then restart the
unit 2 minutes later.
Yes
Replace the indoor/outdoor
main PCB.
Fig. 21 – Indoor PCB
Fig. 22 – Outdoor PCB (18K Model)
NOTE: The two photos above are for reference only and they may differ from the actual unit.
17
DIAGNOSIS AND SOLUTION (CONT)
Indoor / outdoor unit’s communication diagnosis and solution (E1)
Error Code E1
Malfunction Decision Conditions
Supposed Causes
Troubleshooting
Indoor unit does not receive the feedback from outdoor unit during 110 seconds and this condition happens four times continuously.
·Wiring mistake
·Indoor or outdoor PCB faulty
Power off, then restart the unit 2 minutes later
Yes
Measure Vs., is it a positive fluctuation? (Vs represents the voltage S and N of the outdoor unit. Red pan-S, Black pan-N)
Yes
Check the outdoor wiring connection
No
Replace the reactor
Yes
Yes
No
Check whether the reactor is normal
Yes
Replace the outdoor main PCB. Power on. Is the error resolved?
No
Replace the indoor main PCB
Check the indoor wiring connection
Yes
Replace the indoor main PCB. Power on. Is the error resolved?
No
Replace the outdoor main PCB.
18
DIAGNOSIS AND SOLUTION (CONT)
Fig. 23 – Test the DC Voltage
Use a multimeter to test the DC voltage between L2 port and S port of the outdoor unit. The red pin of the multimeter connects with the L2 port while the black pin is for the S port. When air conditioner is running normal, the voltage moves alternately between −50V to 50V. If the outdoor unit has a malfunction, the voltage will move alternately with positive value. If the indoor unit has malfunction, the voltage will have a certain value.
Use a multimeter to test the resistance of the reactor which does not connect with the capacitor. The normal value should be around zero (0) ohm. Otherwise, the reactor has a malfunction and needs to be replaced.
Fig. 24 – Test the Reactor Resistance
19
DIAGNOSIS AND SOLUTION (CONT)
Zero crossing detection error diagnosis and solution (E2)
Error Code E2
Malfunction decision conditions
Supposed causes
Troubleshooting
When the PCB does not receive a zero crossing signal feedback for 4 minutes or the zero crossing signal time interval is abnormal.
·Connection mistake
·PCB faulty
Check if the connections and power supply are normal.
Yes
Indoor main PCB is
defective. Replace indoor
main PCB.
No
Correct the connections. Turn on the unit when the power supply is good.
20
DIAGNOSIS AND SOLUTION (CONT)
Fan speed has been out of control diagnosis and solution (E3/F5)
Error Code E3/F5
Malfunction decision conditions
Supposed causes
Troubleshooting
When indoor fan speed remains too low (300RPM) for certain time, the unit stops and the LED displays the failure.
·Wiring mistake
·Fan assembly faulty
·Fan motor faulty
·PCB faulty
Power off, then restart the
unit 2 minutes later
Yes
Shut off the power supply, Rotate the fan by hand.
Yes
Check the fan motor wiring
Yes
Measure the voltage for the
fan motor from the main
PCB
No
No
No
The unit operates normally.
Find the cause and resolve it.
Correct the connections.
Replace the main PCBNo
Yes
Replace the fan motor
No
21
DIAGNOSIS AND SOLUTION (CONT)
Index 1
1 Indoor or Outdoor DC Fan Motor (control chip is in fan motor)
S Power on and when the unit is in standby, measure the voltage of pin1−pin3, pin4−pin3 in fan motor connector. If the voltage value
is not in the range shown in Table 11 or Table 12, the PCB has an issue and needs to be replaced.
Fig. 25 – Motor Connector
T able 11—DC motor voltage input and output (voltage: 220−240V~)
NO. COLOR SIGNAL VOLTAGE
1 Red Vs/Vm 280V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V
T able 12—DC motor voltage input and output (voltage : 115V~)
NO. COLOR SIGNAL VOLTAGE
1 Red Vs/Vm 140V~190V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V
2 . Outdoor DC Fan Motor (control chip is in the outdoor PCB)
S Power on the unit and check if the fan runs normally. If the fan runs normally, the PCB has an issue and needs to be replaced. If the
fan does not run normally, measure the resistance of each two pins. If the resistance is not equal to each other, the fan motor has an issue and needs to be replaced, otherwise the PCB has an issue and needs to be replaced.
