Small Rooftop Units
3 to 12.5 Tons
(48/50LC 14 Not Included)
Accessory Ultra Low Leak Vertical EconoMi$er® X Accessory
Installation Instructions
Part No: CRECOMZR067A01, CRECOMZR069A01, and CRECOMZR071A01
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Accessories List . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Instructions for 48/50LC 07-12 Units Only . . . . . 10
Installing Optional HH57AC081 Single Outside Air
Enthalpy Sensor . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing Differential Return Air Sensor . . . . . . . 14
California’s Title 24 High Temperature Limit
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Demand Controlled Ventilation (DCV) . . . . . . . . . 14
Remote (Downstairs) Monitoring of Controller’s
Fault Detection and Diagnostics . . . . . . . . . . . 15
GENERAL JADE W7220 CONTROLLER AND
SENSOR INFORMATION . . . . . . . . . . . . . . . . . 16
W7220 Economizer . . . . . . . . . . . . . . . . . . . . . . . . 16
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Using the Keypad with Menus . . . . . . . . . . . . . . . 16
Using the Keypad with Settings and Parameters 16
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PROGRAMMING JADE W7220 CONTROLLER . . 16
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Checkout Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
W7220 Economizer Module Wiring . . . . . . . . . . . 22
Time-out and Screen Saver . . . . . . . . . . . . . . . . . 22
START-UP AND OPERATION . . . . . . . . . . . . . . . . 22
Cooling, Unit with EconoMi$er® X . . . . . . . . . . . 22
Heating with EconoMi$er® X . . . . . . . . . . . . . . . . 22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 24
Power Loss (Outage or Brownout) . . . . . . . . . . . 24
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Clearing Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
• Follow all safety codes.
• Wear safety glasses and work gloves.
• Use care in handling and installing the accessory.
It is important to recognize safety information. This is
the safety-alert symbol . When you see this symbol on
the unit and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAU-
TION, and NOTE. These words are used with the safety-alert
symbol. DANGER identifies the most serious hazards which
will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death.
CAUTION is used to identify unsafe practices, which may result in minor personal injury or product and property damage.
NOTE is used to highlight suggestions which will result
in enhanced installation, reliability, or operation.
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury
or death. Before performing service or maintenance operations on the unit, always turn off main power switch to unit
and install lock(s) and lockout tag(s). Unit may have more
than one power switch. Ensure electrical service to rooftop
unit agrees with voltage and amperage listed on the unit rating plate.
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and
gloves when handling parts and servicing roof top units.
CAUTION
Failure to follow this caution may result in personal injury
and damage to the unit. Cover the duct opening as a precaution so objects cannot fall into the return duct opening. Be
sure to remove the cover when installation is complete.
SAFETY CONSIDERATIONS
Installation of this accessory can be hazardous due to
system pressures, electrical components and equipment, and
equipment locations (such as a roof or elevated surface).
Only trained qualified installers and service technicians
should install, start up, and service this equipment.
When installing this accessory, observe precautions in
the literature and on any labels attached to the equipment
and all other safety precautions may apply.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480202-01 Printed in U.S.A. Form IIK-CRECOMZR67-04 Pg 1 11-18 Replaces: IIK-CRECOMZR67-03
The EconoMi$er® X system utilizes the latest technology available for integrating the use of free cooling with mechanical cooling for packaged rooftop units. The code compliant Jade W7220 control system optimizes energy consumption, zone comfort, and equipment cycling by
operating the compressors when the outdoor-air temperature
is too warm, integrating the compressor with outdoor air
when free cooling is available, and locking out the compres-
GENERAL
sor when outdoor-air temperature is too cold. Demand control
ventilation is supported.
This EconoMi$er X system can be used with 1 or 2 speed
indoor fan motor units. (All other speed settings listed are for
future use.)
The EconoMi$er X system utilizes gear-drive technology
with a direct-mount spring return actuator that will close
upon loss of power. The EconoMi$er X system comes standard with fault detection and diagnostics (FDD), an outdoor
air temperature sensor, and mixed air temperature sensor (also called supply air temperature sensor). Outdoor enthalpy,
indoor (return) dry bulb or enthalpy, and CO
sensors are
2
available for field installation.
Standard integrated barometric relief dampers provide natural building pressurization control. An optional power exhaust system is available for applications requiring even
greater exhaust capabilities. The power exhaust set point is
adjustable at the EconoMi$er X controller.
See Tables 1-3 for package usage. See Table 4 for package
contents. See Table 5 for sensor usage.
