Installing, starting up, and servicing air−conditioning equipment
can be hazardous due to system pressures, electrical components,
and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should
install, start−up, and service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning coils. All other operations should be performed by
trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes. W ear safety glasses and work gloves. Keep
quenching cloth and fire extinguisher nearby when brazing. Use
care in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in literature and attached to the unit. Consult local building
codes and National Electrical Code (NEC) for special requirements.
!
Recognize safety information. This is the safety−alert symbol
When you see this symbol on the un it and in instructions or manuals,
be alert to the potential for personal injury. Understand these signal
words: DANGER, W ARNI NG, a nd CAUTION.
!
These words are used with the safety−alert symbol. DANGER
identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards whichcould result in personal injury or death. CAUTION is used to
identify unsafe practices which may result in minor personal injury
or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe
in the ground. If any section of pipe is buried, there must be
a 6 in. (152 mm) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is
buried, refrigerant may migrate to the cooler buried section
.
during extended periods of system shutdown. This causes
refrigerant slugging and could possibly damage the
compressor at start−up.
WARNING
!
WARNING
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
CAUTION
INTRODUCTION
This Service Manual provides the necessary information to service,
repair, and maintain the indoor units. Section 2 of this manual has an
appendix with data required to perform troubleshooting. Use the Table
of Contents to locate a desired topic.
Use of the AHRI Certified
TM Mark indicates a
manufacturer’s
participation in the
program For verification
of certification for individual
products, go to
www.ahridirectory.org.
*Permissible limits of the voltage range at which the unit will operate satisfactorily.
LEGEND
FLA - Full Load Amps
V-Ph-HzFLAHP
115-1-60
208/230-1-60
INDOOR FAN
0.330.053
0.330.053
WIRING
All wires must be sized per NEC (National Electrical Code) or
CEC (Canadian Electrical Code) and local codes. Use Electrical
Data table MCA (minimum circuit amps) and MOCP (maximum
over current protection) to correctly size the wires and the
disconnect fuse or breakers respectively.
Recommended Connection Method for Power and
Communication Wiring:
The main power is supplied to the outdoor unit. The field supplied
14/3 stranded wire with ground with a 600 volt insulation rating,
power/communication wiring from the outdoor unit to indoor unit
consists of four (4) wires and provides the power for the indoor
unit. Two wires are line voltage AC power, one is communication
wiring (S) and the other is a ground wire. Wiring between indoor
and outdoor unit is polarity sensitive. The use of BX wire is NOT
recommended.
If installed in a high Electromagnetic field (EMF) area and
communication issues exists, a 14/2 stranded shielded wire can be
used to replace L2/N and (S) between outdoor unit and indoor unit
landing the shield onto ground in the outdoor unit only.
MAX FUSE CB AMP
Refer to outdoor unit installation instructions –
Indoor unit powered by the outdoor unit
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Wires should be sized based on NEC or CEC and local
codes.
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage
or improper operation.
Be sure to comply with local codes while running wire from
the indoor unit to the outdoor unit.
Every wire must be connected firmly. Loose wiring may cause
the terminal to overheat or result in unit malfunction. A fire
hazard may also exist. Ensure all wiring is tightly connected.
No wire should touch the refrigerant tubing, compressor or
any moving parts.
Disconnecting means must be provided and shall be located
within sight and readily accessible from the air conditioner.
Connecting cable with conduit shall be routed through the
hole in the conduit panel.
CAUTION
CAUTION
5
CONNECTION DIAGRAMS
Fig. 3 – 115V
Fig. 4 – 208−230V
Notes:
1. Do not use thermostat wire for any connection between indoor and outdoor units.
2. All connections between indoor and outdoor units must be as shown. The connections are sensitive to polarity and will result in a fault code.
6
WIRING DIAGRAMS
CN11
RED
BLUE(BLACK)
YELLOW
S
L
N
Y/G
JX1
INDOOR UNIT
OUTDOOR UNIT
INDOOR WIRING DIAGRAM
,1)$1
M
5
CN4
CN2
L-IN
N
6
CN16
Fig. 5 – Wiring Diagram Sizes 09−12 (115V)
P_1
&1$
&1
8(7)
M
6:,1*02725
CN5
',63/$<%2$5'
&1&1
&1
&1
Wire Contoller
52207(03(5$785(6(1625
3,3(7(03(5$785(6(1625
OPTIONAL
Wi-Fi
Contoller
OPTIONAL
T able 6—INDOOR UNIT CONTROL BOARD
INPUT or OUTPUT VALUE
L_INPower Voltage: AC115V
CN11Power Voltage: AC115V
CN16Relative to the N terminal voltage: DC 24V
CN15Maximum voltage: DC5V
CN4Indoor fan interface, maximum voltage: DC310V
CN5Stepper motor interface, maximum voltage between the lines: DC12V
P_1Ground
CN8Room temperature sensor interface, maximum voltage: DC5V
CN9Pipe temperature sensor interface, maximum voltage: DC5V
CN10ADisplay interface,maximum voltage between the lines: DC5V
7
WIRING DIAGRAMS (CONT)
CN11
RED
BLUE(BLACK)
YELLOW
S
L1
L2
Y/G
JX1
INDOOR UNIT
OUTDOOR UNIT
INDOOR WIRING DIAGRAM
,1)$1
M
5
CN4
CN2
L-IN
N
6
CN16
Fig. 6 – Wiring Diagram Sizes 09−36 (208−230V)
P_1
&1$
&1
8(7)
M
6:,1*02725
CN5
',63/$<%2$5'
&1
&1
&1
&1
Wire Contoller
52207(03(5$785(6(1625
3,3( 7(03(5$785( 6(1625
OPTIONAL
Wi-Fi
Contoller
OPTIONAL
T able 7—INDOOR UNIT CONTROL BOARD
INPUT or OUTPUT VALUE
L_INPower Voltage: AC230V
CN11Power Voltage: AC230V
CN16Relative to the N terminal voltage: DC24V
CN15Maximum voltage: DC5V
CN4Indoor fan interface, maximum voltage: DC310V
CN5Stepper motor interface, maximum voltage between the lines: DC12V
P_1Ground
CN8Room temperature sensor interface, maximum voltage: DC5V
CN9Pipe temperature sensor interface, maximum voltage: DC5V
CN10ADisplay interface,maximum voltage between the lines: DC5V
8
REFRIGERATION CYCLE DIAGRAMS
Fig. 7 – Heat Pumps
REFRIGERANT LINES
IMPORTANT: Both refrigerant lines must be insulated separately.
