Carrier C708, C709, C717, C716 Service Manual

Page 1
Models C708/C709/C716/C717
Heat Treatment
Soft Serve Freezers
Service Manual
059061-S
6/15/05
Page 2
Page 3
Table of Contents
Safety 2.............................................................
Refrigerant 2.........................................................
Model C708 Specifications 4...........................................
Model C709 Specifications 5...........................................
Model C716 Specifications 6...........................................
Model C717 Specifications 7...........................................
General Installation Instructions 8.......................................
Running Specifications 11...............................................
Important to the Operator 12............................................
Section 2: Controls, Systems and Operations 17..........................
Universal Control Programming 18.......................................
Heat Treatment Cycle 33...............................................
Heat Treatment Graph 34...............................................
Freezer Lock-Out 35...................................................
Power Interrupt 38.....................................................
Pump Operation 39....................................................
Timers 40.............................................................
Jumper Pins - UVC3 41.................................................
Beater Stir Cycles 42...................................................
Setting Viscosity 42....................................................
C708/C709 Control Overview 43.........................................
C716/C717 Control Overview 44.........................................
Refrigeration System - Hot Gas Treatment 45.............................
Checking and Setting Refrigeration Valves 46.............................
Refrigeration Schematic 47..............................................
Refrigeration System Components 48....................................
Models C708/C709/C716/C717 Table of Contents
Page 4
Table of Contents - Page 2
Section 3: Troubleshooting 51...........................................
General Troubleshooting Guide 52.......................................
Electrical Troubleshooting Guide 56......................................
C708/C709 Electrical T r oubleshooting Guide 57...........................
C716/C717 Electrical T r oubleshooting Guide 58...........................
Pump Style Freezer Troubleshooting 59..................................
Solenoid Valve Failure Troubleshooting 60................................
Bacteria Troubleshooting 62.............................................
Section 4: Parts 65......................................................
Parts Warranty Explanation 66...........................................
Model C708 Exploded View 68..........................................
Operator Parts (Model C708) 71........................................
Model C709 Exploded View 72..........................................
Operator Parts (Model C709) 75........................................
Model C716 Exploded View 76..........................................
Operator Parts (Model C716) 79........................................
Model C717 Exploded View 80..........................................
Operator Parts (Model C717) 83........................................
Control A. - X59239- (Model C708) 84....................................
Control A. - X59240- (Model C709) 85....................................
Control A. - X59497- (Model C716) 86....................................
Control A. - X59498- (Model C717) 87....................................
Box A.-Cap & Relay - X56931-27 (Model C708) 88.........................
Box A.-Cap & Relay - X58849-27 (Model C709) 89.........................
Box A.-Cap & Relay - X59499-27 (Model C716) 90.........................
Box A.-Cap & Relay - X59500-27 (Model C717) 91.........................
Switch A.-Draw - X56147 (C708/C709) 92.................................
Switch A.-Dual Lever - X62400 (C716/C717) 93...........................
Actuator A.-Draw Switch - X62401 (C716/C717) 94........................
Pump A.-Mix Simplified - X57029- (C708/C716) 95.........................
Table of Contents Models C708/C709/C716/C717
Page 5
Table of Contents - Page 3
Door and Beater Assembly (Model C708) 96..............................
Door and Beater Assembly (Model C709) 97..............................
Plate A.-Dec - X56959 (C708) / X58860 (C709) 98.........................
Door and Beater Assembly (Model C716) 99..............................
Door and Beater Assembly (Model C717) 100..............................
Plate A.-Dec - X62127 (C716) / X62128 (C717) 101.........................
Accessories 102........................................................
Parts List 105...........................................................
Wiring Diagrams 127....................................................
CAUTION: Information in this manual is intended to be used by Taylor Authorized Service Technicians only.
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
E June, 2005 Taylor
All rights reserved. 059061--S
The word T aylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Models C708/C709/C716/C717 Table of Contents
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Page 6
Notes:
Table of Contents Models C708/C709/C716/C717
Page 7
Section 1: Introduction
S Safety S Refrigerant S Specifications S General Installation Instructions S Running Specifications S Important to the Operator
Models C708/C709/C716/C717
1
Introduction
Page 8
Safety
______________________________
Refrigerant
______________________________
We at Taylor Company, are committed to manufacturing safe operating and serviceable equipment. The many built-in safety features that are part of all Taylor equipment are aimed at protecting operators and trained service technicians alike.
This manual is intended exclusively for Taylor Company authorized service personnel.
This equipment must be properly grounded. Failure to follow this instruction may result in serious electrical shock.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. Failure to follow this instruction may result in electrocution.
Taylor Company uses R404A refrigerant. This refrigerant is generally considered non-toxic and non-flammable; however, any gas under pressure is potentially hazardous.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
The Taylor Company reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
These machines must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
DO NOT install the unit in an area where a water jet could be used to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.
These machines are designed to operate indoors, under normal ambient temperatures of 70°-75°F (21°-24°C). The machines have successfully performed in high ambient temperatures of 104°F (40°C) at reduced capacities.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
050920
Introduction
2
Models C708/C709/C716/C717
Page 9
Compressor Warranty Disclaimer
______________________________
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed; thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owners’ responsibility to make this fact known to any technicians they employ.
It should be noted, that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the model/serial number of the unit in question.
Models C708/C709/C716/C717
3
Introduction
Page 10
Model C708 Specifications
Freezing Cylinder
One, 3.4 quart (3.2 liter)
Mix Hopper
One, 20 quart (18.9 liter)
Beater Motor
One, 1.5 hp
Refrigeration Unit
One, approximately 9,500 btu/hr compressor. Refrigerant R404A.
Electrical
One dedicated connection.
Electrical
208-230/60/1 Air 30 23 208-230/60/3 Air 25 18 220-240/50/1 Air 25 21 220-240/380-415/50/3 Air 12 9
This unit may be manufactured in other electrical characteristics. Refer to the local Taylor Distributor
Maximum Fuse Size
Minimum
CircuitAmpacity
for availability. (For exact electrical information, always refer to the data label of the unit.)
Air Cooled
Clearance: A minimum of 6” (152 mm) is required on both sides, and the back of the unit placed against the wall to prevent recirculation of warm air. An optional air discharge chute is available to direct heated air exhaust upward. No clearance is required on the right side if the air discharge chute is used.
Water Cooled
Water inlet and drain connections on the right side or under the side of the base, 3/8” FPT.
Dimensions
Width: 18-1/4” (464 mm) Height: 33-7/8” (860 mm) Depth: 34” (864 mm) Floor Clearance: Rests on a plastic pad directly on counter top.
Approximate Weights
Net: 369 lbs. (167.4 kgs) Crated: 470 lbs. (213.2 kgs) Volume:30.6cu.ft.(0.86cum)
Introduction
Figure 1
4
Note: Shown with optional air discharge chute.
Models C708/C709/C716/C717
Page 11
Model C709 Specifications
Freezing Cylinder
One, 3.4 quart (3.2 liter)
Mix Hopper
One, 20 quart (18.9 liter)
Beater Motor
One, 1.5 hp
Refrigeration Unit
One, approximately 9,500 btu/hr compressor. Refrigerant R404A.
Electrical
One dedicated connection.
Electrical
208-230/60/1 Air 30 22 208-230/60/3 Air 15 13 220-240/50/1 Air 20 18 220-240/380-415/50/3 Air 10 8
This unit may be manufactured in other electrical characteristics. Refer to the local Taylor Distributor
Maximum Fuse Size
Minimum
CircuitAmpacity
for availability. (For exact electrical information, always refer to the data label of the unit.)
Air Cooled
Clearance: A minimum of 6” (152 mm) is required on both sides, and the back of the unit placed against the wall to prevent recirculation of warm air. An optional air discharge chute is available to direct heated air exhaust upward. No clearance is required on the right side if the air discharge chute is used.
Water Cooled
Water inlet and drain connections on the right side or under the side of the base, 3/8” FPT.
Dimensions
Width: 18-1/4” (464 mm) Height: 33-7/8” (860 mm) Depth: 34” (864 mm) Floor Clearance: Rests on a plastic pad directly on counter top.
Approximate Weights
Net: 335 lbs. (152.0 kgs) Crated: 375 lbs. (170.1 kgs) Volume:30.6cu.ft.(0.86cum)
Models C708/C709/C716/C717
Figure 2
5
Note: Shown with optional air discharge chute.
Introduction
Page 12
Model C716 Specifications
Freezing Cylinder
Two, 3.4 quart (3.2 liter)
Mix Hopper
Two, 20 quart (18.9 liter)
Beater Motor
Two, 1.5 hp
Refrigeration Unit
Two, approximately 9,500 btu/hr compressors Refrigerant R404A.
Electrical
Maximum
Electrical
208--230/60/1 Air
208--230/60/1 Water 30 30 23 23
208--230/60/3 Air 25 25 20 18
220--240/50/1 Air 30 25 23 20 380--415/50/3N~Air 12 12 12 9
Fuse Size
Left Right Left Right
35 30 26 23
Minimum
Circuit
Ampacity
This unit may be manufactured in other electrical characteristics. Refer to the local Taylor Distributor for availability. (For exact electrical information, always refer to the data label of the unit.)
Air Cooled
Clearance: A minimum of 3” (76 mm) is required around all sides. Install the deflector provided to prevent recirculation of warm air.
Water Cooled
Water inlet and drain connections under the side of the base, 1/2” FPT.
Dimensions
Width: 25-7/16” (646 mm) Height: 60” (1524 mm) Depth: 36-3/16 (919 mm) Floor Clearance*: 4-3/4 (121 mm)
*Mounted on standard casters
Approximate Weights
Net: 778 lbs. (353 kgs) Crated: 816 lbs. (370 kgs) Volume: 66.5 cu. ft. (1.88 cu. m.)
Introduction
Figure 3
6
Models C708/C709/C716/C717
Page 13
Model C717 Specifications
Freezing Cylinder
Two, 3.4 quart (3.2 liter)
Mix Hopper
Two, 20 quart (18.9 liter)
Beater Motor
Two, 1.5 hp
Refrigeration Unit
Two, approximately 9,500 btu/hr compressors Refrigerant R404A.
Electrical
Maximum
Electrical
208--230/60/1 Air 208--230/60/3 Air 20 15 16 13
208--230/60/3 Water 15 15 13 13 220--240/50/1 Air 25 20 20 17 380--415/50/3N~Air 12 10 10 7
Fuse Size
Left Right Left Right
30 30 24 21
Minimum
Circuit
Ampacity
This unit may be manufactured in other electrical characteristics. Refer to the local Taylor Distributor for availability. (For exact electrical information, always refer to the data label of the unit.)
Air Cooled
Clearance: A minimum of 3” (76 mm) is required around all sides. Install the deflector provided to prevent recirculation of warm air.
Water Cooled
Water inlet and drain connections under the side of the base, 1/2” FPT.
Dimensions
Width: 25-7/16” (646 mm) Height: 60” (1524 mm) Depth: 36-3/16 (919 mm) Floor Clearance*: 4-3/4 (121 mm)
*Mounted on standard casters
Approximate Weights
Net: 728 lbs. (330 kgs) Crated: 766 lbs. (348 kgs) Volume: 66.5 cu. ft. (1.88 cu. m.)
Models C708/C709/C716/C717
Figure 4
7
Introduction
Page 14
General Installation Instructions
The following are general installation instructions. For complete installation details, please see the check out card.
Disconnect Switch
If the unit has no plug, a separate disconnect switch must be installed, or another alternate means to disconnect power must be implemented.
Air Cooled Units
C708 & C709: These units require a minimum of 6” (152 mm) air clearance on both sides, and the back of the unit placed against the wall to prevent recirculation of warm air. An optional air discharge chute is available to direct heated air exhaust upward. No clearance is required on the right side if the air discharge chute is used.
C716 & C717: These units require a minimum of 3” (76 mm) air clearance around all sides. Install the deflector provided to prevent recirculation of warm air.
Refrigeration
Main Compressor:
Air cooled units: 40 oz (1,134 g) of R404A. Water cooled units: 38 oz (1,077g) of R404A.
Gear Alignment and Rear Shell Bearing
1. Make certain the drive shaft(s) can easily slide in and out of the female socket on the gear unit(s).
2. If a drive shaft is binding, the gear unit could be out of alignment (loose). Check the bolts on the gear unit to be sure they are tight.
3. Inspect the rear shell bearing for tightness. Be sure the locking tab has been folded over to prevent the nut from loosening.
Beater Rotation
REMEMBER TO DISCONNECT ALL
POWER TO THE FREEZER! Failure to follow this
instruction may result in electrocution or severe personal injury from hazardous moving parts.
1. Remove the door assembly, beater and scraper blades.
2. Place a magnet over the door switch in the front panel. This deactivates the safety feature which prevents the operation of the machine when the door is not installed.
3. Place the power switch in the ON position.
4. Press the WASH symbol on the control panel. This activates the beater motor only.
5. Look into the freezing cylinder. The drive shaft should be turning clockwise. (If necessary, lift the swing panel to view rotation.)
6. Press the WASH symbol again to stop the beater motor.
Note: Repeat these steps for the other side on the model C716 & C717.
To correct rotation on a single-phase unit, exchange leads inside the beater motor. (Follow the diagram printedonthemotor.)
To correct rotation on a three-phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
REMEMBER TO DISCONNECT ALL
POWER TO THE FREEZER! Failure to follow this
instruction may result in electrocution or severe personal injury from hazardous moving parts.
Introduction
8
Models C708/C709/C716/C717
Page 15
Pump Motor Rotation
1. Remove the air/mix pump assembly.
2. Connect power to the freezer and place the power switch in the ON position.
Installation of Optional Syrup Rail X48015-27 (C708 & C709 Only)
The syrup rail can mount to only the left side of the C708 or C709 if the top air discharge chute is not used.
3. Press the PUMP symbol on the control panel. This will activate the pump motor only.
4. Observe the pump ball crank. It should be rotating counterclockwise.
If rotation is not correct, refer to the wiring diagram on the pump motor and re-wire accordingly.
Note: Repeat these steps for the other side on the model C716 & C717.
REMEMBER TO DISCONNECT ALL
POWER TO THE FREEZER! Failure to follow this
instruction may result in electrocution or severe personal injury from hazardous moving parts.
Electrical Connections
Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside the control box for proper power connections.
The syrup rail can be mounted to either the left or right side of the C708 or C709 units if a top air discharge chute is used.
Perform the following steps to mount the syrup rail on the side of a unit where a top air discharge chute is not installed:
1. Remove the (4) panel screws as shown in Figure 5.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
Models C708/C709/C716/C717
Figure 5
2. Install the Mounting Assembly – Syrup Rail (X57317) using the (4) Spacers (053600) and the (4) Screws-1/4-20X3 HEX CAP (025984) with (4) Washers (000655).
3. Install the (4) Plugs – Square Tubing (057381) in the ends of the Mounting Assembly – Syrup Rail (X57317).
4. Install the (3) Holding Collars (046551) using the (3) Screws-10-32X3/4 OVAL HD-SS.
5. Hang the Syrup Rail Assembly (048015-27) on the holding collars.
9
Introduction
050920
Page 16
Perform the following steps to mount the syrup rail on the side of a unit where a top air discharge chute is installed:
1. Three holes must be created in the side of the chute as shown in Figure 6. (See the Syrup Rail Instruction 048014-DRW included with the Syrup Rail Kit.)
Syrup Rail Operating Instructions
1. Remove the stainless steel syrup jar with topping pump from the syrup rail. Check the water level in the well. Make sure the water is filled to the indicating mark on the inside wall (16 oz [454 g]). Check the water level daily.
2. Place the heater switch in the ON position. The heating process will take approximately 1-1/4 hours.
3. Prepare a pail with an approved 100 PPM sanitizing solution. USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
4. Sanitize the pump by placing the entire assembly in the solution and pump the solution through the pump until sanitized.
5. Fill the heated and room temperature syrup jars with toppings. Place the topping pump in the heated syrup jar. Sanitize the ladle and place it in the room temperature jar.
Figure 6
2. Install the (3) Nutserts (021106) in the panel.
3. Install the (3) Holding Collars (046551) using the (3) Screws-10-32X3/4 OVAL HD-SS.
4. Hang the Syrup Rail Assembly (048015-27) on the holding collars.
Introduction
10
Models C708/C709/C716/C717
Page 17
Running Specifications
Pressures/Temperatures
The following are the Taylor Company recommended settings for various components within these models. The freezers in this manual use refrigerant R404A.
Note: These settings apply to both sides of the C716 and C717.
EPR Valve = 60 psi (414 kPa) DBV Valve = 10 - 11 psi (69 - 76 kPa) OPR Valve = 40 psi (276 kPa)
Expansion Valve (AXV)
Air Cooled - 21 psi (145 kPa) Water Cooled - 21 psi (145 kPa) for a normal product of 16° to 18°F (-8.8° to -7.7°C).