IMPORTANT: These economizers meet all the economizer requirements as specified in ASHRAE 90.1, IECC
and California’s Title 24. Economizer must be installed
square to avoid damper leakage or damper binding.
Squareness tolerance is ±
1
/32 inch.
IMPORTANT: Read these instructions completely before
attempting to install the accessory economizer.
Table 1 — Carrier Usage Chart
CARRIER MODEL NUMBER ECONOMI$ER® X PART NUMBER
Small Cabinet
48/50FC*04-07
48/50GC*04-06
50HCQ 04-06
50KCQ 04-06
50TCQ 04-07
48/50HC, LC 04-06
48/50KC 04-06
48/50TC 04-07
48/50HC 07-12
48/50LC 07
48/50TC 08-14
50HCQ 07-09
50TCQ 08-12
48/50HC 14
48/50LC 08-12
48/50TC 16
50HCQ 12
50TCQ 14
Large Cabinet
Extra Large Cabinet
CRECOMZR067A01
CRECOMZR069A01
CRECOMZR071A01
BRYANT MODEL NUMBER ECONOMI$ER® X PART NUMBER
548J/580J/558J 04-07
549J/547J/559J/582J 04-06
ICP MODEL NUMBER ECONOMI$ER® X PART NUMBER
RGH/RAH 036-060
RGS/RAS 036-072
RGV/RAV 036-072
RGW/RAW 036-060
RGX/RAX 036-060
RHX/RHH 036-060
RAS/RGS 090-150
RGH/RAH 072-120
ECONOMIZER PART
CRECOMZR067A01,
CRECOMZR069A01
CRECOMZR071A01
* Shipped in hardware kit for field installation.
HW = Honeywell
Table 2 — Bryant Usage Chart
Small Cabinet
581J/551J 04-06
581K/551K 04-06
582K/559K 04-07
Large Cabinet
548J 08-12
549J 07-09
580J/558J 08-14
581J/551J 07-12
Extra Large Cabinet
548J 14
549J 12
580J/558J 16
581J/551J 14
Table 3 — ICP Usage Chart
Small Cabinet
RHS 036-072
Large Cabinet
RHH 072-102
RHS 090-120
Extra Large Cabinet
RAS/RGS 150
RGH/RAH 150
RHS 150
RHH 120
Table 4 — Package Contents
NUMBER
QTY CONTENTS
EconoMi$er Damper Assembly with
1
Actuator and HH79AH001 (HW:
C7250) Outside Air Sensor
Jade HW63AW002 (HW: W7220)
1
Controller with Attached Harness*
HH79AH001 (HW: C7250) Mixed Air
1
Temp Sensor*
50HE403859 2-(green) wire harness
1
for mixed air temperature sensor*
1 48TMHSRSE--A20 4-Wire Harness*
1 Hood Assembly with Top and 2 Sides
1 Hood Divider
1 Aluminum Filter
1 Hardware Bag*
EconoMi$er Damper Assembly with
1
Actuator and HH79AH001 (HW:
C7250) Outside Air Sensor
Jade HW63AW002 (HW: W7220)
1
Controller with Attached Harness*
HH79AH001 (HW: C7250) Mixed Air
1
Temp Sensor*
50HE403859 2-(green) wire harness
1
for mixed air temperature sensor*
1 48TMHSRSE--A20 4-Wire Harness*
1 Hood Assembly with Top and 2 Sides
1 Hood Divider
1 Hood Filter Divider
2 Aluminum Filters
1 Hardware Bag*
CRECOMZR067A01
CRECOMZR069A01
CRECOMZR071A01
CRECOMZR067A01
CRECOMZR069A01
CRECOMZR071A01
2
®
Table 5 — EconoMi$er
APPLICATION
Outdoor Air Dry
Bulb
Mixed Air
Sensor
Single Enthalpy HH57AC081
Differential Dry
Bulb or Enthalpy
CO
for DCV
2
Control using a
Wall-Mounted
Sensor
CO
2
for DCV
CO
2
Control using a
Duct-Mounted
Sensor
CO
2
* Includes HH57AC081 sensor and wiring harness.
† Accessory CO
** Accessory aspirator boxes required for duct-mounted applications.
†† CRCBDIOX005A00 is an accessory that contains both
33ZCSENCO2 and 33ZCASPCO2 accessories.
ECONOMI$ER X WITH OUTDOOR AIR DRY
HH79AH001 outdoor air dry bulb sensor is
factory installed on economizer.
HH79AH001 provided with economizer and fieldinstalled in blower compartment.