Table 2 lists the pipe sizes for the indoor unit. Refer to the outdoor unit installation instructions for other allowed piping lengths and
refrigerant information.
9
SYSTEM EVACUATION AND
t
CHARGING
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Never use the system compressor as a vacuum pump.
Refrigerant tubes and indoor coil should be evacuated using the
recommended deep vacuum method of 500 microns. The alternate
triple evacuation method may be used if the following procedure is
followed. Always break a vacuum with dry nitrogen.
NOTE: All units (except the 18,000 BTU model) have a Master
Suction and Liquid Line Service Valve.
open all circuits service valves. Connect the manifold gage
charge hose to the charge port of the low side Master service
valve to evacuate all circuits at the same time (see Fig. 8).
2 Connect the charge hose to the vacuum pump.
3 Fully open the low side of manifold gage (see Fig. 9).
4 Start the vacuum pump
5 Evacuate using the triple evacuation method.
6 After evacuation is complete, fully close the low side of
manifold gage and stop the vacuum pump operation.
7 The factory charge contained in the outdoor unit is good for
up to 25ft. (8 m) of line length.
8 Disconnect the charge hose from the charge connection of
the low side service valve.
9 Securely tighten the service valves caps.
Outdoor Unit
Service Valve
CAUTION
Refrigerant
Low Side
A
High Side
B
Fig. 8 – Service Valve
Manifold Gage
Indoor Uni
C
D
Deep Vacuum Method
The deep vacuum method requires a vacuum pump capable of
pulling a vacuum of 500 microns and a vacuum gage capable of
accurately measuring this vacuum depth. The deep vacuum method
is the most positive way of assuring a system is free of air and
liquid water (see Fig. 10).
5000
4500
4000
3500
3000
2500
2000
MICRONS
1500
1000
500
01234567
MINUTES
LEAK IN
SYSTEM
V ACUUM TIGHT
TOO WET
TIGHT
DRY SYSTEM
Fig. 10 – Deep Vacuum Graph
Triple Evacuation Method
The triple evacuation method should be used. Refer to Fig. 11 and
proceed as follows:
1 Pump system down to 500 MICRONS of mercury and
allow the pump to continue operating for an additional 15
minutes. Unit must maintain 500 microns or less for 30
minutes or more to ensure a dry system.
2 Close the service valves and shut off the vacuum pump.
3 Connect a nitrogen cylinder and regulator to the system and
open until the system pressure is 2 psig.
4 Close the service valve and allow the system to stand for 10
minutes. During this time, dry nitrogen will be able to
diffuse throughout the system absorbing moisture.
5 Repeat this procedure as indicated in Fig. 11. The system
will then be free of any contaminants and water vapor.
EVACUATE
BREAK VACUUM WITH DRY NITROGEN
WAIT
EVACUATE
BREAK VACUUM WITH DRY NITROGEN
WAIT
EVACUATE
500 microns
Low side valve
Charge hose
Low side valve
High side valve
Charge hose
Fig. 9 – Manifold
Vacuum pump
CHECK FOR TIGHT, DRY SYSTEM
(IF IT HOLDS DEEP VACUUM)
RELEASE CHARGE INTO SYSTEM
Fig. 11 – Triple Evacuation Method
Final Tubing Check
IMPORTANT: Check to be certain factory tubing on both
indoor and outdoor unit has not shifted during shipment.
Ensure tubes are not rubbing against each other or any sheet
metal. Pay close attention to feeder tubes, making sure wire ties
on feeder tubes are secure and tight.
10
Main Protection
Fan Speed is Out of Control
When the indoor fan speed remains too low (300RPM) or too high
(1500RPM) for a certain time, the unit stops and the LED displays
the failure.
Inverter Module Protection
The inverter module has a protection function for current, voltage
and the temperature. If any of these protections trigger, the
corresponding code displays on the indoor unit and the unit shuts
down.
Indoor Fan Delayed Open Function
When the unit starts up, the louver becomes active immediately
and the indoor fan opens 10s later. If the unit runs in the
HEATING mode, the indoor fan will be controlled by the
anti−cold wind function.
Zero Crossing Detection Error Protection
If the AC detects that the time interval is not correct for a
continuous period of 240s, the unit stops and the LED displays the
failure. The correct zero crossing signal time interval should be
between 6−13ms.