Low Side (Suction)
Suction pressure equals expansion valve setting.
High Side (Discharge)
High side pressure varies for air cooled units, depending on the ambient temperature.
Ambient Temperature Normal Operating Head
Pressures
F C PSI
70° 21.1° 240 -270
(1,655 - 1,862 kPa)
80° 26.7° 270 -300
(1,862 - 2,069 kPa)
90° 32.2° 300 -340
(2,069 - 2,344 kPa)
100° 37.8° 340 - 380
(2,344 - 2,620 kPa)
Water Valve
Expansion Valve Adjustment (AXV)
Place your gauge on the access valve on the suction line (located at the compressor).
Adjust higher or lower by turning the adjustment screw. Clockwise turns raise the pressure and counterclockwise lower the pressure.
Note: Make expansion valve adjustments with mix in the cylinder and the freezer in the AUTO mode. Be sure to allow adequate time for the pressure to stabilize.
On a water cooled unit, the water valve should be set to maintain a compressor head pressure of 255 PSI (1,758 kPa).
Water Valve Adjustment
Place your gauge on the high side access port of the compressor. Turning the adjustment stem on the water valve clockwise will lower the pressure.
Note: Make this adjustment with mix in the cylinder and the freezer in the AUTO mode. Be sure to allow adequate time for pressure to stabilize.
Models C708/C709/C716/C717
11
Introduction
Page 18
Important to the Operator
C716/C717
C708/C709
Figure8
ITEM DESCRIPTION
1 POWER SWITCH 2 VACUUM FLUORESCENT DISPLAY 3 KEYPADS 4 MIX OUT INDICATOR 5 STANDBY INDICATOR 6 MIX LOW INDICATOR 7 SELECT KEY 8 SERVICE MENU KEY 9 BRUSH CLEAN COUNTER
10 ARROW KEYS
11 SYRUP HEATER KEY
NOTE: MODELS C709 & C717 DO NOT HAVE MIX PUMP KEYS.
Figure 9
050622
Introduction
12
Models C708/C709/C716/C717
Page 19
C708/C709
C716/C717
Figure 10
Figure 11
Symbol Definitions
To better communicate in the International arena, symbols have replaced words on many of our operator switches, function, and fault indicators. Your Taylor equipment is designed with these International symbols.
ITEM
1 AUTO 2 HEAT CYCLE 3 WASH 4 MIX PUMP (C708/C716 ONLY) 5 MIX OUT 6 STANDBY 7 HEATER-RIGHT SIDE (C716/C717 ONLY) 8 MIX LOW
9 SELECT 10 MENU DISPLAY 11 BRUSH CLEAN COUNTER
Models C708/C709/C716/C717
DESCRIPTION
ITEM DESCRIPTION
12 DOWN ARROW
13 UP ARROW *14 HEATER *15 STANDBY *16 MIX OUT *17 MIX LOW *18 MIX PUMP *19 WASH *20 HEAT CYCLE *21 AUTO
*LEFT SIDE OF C716/C717 ONLY
13
Introduction
Page 20
Power Switch
When placed in the ON position, the power switch allows control panel operation.
Fluorescent Display
The fluorescent display is located on the front control panel. During normal operation the display is blank. The display is used to show menu options and notifies the operator if a fault is detected. On International models, the display will indicate the temperature of the mix in each hopper.
Adjustable Draw Handle
This unit features an adjustable draw handle(s) to provide the best portion control, giving a better, consistent quality to your product and controlling food costs. The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz (142 to 213 g) of product by weight per 10 seconds. To INCREASE the flow rate, turn the screw CLOCKWISE, and COUNTERCLOCKWISE to DECREASE the flow rate. (See Figure 12.)
10354
+
-
Indicator Lights
MIX LOW - When the MIX LOW symbol is
illuminated, the mix hopper has a low supply of mix and should be refilled as soon as possible.
MIX OUT - When the MIX OUT symbol is illuminated, the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. At this time, the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and touch the AUTO symbol. The freezer will automatically begin operation.
HEAT MODE - When the HEAT MODE symbol is illuminated, the freezer is in the process of a heat cycle.
BRUSH CLEAN COUNTER - When the BRUSH CLEAN COUNTER display has counted down to “1”, the machine must be disassembled and brush cleaned within 24 hours.
Figure 12
Beater Motor Overload
C708/C709: The beater motor overload is located in
the service panel on the left side. C716/C717: The beater motor overloads are located in the rear panel.
The overload protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, place the power switch in the OFF position. Press the reset button firmly. Turn the power switch to the ON position. Touch the WASH symbol and observe the freezer’s performance.
WARNING: Do not use metal objects to
press the reset button. Failure to comply may result
in severe personal injury or death from electrical shock.
If the beater motor is turning properly, touch the WASH symbol to cancel the cycle. Touch the AUTO symbol to resume normal operation. If the freezer shuts down again, contact your authorized service technician.
Introduction
14
Models C708/C709/C716/C717
Page 21
Air/Mix Pump Reset Mechan ism (C708 & C716 Only)
C708: The reset button for the pump is located on
the left side. C716: The reset buttons for the pumps are located in the rear panel.
The reset protects the pump from an overload condition. Should an overload occur, the reset mechanism will trip. To reset the pump, press the reset button firmly.
WARNING: Do not use metal objects to
press the reset button. Failure to comply may result
in severe personal injury or death.
Condenser Fan Motor
The condenser fan motor is driven by the software. The L1 to the fan is connected to the interface board at J6-6. The condenser fan is programmed to run any time the compressor is on and to stay running for 30 seconds after the compressor cycles off. The fan motor runs constantly through heat cycles regardless of the compressor status, then cycles off 30 seconds after the compressor cycles off at the end of the Heat Cycle and subsequent Standby Mode.
Models C708/C709/C716/C717
15
Introduction
Page 22
Notes:
Introduction
16
Models C708/C709/C716/C717
Page 23
Section 2:
Controls, Systems and Operations
S Universal Control Programming S Heat Treatment Cycle S Heat Treatment Graph S Freezer Lock-out S Power Interrupt S Pump Operation S Timers S Jumper Pins - UVC3 S Beater Stir Cycles S Setting Viscosity S Control Overview S Refrigeration System - Hot Gas Treatment S Checking and Setting Refrigeration Valves S Refrigeration Schematic S Refrigeration System Components
Models C708/C709/C716/C717
17
Controls, Systems and Operations
Page 24
Universal Control Programming
Operating Screen Descriptions
______________________________
The fluorescent display located in the center of the control panel is normally blank during the daily operation of the machine. The display is activated when the SEL symbol or the Manager’s Menu is selected. The display screen will also alert the operator of specific faults detected by the control.
Note: The displays illustrated in this section are those seen on the Models C708/C709. The Model C716/C717 versions may vary slightly.
Power Up Memory (Initializing)
The seven segment display should display “00” during the initializing sequence.
When the machine is powered, the control system will initialize to perform a system check. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA.
Language Initialization
is another language initialization fault. English is the factory default setting.
System Data
System data is protected separately from the rest of the data in memory. System data includes variables that change frequently such as the mode the machine is in, lockout status, serving counters, fault codes, and others. While System Data is being checked the following screen is displayed.
Initializing
System Data
If the System Data is corrupted, the machine is set to OFF, the serving counters are set to zero, and the faults are cleared. A “SYSTEM CRC ERR” fault is set and displayed on the VFD. An acknowledgement (SEL key) is required.
The UVC platform supports multiple languages by keeping specific strings in battery backed RAM. After power-up or a CPU reset, the strings are tested to see if the language strings are present and not corrupted. If the strings are present and not corrupted, initialization continues. Otherwise, the operator is prompted to select a language. While language strings are being checked for integrity, the following screen is displayed.
Initializing
Language
Note: If there is a language initialization fault, the machine will force a language selection prior to the initializing sequence. The standard menu LED’s should light, as if it were in a menu. If a language has been selected, the unit is powered down, the machine should not ask for a language unless there
Configuration Data
Configuration data is separate from the rest of the data in the memory. Configuration data is information entered through operator and service menus. While Configuration Data is being checked the following screen is displayed.
Initializing
Config Data
If Configuration data is corrupted, all user and service settings are set to defaults. A “CONFIG CRC ERR” fault is set and displayed on the VFD. The system will continue to operate in its previous mode but according to default settings.
Controls, Systems and Operations
18
Models C708/C709/C716/C717
Page 25
Lockout Data
Lockout data is protected separately from the rest of the data in the memory. While the Lockout Data is being checked, the following screen is displayed.
Once the system has initialized, the number of days until brush cleaning is required is indicated on the control panel. The SAFETY TIMEOUT screen will be displayed with the alarm on for 60 seconds or until any control symbol is touched.
Initializing
Lockout Data
If Lockout Data is corrupted, all lockout history data is cleared. A “LOCKOUT CRC ERR” fault is displayed.
After the memory integrity has been tested, the Safety Timeout screen will be displayed.
Heat Cycle Data
Heat cycle data is checked separately from the rest of the data in memory. Each individual Heat Cycle Data record is monitored for corruption individually. At the start of a heat cycle, the next Heat Cycle data record is cleared and data for the heat cycle is writtentoit.ThecurrentHeatCycleDatais displayed as the first heat cycle record in the HEAT CYCLE DATA menu option.
The heat cycle data records are checked for integrity when the record is accessed, presently only through the HEAT CYCLE DATA menu option. (For
additional Heat Cycle Data information, see page 26.)
SAFETY TIMEOUT
ANY KEY ABORTS
Power Switch OFF
After the safety timeout has been completed and the power switch is OFF, the following screen is displayed.
POWER SWITCH OF F
-- = -- = -- = -- = -- = -­UNIT CLEANED
Power Switch ON
When the power switch is placed in the ON position, the control panel touch keys become operative. The fluorescent display will be either blank or indicate that the unit has been cleaned.
UNIT CLEANED
Models C708/C709/C716/C717
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Controls, Systems and Operations
Page 26
Heat Cycle
The HEAT symbol on the control panel is illuminated throughout the heat treatment cycle. Two warning messages will be displayed on the screen. “DO NOT DRAW” will be displayed when the mix temperature is below 130°F (54.4°C).
International Models Only:
Some International models will continuously display the temperature of the mix hopper when the power switch is in the ON position.
HOPPER 21.0
UNIT CLEANED
DO NOT DRAW
When the temperature of the mix is above 130°F (54.4°C) the screen will display a message indicating that HOT PRODUCT is in the machine.
HOT PRODUCT
DO NOT attempt to draw product or disassemble the unit during the HEAT cycle. The product is hot and under extreme pressure.
In the HEAT cycle, the mix temperature in the hopper and freezing cylinder must be raised to 151°F (66.1°C) within 90 minutes.
When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will keep the temperature above 151°F (66.1°C) for a minimum of 35 minutes.
If the control is set for international configuration, the following screen will appear when the heat symbol is touched.
ARE YOU SURE
>Yes
No
Use the up or down arrow symbol to move the cursor to “YES”. Touch the SEL symbol to immediately start a heat cycle.
Note: The machine must be in AUTO or STANDBY and have sufficient mix in the hopper before the machine can successfully enter the HEAT mode of operation.
Manager’s Menu
______________________________
The Manager’s Menu is used to enter the operator function displays. To access the Menu, touch the center of the CONE symbol on the control panel. The arrow symbols, the SEL symbol and the CONE symbol will be lit when the ACCESS CODE screen is displayed.
13201
The final phase of the heat treatment cycle is the cooling phase. The freezer must cool the mix below 41°F (5°C) within 90 minutes.
When the entire heat cycle has been completed, the HEAT symbol will no longer be illuminated. The machine will enter the STANDBY mode (STANDBY symbol illuminates). The machine can be placed in AUTO or left in STANDBY.
Controls, Systems and Operations
20
®
SEL
Figure 13
Models C708/C709/C716/C717
Page 27
In the Menu program, the arrow symbols and the SEL symbol will function as menu keys.
S UP ARROW - increases the value above the
cursor and is used to scroll upward in text displays.
S DOWN ARROW - decreases the value
above the cursor and is used to scroll downward in text displays.
S SEL - advances the cursor position to the
right and is used to select menu options.
There is a two minute time-out in effect during the Manager’s Menu. While in the Manager’s Menu, if no activity occurs within a two minute period, the display will exit to the Main Menu. There is one exception to this time-out, and that is the Current Conditions Display.
If an incorrect number is entered for the access code, the display will exit the Menu program when the SEL symbol is touched.
13202
®
SEL
Figure 14
Note: The machine will continue operation in the mode it was in when the Menu was selected. However, the control keys will not be lit and are non--functional when the Manager’s Menu is displayed. The control keys are functional in the Manager’s Menu when the CURRENT CONDITIONS screen is displayed. (See CURRENT CONDITIONS on page 28.)
Entering Access Code
With the ACCESS CODE screen on the display, use the SEL symbol to set the first code number in the cursor position. When the correct number is selected, touch the SEL symbol to move the cursor to the next number position.
ENTER ACCESS CODE
83 0 9
__
Continue to enter the proper access code numbers (8309) until all four numbers are displayed, then touch the SEL symbol. The Manager’s Menu list will display on the screen, provided the correct access code is entered.
Manager Menu Options
Touch the ARROW symbols to move up or down through the Menu. Select a Menu option by touching the SEL symbol. Exit the Menu program by selecting EXIT FROM MENU or touch the CONE symbol.
The following menu options are listed in the Manager’s Menu.
EXIT FROM MENU
RESET DRAW COUNTER
SET CLOCK
AUTO HEAT TIME
AUTO START TIME
STANDBY MODE
BRUSH CLEAN CYCLE
MIX LEVEL AUDIBLE
F AULT DESCRIPTION
LOCKOUT HISTORY
HEAT CYCLE SUMMARY
HEAT CYCLE DATA
SYSTEM INFORMATION
CURRENT CONDITIONS
Models C708/C709/C716/C717
21
Controls, Systems and Operations
Page 28
Exit From Menu
Selecting “EXIT FROM MENU” will exit the Manager’s Menu and the return the control panel symbols to normal operation.
To change the date or time, select the SET CLOCK option in the menu. Touch the UP arrow symbol to advance the arrow from Exit to Change, then touch the SEL symbol to select the Change option.
Reset Draw Counter
The SERVING COUNTER screen is used to check or reset the number of servings dispensed from the machine. The SERVING COUNTER will automatically reset to zero when the machine is brush cleaned.
SERVINGS COUNTER
0
> Next
Reset the SERVING COUNTER by touching the SEL symbol to advance to the next screen. Touch the UP arrow symbol to move the arrow (>) to YES and touch the SEL symbol. The servings counter will reset to zero and exit back to the Manager’s Menu.
RESET DRAW COUNTER
Yes
>No
Set Clock
SET CLOCK 12:01 2/21/2004
Change
>Exit
Change the time by touching the UP arrow with the cursor under the hour position. Move the cursor to the minutes position by touching the SEL symbol. Once the correct minutes are entered, touch the SEL symbol to advance the cursor to the month.
SET CLOCK
:01 2/21/2004
12
>Exit
Enter the correct month, day, and year. Then touch the SEL symbol to advance to the DAYLIGHT SAVING TIME screen.
The SET CLOCK option allows the Manager to adjust the control clock date and time. The date and time may only be changed after the freezer has been manually cleaned but before it has been placed in the AUTO or STANDBY mode. The following message will be displayed if the SET CLOCK option is selected when the machine is not in a brush clean state.
SET CLOCK 12:01 2/21/2004
NO CHANGES ALLOWED
Press Any Key
Controls, Systems and Operations
DAYLIGHT SAVING TIME
ENABLED
> Enable
Disable
The Daylight Saving feature, when enabled, will automatically adjust the control clock for daylight saving time. To disable the Daylight Saving Time feature, touch the DOWN arrow to move the arrow to “Disable”. Then touch the SEL symbol to save the new setting.
22
Models C708/C709/C716/C717
Page 29
Auto Heat Time
The AUTO HEAT TIME screen allows the Manager to set the time of day in which the heat treatment cycle will start.
AUTO HEAT TIME
00:00
Change
>Exit
To set the AUTO HEAT TIME, touch the UP arrow symbol to move the arrow to “Change”. Then touch the SEL symbol. The screen will display the time with the cursor under the hour position.
AUTO HEAT TIME
:00
00
Touch the arrow symbols to increase or decrease the hour to the desired setting. Then move the cursor to the minutes position by touching the SEL symbol. Adjust the setting for minutes. Then touch the SEL symbol to save the setting and return to the AUTO HEAT TIME screen. Touch the SEL symbol to exit the screen and return to the Menu.
AUTO START TIME
00:00
Change
>Exit
Program the AUTO START TIME by touching the UP arrow symbol to move the arrow to “Change”. Touch the SEL symbol to advance to the next screen.
