Small Rooftop Products
Select 3 to 12 ½ Tons
(48/50LC 14 Not Included)
Horizontal EconoMi$er X Accessory
Installation Instructions
P/Ns CRECOMZR077A00, CRECOMZR079A00,CRECOMZR081A00
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ACCESSORIES LIST . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTRUCTIONS FOR 48/50LC
07-12 UNITS ONLY . . . . . . . . . . . . . . . . . . . . . . 11
Installing Optional HH57AC081 Single Outside Air
Enthalpy Sensor . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing Differential Return Air Sensor . . . . . . . 15
California’s Title 24 High Temperature Limit
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Demand Controlled Ventilation (DCV) . . . . . . . . . 15
Remote (Downstairs) Monitoring of Controller’s
Fault Detection and Diagnostics . . . . . . . . . . . 16
GENERAL JADE W7220 CONTROLLER AND
SENSOR INFORMATION . . . . . . . . . . . . . . . . . 17
W7220 Economizer . . . . . . . . . . . . . . . . . . . . . . . . 17
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Using the Keypad with Menus . . . . . . . . . . . . . . . 17
Using the Keypad with Settings and Parameters 17
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Programming the Jade W2770 Controller . . . . . . 17
• SETPOINTS
• SYSTEM SETUP
Checkout Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SETUP AND CONFIGURATION . . . . . . . . . . . . . . 23
W7220 Economizer Module Wiring . . . . . . . . . . . 23
Time-out and Screen Saver . . . . . . . . . . . . . . . . . 24
START-UP AND OPERATION . . . . . . . . . . . . . . . . 24
Cooling with EconoMi$er X . . . . . . . . . . . . . . . . . 24
Heating with EconoMi$er X . . . . . . . . . . . . . . . . . 24
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 25
Power Loss (Outage or Brownout) . . . . . . . . . . . 25
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
• CLEARING ALARMS
SAFETY CONSIDERATIONS
Installation of this accessory can be hazardous due to system
pressures, electrical components and equipment, and equipment locations (such as a roof or elevated surface). Only
trained qualified installers and service technicians should install, start-up, and service this equipment.
When installing this accessory, observe precautions in the literature and on any labels attached to the equipment and all other safety precautions may apply.
• Follow all safety codes
• Wear safety glasses and work gloves
• Use care in handling and installing the accessory
It is important to recognize safety information. This is the safetyalert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety-alert
symbol. DANGER identifies the most serious hazards which
will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death.
CAUTION is used to identify unsafe practices, which may result in minor personal injury or product and property damage.
NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury
or death. Before performing service or maintenance operations on the unit, always turn off main power switch to unit
and install lock(s) and lockout tag(s). Unit may have more
than one power switch. Ensure electrical service to rooftop
unit agrees with voltage and amperage listed on the unit rating plate.
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and
gloves when handling parts and servicing roof top units.
CAUTION
Failure to follow this caution may result in personal injury
and damage to the unit. Cover the duct opening as a precaution so objects cannot fall into the return duct opening. Be
sure to remove the cover when installation is complete.
GENERAL
IMPORTANT: These economizers meet all the economizer
requirements as laid out in California’s Title 24 mandatory
section 120.2 (fault detection and diagnostics).
Catalog No. 04-53480208-01 Printed in U.S.A. Form IIK-CRECOMZR77-03 Pg 1 11-18 Replaces: NEW
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
IMPORTANT: Read these instructions completely before attempting to install accessory economizer.
®
The EconoMi$er
X system utilizes the latest technology available for integrating the use of free cooling with mechanical cooling for packaged rooftop units. The code compliant Jade W7220
control system optimizes energy consumption, zone comfort,
and equipment cycling by operating the compressors when the
outdoor-air temperature is too warm, integrating the compressor
with outdoor air when free cooling is available, and locking out
the compressor when outdoor-air temperature is too cold. Demand controlled ventilation is supported.
This EconoMi$er X can be used with 1 or 2 speed indoor fan
motor units. (All other speed settings listed are for future use.)
The EconoMi$er X system utilizes gear-drive technology with a
direct-mount spring return actuator that will close upon loss of
power. The EconoMi$er X system comes standard with fault detection and diagnostics (FDD), an outdoor air temperature sensor, and mixed air temperature sensor (also called supply air
temperature sensor). Outdoor enthalpy, indoor (return) dry bulb
or enthalpy, and CO
sensors are available for field installation.