Sensor Protection at Open Circuit and Breaking Disconnection
When there is only one malfunctioning temperature sensor, the air
conditioner keeps working yet displays the error code, in case of
any emergency use. When there is more than one malfunctioning
temperature sensor, the air conditioner stops working.
Operation Modes and Functions
FAN Mode
1 Outdoor fan and compressor stop
2 Temperature setting function is disabled, and no setting
temperature is displayed.
3 Indoor fan can be set to high/med/low/auto
4 The louver operates the same in the COOLING mode.
COOLING Mode
Indoor Fan Running Rules
In the COOLING mode, the indoor fan runs all the time and the
speed can be selected as high, medium, low and auto. When the
setting temperature is reached, if the compressor stops running, the
indoor fan motor runs at the minimum or setting speed.
The indoor fan is controlled by the rules shown in Fig. 13.
Setting fan
speed
H
M
L
T1-Td ć(°F)
Actual fan speed
$+˄ +˅
%
&
'00 0
(
)
*// /
+
,
++ +*
+˄+ +*
00 0=
00 0=
// /'
// /'
Fig. 13 – Indoor Fan Running Rules
The AUTO fan is controlled by the rules shown in Fig. 14.
Fig. 12 – Auto Fan
Fig. 14 – Indoor Fan Running Rules
Evaporator Temperature Protection
When the evaporator temperature is less than the setting value, the
compressor stops.
11
HEATING Mode
Indoor Fan Running Rules
When the compressor is on, the indoor fan can be set to
high/med/low/auto/mute. When the indoor unit coil temperature is
low, the anti−cold air function starts and the indoor fan motor runs
at a low speed and the speed can not be changed. When the
temperature is lower than the setting value, the indoor fan motor
stops.
When the indoor temp reaches the setting temperature, the
compressor stops, the indoor fan motor runs at the minimum speed
or setting speed (the anti−cold air function is valid). The indoor fan
is controlled as shown in Fig. 15.
Setting fan
speed
H
M
L
T1-Tdć
Actual fan speed
H-˄H-=H-G)
H˄=H˅
H+(H+=H+G)
M-(M-=M-Z)
M(M=M)
M+(M+=M+Z)
L-(L-=L-D)
L(L=L)
L+(L+=L+D)
Fig. 15 – Indoor Fan Running Rules
Auto Fan Action in HEATING Mode
Evaporator Coil Temperature Protection
Fig. 17 – Evaporator Coil Temperature Protection
When the evaporator temperature is higher than the setting
protection value, the compressor stops.
Auto−Mode
This mode can be chosen with the remote controller and the setting
temperature can be changed between 62.6
_F(17_C)~86_F(30_C).
In the AUTO mode, the machine chooses the COOLING,
HEATING or FAN−ONLY mode according to ΔT (ΔT =T1−Ts).
Fig. 16 – Auto Fan Action in HEATING Mode
DEFROSTING Mode
The air conditioner enters the DEFROSTING mode according to
the T3 temperature value and the T3 temperature change value
range plus the compressor running time.
During the DEFROSTING mode, the compressor continues to
runs, the indoor and outdoor motors stop, and the indoor unit
defrost lamp illuminates and
appears.
Fig. 18 – AUTO Mode
The indoor fan runs under auto fan in the relevant mode. The
louver operates same as in relevant mode. If the machine switches
mode between HEATING and COOLING, the compressor stops
for a certain time and then chooses the mode according to T1−T s . I f
the setting temperature is modified, the machine chooses the
running function again.
DRYING Mode
Indoor Fan Speed is Fixed
Indoor fan speed is fixed at breeze and can not be changed. The
louver angle is the same as in the COOLING mode.
Low Indoor Room T emperature Protection
In the DRYING mode, if the room temperature is lower than 50
(10
_C), the compressor stops and will not resume until the room
temperature exceeds 53.6
_F (12_C).
_F
12
Evaporator Anti−Freezing Pr otection
The evaporator anti−freezing protection condenser high
temperature protection and outdoor unit frequency limit are active
and the same as that in the COOLING mode.
Outdoor Fan
The outdoor fan operates the same as in the COOLING mode.
FORCED OPERATION Function
When the machine is off, press the touch button to engage the
FORCED AUTO mode. Press the button again within 5 seconds
to engage the FORCED COOLING mode. In the FORCEDAUTO, FORCED COOLING or any other operation mode, press
the touch button to off the machine.
FORCED OPERATION Mode
In the FORCED OPERATION mode, all the general protections
and remote control are available.
Operation Rules
FORCED COOLING Mode:
The compressor runs at the F2 frequency and the indoor fan runs in
the BREEZE mode. After running for 30 minutes. the machine
enters AUTO mode at the 75.2
_F(24_C) setting temperature.
FORCED AUTO mode:
The FORCED AUTO mode is the same as the normal AUTO
mode with a 75.2
_F(24_C) setting temperature.
AUTO−RESTART Function
The indoor unit is equipped with the AUTO−REST AR T function,
which is carried out through an auto−restart module. In the event of
a sudden power failure, the module memorizes the setting
conditions prior to the power failure. The unit resumes the previous
operation setting (not including the SWING function)
automatically three (3) minutes after the power returns.
If the memorization condition is the FORCED COOLING mode,
the unit will run in the COOLING mode for 30 minutes and turn
to the AUTO mode at the 75.2
_F(24_C) setting temperature.