AUTO START TIME
:00
00
Use the arrow symbols to program the AUTO START TIME by increasing or decreasing the hour setting above the cursor. Touch the SEL symbol to advance the cursor and program the minutes setting. Touch the SEL symbol to return to the previous screen with the new time setting displayed. Touch the SEL symbol to exit the screen and return to the Menu.
Auto Start Time
The AUTO START TIME option allows the Manager to set the time of day at which the machine automatically enters the AUTO mode from the STANDBY mode. The machine must be in the STANDBY mode without a freezer lock condition in order to AUTO start at the programmable time. The AUTO START TIME can also be Disabled and require starting the AUTO mode manually.
AUTO START TIME
DISABLED
Enable
> Disable
Enable the AUTO START TIME by touching the UP arrow symbol to move the arrow up to Enable. Touch the SEL symbol to advance to the next screen.
Standby Mode
The STANDBY option is used to manually place the machine in the standby mode during long, no draw periods. Select the STANDBY screen from the Manager’s Menu. Touch the SEL symbol to activate Standby. Standby may also be entered by touching the STANDBY key when not in the Manager’s Menu.
Discontinue Standby operation by exiting the Manager’s Menu and select the AUTO mode.
STANDBY MODE
> EXIT
Models C708/C709/C716/C717
23
Controls, Systems and Operations
Page 30
Brush Clean Cycle
The BRUSH CLEAN CYCLE option allows the Manager to select the maximum number of days between brush cleaning the machine. The brush clean cycle may only be changed after the freezer has been manually cleaned but before it has been placed in the AUTO or STANDBY mode.
The following message will be displayed if the BRUSH CLEAN CYCLE option is selected when the machine is not in a brush clean state.
BRUSH CLEAN CYCLE
No Changes Allowed
Press any Key
Disable the audible tone feature by touching the DOWN arrow symbol to move the arrow to “Disable”. Touch the SEL symbol to save the new setting and return to the Menu. The control panel icons for Mix Low and Mix Out will illuminate as the mix level drops in the hopper, but the audible tone will be disabled.
Fault Description
The FAULT DESCRIPTION display will indicate if there is a fault with the freezer and where the fault occurred. When no faults are detected, the following screen will be displayed.
Change the number of days between brush clean intervals by using the arrow symbols. Touch the SEL symbol to save the setting and exit back to the Menu. The number of days displayed on the brush clean counter will change to the new setting.
BRUSH CLEAN CYCLE
TIME 14 DAYS
Always comply with local guidelines on the number of days allowed between brush clean cycles.
Mix Level Audible
The MIX LEVEL AUDIBLE option, when enabled, will alert the operator with an audible tone when there is Mix Low or Mix Out condition. The following screen is displayed upon selecting this option.
MIX LEVEL AUDIBLE
> Enable
Disable
FAULT DESCRIPTION NO FAULT FOUND
Touch the SEL symbol to display the next fault found or return to the Menu if no other faults exist. Touching the SEL symbol any time faults are displayed will clear the faults, if corrected, upon returning to the Menu screen.
Listed below are the variable messages which will appear, along with an explanation for the corrective action.
NO FAULT FOUND - There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.
BEATER OVERLOAD - Place the power switch in the OFF position. Press the beater reset button firmly. Place the power switch in the ON position and restart in AUTO.
HPCO COMPRESSOR - Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position and restart in AUTO.
Controls, Systems and Operations
24
Models C708/C709/C716/C717
Page 31
HOPPER THERMISTOR BAD* - Place the power
switch in the OFF position. Replace the hopper thermistor probe.
BARREL THERMISTOR BAD* - Place the power switch in the OFF position. Replace the barrel thermistor probe.
Faults Occurring Entering a Heat Treatment Cycle
POWER SWITCH OFF - The power switch is OFF. AUTO OR STBY OFF - The control was not in the
AUTO or STANDBY mode.
*Note: Three codes have been set up to assist in diagnosing bad thermistor probes. If a probe has shorted (resistance less than 1 ohm), “SHRT” will be displayed on the screen for its respective machine location. If the probe is open (resistance above 1 megohm), “OPEN” will be displayed. If the actual probe environment exceeds 200 °F (93°C), the respective screen display location will read “OVER” indicating the temperature is “out of range”.
COMP ON TOO LONG - The compressor run time exceeded the 11 minute timer.
Lockout History
The LOCKOUT HISTORY screen displays a history of the last 40 soft locks, hard locks, brush clean dates, or aborted heat cycles. Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure.
LOCKOUT HISTORY 1
00/00/00 00:00
Reason
> Exit
MIX OUT FAILURE - A Mix Out condition was present.
NO HEAT CYCLE TRIED - The Auto Heat Time was set to attempt a heat cycle more than 24 hours after the last successful heat cycle.
Faults Occurring While in Heat Mode
HEAT MODE FAILURE - The maximum allowable
heat mode time exceeded 90 minutes. COOL MODE FAILURE - The maximum allowable
cool mode time exceeded 90 minutes. TOTAL TIME FAILURE - The maximum allowable
total heat treatment time exceeded 4 hours. BRUSH CLEAN TIMEOUT - The total days in
operation exceeded the brush clean cycle setting. POWER SWITCH OFF - The power switch was
turned OFF during the heat cycle. POWERFAILINH/C-A power failure occurred
during the heat treatment cycle. MIX LOW FAILURE - The mix level in the hopper is
too low for a successful heat cycle.
The second line of the screen displays the date and time a failure occurs. The third line indicates the reason for a failure, or will indicate if a successful brush cleaning has occurred. Some failures occur with multiple reasons. When this occurs, a page will be generated for each reason.
Use the arrow symbols to advance forward or move backward to view each screen. Listed below are the variable messages that may appear.
Models C708/C709/C716/C717
BEATER OVLD H/C - The overload tripped for the
beater motor. BRL THERM FAIL - The thermistor sensor for the
freezing cylinder failed. HOPPER THERM FAIL - The thermistor sensor for
the hopper failed. HPCO H/C - The high pressure switch opened
during the heat treatment cycle.
25
Controls, Systems and Operations
Page 32
Faults Occurring While in AUTO Mode
Heat Cycle Data
(L/R) HPR>41F (5C) AFTER 4 HR - The mix
temperature in the hopper was above 41°F (5°C) more than four hours.
(L/R) BRL>41F (5C) AFTER 4 HR - The mix temperature in the freezing cylinder (barrel) was above 41°F (5°C) more than four hours.
(L/R) HPR>41F (5C) AFTER PF - The mix temperature in the hopper was above 41°F (5°C) more than four hours following a power failure.
(L/R) BRL>41F (5C) AFTER PF - The mix temperature in the freezing cylinder (barrel) was above 41°F (5°C) more than four hours following a power failure.
(L/R) HPR>45F (7C) AFTER 1 HR - The mix temperature in the left or right hopper was above 45_F(7_C) more than one hour.
(L/R) BRL>45F (7C) AFTER 1 HR - The mix temperature in the left or right freezing cylinder (barrel) was above 45_F(7_C) more than one hour.
(L/R) HPR>59F (15C) - The mix temperature in the hopper exceeded 59°F (15°C).
(L/R) BRL>59F (15C) - The mix temperature in the freezing cylinder (barrel) exceeded 59°F (15°C).
Heat Cycle Summary
The HEAT CYCLE SUMMARY screen displays the hours since the last heat cycle, the hours since the product temperature was above 150_F (65.6_C), and the number of heat cycles completed since the last brush clean date.
The HEAT CYCLE DATA screen contains a record of up to 366 heat treatment cycles. The most recent heat cycle data will be shown first.
Each heat cycle record has three screens. The first screen displays the month and day of the heat cycle, the start time and end time, and the fault description. The bottom line displays the record number and indicates if a power failure occurred during the heat cycle (POWER FAILURE IN HC).
HEAT TREAT CYCLE
01/01 02:00 05:14
NO FAULT FOUND
1
Touch the UP arrow symbol to advance forward through the data pages. Touch the DOWN arrow symbol to reverse the page direction.
Hopper and barrel temperature records for each side of the freezer are displayed in the second and third screens. The second screen shows the left side (L) side of the freezer.
The third screen shows the right side (R) of the freezer.
The top line of these screens shows the hopper (H) and barrel (B) temperatures recorded at the end of the Heat Treat Cycle and indicates the side (L or R) of the freezer.
The remaining lines indicate the following: HEAT = Total time for the hopper (h) and barrel (b)
to reach 150.9°F (66.1°C). OVER = Total time the hopper (h) and barrel (b)
temperature was above 150°F (65.6°C).
HEAT CYCLE SUMMARY HRS SINCE HC 0 HRS SINCE 150 0 HC SINCE BC 0
051025
Controls, Systems and Operations
COOL = Total time the hopper (h) and barrel (b) temperature was above 41°F (5°C) during the COOL phase.
PEAK = Highest temperature reading for the hopper (h) and barrel (b) during the Heat Treatment Cycle.
26
Models C708/C709/C716/C717
Page 33
H: 40.9 B:26.3 L HEAT OVER COOL PEAK 1:12 0:49 h 1:19 161.0 0:46 1:11 b 0:15 169.7
H: 38.0 B:23.7 R HEAT OVER COOL PEAK 1:09 0:52 h 1:11 161.2 0:66 1:00 b 0:11 169.9
The HEAT time indicates the amount of time taken in each zone to reach 150.9°F (66.1°C). Each zone must remain above 150°F (65.6°C) for a minimum of 35 minutes.
PF POWER FAILURE IN HC
A power failure caused the Heat Phase, Cool Phase, or Total Cycle Time to exceed the maximum allowed time. If a power failure occurs, but the heat treatment cycle does not fail, an asterisk(*) will appear on the third line of the display.
OP OPERATOR INTERRUPT
Indicates the heat cycle was aborted in the OPERATOR INTERRUPT option in the Service Menu.
PS POWER SWITCH OFF
The power switch was placed into the OFF position during the heat cycle.
TH THERMISTOR FAILURE
A thermistor probe has failed.
PD PRODUCT DOOR OFF
A product door is not in place or is loose.
Touch the UP arrow symbol to advance to the next page or the DOWN arrow symbol to view the previous page. A Heat Cycle Failure message will display on the first screen if a failure occurred.
Listed below are variable failure code messages which could appear on line 2.
HT HEAT TIME FAILURE
Mix temperature did not rise above 151_F (66.1_C) in less than 90 minutes.
CL COOL MODE FAILURE
Mix temperature in the hopper and freezing cylinder did not fall below 41_F(5_C) in less than 90 minutes.
TT TOTAL TIME FAILURE
The heat treatment cycle must be completed in no more than 4 hours.
ML MIX LOW FAILURE
The Heat Phase or Cool Phase time was exceeded and a mix low condition was present.
MO MIX OUT FAILURE
A mix out condition was detected at the start or during the heat cycle.
BO BEATER OLVD IN HC
A beater overload occurred during the heat cycle.
HO HPCO IN HEAT CYCLE
A high pressure cut-out condition occurred during the heat cycle.
System Information
The SYSTEM INFORMATION is displayed on three separate screens. The first screen contains the control and software version installed in the machine.
SOFTWARE VERSION C708 CONTROL UVC3 VERSION 1.06 > Next
Touch the SEL symbol to advance to the next system information screen containing the software language version.
Language V2.00 English 621
> Next
Touch the SEL symbol to advance to the third system information screen containing the model bill of material and machine serial number. Touching the SEL symbol again will return to the Menu list.
B.O.M. C70827C000 S/N K0000000
> Next
Models C708/C709/C716/C717
27
Controls, Systems and Operations
Page 34
Current Conditions
The CURRENT CONDITIONS screen provides the viscosity readings for the product when the machine is running, and the hopper and the freezing cylinder temperatures for the machine.
VISC 0.0 HOPPER 41.0
CURRENT CONDITIONS is the only Menu screen that will return the control panel keys to normal operation. The Menu symbols will not be lit when this option is selected but the panel touch keys are fully functional. Exit the CURRENT CONDITIONS screen and return to the Menu by touching the SEL symbol.
The Service Menu screen also includes the following options which can only be accessed through the Service Menu:
TEMPERATURE SCALE STANDBY TEMP HOPPER TEMP HEAT TREAT TEMPS VISCOSITY SETTING COMPRESSOR CYCLE TIME COMPRESSOR ON DELAY BEATER OFF DELAY MIXPUMPOFFDELAY EDIT UNIT ID SELECT LANGUAGE ABORT HEAT CYCLE MANUAL CONTROL RESET TO DEFAULTS
Service Menu
______________________________
The Service Menu option allows trained service technicians to access and modify critical operating parameters for the machine. The access code for
the service menu is:
Service Menu Options
The Service Menu screen includes the following options which are also displayed in the Manager Menu. (See page 20.)
EXIT FROM MENU RESET DRAW COUNTER SET CLOCK AUTO HEAT TIME AUTO START TIME STANDBY MODE BRUSH CLEAN CYCLE MIX LEVEL AUDIBLE FAULT DESCRIPTION LOCKOUT HISTORY HEAT CYCLE SUMMARY HEAT CYCLE DATA SYSTEM INFORMATION CURRENT CONDITIONS
5231.
Temperature Scale
This option allows the service technician to choose the scale in which the machine will display all temperatures.
TEMPERATURE SCALE FAHRENHEIT
>FAHRENHEIT
CELSIUS
Pressing the UP key moves the arrow to Fahrenheit. Pressing the DOWN key will move the arrow to Celsius. Pressing the SEL symbol with the arrow next to the appropriate option will select this option and return to the Service Menu screen.
Standby Temp
This option allows the technician to adjust the freezing cylinder temperature at which the compressor will turn on in STANDBY. The Standby Temp screen is displayed upon selecting this option.
STANDBY TEMP CUT IN AT : 39.0 CURRENT : 39.0 > Next
060821
Controls, Systems and Operations
28
Models C708/C709/C716/C717
Page 35
Standby temperatures must be set to maintain hopper and freezing cylinder temperatures below 40°F (4.4°C). With the hot gas system, it is not necessary to set this temperature at 30.5°F (-8.3°C) as was done on the glycol systems. The recommended temperature is 39°F (3.9°C).
Pressing the UP or DOWN keys increase and decrease the temperature. Pressing the SEL symbol accepts the setting and returns to the Service Menu screen.
The temperature differential is 4°F (2°C) for Standby temperature.
Pressing the UP or DOWN keys increase and decrease the temperature. Pressing the SEL symbol accepts the setting and displays the Barrel Holding screen.
BARREL HOLD TEMP HEATING : 160.0 CURRENT : 41.0 > Next
The factory default setting for barrel heating is 160°F (71°C).
Hopper Temp
This option allows the technician to adjust the hopper temperature in AUTO and STANDBY. The Hopper Temp Cooling screen is displayed upon selecting this option.
HOPPER TEMP COOLING CUT IN AT : 39.0 CURRENT : 39.0 > Next
Pressing the UP or DOWN keys increase and decrease the temperature. Pressing the SEL symbol accepts the setting and returns to the Service Menu screen. The temperature differential is 2°F (1°C) for the hopper temperature.
Heat Treat Temps
This option allows the technician to adjust the barrel (freezing cylinder) and hopper temperatures used to control the Hot Gas Solenoid in the HEAT and HOLD phases of the Heat Cycle. The Barrel Heating screen is displayed first.
Pressing the UP or DOWN keys increase and decrease the temperature. Pressing the SEL symbol accepts the setting and displays the Hopper Heating screen. The factory default setting for hopper heating is 155°F (68°C).
HOPPER HEAT TEMP HEATING : 155.0 CURRENT : 41.0 > Next
Pressing the UP or DOWN keys increase and decrease the temperature. Pressing the SEL symbol accepts the setting and displays the Hopper Holding screen. The factory default setting for hopper hold is 155°F (68°C).
HOPPER HOLD TEMP HEATING : 155.0 CURRENT : 41.0 > Next
BARREL HEAT TEMP HEATING : 160.0 CURRENT : 41.0 > Next
Models C708/C709/C716/C717
Pressing the UP or DOWN keys increase and decrease the temperature. Pressing the SEL symbol accepts the setting and returns to the Service Menu screen. Pressing the MENU symbol with any screen showing ignores any changes and returns to the Service Menu screen.
29
Controls, Systems and Operations
Page 36
Viscosity Setting
This option allows the service technician to adjust the viscosity at which the compressor turns off in AUTO. The first screen is displayed upon entering this function.
VISCOSITY SETTING VISC = 2.8 AMPS
Change
>Exit
Pressing the UP key moves the arrow to Change. Pressing the DOWN key moves the arrow to “Exit”. Pressing the SEL symbol with the arrow next to “Exit” has no effect, and returns to the Service Menu screen. Pressing the SEL symbol with the arrow next to “Change” displays the second screen.
Comp On Delay
This option allows the technician to adjust the Compressor On Delay. The following screen is displayed upon entering this option.