2
Standard integrated barometric relief dampers provide natural
building pressurization control. An optional power exhaust
system is available for applications requiring even greater exhaust capabilities. The power exhaust set point is adjustable at
the EconoMi$er X controller.
See Table 1-3 for package usage. See Table 4 for package contents. See Table 5 for sensor usage.
Table 1 — Carrier Package Usage
MODEL NUMBER
48/50FC 04-07
48/50GC 04-06
48/50HC, LC 04-06
48/50TC 04-07
50TCQ 04-07
50HCQ 04-06
50KCQ04-06
48/50KC 04-06
48/050HC 07-12
48/50LC 07
48/50TC 08-14
50TCQ 08-12
50HCQ 07-09
48/50HC 14
48/50LC 08-12
48/50TC 16
50TCQ 14
50HCQ 12
Small Cabinet
Large Cabinet
Extra Large Cabinet
ECONOMI$ER X
PART NUMBER
CRECOMZR077A00
CRECOMZR079A00
CRECOMZR081A00
Table 2 — Bryant Package Usage
MODEL NUMBER
Small Cabinet
581K/551K 04-06
582K/559K 04-07
581J/551J 04-06
549J/547J/559J/582J 04-06
548J/580J/558J 04-07
Large Cabinet
581J/551J 07-12
580J/558J 08-14
548J 08-12
549J 07-09
Extra Large Cabinet
581J/551J 14
580J/558J 16
548J 14
549J 12
Table 3 — ICP Package Usage
MODEL NUMBER
Small Cabinet
RAV/RGV 036-072
RAW/RGW 036-060
RAH/RGH 036-060
RAS/RGS 036-072
RHS 036-072
RHX/RHH 036-060
RAX/RGX 036-060
Large Cabinet
RAH/RGH 072-120
RAS/RGS 090-150
RHH 072-102
RHS 090-120
Extra Large Cabinet
RAH/RGH 150
RAS/RGS 180
RHS 150
RHH 120
ECONOMI$ER X
PART NUMBER
CRECOMZR077A00
CRECOMZR079A00
CRECOMZR081A00
ECONOMI$ER X
PART NUMBER
CRECOMZR077A00
CRECOMZR079A00
CRECOMZR081A00
2
Table 4 — Package Contents
PACKAGE NO. QTY CONTENTS
EconoMi$er Horizontal Damper
1
Assembly with Actuator and
HH79ZZ007 OA Sensor
Jade HW63AW002 (HW: W7220)
1
Controller with Attached Harness*
HH77ZZ007 Mixed Air Temp Sensor
1
CRECOMZR077A00
CRECOMZR079A00
CRECOMZR081A00
*Shipped in hardware kit for field installation.
HW – Honeywell
(ring terminal)*
1 48TMHSRSE--A20 4-Wire Harness*
1 Hood Assembly
1 Aluminum Filter
1 Front Blank Off Panel
1 Filter Access Door
1 Hardware Bag*
EconoMi$er Horizontal Damper
1
Assembly with Actuator and
HH79ZZ007 OA Sensor
Jade HW63AW002 (HW: W7220)
1
Controller with Attached Harness*
HH77ZZ007 Mixed Air Temp Sensor
1
(ring terminal)*
1 48TMHSRSE--A20 4-Wire Harness*
1 Hood Assembly
1 Aluminum Filter
1 Front Blank Off Panel
1 Horizontal Blank Off Panel
1 Filter Access Door
1 Hardware Bag*
EconoMi$er Horizontal Damper
1
Assembly with Actuator and
HH79ZZ007 OA Sensor
Jade HW63AW002 (HW: W7220)
1
Controller with Attached Harness*
HH77ZZ007 Mixed Air Temp Sensor
1
(ring terminal)*
1 48TMHSRSE--A20 4-Wire Harness*
1 Hood Assembly
1 Aluminum Filter
1 Front Blank Off Panel
1 Horizontal Blank Off Panel
1 Filter Access Door
1 Hardware Bag*
Table 5 — EconoMi$er X Sensor Usage
APPLICATION
Outdoor Air
Dry Bulb
Mixed Air
Sensor
Single Enthalpy HH57AC081
Differential Dry
Bulb or Enthalpy
CO
for DCV
2
Control Using a
Wall-Mounted
CO
Sensor
2
for DCV
CO
2
Control Using a
Duct-Mounted
CO
Sensor
2
* Includes HH57AC081 sensor and wiring harness.