If the air conditioner is off before the power turns off and the air
conditioner is required to start up, the compressor delays start up
for 1 minute before powering on. In other instances, the
compressor waits three (3) minutes before restarts.
Refrigerant Leakage Detection
With this new technology, the display area displays “EC” when the
outdoor unit detects a refrigerant leak. This function is only active
in cooling mode. It can better prevent the compressor being
damaged by refrigerant leakage or compressor overload.
SOpen Condition: When the compressor is active, the
value of the Coil temperature of evaporator T2 has no
change or very little change.
Louver Position Memory Function
When starting the unit again after shutting down, the louver returns
to the angle originally set by the user, however the precondition is
that the angle must be within the allowable range, if it exceeds, it
will memorize the maximum angle of the louver. During operation,
if the power fails or the end user shuts down the unit in the turbo
mode, the louver returns to the default angle.
46_F (8_C) Heating
When the compressor is running, the indoor fan motor runs
without the ANTI−COLD air function. When the compressor is
off, the indoor fan motor is off.
Silence Operation
Press SILENCE on the remote controller to initiate the
SILENCE function. When the SILENCE function is activated,
the compressor running frequency remains lower than F2 and the
indoor unit emits a faint breeze, which reduces the noise to the
lowest level and create a quiet and comfortable room for the user.
Point Check Function
Press LED DISPLAY or LED or MUTE three times, and then
press AIR DIRECTION or SWING three times in ten seconds,
the buzzer rings for two seconds. The air conditioner enters into the
information enquiry status.
Press LED DISPLAY or AIR DIRECTION to check the next or
front item’ s information.
When the air conditioner enters the information enquiry status, it
displays the code name in 2 seconds (see Table 8).
13
T able 8—Information Enquiry
ENQUIRY INFORMATIONDISPLAYING CODEMEANING
T1T1T1 temp.
T2T2T2 temp.
T3T3T3 temp.
T4T4T4 temp.
T2BTbT2B temp.
TPTPTP temp.
THTHTH temp.
Targeted FrequencyFTTargeted Frequency
Actual FrequencyFrActual Frequency
Indoor Fan SpeedIFIndoor fan speed
Outdoor Fan SpeedOFOutdoor fan speed
EXV Opening AngleLAEXV opening angle
Compressor continuous running timeCTCompressor continuous running time
Compressor stop causesSTCompressor stop causes
ReserveA0
ReserveA1
Reserveb0
Reserveb1
Reserveb2
Reserveb3
Reserveb4
Reserveb5
Reserveb6
ReservedL
ReserveAc
ReserveUo
ReserveTd
When the air conditioner enters the information enquiry status, it displays the code value for 25 seconds (see Table 9).
T able 9—Information Enquiry
ENQUIRY
INFORMATION
T1,T2,T3,T4,
T2B,TP,TH,
Targeted
Frequency,
Actual
Frequency
Indoor fan speed
/Outdoor fan
speed
EXV opening
angle
Compressor
continuous
running time
Compressor stop
causes
Reserve0-FF
DISPLAY VALUEMEANINGREMARK
-1F,-1E,-1d,-1c,
-1b,-1A
-19—99-19—99
A0,A1,…A9100,101,…109
b0,b1,…b9110,111,…119
c0,c1,…c9120,121,…129
d0,d1,…d9130,131,…139
E0,E1,…E9140,141,…149
F0,F1,…F9150,151,…159
0OFF
1,2,3,4
14-FF
0-FF
0-FF0-255 minutes
0-99
-25,-24,-23,-22,-21,-20
Low speed, Medium speed,
High speed, Turbo
Actual fan speed = Display
value turns to decimal value
and then multiply 10. The
unit is RPM.
Actual EXV opening value =
Display value turns to
decimal value and then
multiply 2.
For the detailed meaning,
please consult with engineer
1. The displaying temperature is the actual value.
2. The temperature is _C no matter what kind of remote
controller is used.
5. If the actual value exceeds the range, it displays the
maximum value or minimum value.
For some big capacity motors.
For some small capacity motors, the display value is from
14-FF (hexadecimal), the corresponding fan speed range
is from 200-2550 RPM.
If the actual value exceeds the range, it displays the
maximum value or minimum value.
Decimal display
14
TROUBLESHOOTING
Safety
Electricity power is kept in capacitors even if the power supply is shut off.
NOTE: Remember to discharge the electricity power in capacitor.
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
Fig. 19 – Electrolytic Capacitors
For other models, please connect discharge resistance (approximately 100
electrolytic capacitor on the contrary side of the outdoor PCB.
Fig. 20 – Discharge Position
NOTE: Fig. 20 is for reference only. The plug on your unit may differ.