COMP ON DELAY TIME : 2 SECONDS
Pressing the UP or DOWN key increases or decreases the time delay by one second respectively. Pressing the SEL symbol accepts the setting and returns to the Service Menu screen.
VISCOSITY SETTING VISC = 2.8 AMPS
Current = 0.0
Pressing the UP key increases the viscosity setting by 0.1 amp. Pressing the DOWN key decreases the viscosity setting by 0.1 amp. Pressing the SEL symbol accepts the viscosity setting and returns to the Service Menu screen.
Comp Cycle Time
This option allows the technician to set the Compressor Cycle Time. The following screen is displayed upon entering this option.
COMP CYCLE TIME
CYCLE TIME : 10 MIN
Note: The minimum setting for Comp On Delay is 2 seconds.
Beater Off Delay
This option allows the technician to set the time the beater motor continues to run after the compressor has cycled off. The following screen is displayed upon entering this option.
BEATER OFF DELAY TIME : 0 SECONDS
Pressing the UP or DOWN key increases or decreases the cycle time by one minute respectively. Pressing the SEL symbol accepts the setting and returns to the Service Menu screen.
Controls, Systems and Operations
Pressing the UP or DOWN key increases or decreases the time DELAY by one second respectively. Pressing the SEL symbol accepts the setting and returns to the Service Menu screen.
30
Models C708/C709/C716/C717
Page 37
Mix Pump Off Delay (C708 & C716 Only)
This option allows the technician to set the amount of time that the mix pump runs after the draw valve has closed (switch opened). The following screen is displayed upon entering this option.
MIXPUMPOFFDELAY
RUN TIME : 10 SEC
+ + + -- -- -- S E L
Repeat the operation as described previously. Once the correct freezer Serial Number has been entered, pressing the SEL symbol displays the Store ID screen.
ENTER STORE ID
00000 _
Repeat the operation as described previously. Once the correct Store ID has been entered, pressing the SEL symbol returns to the Service Menu screen.
Pressing the UP or DOWN key increases or decreases the time DELAY by one second respectively. Pressing the SEL symbol accepts the setting and returns to the Service Menu screen.
Edit Unit ID
This option allows the technician to enter the factory Bill of Materials (BOM) code used to assemble the freezer, the freezer Serial Number, and the Store ID number. The Freezer BOM screen is displayed first.
ENTER FREEZER BOM C70833C000
--
Pressing the SEL symbol scrolls the cursor to the right one place for each symbol press. Pressing the UP or DOWN key increase or decrease respectively, with rollover, the selected digits. Once the correct freezer BOM has been entered, pressing the SEL symbol displays the Serial Number screen.
Select Language
This option allows the technician to select one of seven languages available. The following screen will be displayed upon selecting this option.
>ENGLISH
ESPANOL DANSK FRANCAIS
Pressing the UP and DOWN keys moves the arrow to the selection. Pressing the SEL symbol with the arrow next to one of the seven choices selects that choice and returns to the Service Menu screen. If no language is selected, the factory default is English.
Abort Heat Cycle
This option allows the technician to abort a Heat Cycle. The following screen will be displayed upon selecting this option ifthemachineisinaHeat Cycle.
ABORT HEAT CYCLE
Yes
>No
ENTER FREEZER SN K0000000
--
Models C708/C709/C716/C717
Pressing the UP key moves the arrow to “Yes”. Pressing the DOWN key moves the arrow to “No”. Pressing the SEL symbol with the arrow next to “Yes” will abort the Heat Cycle. Pressing the SEL symbol with the arrow next to “No” has no effect and will return to the Service Menu screen.
31
Controls, Systems and Operations
Page 38
Manual Control
Press SELECT to enter the manual control option.
This option allows the technician to start and stop key components to test their performance. When selected manually, power will be supplied to each component until the technician selects “OFF” or exits the screen. The technician must manually select “OFF” or exit the menu.
> EXIT L BEATER MOTOR L COMPRESSOR LMIXPUMP L SUCTION VALVE L BRL LIQ VALVE L BRL HEAT VALVE L HPR HEAT VALVE L AGITATOR L SYRUP HEATER R BEATER MOTOR R COMPRESSOR RMIXPUMP R SUCTION VALVE R BRL LIQ VALVE R BRL HEAT VALVE R HPR HEAT VALVE R AGITATOR R SYRUP HEATER FAN
MANUAL CONTROL L BEATER MOTOR
> START
EXIT
Pressing SELECT with the arrow on START will send voltage to the component selected.
MANUAL CONTROL L BEATER MOTOR
>OFF
EXIT
Pressing SELECT with the arrow on OFF will turn the component off. Moving the arrow to EXIT will turn the component off and exit this menu option.
Reset to Defaults
The Reset to Defaults option will allow the service technician to clear all RAM memory. This screen was added because it will not be possible to remove the RAM chip on future iterations of the UVC3 control. The machine must be in a “Unit Cleaned” status in order to restore the default settings. Selecting this option in the menu will display a screen asking “ARE YOU SURE?” (See Figure 15.)
The freezer must be in the OFF mode to use this feature.
MANUAL CONTROL
ERROR MACHINE MUST
BE IN (OFF) MODE
PRESS SEL KEY
060821
Controls, Systems and Operations
RESET TO DEFAULT ARE YOU SURE?
> YES
NO
Figure 15
Moving the cursor to YES and selecting the Calibration key will restore all factory default values.
32
Models C708/C709/C716/C717
Page 39
Heat Treatment Cycle
The function of the Heat Treatment Cycle is to raise the temperature of the mix in the freezing cylinder and hopper high enough and quickly enough to destroy bacteria. When this has been accomplished, the temperatures must then be returned to a temperature low enough and quickly enough to retard spoilage.
The Heat Treatment Cycle must be successfully completed at least once every 24 hours or the freezer will automatically lock itself in the STANDBY mode.
The Heat Treatment Cycle may be started automatically according to the AUTO HEAT CYCLE TIME.
IMPORTANT: The freezer must be operating
in either the STANDBY or AUTO mode before a Heat Treatment Cycle can be started.
There are three phases in a Heat Treatment Cycle: Heat, Hold and Cool
The Heat Phase
During this phase, the temperatures of the product in the freezing cylinder and hopper are raised over 150_F(65_C) in 90 minutes or less.
The Hold Phase
During the HOLD phase, the temperature of the product is “held” over 150_F(65_C) for a minimum of 35 minutes to ensure the destruction of all harmful bacteria in the product.
The Hold Phase Timer “times out” after 35 minutes as long as all freezing cylinder and hopper temperatures remain above 150_F(65_C) for the duration of the HOLD phase.
The Cool Phase
During the COOL phase, the product in the freezing cylinder and the hopper are lowered to 41_F(5_C) or less. The unit must complete this phase in less than 90 minutes.
The COOL Phase Timer measures the maximum allowable time the unit can remain in the COOL phase. If the timer exceeds 90 minutes, the unit will lock-out.
The Heat Cycle TT (Total Time) Timer “times out” the maximum allowable time the unit can remain in the Heat Treatment Cycle (4 hours). If the timer exceeds four hours, the unit will lock out. This timer is a combination of the HEAT, HOLD, and COOL Phase Times.
The Heat Phase Timer “times out” the maximum allowable amount of time the unit can remain in the HEAT phase of the Heat Treatment Cycle. If the timer exceeds 90 minutes, the unit will lock-out.
When the entire Heat Treatment Cycle has been completed, the normal display will appear, indicating that the machine is operating in the STANDBY mode.
Models C708/C709/C716/C717
33
Controls, Systems and Operations
Page 40
Heat Treatment Graph
O
N
The purpose of the HEAT phase is to raise the product temperature above 150_F(65_C) within 90 minutes. To satisfy the control system, the product must actually reach 160_F(71_C) in the freezing cylinder and 155_F(68_C) in the hopper. This requirement ensures that the 150_F(65_C) requirement has been met. Health laws require these parameters to be 150_F(65_C) in 90 minutes; however, the actual amount of time the freezer takes to accomplish this requirement is closer to 60 minutes.
While in the COOL phase, the hopper and freezing cylinder are operated by Standby temperatures of:
Freezing Cylinder:
Hopper: 39_F(3.9_C) and above “ON”
The COOL Phase concludes when the hopper and freezing cylinder reach 41_F(5_C). At this point the machine enters Standby operation. While the time given for the COOL Phase is 90 minutes, the actual time is closer to 30 minutes.
30.5_F(-.83_C) and above “ON”
26.5_F(-3.1_C) “OFF”
37_F(2.8_C) “OFF”
Figure 15
Controls, Systems and Operations
34
Models C708/C709/C716/C717
Page 41
Freezer Lock-Out
To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must be disassembled and brush cleaned a minimum of every 14 days. Brush cleaning is the normal disassembly and cleaning procedure found in the Operator Manual. Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode.
If the Heat Treatment Cycle fails, the screen will display a failure message and return the freezer to the STANDBY mode.
Always comply with local guidelines for the maximum number of days allowed between brush clean cycles. (See the Manager’s Menu for setting the BrushClean interval.)
There are two types of freezer lock conditions that can occur: Hard Lock or Soft Lock. A Hard Lock requires the machine be disassembled and brush cleaned. A Soft Lock can be corrected by either disassembling and brush cleaning the machine, or by starting another heat treatment cycle.
Hardlock
There are two causes of a hard lock failure. The freezer will hardlock if either the Brush Clean Timer has elapsed or if a Thermistor Failure (Freezing Cylinder or Hopper) occurred during a Heat cycle.
1. The following screen will be displayed if a Brush Clean Cycle Time has occurred.
Touching the SEL symbol will display the following screen.
FREEZER LOCKED
2. The following screen will display if there has been a thermistor failure (freezing cylinder or hopper) during the heat treatment process.
SYSTEM FAULT FREEZER LOCKED SERVICE REQ’D
> BRUSH CLEAN
Touching the SEL symbol will indicate which thermistor caused the Hard Lock.
HOPPER THERM BAD
FREEZER LOCKED
BRUSH CLEAN TIMEOUT FREEZER LOCKED CLEANING REQ’D
> BRUSH CLEAN
Models C708/C709/C716/C717
35
Controls, Systems and Operations
Page 42
If the machine has hard locked and an attempt is made to enter AUTO, the machine will enter the STANDBY mode and display the following message.
If the reason for the soft lock has been corrected, selecting HEAT CYCLE initiates a Heat Cycle immediately. Selecting BRUSH CLEAN when the previous message is displayed will hard lock the machine and brush cleaning will be necessary.
Following are the variable messages for soft lock failures that appear on the second line of the screen.
FREEZER LOCKED
To restore the message that identified the reason for the hard lock, turn the power switch OFF for five seconds and then return the power switch to the ON position. The original message with the reason for the Hard Lock will be displayed.
The FREEZER LOCKED message will remain on the display until the brush clean requirements are fulfilled. The freezer must be disassembled in order to activate the five minute timer on the display screen. Once the timer counts down to zero, the lockout is cleared.
Soft Lock
POWER SWITCH OFF
Power switch was in the OFF position.
MIX OUT PRESENT There was a mix out
condition present.
AUTO OR STANDBY OFF
The machine was not in the AUTO or STANDBY mode.
NO HEAT CYCLE TRIED
A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced or a power loss was experienced at the time the cycle was to occur.)
If the following screen appears, a soft lock has occurred during the heat treatment cycle.
HEAT TREAT FAILURE FREEZER LOCKED
> HEAT CYCLE
BRUSH CLEAN
If a heat treatment cycle has not been initiated within the last 24 hours, a soft lock failure will occur. A soft lock allows the operator to correct the cause of the soft lock. The operator has the option of either starting another heat cycle or brush cleaning the machine. When a soft lock occurs, the machine will go into the STANDBY mode. The following message is displayed on the screen. The reason for the soft lock is indicated on the second line.
NO HEAT CYCLE START
REASON
> HEAT CYCLE
BRUSH CLEAN
Controls, Systems and Operations
A soft lock can also occur any time during operation when the hopper or freezing cylinder temperature rises above 59°F (15°C), the temperature rises and remains above 45°F(7°C) for more than one hour, or the temperature rises and remains above 41°F(5°C) for more than four hours.
If a PRODUCT OVER TEMPERATURE condition occurs during operation, the following screen will appear.
PRODUCT OVER TEMP
> HEAT CYCLE
BRUSH CLEAN
36
Models C708/C709/C716/C717
Page 43
When one of these messages appears, automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned, or has completed a heat treatment cycle.
Once the freezer is unlocked by starting a heat treatment cycle the HEAT symbol will illuminate and the following message will be displayed on the screen.
DO NOT DRAW
FREEZER LOCKED
To restore the message that identified the reason for the soft lock, turn the power switch OFF for five seconds, and then return the power switch to the ON position. The original message with the reason for the soft lock will be displayed.
If BRUSH CLEAN is selected to clear the lockout by brush cleaning the machine, the FREEZER LOCKED message will remain on the display until the brush clean requirements are fulfilled. The freezer must be disassembled in order to activate the five minute timer on the display screen. Once the timer counts down to zero, the lockout is cleared.
HEAT TREAT FAILURE
REASON
> HEAT CYCLE
BRUSH CLEAN
Note: A record of Heat Cycle Data and Lock Out History can be found in the Manager’s Menu.
Models C708/C709/C716/C717
37
Controls, Systems and Operations
Page 44
Power Interrupt
All operating modes and setpoints are stored in the battery backed memory. Having been in the AUTO, STANDBY, or any of the HEAT mode phases, recovery from a power failure will return the machine to its previous mode of operation after a Memory Initialization function has occurred. If a power failure has occurred, the Safety Time Out screen will display a “Power Failure” message on the first line and the audio alarm will be ON. This message must be cleared.
If the freezing cylinder or hopper temperature rise above 41_F(5_C) and stay above 41_F(5_C) for 4 hours, the machine will soft lock when power is restored. If the temperature rises above 59_F (15_C) the machine will lock immediately.
14 Day Brush Clean
In order for the control to recognize that the unit has been brush cleaned, the following criteria must be met.
1. The freezing cylinder and hopper temperatures must be above 60_F(16_C).
A screen showing the status of the elements required for a brush clean are displayed when the power switch is in the OFF position and the machine is not in a brush clean state.
Line 1: Indicates the power switch is OFF. Line 2: Shows the time (in minutes and seconds)
remaining for the system to enter a Brush Clean state.
Line 3: Shows the hopper temperature. Line 4: Shows the barrel temperature.
POWER SWITCH OF F
TIME: 5:00 HOPPER 41.0 BARREL 41.0
If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes. When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.
2. The mix out and mix low probes must not be satisfied.
3. The door must be removed.
Note: The power switch must be OFF to view the 5 minute countdown timer.
Note: The criteria in Steps 1 - 3 must be met simultaneously for 5 minutes. These criteria will
be met when the unit is properly brush cleaned according to the Taylor Operator’s Manual.
Completion of a successful brush clean resets the Brush Clean Cycle timer and removes the locked condition. A new brush clean date is calculated the first time that the Auto or Standby mode is entered.
POWER SWITCH OF F
-- = -- = -- = -- = -- = -­UNIT CLEANED
When the power switch is placed in the ON position, the third line of the screen will display “Unit Cleaned”.
UNIT CLEANED
Controls, Systems and Operations
38
Models C708/C709/C716/C717
Page 45
Pump Operation
The pump operates under the following conditions:
Pump Key
When the PUMP symbol is pressed, the pump is active by itself or with the WASH mode of operation.
Mix Pump
The mix pump will be active for 30 seconds whenever the AUTO mode is entered. If a mix out condition forces the machine into the STANDBY mode of operation, the mix pump will not be active.
Mix Pump Draw Timer
During the AUTO mode, the mix pump will operate for 5 - 30 seconds after every draw of product. The factory setting is 10 seconds.
ITEM DESCRIPTION PART NO.
1 Screw-1/4-20 x 3/4 020128 -2
2 Motor-Reducer (50/60 Soft Serve) 036955-34 2A Motor (Soft Serve) 049246-34 2B Gear (50/60Hz Soft Serve) 049247-34
3 Mount-Motor 036934
Models C708/C709/C716/C717
Figure 16
39
ITEM DESCRIPTION PART NO.
4 Sleeve A.-MixPump X44761 5 Coupling-Motor-Flexible 047936
6* Seal-Input 048836 7* Seal-Output 048837 8 Nut-Pump Sleeve 036933
*Not Shown
Controls, Systems and Operations
Page 46
Timers
Two Minute Stir Cycle
If the machine is in the STANDBY mode, the beater motor will turn on for six seconds every two minutes when the Standby Temp setpoint 26.5°F (-4°C) is satisfied.
If the machine is in the HEAT mode, the beater motor continues the two minute stir cycle (see STANDBY above) until the freezing cylinder temperature rises above 120_F(49_C). Once this temperature is reached the beater motor runs continuously.