†Accessory CO2 sensors.
**Accessory aspirator boxes required for duct-mounted applications.
††CRCBDIOX005A00 is an accessory that contains both 33ZCSEN-
CO2 and 33ZCASPCO2 accessories.
ECONOMI$ER X WITH OUTDOOR AIR DRY
The HH79ZZ007 outdoor air dry bulb sensor is
factory installed on economizer.
HH79ZZ007 provided with economizer and field
installed in blower compartment.
CRDIFRASN01A00* (When available,
or MicroMetl 9901-2022-DIFF JC2)
33ZCSENCO2 or CGCDXSEN004A00
33ZCSENCO2 or
CGCDXSEN004A00†
33ZCSENCO2 or
CGCDXASP00100**
BULB SENSOR
ACCESSORIES REQUIRED
and
or CRCBDIOX005A00††
ACCESSORIES LIST
The EconoMi$er X has several field-installed accessories
available to optimize performance. Refer to Table 6 for authorized parts and power exhaust descriptions.
Table 6 — EconoMi$er X Field-Installed Accessories
DESCRIPTION PART NUMBER
Small & Large Cabinet Power Exhaust
208/230-v 1 Ph
Small & Large Cabinet Power Exhaust
460-v 3 Ph
Extra Large Cabinet Power Exhaust
208/230-v 1 Ph
Extra Large Cabinet Power Exhaust
460-v 3 Ph
Enthalpy Sensor (OA) HH57AC081
Differential (Return) Sensor CRDIFRASN01A00*
CO
Sensor and Aspirator Box CRCBDIOX005A00
2
Return Air CO
Room Sensor (4 to 20 mA)
CO
2
Aspirator Box for Duct Mount
CO
Sensor (4 to 20 mA)
2
Hinged Filter Door Kit for Small Cabinet CRHNGPNL001A00
Hinged Filter Door Kit for Large Cabinet CRHNGPNL002A00
Hinged Filter Door Kit for Extra Large
Cabinet
*When available, or MicroMetl 9901-2022-DIFF JC2
Sensor (4 to 20 mA) CRCBDIOX002A00
2
CRPWREXH028A01
CRPWREXH029A01
CRPWREXH082A01
CRPWREXH083A01
33ZCSENCO2 or
CGCDXSEN004A00
33ZCASPCO2 or
CGCDXASP001A00
CRHNGPNL003A00
INSTALLATION
1. Turn off unit power supply(s) and install lockout tag.
2. Remove the existing unit filter access panel. Raise the
panel and swing the bottom outward. The panel is now
disengaged from the track and can be removed and discarded. See Fig. 2.
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal inju-
ry and/or death.
Disconnect power supply and install lockout tag before at-
tempting to install accessory.
3. Remove the indoor coil access panel and discard. See
Fig. 2. Remove the horizontal cover panel (see Fig. 2).
Reinstall panel over return opening in bottom of unit.
4. The EconoMi$er X hood assembly is shipped assembled.
Aluminum filter must be installed on some models. See
Fig 3.
5. Set the EconoMi$er X assembly upright. See Fig. 4.
6. Insert the EconoMi$er X assembly into the rooftop unit,
positioning the EconoMi$er X to the far left side of the
opening. See Fig. 5.
3
Damper
Compressor
Access Panel
Outdoor-Air Opening and
Indoor Coil Access Panel
Filter Access Panel
Horizontal
Cover Panel
B
A
HOOD
ALUMINUM
FILTER
FILTER
CLIP
CLEANABLE
ALUMINUM
FILTER
OUTSIDE AIR
RELIEF AIR
Wiring Harness PlugBarometric Relief
Outside Air
Temperature Sensor
Red Shipping Tape
Outside Air
Damper
Fig. 1 — EconoMi$er X Component Locations
Fig. 2 — Typical Outdoor Air Section Access Panel
Locations
Fig. 4 — EconoMi$er X Positioned for Installation in
Unit
Fig. 5 — Top View of EconoMi$er X Installation
ECONOMIZER P/N A B SHIP WT.