Ω 40W) or a soldering iron (plug) between the +, − terminals of the
15
INDOOR UNIT DIAGNOSTIC GUIDE
T able 10—Indoor Unit Error Display
OPERATION LAMPTIMER LAMPDISPLAYLED STATUS
H 1 time
H 2 times
H 3 times
H 4 times
H 5 times
H 6 times
H 7 times
H 1 time
H 2 times
H 3 times
H 4 times
H 5 times
H 6 times
H 1 timeH
H 2 timesH
H 3 timesH
H 5 timesH
XE0Indoor unit EEPROM parameter error
XE1Indoor / outdoor units communication error
XE2Zero-crossing signal detection error
XE3Indoor fan speed has been out of control
XE4Indoor room temperature sensor T1 open circuit or short circuit
XE5Evaporator coil temperature sensor T2 open circuit or short circuit
XECRefrigerant leakage detection
OF0 Overload current protection
OF1Outdoor ambient temperature sensor T4 open circuit or short circuit
OF2Condenser coil temperature sensor T3 open circuit or short circuit
OF3Compressor discharge temperature sensor T5 open circuit or short circuit
OF4Outdoor unit EEPROM parameter error
OF5Outdoor fan speed has been out of control
P0IPM malfunction or IGBT over-strong current protection
P1Over voltage or over low voltage protection
P2
P4Inverter compressor drive error
High temperature protection of compressor top diagnosis and solution (only for
9k,12k models)
O(light) X(off) H(flash)
16
DIAGNOSIS AND SOLUTION
EEPROM Parameter Error Diagnosis and Solution (E0/F4)
Error CodeE0/F4
Malfunction decision conditionsIndoor or outdoor PCB main chip does not receive feedback from the EEPROM chip.
Supposed causes
Troubleshooting
EEPROM: A read−only memory whose contents can be erased and reprogrammed using a pulsed voltage. For the EEPROM chip location,
please refer to Fig 21 and Fig. 22.
·Installation mistake
·PCB faulty
Power off, then restart the
unit 2 minutes later.
Yes
Replace the indoor/outdoor
main PCB.
Fig. 21 – Indoor PCB
Fig. 22 – Outdoor PCB (18K Model)
NOTE: The two photos above are for reference only and they may differ from the actual unit.
17
DIAGNOSIS AND SOLUTION (CONT)
Indoor / outdoor unit’s communication diagnosis and solution (E1)
Error CodeE1
Malfunction Decision Conditions
Supposed Causes
Troubleshooting
Indoor unit does not receive the feedback from outdoor unit during 110 seconds and this condition
happens four times continuously.
·Wiring mistake
·Indoor or outdoor PCB faulty
Power off, then restart the unit 2 minutes later
Yes
Measure Vs., is it a positive fluctuation?
(Vs represents the voltage S and N of the
outdoor unit. Red pan-S, Black pan-N)
Yes
Check the outdoor wiring connection
No
Replace the reactor
Yes
Yes
No
Check whether the
reactor is normal
Yes
Replace the outdoor main PCB.
Power on. Is the error resolved?
No
Replace the indoor main PCB
Check the indoor wiring connection
Yes
Replace the indoor main PCB.
Power on. Is the error resolved?
No
Replace the outdoor main PCB.
18
DIAGNOSIS AND SOLUTION (CONT)
Fig. 23 – Test the DC Voltage
Use a multimeter to test the DC voltage between L2 port and S port of the outdoor unit. The red pin of the multimeter connects with the L2
port while the black pin is for the S port. When air conditioner is running normal, the voltage moves alternately between −50V to 50V. If the
outdoor unit has a malfunction, the voltage will move alternately with positive value. If the indoor unit has malfunction, the voltage will have
a certain value.
Use a multimeter to test the resistance of the reactor which does not connect with the capacitor. The normal value should be around zero (0)
ohm. Otherwise, the reactor has a malfunction and needs to be replaced.
Fig. 24 – Test the Reactor Resistance
19
DIAGNOSIS AND SOLUTION (CONT)
Zero crossing detection error diagnosis and solution (E2)
Error CodeE2
Malfunction decision conditions
Supposed causes
Troubleshooting
When the PCB does not receive a zero crossing signal feedback for 4 minutes or the zero crossing
signal time interval is abnormal.
·Connection mistake
·PCB faulty
Check if the connections and
power supply are normal.
Yes
Indoor main PCB is
defective. Replace indoor
main PCB.
No
Correct the connections. Turn on the
unit when the power supply is good.
20
DIAGNOSIS AND SOLUTION (CONT)
Fan speed has been out of control diagnosis and solution (E3/F5)
Error CodeE3/F5
Malfunction decision conditions
Supposed causes
Troubleshooting
When indoor fan speed remains too low (300RPM) for certain time, the unit stops and the LED
displays the failure.
·Wiring mistake
·Fan assembly faulty
·Fan motor faulty
·PCB faulty
Power off, then restart the
unit 2 minutes later
Yes
Shut off the power supply,
Rotate the fan by hand.
Yes
Check the fan motor wiring
Yes
Measure the voltage for the
fan motor from the main
PCB
No
No
No
The unit operates normally.
Find the cause and resolve it.
Correct the connections.
Replace the main PCBNo
Yes
Replace the fan motor
No
21
DIAGNOSIS AND SOLUTION (CONT)
Index 1
1 Indoor or Outdoor DC Fan Motor (control chip is in fan motor)
SPower on and when the unit is in standby, measure the voltage of pin1−pin3, pin4−pin3 in fan motor connector. If the voltage value
is not in the range shown in Table 11 or Table 12, the PCB has an issue and needs to be replaced.
Fig. 25 – Motor Connector
T able 11—DC motor voltage input and output (voltage: 220−240V~)
NO.COLORSIGNALVOLTAGE
1RedVs/Vm280V~380V
2---------
3BlackGND0V
4WhiteVcc14-17.5V
5YellowVsp0~5.6V
6BlueFG14-17.5V
T able 12—DC motor voltage input and output (voltage : 115V~)
NO.COLORSIGNALVOLTAGE
1RedVs/Vm140V~190V
2---------
3BlackGND0V
4WhiteVcc14-17.5V
5YellowVsp0~5.6V
6BlueFG14-17.5V
2 . Outdoor DC Fan Motor (control chip is in the outdoor PCB)
SPower on the unit and check if the fan runs normally. If the fan runs normally, the PCB has an issue and needs to be replaced. If the
fan does not run normally, measure the resistance of each two pins. If the resistance is not equal to each other, the fan motor has an
issue and needs to be replaced, otherwise the PCB has an issue and needs to be replaced.