Mix Pump Timer
The mix pump will run for 30 seconds anytime the unit is placed in the AUTO mode, but not from STANDBY.
Mix Draw Timer
During the AUTO mode, the mix pump will run for 5 ­30 seconds every time product is drawn from the machine. The factory setting is 10 seconds.
24 Hour Last Heat Cycle Event
Hold Phase Timer
This timer assures that product in the freezing cylinder and the hopper are held above 150_F (65_C) for a minimum of 35 continuous minutes.
Cool Phase Timer
The Cool Phase Timer times out the maximum allowable time the unit can remain in the COOL phase of the Heat Treatment Cycle (90 minutes). If the timer exceeds 90 minutes, the unit will soft lock.
Safety Timeout
If the machine runs longer than 24 hours without a successful Heat Treatment Cycle, the machine will soft lock.
14 Day Timer
If the machine runs longer than 14 days without a successful brush cleaning, the machine will hard lock.
Heat Phase Timer
The Heat Phase Timer times out the maximum allowable time the unit can be in the Heat Phase of the Heat Treatment Cycle (90 minutes). If the timer exceeds 90 minutes, the unit will lock out.
Once power is applied to the unit, a 60 second timer places the unit in an “IDLE” state. The tone is turned on in 0.5 second intervals, and a “Safety Timeout” message appears on the LCD. This timer can be aborted by pressing any key.
Brush Clean Timer
This timer times out 5 minutes when all conditions for a successful brush cleaning are met.
Controls, Systems and Operations
40
Models C708/C709/C716/C717
Page 47
Jumper Pins - UVC3
JUMPER PINS FUNCTION
Jumper installed -- normal applications using refrigerated mix.
JP1
JP2
JP3
Note: The new UVC control board jumper blocks have 4 pins. Jumper on pins 1 & 2 are active. Pins 3 & 4 are open for future development.
Pins 1 & 2
Pins 3 & 4 No jumper -- Not used (for future development)
Pins 1 & 2
Pins 3 & 4 No jumper -- Not used (for future development)
Pins 1 & 2 Remove jumper to disable audible device located on UVC3 control.
Pins 3 & 4 No jumper -- Not used (for future development)
No jumper installed -- general market configuration using non--refrigerated mix. Ignores hopper temperature lockout parameters to allow adding non--refrigerated mix into the hopper.
Domestic configuration -- jumper installed. Hopper temperature not displayed on screen. Heat symbol symbols are only active when a lockout condition has occurred. Standby symbols are disabled.
International configuration -- no jumper. Hopper temperature is displayed on screen. Manual heat cycle starts by touching the HEAT symbol. Standby symbols are functional.
Programming Jumpers
Interface Board
W5
W4
W3
W2
If a jumper is present on the left interface board, the real time clock can be changed in any mode.
Installing a jumper on the left or right interface board forces the liquid solenoid valves, the hot gas soleniod valves, and the suction solenoid to be energized on the corresponding side of the unit. Removing the jumper ends their operation. This is used for reclaiming and evacuation of the refrigeration system only, or manual cycling of the solenoid valves for service check.
A jumper on the W3 of the left interface board enables the syrup heaters.
If a jumper is present on the left interface board, it resets the brush clean date. If a jumper is
present on the right interface board, it enables the 59°F(15°C) product temperature fault.
Models C708/C709/C716/C717
41
060207
Controls, Systems and Operations
Page 48
Beater Stir Cycles
Standby
When the unit is in the STANDBY mode, the stir cycle will be activated. The beater stir cycle timer counts down two minutes (in seconds) and then activates the beater motor for six seconds. After the stir cycle, the process will repeat itself; the timer will count down two minutes, and the beater will run for six seconds.
Setting Viscosity
Viscosity
Viscosity is the term used when referring to product appearance, temperature, thickness and firmness.
Soft serve viscosity is measured by monitoring the amperage load of the beater motor. The amperage load of the beater motor is low when the product in the freezing cylinder is liquid. As the product freezes (thickens), the amperage load increases. When the amperage load reaches the setpoint, the refrigeration cycle discontinues.
Hopper Temperature
The hopper temperature setpoint range is 37 - 39°F (2.8 - 3.9°C). In the AUTO or STANDBY mode the compressor starts when the hopper temperature is above the setpoint and stops when the hopper temperature reaches the setpoint -2°.
The hopper liquid solenoid opens when the hopper temperature rises above this setpoint and closes when the hopper temperature is below its setpoint -2°.
The factory setting (setpoint) for soft serve viscosity is 2.8 amps. The amperage measurement is determined by monitoring the L1 leg of power being delivered to the beater motor. To adjust the serving viscosity, it may be necessary to raise or lower the amperage setpoint. Adjust in increases of 0.1 amps.
The serving temperature of soft serve product may vary throughout the day. The serving temperature may range from 16_Fto19_F(-8.8_Cto-7.2_C).
VISCOSITY SETTING VISC = 2.8 AMPS CURRENT = 0.0
Controls, Systems and Operations
42
Models C708/C709/C716/C717
Page 49
C708/C709 Control Overview
Models C708/C709/C716/C717
43
Systems, Controls and Operations
Page 50
C716/C717 Control Overview
Systems, Controls and Operations
44
Models C708/C709/C716/C717
Page 51
Refrigeration System - Hot Gas Treatment
The refrigeration system utilizes a main compressor that provides for heating and cooling of both the freezing cylinder and the hopper. An AXV expansion valve is used on the freezing cylinder to provide consistent product quality by maintaining the evaporating temperature at -15°F (-26°C).
A thermal expansion valve (TXV) is used on the hopper system for the Cool Phase. The TXV provides the required control of refrigerant mass flow to control refrigerant floodback to the compressor.
There is a provision for liquid refrigerant injection to the compressor suction to control excessive compressor discharge temperature during the Cool Phase. The bulb is located on the discharge line near the compressor to sense when the discharge temperature approaches 250°F (121°C). Note: The valve opens at 230°F (110°C).
There are two liquid line solenoid valves to provide control over the refrigeration to the hopper and freezing cylinder during the Cool Phase. Both liquid line solenoids are closed during the Hot Gas Heat Phase.
Two hot gas solenoid valves are used during the Heat Phase to direct the compressor discharge gas to the freezing cylinder and hopper, bypassing the condenser, freezing cylinder AXV and the hopper TXV.
When only the hopper is being cooled, a hot gas bypass valve is used to divert refrigerant gas to the suction line.
In order to maintain product temperature above 150°F (65.5°C) for 35 minutes during the Hold Phase, the compressor will cycle on and off.
The main system condenser is a 3-row 5/16” tube and raised lance fin condenser. The liquid line receiver helps control the variable amount of free refrigerant in the system. A filter dryer is provided. There is a liquid line - suction line heat exchanger on the main refrigeration system.
Note: This information applies to both sides on the C716 and C717 - independent systems.
Models C708/C709/C716/C717
45
Systems, Controls and Operations
Page 52
Checking and Setting Refrigeration Valves
This machine is equipped with a safety door lock. Freezer operation is not allowed in the AUTO, STANDBY or WASH modes if the door is off. In order to perform a frost check or a beater rotation check, the technician must use a magnet to bypass the reed switch located behind the front panel.
Note: To check various pressures in the refrigeration system, the machine must be assembled and have product in both the hopper and the freezing cylinder.
Gauges should not be installed on these freezers unless a problem is suspected with the refrigeration system. Once you have determined there is a problem, perform the following procedures:
Step 1
Install refrigeration gauges on the service valves located behind the lower front panel. Remove the safety cover for complete access.
Step 2
Install a suction line gauge on the schrader valve fitting on the EPR valve. (See the refrigeration schematic.)
Step 3
Set the DBV valve (discharge bypass valve) by placing the freezer in STANDBY. When the freezing cylinder is satisfied and the hopper only is still cooling adjust the DBV valve to 10 - 11 psi (69 - 76 kPa) by reading the suction gauge at the service valves. Adjust the EPR valve to 60 psi (414 kPa) by reading the suction gauge on the EPR access fitting.
Step 4
When the freezer has cycled off, place the unit in AUTO. Set the freezing cylinder expansion valve to 20 to 22 psi (138 to 145 kPa) and the water valve to 255 psi (1,758 kPa) if so equipped.
Step 5
Place the freezer into a heat cycle. The hopper only will heat for the first 10 minutes and then the freezing cylinder will begin to heat.
Step 6
Once both the hopper and the freezing cylinder are above 100°F (38°C), set the OPR valve to 40 psi (276 kPa) by reading the pressures at the service valves.
Failure to follow these procedures will result in improperly set valves and poor freezer performance.
To reclaim and recharge a system, install a jumper on W4 on the interface board to open all solenoids. Remove the jumper upon completion of the recharge and check valve settings as outlined above.
Note: Each side must be set individually on the C716 and C717.
Systems, Controls and Operations
46
Models C708/C709/C716/C717
Page 53
Refrigeration Schematic
Models C708/C709/C716/C717
47
Systems, Controls and Operations
Page 54
Refrigeration System Components
NAME DESCRIPTION
Mix Hopper 20 qt. capacity, wraped with 40’ of 5/16” copper tubing Freezing Cylinder Conventional, 3.4 qt. flooded evaporator Condenser Lanced fin - X56921-27 Fans-Condenser Motor A.-Fan 185 W 1400 RP 500302-27 Compressor Copeland, CS20 - 057011-27 TXV Thermo. controlled expansion valve for the mix hopper - 057002 AXV Automatic expansion valve for the freezing cylinder - 046365 SV01 Barrel liquid solenoid valve - 043449-27 SV02 Hopper liquid solenoid valve - 043449-27 SV03 Barrel hot gas solenoid valve - 043449-27 SV04 Hopper hot gas solenoid valve - 053511-27 SV05 Barrel suction solenoid valve - 048626-27 SV06 Discharge bypass line solenoid valve - 043449-27 EPR Alco, IPR-6, Inlet Pressure Upstream Regulator - 057009 OPR Alco, OPR-10, Outlet Pressure Downstream Regulator - 057008 LIV Liquid injection valve, TREV 3/8 x 3/8 220 *161* - 055378 DBV Discharge bypass valve - 046365 (AXV) Filter/Dryer Dryer-Filter-HP62-3/8 x 1/4S - 048901 Heat Exchanger 15.25 joined length Receiver Accumulator - 047062
Systems, Controls and Operations
48
Models C708/C709/C716/C717
Page 55
COMP LABEL DESCRIPTION FUNCTION BASIC OPERATING LOGIC INPUT /
OUTPUT
Mix Hopper 20 quart capacity,
Freezing Cylinder
Condenser Lanced fin Cooling of compressed
Fan ­Condenser
Compressor Hermetically sealed Compresses the refrigerant.
TXV Thermostaticallycontrolled
AXV Automaticexpansion valve of
SV01 Barrel liquid solenoid valve Controls the flow of
SV02 Hopper liquid solenoid valve Controls the flow of
SV03 Barrelhot gas solenoid valve Controls the flowof hot gas
conventional copper wrap
3.4 quart capacity, conventional copper wrap
Compact fan Provides air flowto remove
expansion valve in the hopper circuit.
the freezing cylinder circuit
Storage of productmix, evaporator.
Freezing of product, evaporator.
refrigerant.
heat from condenser heat exchanger.
Used for barreland hopper cooling in Auto,Standby, and the cooling phase of the heat mode.
Controls the refrigerant flow during cooling of the hopper.
Controls the refrigerant flow during the coolingof the freezingcylinder.
refrigerant to the AXV.
refrigerant to the TXV01.
refrigerant to the barrel.
On with the compresser in Auto, Standby, and the cooling phase of the Heat mode. Operates for 30 seconds after the compressor shuts off.
Enabled in Auto, Standby, and the Heat modes, Offin Wash and Off modes.
Enabled in the Auto, Standby, and the cooling phase of the heat mode.
Off in the Wash, Off, and heating phase of the Heat modes.
Enabled in the Auto, Standby, and the cooling phase of the heat mode.
Off in the Wash, Off, and heating phase of the Heat modes.
Enabled in the heat phase of the Heat mode. Off in the Auto, Standby, and the cooling phase of the heat mode.
Output
Output
Output
Output
Output
SV04 Hopper hot gas solenoid
valve
SV05 Barrelsuction solenoid valve Controls the flow of
SV06 Discharge bypass line
solenoid valve
Models C708/C709/C716/C717
Controls the flow of hot gas refrigerant to the hopper.
refrigerant at the low pressure side of the barrel.
Prevents leakage of refrigerant past the DBV.
49
Enabled in the heat phase of the Heat mode. Off in the Auto, Standby, and the cooling phase of the heat mode.
Is enabled anytime the barrel is being heated or cooled. Its purpose is to prevent refrigerant flow when the hopper only is being refrigerated to preventbarrel freeze up.
Opens any time the hopper is being cooled.
Output
Systems, Controls and Operations
Page 56
COMP LABEL DESCRIPTION FUNCTION BASIC OPERATING LOGIC INPUT /
OUTPUT
EPR Inlet Pressure Upstream
Regulator
OPR Outlet Pressure Downstream
Regulator
LIV Liquid Injection Valve Controls the injection of liquid
DBV Hot gas dischargebypass
valve. This is an AXV valve.
Filter/Dryer This keeps moisture,dirt,
Heat Exchanger (sub cooler)
Receiver The liquid receiveris a
Limits the minimum refrigerant pressure in the hopper (currently set to 60 psig).
Limitsthe maximum pressure in the compressorinlet (currently set to 40 psig).
refrigerant into the suction line.
Allows refrigerantto short circuit– essentially cutting the capacity of the compressor when the hopper alone is being cooled.
metal, and chips from entering the refrigerant flow controlvalves.
This allows the liquid refrigerant to be cooled before it reaches the AXV and TXV.
storage tank forliquid refrigerant.
Limiting the minimum refrigerant pressure in the hopper prevents freezing of product mix on the hopper wall.
Limiting the inlet pressure to the compressor helps prevent overloading of the compressor.
Liquid refrigerantis injected into the suction line to lower the discharge temperature of the compressor during the cooling phase of the Heat mode.
Refrigerant is passed through this valve when the hopper alone is being cooled.
When the liquid is subcooled before it reaches the refrigerant control, the refrigerationeffect per unit mass of refrigerant is increased.
The use of a liquid reciever makes the quantity of refrigerant in a system less critical.
Systems, Controls and Operations
50
Models C708/C709/C716/C717
Page 57
Section 3: Troubleshooting
S General Troubleshooting S Electrical Troubleshooting S Pump Style Freezer Troubleshooting S Solenoid Valve Failure Troubleshooting S Bacteria Troubleshooting
Models C708/C709/C716/C717
51
Troubleshooting
Page 58
General T roubleshooting Guide
PROBLEM CAUSE REMEDY
1. Compressor will not run. a. The power switch is in the “OFF” position.
b. An error has been made in key
pad selection.
c. The contactor is faulty. c. Replace the contactor. d. The compressor has burned out. d. Replace the compressor. e. The fuse or circuit breaker has
blown.
f. Tripped overload (compressor). f. Place the power switch in the
g. Off on reset(beater motor). g. Press the reset button.
2. Unit operates long. a. Scraper blades are worn. a. Replace scraper blades.
b. High overrun product
(C708/C716).
3. Head pressure is too high. a. Condenseris dirty. a. Clean condenser.
b. Water valve is out of adjustmentor
is restricted.
c. Insufficientair space around unit. c. Make sure there is sufficientair
d. Refrigerant overcharge. d. Correct refrigerant charge. e. Blower is faulty. e. Replace the blower.
4. Head pressure is too low. a. Refrigerant shortage. a. Repair leak and recharge.
5. Liquid line is hot. a. Shortage of refrigerant. a. Repair leak and recharge.
6. Excessive mix leakage through
the rear of the unit into the drip pan.
a. Worn or missingdrive shaft seal. a. If worn,nicked or missing,replace
b. Inadequate lubrication. b. Lubricate properly. c. Drive shaftrotates forward. c. Check gear alignment.
a. Place the switch in the “ON”
position.
b. Press the correctkey for AUTO
operation.
e. Replace the fuse, or turn on the
breaker.
“OFF” position. Allow the compressor to cool and the overload to close before returning the power switch to the “ON” position.Check the connections of the TXV bulbs.
b. Check pump operation for correct
air/mix ratio.
b. Check the adjustment and the
water supply.
space surrounding the unit (see “Specifications”).
the drive shaftseal.
Troubleshooting
52
Models C708/C709/C716/C717
Page 59
PROBLEM CAUSE REMEDY
7. Low overrun. a. Bad scraper blades. a. Replace scraper blades.
b. Faulty air/mix pump components
(C708/C716).
c. Restricted air intake (air/mix pump)
(C708/C716).
d. Long “ON” cycles. d. See problem #2.