CRECOMZR077A00 25.1” 29.19” 95 lb
CRECOMZR079A00 25.1” 37.25” 150 lb
CRECOMZR081A00 24.81” 53.36” 245 lb
Fig. 3 — EconoMi$er X Hood Detail
4
Fig. 6 — EconoMi$er X Installed in Unit
Barometric
Relief Dampers
Outside Air
Temperature
Sensor
HVAC
Filters
Outdoor
Air Damper
Mounting
Screws
ECONOMI$ER X
HOOD
ACCESS DOOR
TO FILTERS
SCREWS
ECONOMI$ER X
HOOD
HORIZONTAL
BLANK-OFF
FRONT BLANK-OFF PANEL
ECONOMI$ER X
HOOD
ACCESS DOOR
TO FILTERS
FRONT BLANK-OFF PANEL
FILTERS
ECONOMI$ER X
PLUG
ECONOMI$ER X
ACTUATOR
SCREW
WIRING
HARNESS
7. Slide the EconoMi$er X assembly all the way back into
the unit until it locks into the horizontal opening of the
HVAC (heating, ventilation and air conditioning) unit.
8. Secure the EconoMi$er X mounting flanges to the HVAC
unit with the screws provided. See Fig. 6.
9. Install a screw through the pre-punched hole in the
EconoMi$er X assembly into the flange on the horizontal
duct opening. See Fig. 5 and 10.
10. Remove the red tape securing the relief dampers for shipping purposes.
11. On some units, the EconoMi$er X assembly and hood does
not reach to the top of the unit. In this case a front blank-off
panel must be installed. Install provided front blank-off
panel above hood. Screw in place. (See Fig. 8 and 9.)
Fig. 8 — Horizontal Return Opening Blank-Off Panel
Fig. 9 — Front Blank-Off Panel Installation Panel
Fig. 7 — EconoMi$er X Hood Installation
Fig. 10 — Top View of EconoMi$er X Installed in Unit
NOTE: The front blank-off panel must be installed before the
hood because the top of the hood fits into a channel in the bottom
of the panel.
12. Install the EconoMi$er X hood over the EconoMi$er X.
Use screws provided. (See Fig. 7 and 9.) Insert screw
through right side flange of hood into EconoMi$er X
flange.
5
13. On some units, the return damper does not reach to the top
0
500
1000
1500
2000
2500
0 0.05 0.1 0.15 0.2 0.25 0.3
Small Cabinet
Large a nd Extra
Large Cabinet
0
1000
2000
3000
4000
5000
6000
00.10.20.3 0.4
Small Cabinet
Large Cabinet
Extr a Large Cabinet
INDOOR FAN MOTOR
ACCESS PANEL
HEATING ACCESS
PANEL
THERMOSTAT
CONNECTION
ACCESS PANEL
CENTER POST
of the horizontal return opening in the unit. In this case, a
horizontal blank-off must be installed. Install the horizontal blank-off at the top of the horizontal return opening.
(See Fig. 8.) Screw in place through pre-punched holes.
14. Install access door next to hood. Screw bottom of door to
HVAC unit. (See Fig. 7 and 9.) For the economizer for the
extra large cabinet, install plastic inserts on right-hand vertical post and install long gasketed screws along the vertical edge. Use standard serrated screws along the bottom of
the panel for all units.
15. See economizer performance charts in Fig. 11 and 12. See
base unit installation manual to make adjustments to meet
building ventilation requirements.
ROOFTOP UNIT’S
12-PIN MALE PLUG
ECONOMI$ER X
12-PIN FEMALE PLUG
Fig. 13 — Connect EconoMi$er X Harness to Unit PL6
Economizer Harness
17. Remove and save the 12-pin jumper plug from the unit
economizer harness – located in the upper left corner of
RELIEF FLOW (CFM)
the unit. Insert the EconoMi$er X plug into the unit wiring
harness. See Fig. 13.
NOTE: The 12-pin jumper plug should be saved for future use, in
the event that the EconoMi$er X assembly is ever removed. The
RETURN DUCT STATIC PRESSURE (i n. wg)
jumper plug is not needed as long as the EconoMi$er X assembly
is installed.
Fig. 11 — Barometric Flow Capacity
18. Remove the indoor blower access panel and the panel(s)
covering the unit control box. See Fig. 14.