CRDIFRASN01A00* (When available, or
MicroMetl part number 9901-2022-DIFF JC2)
33ZCSENCO2
or
CGCDXSEN004A00
33ZCSENCO2 or
CGCDXSEN004A00†
and
33ZCSENCO2 or
CGCDXASP00100**
sensors.
2
X Sensor Usage
BULB SENSOR
Accessories Required
OR CRCBDIOX005A00††
Accessories List
The EconoMi$er X system has several field-installed accessories available to optimize performance. Refer to Table 6
for authorized parts and power exhaust descriptions.
Table 6 — EconoMi$er® 2 Field-Installed
Accessories
DESCRIPTION PART NUMBER
208/230v 1PH Power Exhaust for
Small Cabinet
460v 3PH Power Exhaust for Small
Cabinet
208/230v 1PH Power Exhaust for
Large Cabinet
460v 3PH Power Exhaust for Large
Cabinet
208/230v 1PH Power Exhaust for
Extra Large Cabinet
460v 3PH Power Exhaust for Extra
Large Cabinet
Enthalpy Sensor (OA) HH57AC081
Differential (Return) Sensor CRDIFRASN01A00*
Sensor and Aspirator Box CRCBDIOX005A00
CO
2
Return Air CO
CO
Room Sensor (4 to 20 mA)
2
Aspirator Box for Duct Mount
Sensor (4 to 20 mA)
CO
2
Economizer Angle Seal Kit for use
with unit's with Hinged Filter Door for Small Cabinet
Economizer Angle Seal Kit for use
with unit's with Hinged Filter Door for Large Cabinet
Economizer Angle Seal Kit for use
with unit's with Hinged Filter Door for Extra Large Cabinet
* When available, or order MicroMetl PN 9901-2022-DIFF JC2.
Sensor (4 to 20 mA) CRCBDIOX002A00
2
CRPWREXH030A01
CRPWREXH021A01
CRPWREXH022A01
CRPWREXH023A01
CRPWREXH080A00
CRPWREXH081A01
33ZCSENCO2 or
CGCDXSEN004A00
33ZCASPCO2 or
CGCDXASP001A00
CRPECONV003A00
CRPECONV004A00
CRPECONV007B00
Compliance
Economizers meet California Energy Commission Title 24
prescriptive section 140.4 (damper leakage etc.), and mandatory section 120.2.i for Fault Detection and Diagnostic controls.
Economizers meet ASHRAE 90.1 damper leakage requirements and meet Fault Detection and Diagnosis requirements.
Economizers meet IECC damper leakage and Fault Detec-
tion and Diagnostic requirements.
NOTE: IECC requires differential return air sensor, which must
be ordered separately. See Accessory CRDIFRASN01A00.
Outside air, and return air and relief air dampers are
AMCA rated.
ACTUATOR
HH79AH001
OUTSIDE AIR
TEMPERATURE
SENSOR
(IN OPERATING
POSITION)
BAROMETRIC RELIEF
DAMPERS
Fig. 1 — EconoMi$er
ECONOMI$ER X
WIRING HARNESS
®
X Component Locations
HH79AH001 OUTSIDE AIR
TEMPERATURE SENSOR
(IN SHIPPING POSITION)
OUTSIDE
AIR DAMPER
(CRECOMZR067A01 Shown)
For 48/50LC 07-12 Instructions, see “Instructions for 48/50LC
07-12 Units Only” on page 10.
INSTALLATION
NOTE: If installing economizer on 48/50LC 07-12 units, see
“Instructions for 48/50LC 07-12 Units Only” on page 10.
1. Turn off unit power supply(s) and install lockout tag.
2. Remove the existing unit filter access panel. Raise the
panel and swing the bottom outward. The panel is now
disengaged from the track and can be removed. See Fig. 2.
Set the filter door aside for re-installation later.
FILTER ACCESS PANEL
COMPRESSOR
ACCESS PANEL
OUTDOOR-AIR OPENING AND
INDOOR COIL ACCESS PANEL
Fig. 2 — Typical Access Panel Locations
3. Remove the indoor coil access panel and discard. See
Fig. 2.
4. Slide the EconoMi$er X assembly into the rooftop unit.
See Fig. 3.
NOTE: On small and large cabinets be sure to engage the rear
EconoMi$er X flange under the tabs on the unit base in the return air chamber. See Fig. 4.