3 Indoor AC Fan Motor
S Power on the unit and set the unit in FAN mode at the high fan speed. Run for 15 seconds then measure the voltage of pin1 and
pin2. If the voltage value is less than 100V(208~240V power supply) or 50V(115V power supply), the PCB has an issue and needs to be replaced.
22
DIAGNOSIS AND SOLUTION (CONT)
Open circuit or short circuit of temperature sensor diagnosis and solution (E4/E5/F1/F2/F3)
Error Code E4/E5/F1/F2/F3
Malfunction decision conditions If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure.
·Wiring mistake
Supposed causes
Troubleshooting
Check the connection
between the temperature
sensor and PCB.
·Sensor faulty
·PCB faulty
Correct the connectionNo
Yes
Measure the resistance
value of the sensor
Yes
Replace indoor or outdoor
main PCB
Replace the sensorNo
Fig. 26 – Check the connection
23
DIAGNOSIS AND SOLUTION (CONT)
Refrigerant Leakage Detection diagnosis and solution (EC)
Error Code EC
Define the evaporator coil temp.T2 of the compressor. It starts running in Tcool.
Malfunction decision conditions
Supposed causes
Troubleshooting
Power off, then restart the
unit 2 minutes later.
At first, 5 minutes after the compressor starts up, if T2 <Tcool35.6_F (Tcool-2 _C) does not run for 4 seconds and this situation occurs 3 times, the display area displays“EC”and the air conditioner will turn off.
·T2 sensor faulty
·Indoor PCB faulty
·System problems, such as leakage or blocking.
Yes
Check cool air blowing out from indoor air outlet
No
Check for system leaks
No
Check for system blocking and clear the block
Yes
Yes
Check the T2 sensor
Yes
Replace indoor PCB.
Repair the leakage and
recharge the refrigerant.
24
DIAGNOSIS AND SOLUTION (CONT)
Overload current protection diagnosis and solution (F0)
Error Code F0
Malfunction decision conditions An abnormal current rise is detected by checking the specified current detection circuit.
·Power supply problems
·System blockage
Supposed causes
Troubleshooting
·PCB faulty
·Wiring mistake
·Compressor malfunction
Check the power supply
Yes
Check for system blockage
Yes
Check the compressor
resistance values
Yes
Check the connections and wires
Yes
Check the reactor
No
Stop the unit
No Clear the blockage
No
No
No
Replace the compressor
Correct the connections or
replace the wires.
Replace outdoor main PCB
Yes
Replace the outdoor unit
25
DIAGNOSIS AND SOLUTION (CONT)
IPM malfunction or IGBT over−strong current protection diagnosis and solution (P0)
Error Code P0
Malfunction decision conditions
Supposed causes
Troubleshooting
When the voltage signal, that the IPM sends to the compressor drive chip is abnormal, the display LED displays P0and the air conditioner turns off.
·Wiring mistake
·IPM malfunction
·Outdoor fan assembly faulty
·Compressor malfunction
·Outdoor PCB faulty
Check the wiring between main the PCB and the compressor
No
Check the IPM No
Yes
Check the outdoor fan and the
outdoor unit ventilation
Yes
Check the compressor resistance
values
Yes
Yes
No
No
Correct the connection or replace
the wires and connectors.
Replace the IPM board or replace
the main PCB
Please refer to the solution of ǏFan
Speed Has Been Out Of Controlǐ
malfunction
Replace the compressor.
Replace the outdoor main PCB
26
DIAGNOSIS AND SOLUTION (CONT)
Fig. 27 – P−U
Fig. 28 – P−V
27
DIAGNOSIS AND SOLUTION (CONT)
Fig. 29 – P−W
Fig. 30 – N−U
28
DIAGNOSIS AND SOLUTION (CONT)
Fig. 31 – N−V
Fig. 32 – N−W
29
DIAGNOSIS AND SOLUTION (CONT)
Over voltage or too low voltage protection diagnosis and solution (P1)
Error Code P1
Malfunction decision conditions An abnormal voltage rise or drop is detected by checking the specified voltage detection circuit.
·Power supply problems
Supposed causes
Troubleshooting
·System leakage or block
·PCB faulty
Check the power supply
Yes
Check the connections and wires
Yes
Check the voltage between P
and N
Yes
Check the reactor
Yes
No
No
No
No
Stop the unit
Correct the connections or
replace the wires.