3 Indoor AC Fan Motor
SPower on the unit and set the unit in FAN mode at the high fan speed. Run for 15 seconds then measure the voltage of pin1 and
pin2. If the voltage value is less than 100V(208~240V power supply) or 50V(115V power supply), the PCB has an issue and needs
to be replaced.
22
DIAGNOSIS AND SOLUTION (CONT)
Open circuit or short circuit of temperature sensor diagnosis and solution (E4/E5/F1/F2/F3)
Error CodeE4/E5/F1/F2/F3
Malfunction decision conditionsIf the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure.
·Wiring mistake
Supposed causes
Troubleshooting
Check the connection
between the temperature
sensor and PCB.
·Sensor faulty
·PCB faulty
Correct the connectionNo
Yes
Measure the resistance
value of the sensor
Yes
Replace indoor or outdoor
main PCB
Replace the sensorNo
Fig. 26 – Check the connection
23
DIAGNOSIS AND SOLUTION (CONT)
Refrigerant Leakage Detection diagnosis and solution (EC)
Error CodeEC
Define the evaporator coil temp.T2 of the compressor. It starts running in Tcool.
Malfunction decision conditions
Supposed causes
Troubleshooting
Power off, then restart the
unit 2 minutes later.
At first, 5 minutes after the compressor starts up, if T2 <Tcool-35.6_F (Tcool-2 _C) does not
run for 4 seconds and this situation occurs 3 times, the display area displays“EC”and the air
conditioner will turn off.
·T2 sensor faulty
·Indoor PCB faulty
·System problems, such as leakage or blocking.
Yes
Check cool air blowing out
from indoor air outlet
No
Check for system leaks
No
Check for system blocking and
clear the block
Yes
Yes
Check the T2 sensor
Yes
Replace indoor PCB.
Repair the leakage and
recharge the refrigerant.
24
DIAGNOSIS AND SOLUTION (CONT)
Overload current protection diagnosis and solution (F0)
Error CodeF0
Malfunction decision conditionsAn abnormal current rise is detected by checking the specified current detection circuit.
·Power supply problems
·System blockage
Supposed causes
Troubleshooting
·PCB faulty
·Wiring mistake
·Compressor malfunction
Check the power supply
Yes
Check for system blockage
Yes
Check the compressor
resistance values
Yes
Check the connections and
wires
Yes
Check the reactor
No
Stop the unit
NoClear the blockage
No
No
No
Replace the compressor
Correct the connections or
replace the wires.
Replace outdoor main PCB
Yes
Replace the outdoor unit
25
DIAGNOSIS AND SOLUTION (CONT)
IPM malfunction or IGBT over−strong current protection diagnosis and solution (P0)
Error CodeP0
Malfunction decision conditions
Supposed causes
Troubleshooting
When the voltage signal, that the IPM sends to the compressor drive chip is abnormal, the display
LED displays P0”and the air conditioner turns off.
·Wiring mistake
·IPM malfunction
·Outdoor fan assembly faulty
·Compressor malfunction
·Outdoor PCB faulty
Check the wiring between main the
PCB and the compressor
No
Check the IPMNo
Yes
Check the outdoor fan and the
outdoor unit ventilation
Yes
Check the compressor resistance
values
Yes
Yes
No
No
Correct the connection or replace
the wires and connectors.
Replace the IPM board or replace
the main PCB
Please refer to the solution of ǏFan
Speed Has Been Out Of Controlǐ
malfunction
Replace the compressor.
Replace the outdoor main PCB
26
DIAGNOSIS AND SOLUTION (CONT)
Fig. 27 – P−U
Fig. 28 – P−V
27
DIAGNOSIS AND SOLUTION (CONT)
Fig. 29 – P−W
Fig. 30 – N−U
28
DIAGNOSIS AND SOLUTION (CONT)
Fig. 31 – N−V
Fig. 32 – N−W
29
DIAGNOSIS AND SOLUTION (CONT)
Over voltage or too low voltage protection diagnosis and solution (P1)
Error CodeP1
Malfunction decision conditionsAn abnormal voltage rise or drop is detected by checking the specified voltage detection circuit.
·Power supply problems
Supposed causes
Troubleshooting
·System leakage or block
·PCB faulty
Check the power supply
Yes
Check the connections and
wires
Yes
Check the voltage between P
and N
Yes
Check the reactor
Yes
No
No
No
No
Stop the unit
Correct the connections or
replace the wires.
Replace the IPM board
Replace outdoor main PCB
Replace the reactor
Fig. 33 – Test
NOTE: Measure the DC voltage between the P and N port. The normal value should be around 310V.
30
DIAGNOSIS AND SOLUTION (CONT)
High temperature protection of compressor top diagnosis and solution (P2)
Error CodeP2
Malfunction decision conditionsIf the sampling voltage is not 5V, the LED displays the failure.
·Power supply problems
Supposed causes
Troubleshooting
·System leakage or block
·PCB faulty
Check the air flow system
of indoor and outdoor units
No
Power off, then restart the unit 10
minutes later
Yes
Check the temperature
of the compressor
Yes
Check refrigerant system
Yes
Yes
No
Clear up the air inlet and outlet or the heat
exchanger of indoor and outdoor units.