3
®
HVAC UNIT FILTERS
INSERT
SCREW IN
ECONOMI$ER X
FLANGES
WIRING
HARNESS
ECONOMI$ER X
UNIT FILTER
RACK
UNIT BASE
ECONOMI$ER X
HOLD DOWN TAB
ECONOMI$ER X REAR FLANGE
ECONOMI$ER X
INDOOR FAN MOTOR
ACCESS PANEL
UNIT CONTROL
BOX PANEL(S)
CENTER POST
Fig. 3 — EconoMi$er
X Assembly Installed on
HVAC Unit (CRECOMZR067A01 Shown)
ROOFTOP UNIT’S
12-PIN MALE PLUG
ECONOMI$ER X
12-PIN FEMALE PLUG
(CRECOMZR067A01 and CRECOMZR069A01)
5. Ensure EconoMi$er X assembly is square (tolerance
6. Remove the red tape securing the relief dampers for ship-
7. If the EconoMi$er X assembly will be operating with an
Fig. 4 — EconoMi$er X Flange Installation
1
±
/32 inch). Screw the EconoMi$er X to the unit along
both side flanges and bottom flange. See Fig. 3.
ping purposes. Relocate the HH79AH001 dry bulb sensor from its shipping location to its operating position;
see Fig. 1.
enthalpy outside air sensor, remove the factory-installed
HH79AH001 dry bulb sensor from the front face of the
economizer (see Fig. 1) and install the accessory
enthalpy sensor HH57AC081 in the same location as the
dry bulb sensor. Connect the 2-wire gray harness with
plug from the EconoMi$er X assembly to the enthalpy
sensor. See wiring diagrams on pages 9 and 12. Refer to
“Installing Optional HH57AC081 Single Outside Air
Enthalpy Sensor” on page 13 for more details on
enthalpy settings.
Fig. 5 — Connect EconoMi$er X Harness to Unit PL6
Economizer Harness
8. Remove and save the 12-pin jumper plug from the unit
economizer harness located in the upper left corner of the
unit. Insert the EconoMi$er X plug into the unit wiring
harness. See Fig. 5.
NOTE: The 12-pin jumper plug should be saved for future use,
in the event that the EconoMi$er X is ever removed. The jumper
plug is not needed as long as the EconoMi$er X is installed.
9. Remove the indoor blower access panel and the panel(s)
covering the unit control box. See Fig. 6.
Fig. 6 — Typical Indoor Fan Motor Access Panel
Locations
10. In the hardware kit provided with the EconoMi$er X
assembly is the HH63AW002 Jade controller (Honeywell W7220). The controller is attached to a mounting
bracket and the EconoMi$er X harness is attached to the
controller. Mount the controller assembly on the left side
of the unit control box. Screw bracket to the control box
through pre-punched holes in control box. See Fig. 7.
4
Fig. 7 — Mount Controller Assembly in Unit
CENTRAL
TE RM I NA L
BOARD
WHITE
WIRE
10-PIN
FEMALE
PLUG FROM
CONTROLLER
Control Box
(Some control box configurations may differ)
11. Unplug the 10-pin female ECON plug currently connected to the Central Terminal Board (CTB). See
Fig. 8.
Fig. 9 — Connect 10-pin Plugs Together
13. Connect the 10-pin female plug from the Jade controller
harness to ECON on the CTB. See Fig. 10 and page 9.
Fig. 10 — Connect 10-Pin Jade Plug to Central
Terminal Board
Fig. 8 — Unplug ECON plug from Central Terminal
Board (CTB)
12. Connect the 10-pin female ECON plug removed from
the CTB to the 10-pin male plug from the Jade controller harness. See Fig. 9 and page 9.
14. Connect the White wire from the Jade controller harness
to the W1 terminal on the CTB. See Fig. 10 and page 9.
15. Connect the red and brown wires from the Jade controller harness to the CTB. See Fig. 11 and page 9. The red
wire connects to “R” on the CTB, and the brown wire
connects to “C”.
5
CENTRAL
TERMINAL
BOARD
4-PIN MALE PLUG
FROM CONTROLLER
48TMHSRSE--A20
HARNESS
Fig. 11 — Connect Red and Brown Wires to Central
Terminal Board
16. Locate the green wire with yellow stripe from the Jade
controller harness and screw it to the control box
(ground). See Fig. 12 below.
Fig. 13 — Connect 48TMHSRSE--A20 Harness to
Harness from Controller
18. Route the 4-wire 48TMHSRSE--A20 harness through
the divider between the control box and the indoor
blower section. See Fig. 14.
48TMHSRSE--A20
HARNESS
CONTROL
BOX
INDOOR
BLOWER
SECTION
Fig. 12 — Connect Ground Wire From Controller
17. Locate the 48TMHSRSE--A20 harness (with 4-pin
female plug) provided in the hardware kit with the
EconoMi$er X assembly. Connect the 48TMHSRSE-A20 harness to the 4-wire harness with a male plug from
the Jade controller harness. See Fig. 13 and page 9.