RETURN AIR F LOW (CFM)
RETURN DUCT STATIC PRESSURE DRO P (in. wg)
16. If the EconoMi$er X will be operating with an enthalpy
Fig. 12 — Return Air Pressure Drop
outside air sensor, remove the factory-installed
HH79ZZ007 dry bulb sensor from the front face of the
economizer (see Fig. 1), and install the accessory enthalpy
sensor HH57AC081 in the same location. Holes are prepunched. Connect the (2) wire gray harness with plug
from the EconoMi$er X to the enthalpy sensor. See wiring
diagram Fig. 25 and 30. Refer to the “Installing Optional
HH57AC081 Outside Air Enthalpy Sensor” section for
more details on enthalpy settings.
Fig. 14 — Typical Indoor Fan Motor Access Panel
Locations
19. In the hardware kit provided with the EconoMi$er X
assembly is the HH63AW002 Jade controller (Honeywell
W7220). The controller is attached to a mounting bracket
and the EconoMi$er X harness is attached to the controller. Mount the controller assembly on the left side of the
unit control box. Screw bracket to the control box through
pre-punched holes in control box. See Fig. 15.
6
NOTE: Some control box configurations may differ.
CENTRAL
TE RM I NA L
BOARD
WHITE
WIRE
10-PIN
FEMALE
PLUG FROM
CONTROLLER
Fig. 15 — Mount Controller Assembly in Unit Control
Box
20. Unplug the 10-pin female ECON plug currently connected
to the Central Terminal Board (CTB). See Fig. 16.
Fig. 17 — Connect 10-pin Plugs Together
22. Connect the 10-pin female plug from the Jade controller
harness to ECON on the CTB. See Fig. 18 and 25.
Fig. 16 — Unplug ECON plug from Central
Terminal Board (CTB)
21. Connect the 10-pin female ECON plug removed from the
CTB to the 10-pin male plug from the Jade controller harness. See Fig. 17 and 25.
Fig. 18 — Connect 10-pin Jade Plug to Central
Terminal Board (CTB)
23. Connect the White wire from the Jade controller harness to
the W1 terminal on the CTB. See Fig. 18 and 25.
24. Connect the red and brown wires from the Jade controller
harness to the CTB. See Fig. 19 and 25. The red wire connects to “R” on the CTB, and the brown wire connects to
“C”.
7
Fig. 19 — Connect Red and Brown Wires to Central
CENTRAL
TERMINAL
BOARD
Terminal Board (CTB)
25. Locate the green wire with yellow stripe from the Jade
controller harness and screw it to the control box (ground).
See Fig. 20.
4-PIN MALE PLUG
FROM CONTROLLER
48TMHSRSE--A20
HARNESS
Fig. 21 — Connect 48TMHSRSE--A20 Harness to
Harness from Controller
27. Route the 4-wire 48TMHSRSE--A20 harness through the
divider between the control box and the indoor blower section. See Fig. 22.
48TMHSRSE--A20
HARNESS
Fig. 20 — Connect Ground Wire From Controller
26. Locate the 48TMHSRSE--A20 harness (with 4-pin female
plug) provided in the hardware kit with the EconoMi$er X
assembly. Connect the 48TMHSRSE--A20 harness to the
4-wire harness with a male plug from the Jade controller
harness. See Fig. 21 and 25.
CONTROL
BOX
NOTE: Some control box configurations may differ.
INDOOR
BLOWER
SECTION
Fig. 22 — Route 48TMHSRSE--A20 Harness to Indoor
Blower Section
28. Screw the HH79ZZ007 mixed air (MAT) sensor to the left
side edge of indoor blower through pre-punched hole, see
Fig. 23. Confirm that the screw does not interfere with
blower rotation. Connect the (2) spade terminals on the
HH79ZZ007 sensor to the orange and brown wires from
the 4-wire 48TMHSRSE--A20 harness. See Fig. 23
and 25.
8
Connect (2)
green wires from
HH79ZZ007 sensor
to the brown and
orange wires from
the 48TMHSRSE--A20
HH79ZZ007
MAT sensor
(Ring
terminal)
PINK AND
VIOLET WIRES
FROM
48TMHSRSE--A20
HARNESS
INDOOR
BLOWER
Indoor blower
Fig. 23 — Mount and Connect Mixed Air Sensor
29. Connect the pink and violet wires from the 4-wire
48TMHSRSE--A20 harness to the pink and violet terminals in the wire bundle in the indoor blower section. See
Fig. 24 and 25.
Fig. 24 — Connect Pink and Violet Wires in Indoor
Blower Section
30. If using differential return sensor or DCV sensor, install it
now. See installation details later in the instructions and
the wiring diagram for further information.
9
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