Check the overload
protector
Yes
Measure the resistance
between the two ports of
the OLP. Is it zero?
Yes
Replace the outdoor control PCB.
No
Correct the connection.No
Replace the OLP.
31
DIAGNOSIS AND SOLUTION (CONT)
Inverter compressor drive error diagnosis and solution (P4)
Error Code
Malfunction decision conditions
Supposed causes
Troubleshooting
P4
An abnormal inverter compressor drive is detected by a special detection circuit, including
communication signal detection, voltage detection, compressor rotation speed signal detection, etc..
·Wiring mistake
·IPM malfunction
·Outdoor fan assembly faulty
·Compressor malfunction
·Outdoor PCB faulty
Check the wiring between main PCB
and compressor
No
Check the IPM
Yes
Check the outdoor fan and the
outdoor unit ventilation
Yes
Check the compressor resistance
values
Yes
Yes
No
Correct the connection or replace
the wires and connectors.
Replace the IPM board or replace
the main PCB
Please refer to the solution of ǏFan
No
Speed Has Been Out Of Controlǐ
malfunction
NoReplace the compressor.
Replace the outdoor main PCB
32
Main Parts Check
Temperature Sensor Checking
Disconnect the temperature sensor from the PCB, measure the resistance value with a tester.
Fig. 34 – Tester
Temperature sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(T5) sensor.
Measure the resistance value of each winding by using the multi−meter.
33
APPENDIX
Table 13—Temperature Sensor Resistance Value Table for T1, T2, T3, T4 (_C−−K)
_C_FK Ohm° C° FK Ohm° C° FK Ohm° C° FK Ohm
-20-4115.266206812.6431601402.357741002120.62973
-19-2108.146217012.0561611422.272491012140.61148
-180101.517227211.5621442.190731022160.59386
-17196.3423237310.9731631452.112411032170.57683
-16389.5865247510.4736641472.037321042190.56038
-15584.219257710651491.965321052210.54448
-14779.31126799.55074661511.896271062230.52912
-13974.53627819.12445671531.830031072250.51426
-121070.169828828.71983681541.766471082260.49989
-111266.089829848.33566691561.705471092280.486
-101462.275630867.97078701581.646911102300.47256
-91658.707931887.62411711601.590681112320.45957
-81856.369432907.29464721621.536681122340.44699
-71952.243833916.98142731631.484811132350.43482
-62149.316134936.68355741651.434981142370.42304
-52346.572535956.40021751671.387031152390.41164
-4254436976.13059761691.341051162410.4006
-32741.587837995.87359771711.290781172430.38991
-22839.8239381005.62961781721.254231182440.37956
-13037.1988391025.39689791741.21331192460.36954
03235.2024401045.17519801761.173931202480.35982
13433.3269411064.96392811781.136041212500.35042
23631.5635421084.76253821801.099581222520.3413
33729.9058431094.5705831811.064481232530.33246
43928.3459441114.38736841831.030691242550.3239
54126.8778451134.21263851850.998151252570.31559
64325.4954461154.04589861870.966811262590.30754
74524.1932471173.88673871890.936621272610.29974
84622.5662481183.73476881900.907531282620.29216
94821.8094491203.58962891920.87951292640.28482
105020.7184501223.45097901940.852481302660.2777
115219.6891511243.31847911960.826431312680.27078
125418.7177521263.19183921980.801321322700.26408
135517.8005531273.07075931990.777091332710.25757
145716.9341541292.95896942010.753731342730.25125
155916.1156551312.84421952030.731191352750.24512
166115.3418561332.73823962050.709441362770.23916
176314.6181571352.63682972070.688441372790.23338
186413.918581362.53973982080.668181382800.22776
196613.2631591382.44677992100.648621392820.22231
34
APPENDIX (CONT)
Table 14—Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (_C−−K)
° C° FK Ohm° C° FK Ohm° C° FK Ohm° C° FK Ohm
-20-4542.7206868.666014013.591002123.702
-19-2511.9217065.626114213.111012143.595
-180483227262.736214412.651022163.492
-171455.9237359.986314512.211032173.392
-163430.5247557.376414711.791042193.296
-155406.7257754.896514911.381052213.203
-147384.3267952.536615110.991062233.113
-139363.3278150.286715310.611072253.025
-1210343.6288248.146815410.251082262.941
-1112325.1298446.11691569.9021092282.86
-1014307.7308644.17701589.5691102302.781
-916291.3318842.33711609.2481112322.704
-818275.9329040.57721628.941122342.63
-719261.4339138.89731638.6431132352.559
-621247.8349337.3741658.3581142372.489
-523234.9359535.78751678.0841152392.422
-425222.8369734.32761697.821162412.357
-327211.4379932.94771717.5661172432.294
-228200.73810031.62781727.3211182442.233
-130190.53910230.36791747.0861192462.174
032180.94010429.15801766.8591202482.117
134171.94110628811786.6411212502.061
236163.34210826.9821806.431222522.007
337155.24310925.86831816.2281232531.955
439147.64411124.85841836.0331242551.905
541140.44511323.89851855.8441252571.856
643133.54611522.89861875.6631262591.808