Fig. 14 — Route 48TMHSRSE--A20 Harness to
Indoor Blower Section
(Some control box configurations may differ)
19. Screw the HH79AH001 mixed air (MAT) sensor (Honeywell C7250) to the left side edge of indoor blower
through pre-punched holes; see Fig. 15. Confirm that the
screws do not interfere with blower rotation. Locate the
50HE403859 2-green wire harness shipped with the
EconoMi$er X kit. It will have a plug on one end and terminals on the other end. Connect the plug from this harness to the MAT sensor. See Fig. 15. Connect the 2 spade
terminals on the 50HE403859 harness to the orange and
brown wires from the 4-wire 48TMHSRSE--A20 Harness. See Fig.15 and page 9.
6
BROWN AND ORANGE WIRES FROM
48TMHSRSE--A20 HARNESS
INDOOR
BLOWER
MIXED AIR
TEMPERATURE
SENSOR
50HE403589
2-GREEN WIRE
HARNESS
INDOOR
BLOWER
PINK AND
VIOLET WIRES
FROM
48TMHSRSE--A20
HARNESS
A
HOOD TOP
FILTER CLIP
OUTSIDE AIR
CLEANABLE
ALUMINUM FILTER
BAROMETRIC
AIRFLOW
HOOD
DIVIDER
B
Fig. 15 — Mount and Connect Mixed Air Sensor
20. Connect the pink and violet wires from the 4-wire
48TMHSRSE--A20 harness to the pink and violet terminals in the wire bundle in the indoor blower section. See
Fig. 16 and page 9.
C
HOOD DIVIDER
ECONOMIZER P/N
CRECOMZR067A01 30.37 17.43 19.05 29.50 55 lb
CRECOMZR069A01 40.37 22.28 24.48 36.27 80 lb
CRECOMZR071A01 52.92 27.03 33.41 46.92 98 lb
NOTE: The CRECOMZR071A01 hood has 2 aluminum filters and a
hood filter divider that installs between the filters.
D
A
(in.)B (in.)C (in.)D (in.)
HOOD TOP AND
SIDE ASSEMBLY
SHIP WT.
(lb)
Fig. 17 — EconoMi$er® X Hood Assembly
21. If using differential return sensor or DCV sensor, install
22. Assemble the EconoMi$er X hood by screwing the hood
Fig. 16 — Connect Pink and Violet Wires in Indoor
Blower Section
it now. See installation details later in the instructions,
and the wiring diagram for further information.
divider to the hood subassembly (top and sides). See
Fig. 17. Note on the CRECOMZR071A01 there is also a
center hood filter divider; screw in place. See Fig. 18.
HOOD FILTER
DIVIDER
Fig. 18 — Filter Divider on CRECOMZR071A01 Hood
23. Install aluminum filter(s) in EconoMi$er X hood. Clips
at top of hood will hold filters in place. See Fig. 19.
Fig. 19 — Fully Assembled Hood
24. Install EconoMi$er X hood over economizer. Screw
hood in place through pre-punched holes. Reinstall the
unit’s filter access door. See Fig. 20. Re-install the
Indoor blower access panel. See Fig. 6.
7
ECONOMI$ER X
HOOD
FILTER
DOOR
0
500
1000
1500
2000
2500
0 0.05 0.1 0.15 0.2 0.25 0.3
RELIEF FLOW (CFM
RETURN DUCT STATIC PRESSURE (i n. wg)
CRECOMZR067A01
CRECOMZR069A01
and
CRECOMZR071A01
0
1000
2000
3000
4000
5000
6000
00.10.20.30.4
RETURN AI R FLOW (CFM)
RETURN DUCT STATIC PRESSURE DRO P (in. wg)
CRECOMZR067A01
CRECOMZR069A01
CRECOMZR071A01
Fig. 21 — Barometric Relief Flow Capacity
Fig. 20 — Install EconoMi$er X Hood and Unit Filter
Access Door
25. After powering unit controller, program the Jade W7220
controller per the instructions to follow. See Table 8 for
summarized controller set up instructions. After all settings have been made, re-install the unit control box
panel. See Fig. 6.
Economizer performance charts are shown in Fig. 21 and
22. See base unit installation manual to make adjustments to
meet building ventilation requirements. See Fig. 23 for typical EconoMi$er X wiring diagram.
Fig. 22 — Return Air Pressure Drop
8
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