8. Draw valve leaking. a. Worn or missing draw valve o-rings.
b. Inadequate lube on draw valve
o-rings.
c. Wrong type of lubricate being
used.
9. Product is not being fed into the
freezingcylinder.
10.No product being dispensed with
draw valve open and machine in “AUTO” mode.
11.Product too soft. a. Not enough air space surrounding
12.Plugged door spout. a. Poor scraping. a. Replace scraper blades.
a. Inadequate mix in the hopper (mix
out light is lit).
b. Air/mix pump incorrectly
assembled (C708/C716).
c. Incorrect usage of the mix feed
tube (C709/C717).
a. Plugged door spout. a. Breakdown the machine and
b. Beater rotating counterclockwise. b. Correct beater rotation to
c. Inadequate mix in the hopper (mix
out light is lit).
unit.
b. Bad scraper blades. b. Replace scraper blades. c. Dirty air-cooled condenser. c. Cleanmonthly. d. Outdated mix. d. Use fresh mix. e. Refrigerant shortage. e. Locate leak and repair. f. Product viscosity set too warm. f. Adjust product viscosity. g. Incorrectusage of the mix feed
tube (C709/C717).
h. IncorrectDBV setting. h. See “Checking and Setting
b. Damaged draw valve o-rings. b. Replace o-rings. c. Damaged beater assembly. c. Inspect and replace if necessary. d. Worn rear shell bearing. d. Inspect and replaceif necessary.
b. Inspect air/mix pump components
and replace those found faulty.
c. Clear restriction.
a. Replace regularly.
b. Lubricate properly.
c. Use proper lubricant. Example:
Taylor Lube High Performance.
a. Fill hopper with mix.
b. Assemble pump according to
instructions in the Operator’s Manual.
c. Follow the correct feed tube
procedures and use of the air orifice.
dislodge the door spout clog.
clockwise.
c. Fill hopper with mix.
a. Allow 6” (152 mm) minimum
clearance around both sides of unit and place the back against a wall.
g. Follow the correct feed tube
procedures and use of the air orifice.
Refrigeration Valves.”
Models C708/C709/C716/C717
53
Troubleshooting
Page 60
PROBLEM CAUSE REMEDY
13.No freezer operation when
placing unit in any mode of operation.
14.Product too stiff. a. Product viscosity set too cold. a. Adjust product viscosity.
15.Mix in the hopper is too c old. a. Temperature is out of adjustment. a. Adjusthopper temperature.
16.Mix in the hopper is too warm. a. Temperature is out of adjustment. a. Adjust hopper temperature.
17.Drive shaft is stuck in the gear
box coupling.
18.Freezing cylinder walls are
scored.
19.Product is “popping”when drawn. a. Draw rate set too fast. a. Set the draw rateat 5 - 7-1/2
20.Freezer shuts offand produces a
fault tone.
21.Soft lock. a. No heat cycle tried. a. Press the word “AUTO”to place
22.When “AUTO” is pressed, freezer
goes into “STANDBY”.
a. Unit unplugged. a. Plug in unit.
b. Circuitbreaker is turnedoff or fuse
is blown.
c. Power switch is in the “OFF”
position.
b. Incorrectly assembled or
malfunctioning air/mix pump (C708/C716).
b. Agitatorpaddle is not installed. b. Install the agitatorpaddle.
b. Agitatornot installed. b. Installthe agitator. a. Corners of the drive shaft,
coupling, or both are rounded.
b. Mix and lubricantare collected in
the drive coupling.
a. Bent beater assembly. a. Replace beater.
b. Missing or worn front bearing. b. Installor replace frontbearing. c. Scraper blades incorrectly
installed.
b. Pump is assembled/lubed
incorrectly (C708/C716).
c. Freezer has been turned on and
off several times.
a. Fault alert. a. Check the fault screen in the
b. Insufficient air space. b. Allow 6” (152 mm) minimum
a. Mix-outcondition. a. Add mix.
b. Hard lock. b. Check the display screen for
b. Turn on circuitbreaker or replace
fuse.
c. Place power switch in the “ON”
position.
b. Re-assemble pump or replace
faulty components.
a. Replace the necessary
component(s).Do not lubricatethe end of the drive shaft.
b. Brush clean the rear shell bearing
area regularly.
c. Install scraper blades over the
appropriate securing pin on the beater assembly.
ounces of product per 10 seconds.
b. Assemble pump according to
instructions in the Operator’s Manual.
c. Place the unit in the “OFF” position
only when necessary.
operator’s menu.
clearance around both sides of unit and place the back against a wall.
freezerin the heat treatment cycle, or press the word “WASH” and brush clean the freezer.
instructions.
Troubleshooting
54
Models C708/C709/C716/C717
Page 61
PROBLEM CAUSE REMEDY
23. Unit changes modes or shuts
itself off.
24. Unit entersa heat treatmentcycle
at “odd times”.
25.“ProductDoor Off” message is
displayed.
a. Faulty connections of membrane
switch.
a. Faulty interface board. a. Replace interface board.
a. The door is off or is loose. a. Installthe door and tighten the
b. Door switch is faulty. b. Replace the switch. c. The door switch is not properly
installed.
d. The 24V relay is faulty. d. Replace the relay. e. The agitator motor is faulty. e. Replace the motor. f. There is low voltagefrom the 24V
transformer.
a. Replace faulty components.
hand screws.
c. Make sure the door switch is fully
inserted.
f. Check the power supply
connections, shorts, replace transformer.
Models C708/C709/C716/C717
55
Troubleshooting
Page 62
Electrical Troubleshooting Guide
MODES OF OPERATION:
COMPONENT HEAT STANDBY WASH AUTO PUMP
Heat Hold Cool
Compressor X X X X X
Beater Motor X X X X X X
Fan X X X X X
Air/Mix Pump Motor X X
Agitator X X X X X
Troubleshooting
56
Models C708/C709/C716/C717
Page 63
C708/C709 Electrical Troubleshooting Guide
Power Cord Plugged In/Power Switch in the OFF Position
L1 power from the power cord connection travels through the EMI filter to the 16 volt transformer. The transformer supplies 16 vac to terminals A and B on the interface board.
The interface board sends 5 vdc to terminal J1 on the universal board.
Power Switch in the ON Position
L1 power from the power cord connection is supplied to the terminals marked L1 on the interface board. To supply power to the L1 terminal on the interface board, L1 travels through the following switches: the power switch, the beater motor overload switch, the compressor high limit switch and the 15 amp. fuse.
Power Switch in the ON Position/Mode Select: WASH
With L1 power supplied to the L1 terminal of the interface board, power is supplied through pin 7 of the J6 terminal, beater interlock relay and to the beater motor contactor coil.
To operate the agitator, L1 is supplied to the agitator motor power transformer (24V) from the power switch. The transformer supplies power to terminal J5, pin 1 of the interface board. From pin 1, power is supplied through the following pin:
4 for agitator motor
Power Switch in the ON Position/Mode Select: AUTO/Draw Switch Activated
Power is sent from the L1 terminal on the interface board through the following pins on the J6 terminal:
7 for the beater motor contactor coil 6 for the condenser fan 5 for the air/mix pump (The pump runs for 10
seconds after the draw handle is closed.) 4 for the suction solenoid 2 for the barrel liquid solenoid 1 for the compressor contactor coil
At the completion of a draw, the beater motor and compressor are cycled off by the personality board amp. monitor.
Power Switch in the ON Position/Mode Select: PUMP
With L1 power supplied to the L1 terminal of the interface board, power is supplied through pin 5 of the J6 terminal to the air/mix pump motor overload and then to the air/mix pump motor.
Power Switch in the ON Position/Mode Select: AUTO
Power is sent from the L1 terminal of the interface board through the following pins on the J6 terminal:
7 for the beater motor contactor coil 6 for the condenser fan 5 for the air mix pump (30 seconds only) 4 for the barrel suction solenoid 3 for the hopper liquid solenoid and hot gas bypass
(DBV) 2 for the barrel liquid solenoid 1 for the compressor contactor coil
Models C708/C709/C716/C717
Power Switch in the ON Position/Mode Select: AUTO/Heat Cycle Activated
Power is sent from the L1 terminal on the interface board through the following pins of the J6 terminal:
7 - Beater Motor 6 - Condenser Fan 4 - Refrigeration Evaporator Suction Solenoid 1 - Main Refrigeration Compressor Contactor Coil
L1 is supplied to the power transformer (24 vac) from the power switch. The transformer supplies power to terminal J5, pin 1 of the interface board. From pin 1, power is supplied through the following pins:
6 - Barrel Hot Gas Solenoid Relay 5 - Hopper Hot Gas Solenoid Relay 4 - Agitator Motor
57
Troubleshooting
Page 64
C716/C717 Electrical Troubleshooting Guide
Power Cord Plugged In/Power Switch in the OFF Position
L1 power from the power cord connection travels through the EMI filter to the 16 volt transformer. The transformer supplies 16 vac to terminals A and B on the interface board.
The interface board sends 5 vdc to terminal J1 on the universal board.
Power Switch in the ON Position
L1 power from the power cord connection is supplied to the terminals marked L1 on the interface board. To supply power to the L1 terminal on the interface board, L1 travels through the following switches: the power switch, the beater motor overload switch, the compressor high limit switch and the 15 amp. fuse.
Power Switch in the ON Position/Mode Select: WASH
With L1 power supplied to the L1 terminal of the interface board, power is supplied through pin 7 of the J6 terminal, beater interlock relay and to the beater motor contactor coil.
Power Switch in the ON Position/Mode Select: PUMP
With L1 power supplied to the L1 terminal of the interface board, power is supplied through pin 5 of the J6 terminal to the air/mix pump motor overload and then to the air/mix pump motor.
Power Switch in the ON Position/Mode Select: AUTO
Power is sent from the L1 terminal of the interface board through the following pins on the J6 terminal:
7 for the beater motor contactor coil 5 for the air mix pump (30 seconds only) 4 for the barrel suction solenoid 3 for the hopper liquid solenoid and hot gas bypass
(DBV) 2 for the barrel liquid solenoid 1 for the compressor contactor coil
To operate the agitator, L1 is supplied to the agitator motor power transformer (24V) from the power switch. The transformer supplies power to terminal J5, pin 1 of the interface board. From pin 1, power is supplied through the following pin:
4 for agitator motor
Power Switch in the ON Position/Mode Select: AUTO/Draw Switch Activated
Power is sent from the L1 terminal on the interface board through the following pins on the J6 terminal:
7 for the beater motor contactor coil 5 for the air/mix pump (The pump runs for 10
seconds after the draw handle is closed.) 4 for the suction solenoid 2 for the barrel liquid solenoid 1 for the compressor contactor coil
At the completion of a draw, the beater motor and compressor are cycled off by the personality board amp. monitor.
Power Switch in the ON Position/Mode Select: AUTO/Heat Cycle Activated
Power is sent from the L1 terminal on the interface board through the following pins of the J6 terminal:
7 - Beater Motor 4 - Refrigeration Evaporator Suction Solenoid 1 - Main Refrigeration Compressor Contactor Coil
L1 is supplied to the power transformer (24 vac) from the power switch. The transformer supplies power to terminal J19, pin 1 of the interface board. From pin 1, power is supplied through the following pins:
J18
2 - Agitator Motor 1 - Barrel Hot Gas Solenoid Relay 2 - Hopper Hot Gas Solenoid Relay
Troubleshooting
58
Models C708/C709/C716/C717
Page 65
Pump Style Freezer Troubleshooting
PROBLEM PROBABLE CAUSE REMEDY
1. Air/mix pump will not operatein the “AUTO” mode when the draw valve is opened.
2. Excessive pump cylinderwear. a. Inadequate or incorrect lubrication
3. Not enough pressure in the freezingcylinder.
a. The pump drive motor is off on
reset.
b. Malfunctioning interface board. b. Replace interface board. c. Faulty pump motor. c. Replace motor. d. Faulty connection or draw switch. d. Check connections or replace
of pump cylinder.
b. Ball crank rotates clockwise. b. Rewire ball crank rotation to rotate
a. Malfunctioning draw switch. a. Reposition or replace the
a. Allow the unitto cool and press
the reset button.
switch.
a. Lubricate properly.
counterclockwise.
microswitch.
Models C708/C709/C716/C717
59
Troubleshooting
Page 66
Solenoid Valve Failure Troubleshooting
These hot gas units were tested to determine symptoms exhibited by the units when the solenoid valves fail. The following are the test results.
Barrel Hot Gas Solenoid Valve
a. Stuck Closed: Will cause a failure of the heat cycle, heat phase. b. Stuck Open/Leaking: Will cause a failure of the heat cycle, cool phase.
Product in the barrel will not freeze down to temperature, or if frozen at time of malfunction will cause poor product quality. The initial draw with compressor off will be sloppy.
Suction Pressure will be high (about 5 psi [35 kPa] above setting).
Hopper Hot Gas Solenoid Valve
a. Stuck Closed: Will cause a failure of the heat cycle, heat phase. b. Stuck Open/Leaking: Will cause a failure of the heat cycle, cool phase.
Will warm product in the hopper above acceptable level. Pressures: Suction was 30 psi (207 kPa), discharge was 175 psi (1,207 kPa).
Barrel Suction Solenoid Valve
a. Stuck Closed: Product will not freeze properly in Auto, and will fail heat cycle.
Compressor Will Fail Suction pressure dropped to DBV setting and discharge psi also dropped.
Compressor sump temperature rose to 200°F (93°C) in 30 minutes.
b. Stuck Open/Leaking: Product in barrel will cool while the hopper cools with the beater off. The belt is
squealing, and there is low suction psi. Will not cause a heat cycle failure but will be an issue after long hopper cooling
period in Standby after heat cycle.
Barrel Liquid Solenoid Valve
a. Stuck Closed: Product will not freezer down in the Auto mode or cool in the Standby mode.
Compressor Will Fail Suction pressure was in a vacuum, discharge pressure was 175.
The compressor cut out on internal overload in 9 minutes.
b. Stuck Open/Leaking: Will fail the heat cycle in the heat phase.
The product will be cold and lumpy, and there will be poor ejection.
Hopper Liquid Solenoid Valve
a. Stuck Closed: Will fail heat cycle, cool phase. Product will not cool in Auto or Standby modes.
Suction pressure is below DBV setting with hopper only cooling.
b. Stuck Open/Leaking: Will fail the heat cycle in the heat phase.
In Auto or Standby modes, the hopper product cools to 32°F (0°C).
Troubleshooting
60
Models C708/C709/C716/C717
Page 67
Hot Gas Bypass Valve (DBV) Solenoid Valve
a. Stuck Closed: Suction will run in a vacuum cooling the hopper only. Frost back occurred at the
compressor. Sloppy product for initial draw.
b. Stuck Open/Leaking: Trouble setting the barrel suction pressure due to DBV influence. Poor (cold,
lumpy) product quality. If DBV is set to close to the barrel AXV, cooling will take longer.
Expected results with metering valves out of adju stment:
DBV: Too low could cause system to run in a vacuum with hopper only cooling.
Too high will cause inefficiency if set too close to AXV.
AXV: Too low will cause lower evaporator and product temperatures. Possible heavy scraping of blades
and barrel freeze up. Too high will cause longer run times, warmer evaporator and product temperatures.
EPR: Too low will cause hopper product to freeze to the sides.
Too high will cause longer run times and could cause the hopper product to be warmer than 40°F (4.4°C).
OPR: Too low will cause extended heat cycle heat phase times, less efficiency.
Too high will cause over amping of the compressor in the heat cycle heat phase and high pressure cut out in the cool phase.
The OPR is very sensitive to high ambient conditions. Must be set in the ambient the machine will run in.
TXV: The TXV is not adjustable.
Models C708/C709/C716/C717
61
Troubleshooting
Page 68
Bacteria Troubleshooting
Periodic product sampling is taken by a sanitarian. Bacteria counts should not exceed the following figures:
Standard Plate Count (SPC) 50,000..........
Coliform 10................................
If the counts exceed the numbers listed, steps should be taken to locate the cause. Failure to solve the high counts will result in an unsafe product for
CAUSE OF CONTAMINATION
1. Human contamination. a. Wash hands and arms past elbows.
2. Residue product deposits on mix contact surfaces (milkstone build-up).
consumption. Educate the operator about how to prevent high bacteria counts.
Note: High bacteria counts in soft serve yogurt is normal and necessary. Coliform, however, cannot be accepted in any product. The following information will help solve high coliform count problems.
If sample results indicate a problem, one of these areas may be a source of contamination.
PREVENTION
b. Wear rubber gloves if cuts or skin conditions
exist. c. Wash hands periodically throughout the day. a. Provide the proper brushes.
b. Brush clean all parts and components
thoroughly. Ignoring this will allow formation of
milkstone, a porous substance which will house
bacteria and can lead to contamination of fresh
mix.