745127.14711722.1871895.4881272611.762
8461214811821.26881905.321282621.717
948115.24912020.46891925.1571292641.674
1050109.85012219.699019451302661.632
1152104.65112418.96911964.849
125499.695212618.26921984.703
135595.055312717.58931994.562
145790.665412916.94942014.426
155986.495513116.32952034.294
166182.545613315.73962054.167
176378.795713515.16972074.045
186475.245813614.62982083.927
196671.865913814.09992103.812
35
APPENDIX (CONT)
Table 15—ΔT(° F)=9ΔT(° C)/5
° C° F°C° F° C° F° C° F° C° F
-5232169.851123.882179.6113235.4
-424.82271.652125.683181.4114237.2
-326.62373.453127.484183.2115239
-228.42475.254129.285185116240.8
-130.225775513186186.8117242.6
03225.577.956132.887188.6118244.4
0.532.92678.857134.688190.4119246.2
133.82780.658136.489192.2120248
1.534.72882.459138.290194121249.8
235.62984.26014091195.8122251.6
2.536.5308661141.892197.6123253.4
337.43187.862143.693199.4124255.2
3.538.33289.663145.494201.2125257
439.23391.464147.295203126258.8
4.540.13493.26514996204.8127260.6
541359566150.897206.6128262.4
642.83696.867152.698208.4129264.2
744.63798.668154.499210.2130266
846.438100.469156.2100212131267.8
948.239102.270158101213.8132269.6
10504010471159.8102215.6133271.4
1151.841105.872161.6103217.4134273.2
1253.642107.673163.4104219.2135275
1355.443109.474165.2105221136276.8
1457.244111.275167106222.8137278.6
15594511376168.8107224.6138280.4
1660.846114.877170.6108226.4139282.2
1762.647116.678172.4109228.2140284
1864.448118.479174.2110230141285.8
1966.249120.280176111231.8142287.6
20685012281177.8112233.6143289.4
36
IPM Continuity Check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital tester to measure
the resistance between P and UVWN; UVW and N.
T able 16—Digital Tester
DIGITAL TESTER
(+)Red(-)Black
N
P
U
V
W
NORMAL RESISTANCE
VALUE
∞
(Several MΩ)
DIGITAL TESTER
(+)Red(-)Black
U
V
W
(+)Red
N
NORMAL RESISTANCE
VALUE
∞
(Several MΩ)
Indoor AC Fan Motor
Measure the resistance value of each winding by using the tester.
Table 17—Resistance Value
POSITIONRESISTANCE VALUE
100.5Ω±8%
Black - Red
White - Black
(20°C /68°F)
(Brand: Weiling)
64.5Ω±8%
(20°C /68°F)
(Brand: Weiling)
RPG13BRPG50B (YKFG-50-4-1)
100Ω±8%
(20°C /68°F)
(Brand: Dayang)
68.5Ω±8%
(20°C /68°F)
(Brand: Dayang)
82.2Ω±8%
(20°C /68°F)
(Brand: Weiling)
72.3Ω±8%
(20°C /68°F)
(Brand: Weiling)
85Ω±8%
(20°C /68°F)
(Brand: Dayang)
57.8Ω±8%
(20°C /68°F)
(Brand: Dayang)
37
DISASSEMBLY INSTRUCTIONS
NOTE: This part is for reference, the photos may have slight difference with your unit.
No.Parts nameProceduresRemarks
1Front panelHow to remove the front
panel
1)Pull the bottom side of
the panel and release
the clips. Then
remove the front
panel.
Overview:
Panel
One screw
fixing the cover
2)Remove the filter and
horizontal louver.
3)Remove the four
screws.
4) Remove the cover
(one screw).
5) Lift the panel frame
and release the
connector of display
assembly.
Then remove the
panel frame assembly.
Clip
Clip
Filter
Four screws
Connector for
display ass’y
38
DISASSEMBLY INSTRUCTIONS (CONT)
2Electrical
parts
How to remove the
electrical parts.
1)After removing the
front panel (see
section 1), pull out the
room temperature
sensor and
evaporator coil
sensor. Remove the
grounding screws.
2)Pull out the clip toward
the left side and open
the cover.
Swing motor
Grounding screws
Room temp.
sensor
3)Remove the securing
screw and open the
box cover.
4)Pull out the connectors
of the swing motor
and the fan motor.
5)Remove the securing
screw and remove
the electronic control
box and air outlet
assembly.
Clip for electronic
control box cover
Evaporator coil
temp. sensor
39
Fan motor connector
and swing motor
Fixing screw
DISASSEMBLY INSTRUCTIONS (CONT)
3EvaporatorHow to remove the
evaporator.
1) After removing
the front panel
assembly and
electrical parts
(sections 1 and 2),
remove the pipe holder
at the rear side of the
unit.
2) Remove the two
screws on the
evaporator at the base
bearing side.
3) Remove the two
screws on the
evaporator at the fixed
plates and then lift the
evaporator assembly.
Two screws at the base bearing side
Two
screws at
the fixed
plates
40
DISASSEMBLY INSTRUCTIONS (CONT)
4Fan and
motor
How to remove the fan
and motor.
1)After removing the
evaporator assembly
(see sections 1 - 3),
remove the three (3)
screws securing the
cover.
2)Remove the screw
securing the motor
and then pull out the
motor.
Three screws
One screw
41
Copyright 2017 CAC / BDP D 7310 W. Morris St. D Indianapolis, IN 46231 Edition Date: 11/17
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
Catalog No: SG-DHMSHA-01
Replaces: NEW
42
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.