Replace the IPM board
Replace outdoor main PCB
Replace the reactor
Fig. 33 – Test
NOTE: Measure the DC voltage between the P and N port. The normal value should be around 310V.
30
DIAGNOSIS AND SOLUTION (CONT)
High temperature protection of compressor top diagnosis and solution (P2)
Error Code P2
Malfunction decision conditions If the sampling voltage is not 5V, the LED displays the failure.
·Power supply problems
Supposed causes
Troubleshooting
·System leakage or block
·PCB faulty
Check the air flow system
of indoor and outdoor units
No
Power off, then restart the unit 10
minutes later
Yes
Check the temperature
of the compressor
Yes
Check refrigerant system
Yes
Yes
No
Clear up the air inlet and outlet or the heat
exchanger of indoor and outdoor units.
Check the overload
protector
Yes
Measure the resistance
between the two ports of
the OLP. Is it zero?
Yes
Replace the outdoor control PCB.
No
Correct the connection.No
Replace the OLP.
31
DIAGNOSIS AND SOLUTION (CONT)
Inverter compressor drive error diagnosis and solution (P4)
Error Code
Malfunction decision conditions
Supposed causes
Troubleshooting
P4
An abnormal inverter compressor drive is detected by a special detection circuit, including communication signal detection, voltage detection, compressor rotation speed signal detection, etc..
·Wiring mistake
·IPM malfunction
·Outdoor fan assembly faulty
·Compressor malfunction
·Outdoor PCB faulty
Check the wiring between main PCB and compressor
No
Check the IPM
Yes
Check the outdoor fan and the
outdoor unit ventilation
Yes
Check the compressor resistance
values
Yes
Yes
No
Correct the connection or replace
the wires and connectors.
Replace the IPM board or replace
the main PCB
Please refer to the solution of ǏFan
No
Speed Has Been Out Of Controlǐ
malfunction
No Replace the compressor.
Replace the outdoor main PCB
32
Main Parts Check
Temperature Sensor Checking
Disconnect the temperature sensor from the PCB, measure the resistance value with a tester.
Fig. 34 – Tester
Temperature sensors. Room temp.(T1) sensor, Indoor coil temp.(T2) sensor, Outdoor coil temp.(T3) sensor, Outdoor ambient temp.(T4) sensor, Compressor discharge temp.(T5) sensor. Measure the resistance value of each winding by using the multi−meter.
33
APPENDIX
Table 13—Temperature Sensor Resistance Value Table for T1, T2, T3, T4 (_C−−K)
_C _F K Ohm ° C ° F K Ohm ° C ° F K Ohm ° C ° F K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231
34
APPENDIX (CONT)
Table 14—Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (_C−−K)
° C ° F K Ohm ° C ° F K Ohm ° C ° F K Ohm ° C ° F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812
35
APPENDIX (CONT)
Table 15—ΔT(° F)=9ΔT(° C)/5
° C ° F °C ° F ° C ° F ° C ° F ° C ° F
-5 23 21 69.8 51 123.8 82 179.6 113 235.4
-4 24.8 22 71.6 52 125.6 83 181.4 114 237.2
-3 26.6 23 73.4 53 127.4 84 183.2 115 239
-2 28.4 24 75.2 54 129.2 85 185 116 240.8
-1 30.2 25 77 55 131 86 186.8 117 242.6
0 32 25.5 77.9 56 132.8 87 188.6 118 244.4
0.5 32.9 26 78.8 57 134.6 88 190.4 119 246.2
1 33.8 27 80.6 58 136.4 89 192.2 120 248
1.5 34.7 28 82.4 59 138.2 90 194 121 249.8
2 35.6 29 84.2 60 140 91 195.8 122 251.6
2.5 36.5 30 86 61 141.8 92 197.6 123 253.4
3 37.4 31 87.8 62 143.6 93 199.4 124 255.2
3.5 38.3 32 89.6 63 145.4 94 201.2 125 257
4 39.2 33 91.4 64 147.2 95 203 126 258.8
4.5 40.1 34 93.2 65 149 96 204.8 127 260.6
5 41 35 95 66 150.8 97 206.6 128 262.4
6 42.8 36 96.8 67 152.6 98 208.4 129 264.2
7 44.6 37 98.6 68 154.4 99 210.2 130 266
8 46.4 38 100.4 69 156.2 100 212 131 267.8
9 48.2 39 102.2 70 158 101 213.8 132 269.6
10 50 40 104 71 159.8 102 215.6 133 271.4
11 51.8 41 105.8 72 161.6 103 217.4 134 273.2
12 53.6 42 107.6 73 163.4 104 219.2 135 275
13 55.4 43 109.4 74 165.2 105 221 136 276.8
14 57.2 44 111.2 75 167 106 222.8 137 278.6
15 59 45 113 76 168.8 107 224.6 138 280.4
16 60.8 46 114.8 77 170.6 108 226.4 139 282.2
17 62.6 47 116.6 78 172.4 109 228.2 140 284
18 64.4 48 118.4 79 174.2 110 230 141 285.8
19 66.2 49 120.2 80 176 111 231.8 142 287.6
20 68 50 122 81 177.8 112 233.6 143 289.4
36
IPM Continuity Check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N.