3. Worn, damaged, or cracked parts. a. Provide a food grade lubricant (Example: Taylor Lube).
b. Inspect o-rings for holes or tears. O-rings, seals
and other wear items must be supplied by the freezer company to meet food industry standards.
c. During the operating hours, periodically inspect
the rear drip pan for excessive leakage.
4. Improper cleaning and sanitation procedures. a. For cleaning procedures, scrub the sink and strainers thoroughly before each use. The level of solution in each basin must allow the largest component to be submerged. Sanitize and prime the freezer prior to freezing the product. After sanitizing a freezer, use fresh mix to flush remaining sanitizer from the freezing cylinder.
b. Provide the proper brushes, lubricants, and
single service towels.
c. Store sanitizer in a cool, dry place. Use
chemicals according to their labels.
Troubleshooting
62
Models C708/C709/C716/C717
Page 69
CAUSE OF CONTAMINATION
PREVENTION
4. Improper cleaning and sanitation procedures.
(Continued)
5. Mix stored improperly. a. Rotate stock to use older date code mix first.
d. Use a few good employees to follow the
cleaning procedure correctly and consistently. Allow the employee uninterrupted time to complete the cleaning procedure.
e. Hold sanitizing solution in the hopper and the
freezing cylinder for five minutes.
f. Wash and sanitize the tube of lubricant; after
each use, always recap the tube.
g. Parts, components, and brushes should be
air-dried overnight. Never store the equipment in the storage cooler.
h. Do not neglect daily cleaning practices: wipe the
external areas of the freezer periodically throughout the day, remove the design caps and sanitize the area, check the drip trays and splash shield.
Shelf life of mix is normally 10 days.
b. Mix must never be stacked outside or under
direct sunlight while waiting to be placed in the cooler.
c. Place the mix directly in the cooler. Always
leave one inch between the mix and other products to allow air to circulate around the product.
d. Mix must not remain at room temperature for
long periods of time.
e. Hopper storage must maintain a temperature of
39_F. (3.9_C.). Storage temperatures above 45_F. will allow cell division in as little as one hour.
f. Once the mix is placed in the hopper, covers
must be properly installed to maintain adequate refrigeration and to prevent airborne contaminants from entering the mix.
Models C708/C709/C716/C717
63
Troubleshooting
Page 70
Notes:
Troubleshooting
64
Models C708/C709/C716/C717
Page 71
Section 4: Parts
S Parts Warranty Explanation S Parts Identification S Parts List S Wiring Diagrams
Models C708/C709/C716/C717
65
Parts
Page 72
Parts Warranty Explanation
Class 103 Parts: The warranty for new equipment parts is one year from the original date of unit
installation, with a replacement parts warranty of three months.
Class 212 Parts: The warranty for new equipment parts is two years from the original date of unit
installation, with a replacement parts warranty of twelve months.
Class 512 Parts: The warranty for new equipment parts is five years from the original date of unit
installation, with a replacement parts warranty of twelve months.
Class 000 Parts: Wear Items - no warranty.
CAUTION: Warranty is valid only if required service work is provided by an Authorized Taylor Service Technician.
NOTE: Taylor reserves the right to deny warranty claims on equipment or parts if a non-approved refrigerant was installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
NOTE: See your Authorized Taylor Distributor for possible labor warranty.
Parts
66
Models C708/C709/C716/C717
Page 73
Notes:
Models C708/C709/C716/C717
67
Parts
Page 74
Model C708 Exploded View
Parts
68
Models C708/C709/C716/C717
Page 75
Model C708 Exploded View Parts Identification
ITEM DESCRIPTION PART NO.
1 SHELL A.-INSULATED X56969
1a BEARING-REAR SHELL-NICK 031324 1b WASHER-BEARING LOCK 012864 1c NUT-BRASS BEARING 028991
1d GUIDE-DRIP SEAL 028992 2 COUPLING-DRIVE 3/4 HEX 012721 3 GEAR A.*REDUCER 4.21:1 021286-SER 4 SCREW-5/16-18X2-3/4 HEX 004191 5 MOTOR-REDUCER 32 RPM 036955-34 6 SCREW-1/4-20X3/4 SOC HD 020128-2 7 PULLEY-2AK74-5/8 027822 8 BELT-AX39 023874 9 MOTOR-1.5HP CAPS@8&10 056865-27
10 PULLEY-2AK22 X .625-.6265 016403 11 NUT-1/4-20 MF LOCK 017523 12 CLAMP-MOUNTING 012257 13 SCREW-1/4-20X5/8 MF HEX 017522 14 BUSHING-RUBBER MOUNT 012258 15 HINGE A.-MOTOR X25796 16 SCREW-5/16-18X 7/8 HEX 017973 17 SPRING -COMP.970X.115X2.00 025707 18 WASHER-5/16-FLATZP STEEL 000651 19 NUT-5/16-18 MF LOCK 017327 20 FILTER -AIR-21.688X15.813HX 052779-9 21a GUIDE-FILTER-LEFT 056941 21b CONDENSER-AC 16 X 16 3 056944 21c SHROUD A.-CONDENSER x56922 21d MOTOR A.-FAN 185 WATT 500302-27 22 RING A.-AIR FLOW-COND. X57006 23 SCREW-10-32X1/2MF HEX 020982 24 LINE A.-EPR/OPR X59349 24a VALVE-OPR 057008 24b VALVE-EPR 057009 25 VALVE-SOLENOID 7/16 ORF 048626-27 26 LINE A.-DRYER/VALVES X59352 -27 26a DRYER-FILTER-HP62-3/8 048901 26b VALVE-TREV 3/8 X 3/8 220 055378 26c VALVE -SOLENOID 7/640RF 043449-27 27 LINE A.-AXV/TXV X57004
ITEM DESCRIPTION PART NO.
27a VALVE-SOLENOID 7/640RF 043449-27 27b VALVE-SOL 1/8ORF 1/4 IN 053511-27 28 VALVE-EXP-AUTO-1/4S X1/4 046365 29 VALVE-THERMOSTATIC 057002 30 PROBE A.-MIX X56912 31 KIT-MOUNTING COMPRESSR 052197 32 CAP-RUBBER MOUNT 011844 33 RECEIVER A.-REFRIG.AC X59351 34 SCREW-10X3/8 TYPE B 015582 35 BOX A.-CAP&RELAY MIX PMP X56931-27 36 SCREW-1/4-20X 3 /8 RHM-SS 011694 37 EXCHANGER A.-HEAT X59354 38 LINE A.-DBV VALVE X59350-27 38a VALVE-SOLENOID 7/64ORF 043449-27 38b VALVE-EXP-AUTO-1/4S X 1/4 046365 39 SCREW-8-32X3/8HEX CAP-SS 024195 40 COVER A.-ACCESS-FRONT-R X56948 41 COMPRESSOR
CS20K6E-PFV-238 42 SWITCH -PRESSURE 440 PSI 048230 43 LINE A.-ACCESS-DISCH. X59358 44 LINE A.-ACCESS-SUCTION X59361 45 PANEL A.-FRONT-LOWER X56954 46 SWITCH-TOGGLE-DPDT 024295 47 PANEL A.-FRONT-UPPER X57017 48 PLATE A.-DEC X56959 49 COVER A.-ACCESS-FRONT-L X56949 50 BOX-SPLICE 058121 51 COVER-BOX-SPLICE 058122 52 NUT-10-32 MF LOCK 020983 53 GUIDE A.-DRIP PAN X28863 54 PIN-RETAINING-HOPPER CVR 043934 55 STUD-NOSE CONE 055987 56 BRACKET-CONTROL BOX 056927 57 CONTROL A. X59239-27 58 COVER-CONTROL BOX 056929 59 BLADE A.-AGITATOR X56591 60 SCREW-8X1/4SLHEXHDB 009894 61 SWITCH A.-DRAW X56147
*NOT SHOWN
057011-27
Models C708/C709/C716/C717
69
Parts
Page 76
Model C708 Exploded View Parts Identification (Continued)
ITEM DESCRIPTION PART NO.
62 HOUSING A.-AGITATOR X56586-03 62a CAP-AGITATOR HOUSING 056589 62b O-RING-1-3/8 OD X .070W 017395 62c MAGNET A.-AGITATOR X57341 62d SCREW-4-40 X 1/4 SOC SS 600165 62e PLATE-HOLDING-AGITATOR 056587 62f MOTOR-AGITATOR-24VAC 050535-03
ITEM DESCRIPTION PART NO.
62g BODY-AGITATOR HOUSING 056588
*62h SCREW-8-32X 3/16 ALLEN 006812
63 PUMP A.-MIX SIMPLIFIED S.S. X57029-14 64 SPACER-PROBE-MIX 056985 65 SPACER-PROBE-MIX-MIDDLE 056907 66 PROBE-MIX OUT 056908
*NOT SHOWN
Parts
70
Models C708/C709/C716/C717
Page 77
Operator Parts (Model C708)
2
1
4
5
8
7
6
3
9
11
16
15
ITEM DESCRIPTION PART NO.
1 PANEL -SIDE-LEFT 056963 2 PAN-DRIP 11-5/8 LONG 027503 3 PIN-RETAINING-HOPPER CVR 043934 4 COVER-HOPPER *BLACK 053809-1 5 BLADE A.-AGITATOR X56591 6 PUMP A.-MIX SIMPLIFIED S.S. X57029-14 7 PANEL -REAR 056077 8 PAN A.-DRIP 5 1/2” LONG X56074
13
2
10
9
12
14
ITEM DESCRIPTION PART NO.
9 SCREW-1/4-20X3/8 RHM-STNLS 011694 10 PANEL A-SIDE-RIGHT X57871 11 PANEL A.-FRONT-UPPER X57017 12 PANEL A.-FRONT-LOWER X56954 13 STUD-NOSE CONE 055987 14 SHELF-TRAY-DRIP 056076 15 TRAY-DRIP 056858 16 SHIELD-SPLASH 049203
Models C708/C709/C716/C717
71
Parts
Page 78
Model C709 Exploded View
Parts
72
Models C708/C709/C716/C717
Page 79
Model C709 Exploded View Parts Identification
ITEM DESCRIPTION PART NO.
1 SHELL A.-INSULATED X58858 1a BEARING-REAR SHELL-NICKL 031324 1b WASHER-BEARING LOCK 012864 1c NUT-BRASS BEARING 028991 1d GUIDE-DRIP SEAL 028992 2 COUPLING-DRIVE 3/4 HEX 012721 3 GEAR A.*REDUCER 4.21:1 021286-SER 4 SCREW-5/16-18X2-3/4 HEX 004191 5 PROBE A.-MIX X56912 6 SPACER-PROBE-MIX-MIDDLE 056907 7 PULLEY-2AK74-5/8 027822 8 BELT-AX39 023874
9 MOTOR-1.5 HP CAPS@8&10 056865-27 10 PULLEY-2AK22 X .625-.6265 016403 11 NUT-1/4-20 MF LOCK 017523 12 CLAMP-MOUNTING 012257 13 SCREW-1/4-20X5/8 MF HEX 017522 14 BUSHING-RUBBER MOUNT 012258 15 HINGE A.-MOTOR X25796 16 SCREW-5/16-18X 7/8 HEX 017973 17 SPRING-COMP.970X.115X2.00 025707 18 WASHER-5/16-FLATZP STEEL 000651 19 NUT-5/16-18 MF LOCK 017327 20 FILTER-AIR-21.688X15.813HX 052779-9
21a GUIDE-FILTER-LEFT 056941 21b CONDENSER-AC 16 X 16 056944 21c SHROUD A.-CONDENSER X56922 21d MOTOR A.-FAN 185 WATT 500302-27
22 RING A.-AIR FLOW-COND. X57006 23 SCREW-10-32X1/2MF HEX 020982 24 LINE A.-EPR/OPR X59349
24a VALVE-OPR 057008 24b VALVE-EPR 057009
25 VALVE-SOLENOID 7/16 ORF 048626-27 26 LINE A.-DRYER/VALVES X59352-27
26a DRYER-FILTER-HP62-3/8 048901 26b VALVE-TREV 3/8 X 3/8 220 055378 26c VALVE -SOLENOID 7/640RF 043449-27
ITEM DESCRIPTION PART NO.
27 LINE A.-AXV/TXV X57004 27a VALVE-SOLENOID 7/640RF 043449-27 27b VALVE-SOL 1/8ORF 1/4 IN 053511-27 28 VALVE-EXP-AUTO-1/4S X1/4 046365 29 VALVE-THERMOSTATIC 057002 30 SPACER-PROBE-MIX-UPPER 056910 31 KIT-MOUNTING COMPRESSR 052197 32 CAP-RUBBER MOUNT 011844 33 RECEIVER A.-REFRIG.AC X59351 34 SCREW-10X3/8 TYPE B-SERR 015582 35 BOX A.-CAP&RELAY X58849 -27 36 SCREW-1/4-20X 3/8 RHM-SS 011694 37 EXCHANGER A.-HEAT X59354 38 LINE A.-DBV VALVE X59350-27 38a VALVE-SOLENOID 7/64ORF 043449-27 38b VALVE-EXP-AUTO-1/4S X 1/4 046365 39 SCREW-8-32X3/8HEX CAP-SS 024195 40 COVER A.-ACCESS-FRONT-R. X56948 41 COMPRESSOR
CS17K6E-PFV-238 42 SWITCH-PRESSURE 440 PSI 048230 43 LINE A.-ACCESS-DISCH. X59358 44 LINE A.-ACCESS-SUCTION X59360 45 PANEL A. -FRONT-LOWER X56954 46 SWITCH-TOGGLE-DPDT 024295 47 PANEL A. -FRONT-UPPER X57017 48 PLATE A.-DEC X58860 49 COVER A.-ACCESS-FRONT-L. X56949 50 BOX-SPLICE 058121 51 COVER-BOX-SPLICE 058122 52 NUT-10-32 MF LOCK 020983 53 GUIDE A.-DRIP PAN X28863 54 PIN-RETAINING-HOPPER CVR 043934 55 STUD-NOSE CONE 055987 56 BRACKET-CONTROL BOX 056927 57 CONTROL A. X59240-27 58 COVER-CONTROL BOX 056929 59 BLADE A.-AGITATOR X56591
*NOT SHOWN
052397-27E
Models C708/C709/C716/C717
73
Parts
Page 80
Model C709 Exploded View Parts Identification (Continued)
ITEM DESCRIPTION PART NO.
60 SCREW-8X1/4SLHEXHDB 009894 61 SWITCH A.-DRAW X56147
62 HOUSING A.-AGITATOR X56586-03 62a CAP-AGITATOR HOUSING 056589 62b O-RING-1-3/8 OD X .070W 017395 62c MAGNET A.-AGITATOR X57341
ITEM DESCRIPTION PART NO.
62d SCREW-4-40 X 1/4 SOC SS 600165 62e PLATE-HOLDING-AGITATOR 056587 62f MOTOR-AGITATOR-24VAC 050535-03 62g BODY-AGITATOR HOUSING 056588
*62h SCREW-8-32 X 3/16 ALLEN 006812
63 PROBE-MIX OUT 056908
*NOT SHOWN
Parts
74
Models C708/C709/C716/C717
Page 81
Operator Parts (Model C709)
ITEM DESCRIPTION PART NO.
1 PANEL -SIDE-LEFT 056963-SP1 2 PAN-DRIP 11-5/8 LONG 027503 3 PIN-RETAINING-HOPPER CVR 043934 4 COVER-HOPPER *BLACK 053809-1 5 BLADE A.-AGITATOR X56591 6 TUBE A.-FEED-OUTER-HT X34641 7 PANEL -REAR 056077-SP1 8 ORIFICE 022465-100 9 SCREW-1/4-20X3/8 RHM-SS 011694
Models C708/C709/C716/C717
ITEM DESCRIPTION PART NO.
10 PANEL A-SIDE-RIGHT X57871
11 PANEL A.-FRONT-UPPER X59423 12 PANEL A.-FRONT-LOWER X58955 13 STUD-NOSE CONE 055987 14 SHELF-TRAY-DRIP 056076 15 TRAY-DRIP 056858 16 SHIELD-SPLASH 049203 17 TUBE A.-FEED-SC-INNER X32824-2
75
Parts
Page 82
Model C716 Exploded View
Parts
76
Models C708/C709/C716/C717
Page 83
Model C716 Exploded View Parts Identification
ITEM DESCRIPTION PART NO.