T able 16—Digital Tester
DIGITAL TESTER
(+)Red (-)Black
N
P
U V
W
NORMAL RESISTANCE
VALUE
(Several MΩ)
DIGITAL TESTER
(+)Red (-)Black
U
V
W
(+)Red
N
NORMAL RESISTANCE
VALUE
(Several MΩ)
Indoor AC Fan Motor
Measure the resistance value of each winding by using the tester.
Table 17—Resistance Value
POSITION RESISTANCE VALUE
100.5Ω±8%
Black - Red
White - Black
(20°C /68°F)
(Brand: Weiling)
64.5Ω±8%
(20°C /68°F)
(Brand: Weiling)
RPG13B RPG50B (YKFG-50-4-1)
100Ω±8%
(20°C /68°F)
(Brand: Dayang)
68.5Ω±8%
(20°C /68°F)
(Brand: Dayang)
82.2Ω±8%
(20°C /68°F)
(Brand: Weiling)
72.3Ω±8%
(20°C /68°F)
(Brand: Weiling)
85Ω±8%
(20°C /68°F)
(Brand: Dayang)
57.8Ω±8%
(20°C /68°F)
(Brand: Dayang)
37
DISASSEMBLY INSTRUCTIONS
NOTE: This part is for reference, the photos may have slight difference with your unit.
No. Parts name Procedures Remarks
1 Front panel How to remove the front
panel
1) Pull the bottom side of the panel and release the clips. Then remove the front panel.
Overview:
Panel
One screw
fixing the cover
2) Remove the filter and horizontal louver.
3) Remove the four screws.
4) Remove the cover
(one screw).
5) Lift the panel frame
and release the connector of display assembly. Then remove the panel frame assembly.
Clip
Clip
Filter
Four screws
Connector for
display ass’y
38
DISASSEMBLY INSTRUCTIONS (CONT)
2 Electrical
parts
How to remove the
electrical parts.
1) After removing the front panel (see section 1), pull out the room temperature sensor and evaporator coil sensor. Remove the grounding screws.
2) Pull out the clip toward the left side and open the cover.
Swing motor
Grounding screws
Room temp.
sensor
3) Remove the securing screw and open the box cover.
4) Pull out the connectors
of the swing motor and the fan motor.
5) Remove the securing screw and remove the electronic control box and air outlet assembly.
Clip for electronic
control box cover
Evaporator coil
temp. sensor
39
Fan motor connector
and swing motor
Fixing screw
DISASSEMBLY INSTRUCTIONS (CONT)
3 Evaporator How to remove the
evaporator.
1) After removing the front panel assembly and electrical parts (sections 1 and 2), remove the pipe holder at the rear side of the unit.
2) Remove the two screws on the evaporator at the base bearing side.
3) Remove the two screws on the evaporator at the fixed plates and then lift the evaporator assembly.
Two screws at the base bearing side
Two
screws at
the fixed
plates
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DISASSEMBLY INSTRUCTIONS (CONT)
4 Fan and
motor
How to remove the fan
and motor.
1) After removing the
evaporator assembly (see sections 1 - 3), remove the three (3) screws securing the cover.
2) Remove the screw
securing the motor and then pull out the motor.
Three screws
One screw
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Copyright 2017 CAC / BDP D 7310 W. Morris St. D Indianapolis, IN 46231 Edition Date: 11/17
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
Catalog No: SG-DHMSHA-01
Replaces: NEW
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