1 SHELL A.-INSULATED X59820 1a BEARING-REAR SHELL-NICKEL 031324 1b WASHER-BEARING LOCK 012864 1c NUT-BRASS BEARING 028991 1d GUIDE-DRIP SEAL 028992 2 COUPLING-DRIVE 3/4 HEX 012721 3 GEAR A.*REDUCER 4.21:1 021286 4 SCREW-5/16-18X3 HEX CAP 009497 5 MOTOR -REDUCER 32 RPM 036955-34 6 SCREW-1/4-20X3/4 SOC HD 020128 -2 7 PULLEY -2AK74-5/8 027822 8 BELT -AX32 032769
9 MOTOR -1.5 HP CAPS@10&2 021522-27 10 PULLEY-2AK22 X .625-.6265 016403 11 SCREW-5/16-18X7/8 HEX CAP 017973 12 NUT-1/4-20 MF LOCK 017523 13 NUT-FLANGE STOVER GRADE 011860 14 WASHER-5/16-FLAT ZP STEEL 000651 15 GROMMET-7/16 X 5/16 SHOCK 016212 16 SPRING-COMP.970X.115X1.5 032967 17 SCREW-5/16-18X2-1/2 HEX CAP 002498 18 HINGE A.-MOTOR X25736 19 SCREW-1/4-20X5/8 MF HEX 017522 20 BUSHING-RUBBER MOUNT 012258 21 CLAMP-MOUNTING 012257 22 SHROUD-TOP 059838 23 SHROUD-FRONT & REAR 059884 24 GUIDE A.-FILTER-RIGHT X59930 25 CONDENSER-AC
12LX18HX3.12T-5
26 CONDENSER-AC
12LX18HX3.12T-5 27 SCREW-10X3/8TYPEB-HWH 015582 28 RECEIVER A.-RIGHT*COPE X59968 29 RECEIVER A.-LEFT*COPE-A X59967 30 EXCHANGER A.-HEAT-R. X59966 31 VALVE A.-LIQUID*RIGHT X59964-27
055813-2
055813-1
ITEM DESCRIPTION PART NO.
31a DRYER-FILTER 3/8 X 3/8 SOL 049154 31b VALVE-TREV 3/8 X 3/8 220 055378 31c VALVE-SOLENOID 7/16 ORF 043449-27
32 VALVE A.-DBV *RIGHT X59962-27
32a VALVE-EXP-AUTO-1/4SX 1/4 046365 32b VALVE-SOLENOID 7/16 ORF 043449-27
33 LINE A.-ACCESS-RIGHT X59970
33a VALVE-ACCESS-1/4 MFL X 3/8 053565
34 LINE A.-DISCH.*RIGHT-A/ X59960
34a SWITCH-PRESSURE 440 PSI 048230
34b VALVE-ACCESS-1/4 MFL X 3/8 053565 35 NUT-5/16-18 MF LOCK 017327 36 CAP-RUBBER MOUNT 011844 37 KIT-MOUNTING-COMPRESSOR 052197 38 SCREW-5/16-18X1-3/4 HEX CAP 019691 39 COMPRESSOR
CS20K6E-PFV-238
40 VALVE A.-TXV-RIGHT X59942
40a VALVE-THERMOSTATIC 057002 41 VALVE A.-AXV-HOT GAS*R. X59940-27
41a VALVE-EXP-AUTO-1/4SX 1/4 046365
41b VALVE-SOL 1/8 ORF 1/4 IN X 3/8 053511-27
41c VALVE-SOLENOID 7/64 ORF 043449-27 42 PANEL A.-FRONT LOWER X59854 43 COVER-CAP RELAY BOX 059925 44 LINE A.-SUCTION-OPR*R. X59938-27 45 VALVE A.-EPR-RIGHT X59946 46 LINE A.-SUCTION-OPR*L. X59937-27 47 VALVE A.-EPR-LEFT X59945 48 VALVE A.-LIQUID*LEFT X59963-27
48a VALVE-SOLENOID 7/64 ORF 043449-27
48b DRYER-FILTER 3/8 X 3/8 SOL 049154
48c VALVE-TREV 3/8 X 3/8 220 055378 49 VALVE A.-AXV-HOT GAS*LEFT X59939-27
49a VALVE-EXP-AUTO-1/4SX 1/4 046365
49b VALVE-SOLENOID 7/64 ORF 043449-27
49c VALVE-SOL 1/8 ORF 1/4 IN X 3/8 053511-27
057011-27
Models C708/C709/C716/C717
77
Parts
Page 84
Model C716 Exploded View Parts Identification (Continued)
ITEM DESCRIPTION PART NO.
50 VALVE A.-TXV-LEFT X59941 51 BOX A.-CAP&RELAY X59499-27 52 PLATE A.-DEC X62127 53 CLIP-PANEL*LEFT 056433 54 GUIDE A.-DRIPPAN-LEFT X59910 55 GUIDE A.-DRIPPAN-RIGHT X59911 56 CONTROL A. X59497-27 57 COVER-CONTROL BOX 062599 58 EXCHANGER-HEAT*COPE-L X59965 59 LINE A.-ACCESS*LEFT X59969 60 LINE A.-DISCH.*LEFT-A/C X59959
60a VALVE-ACCESS-1/4 MFL X 3/8 053565 60b SWITCH-PRESS. 440 PSI-SDR 048230
61 LINE A.-DBV *LEFT X59961-27
61a VALVE-EXP-AUTO-1/4SX 1/4 046365
61b VALVE-SOLENOID 7/64 ORF 043449-27 62 BLADE A.-AGITATOR X56591 63 HOUSING A.-AGITATOR X56586-03
ITEM DESCRIPTION PART NO.
63a CAP-AGITATOR HOUSING 056589 63b O-RING-1-3/8 OD X .070W 017395 63c MAGNET A.-AGITATOR X57341 63d SCREW-4-40 X 1/4 SOC SS 600165 63e PLATE-HOLDING-AGITATOR 056587 63f MOTOR-AGITATOR-24VAC 050535-03
63g BODY-AGITATOR HOUSING 056588 64 PROBE A.-MIX X56912 65 SPACER-PROBE-MIX-UPPER 056910 66 PROBE-MIX OUT 056908 67 SPACER-PROBE-MIX-MIDDLE 056907 68 SPACER-PROBE-MIX 056985 69 PUMP A.-MIX SIMPLIFIED S.S. X57029-14 70 BLOWER-HIGH OUTPUT-HTGS 059750-27 71 GUIDE A.-FILTER-LEFT X59931 72 ACTUATOR-DRAW SWITCH X62401 73 SWITCH A.-DUAL LEVER X62400 74 SWITCH-TOGGLE-3PDT 032532
Parts
78
Models C708/C709/C716/C717
Page 85
Operator Parts (Model C716)
ITEM DESCRIPTION PART NO.
1 COVER-HOPPER 053809-1 2 BLADE A.-AGITATOR X56591 3 PANEL -REAR 059916 4 PAN-DRIP 7.875 059737 5 PUMP A.-MIX SIMPLIFIED X57029-14 6 PANEL -SIDE-RIGHT 059907 7 PANEL A.-FRONT X59920 8 PANEL A.-FRONT X59836 9 PAN-DRIP 12.5 059736
10 FILTER-AIR-POLY-FLO 052779-11
Models C708/C709/C716/C717
ITEM DESCRIPTION PART NO.
11 PANEL A.-FILTER-LOUVERED X59928 12 SCREW-1/4-20 X 3/8 RHM-SS 011694 13 DEFLECTOR 059929 14 TRAY-DRIP-19-5/8 L X 4 -7/8 033812 15 SHIELD-SPLASH-WIRE-19-3/4 L 033813 16 PAN-DRIP 1 9-1/2 LONG 035034 17 STUD-NOSE CONE 055987 18 PIN-RETAINING-HOPPER CVR 043934 19 PANEL-SIDE-LEFT 059906
79
Parts
Page 86
Model C717 Exploded View
Parts
80
Models C708/C709/C716/C717
Page 87
Model C717 Exploded View Parts Identification
ITEM DESCRIPTION PART NO.
1 SHELL A.-INSULATED X59866 1a BEARING-REAR SHELL-NICKL 031324 1b WASHER-BEARINGLOCK 012864 1c NUT-BRASS BEARING 028991 1d GUIDE-DRIP SEAL 028992
2 COUPLING-DRIVE 3/4 HEX 012721
3 GEAR A.*REDUCER 4.21:1 021286-SER
4 SCREW-5/16-18X3 HEX CAP 009497
5 PULLEY-2AK64-5/8 BORE 039695
6 BELT-AX30 052191
7 GUIDE A.-FILTER-LEFT X59931
8 BLOWER-HIGH OUTPUT-HTGS 059750-27
9 MOTOR-1.5HP CAPS 021522-27
10 PULLEY-2AK22X .625 -.6265 016403 11 SCREW-5/16-18X7/8 HEX CAP 017973 12 NUT-1/4-20 MF LOCK 017523 13 NUT-FLANGE STOVER GRADE 011860 14 WASHER-5/16-FLAT ZP STEEL 000651 15 GROMMET-7/16 X 5/16 SHOCK 016212 16 SPRING-COMP.970X.115X2.0 025707 17 SCREW-5/16-18X3 HEX CAP 009497 18 HINGE A.-MOTOR X25736 19 SCREW-1/4-20X5/8 MF HEX 017522 20 BUSHING-RUBBER MOUNT 012258 21 CLAMP-MOUNTING 012257 22 SHROUD-TOP 059838 23 SHROUD-FRONT & REAR 059884 24 GUIDE A.-FILTER-RIGHT X59930 25 CONDENSER-AC12LX18H 055813 -2 26 CONDENSER-AC12LX18H 055813 -1 27 SCREW-10X3/8TYPEB-HWH 015582 28 RECEIVERA.-COPE R-A/C X63024 29 RECEIVERA.-COPE L -A/C X63030 30 EXCHANGER A.-HEAT-R. X63022 31 VALVE A.-LIQUID *RIGHT X63028-27 31a DRYER-FILTER 3/8 X 3/8 SOL 049154 31b VALVE-TREV 3/8 X 3/8 220 055378
ITEM DESCRIPTION PART NO.
31c VALVE-SOLENOID7/16 ORF 043449-27 32 VALVE A.-DBV *RIGHT X63027-27 32a VALVE-EXP-AUTO-1/4S X 1/4 046365 32b VALVE-SOLENOID 7/16 ORF 043449-27 32c STRAINER-CONE MESH 062298 33 BOX A.-CAP&RELAY X59500 -27 34 LINEA.-DISCH.*RIGHT-A/ X63025 34a SWITCH-PRESSURE 440 PSI 048230 34b VALVE-ACCESS-1/4 MFL X 3/8 053565 35 NUT-5/16-18 MF LOCK 017327 36 CAP-RUBBERMOUNT 011844 37 KIT-MOUNTING-COMPRESSOR 052197 38 SCREW-5/16-18X1-3/4HEX 019691 39 COMPRESSOR
CS17K6E-PFV-238 40 VALVE A.-TXV-RIGHT X63029 40a VALVE-THERMOSTATIC 057002 41 VALVE A.-AXV-HOT GAS*R. X63023 -27 41a VALVE-EXP-AUTO-1/4S X 1/4 046365 41b VALVE-SOL 1/8 ORF 1/4”X 3/8 053511-27 41c VALVE-SOLENOID7/64 ORF 043449-27 42 PANEL A.-FRONT LOWER X59854 43 HARNESS-WIRE POWER SW 062051 44 LINEA.-SUCTION-OPR*R. X63026-27 45 VALVE A.-EPR-RIGHT X63021 46 LINEA.-SUCTION-OPR*L. X63035-27 47 VALVE A.-EPR-LEFT X63021 48 VALVE A.-LIQUID *LEFT X63034 -27 48a VALVE-SOLENOID 7/64 ORF 043449-27 48b DRYER-FILTER 3/8 X 3/8 SOL 049154 49 VALVE A.-AXV-HOT GAS*LEFT X63036-27 49a VALVE-EXP-AUTO-1/4S X 1/4 046365 49b VALVE-SOLENOID 7/64 ORF 043449-27 49c VALVE-SOL1/8 ORF 1/4” X 3/8 053511-27 50 VALVE A.-TXV-LEFT X63037 51 EXCHANGER A.-HEAT-L. X63031 52 PLATE A.-DEC X62128
052397-27E
Models C708/C709/C716/C717
81
Parts
Page 88
Model C717 Exploded View Parts Identification (Continued)
ITEM DESCRIPTION PART NO.
53 CLIP-PANEL*LEFT 056433 54 GUIDE A.-DRIPPAN-LEFT X59910 55 GUIDE A.-DRIPPAN-RIGHT X59911 56 CONTROL A. X59498-27 57 COVER-CONTROL BOX 062599 58 ACTUATOR-DRAW SWITCH X62401 59 SWITCH A.-DUAL LEVER X62400 60 LINE A.-DISCH.*LEFT-A/C X63032 60a VALVE-ACCESS-1/4MFL X 3/8 053565 60b SWITCH-PRESSURE 440 PSI 048230 61 LINE A.-DBV*LEFT X63033-27 61a VALVE-EXP-AUTO-1/4S X 1/4 046365 61b VALVE-SOLENOID 7/64 ORF 043449-27 62 BLADE A.-AGITATOR X56591
ITEM DESCRIPTION PART NO.
63 HOUSING A.-AGITATOR
(INCLUDES ITEMS 63a - 63g) 63a CAP-AGITATOR HOUSING 056589 63b O-RING-1-3/8 OD X .070W 017395 63c MAGNET A.-AGITATOR X57341 63d SCREW-4-40 X 1/4 SOC SS 600165 63e PLATE-HOLDING-AGITATOR 056587 63f MOTOR-AGITATOR-24VAC 050535-03 63g BODY-AGITATOR HOUSING 056588 64 PROBE A.-MIX X56912 65 SPACER-PROBE-MIX-UPPER 056910 66 PROBE-MIX OUT 056908 67 SPACER-PROBE-MIX-MIDDLE 056907 68 SPACER-PROBE-MIX 056985
X56586-03
Parts
82
Models C708/C709/C716/C717
Page 89
Operator Parts (Model C717)
ITEM DESCRIPTION PART NO.
1 COVER-HOPPER 053809-1 2 BLADE A.-AGITATOR X56591 3 ORIFICE 022465-100 4 TUBE A.-FEED-SC-INNER-3/16H X32824-3 5 TUBE A.-FEED-OUTER-HT X34641 6 O-RING-.643 OD X .077 W 018572 7 PANEL -REAR 059917 8 PANEL -SIDE*RIGHT 059907 9 PAN-DRIP 12.5 059736
10 PANEL A.-FRONT X59920
Models C708/C709/C716/C717
ITEM DESCRIPTION PART NO.
11 PANEL A.-FRONT X59836 12 STUD-NOSE CONE 055987 13 FILTER-AIR-POLY-FLO 052779-11 14 PANEL A.-FILTER-LOUVERED X59928 15 SCREW-1/4-20 X 3/8 RHM-SS 011694 16 DEFLECTOR-BLOWER EXHAUS 059929 17 SHIELD-SPLASH-WIRE-19-3/4 L 033813 18 TRAY-DRIP-19-5/8 L X 4 -7/8 033812 19 PAN-DRIP 1 9-1/2 LONG 035034 20 PANEL-SIDE-LEFT 059906
83
Parts
Page 90
Control A. - X59239- (Model C708)
ITEM DESCRIPTION PART NO.
1 BUSHING-SNAP1-5/16ID 017008
2 PCB A.-CONTROL X59209-SER 2a CHIP-SOFTWARE C708 UVC3 X40828 2b CONTROL-UVC3 SURFACE MT 062529
3 STANDOFF-NYLON-SNAP-1/2L 053413
4 PCB A.-INTERFACE-HT-SS X58505-SER
5 BUSHING-SNAP5/8ID X 3/4OD 017462
6 RELAY-DPDT-24VAC-30A 054703-03
7 SCREW-8X1/4SL HEX HD B 009894
8 BUSHING-SNAP1-5/8ID X 2 OD 043637
9 SCREW-10X3/8TYPEB-HWH 015582
10 TERMINAL-RING #10 18-22WIR 023531 11 BLOCK-TERMINAL 2P .25 SPD 051644 12 RELAY-3POLE-20A-208/240 012725-33
Parts
ITEM DESCRIPTION PART NO.
13 NUT-OVERLOADRESET 045026 14 OVERLOAD-TI#2BM-20V9R 044464 15 BRACKET-PUMP OV-SGL 044465 16 BRACKET-CONTRACTORMNT 056928 17 STARTER-1PHASE-4.5 TO 7 A 041950-27K 18 BUSHING-SNAP 11/16 ID X 7/8 010548 19 FILTER-CORCOM 6EH1 040140-001 20 RELAY-DPDT100UA TO 7A 052111-03 21 SOCKET-RELAY-FORUS
W/052111 22 SCREW-6X5/16 RD HD TYP B 013646 23 TRANS.-CONT.-32VA 054834 24 TRANS.-120/208/240V PRI 24V 051660 25 CAPACITOR-MOTOR-AGIT 057525
84
Models C708/C709/C716/C717
052112
Page 91
Control A. - X59240- (Model C709)
ITEM DESCRIPTION PART NO.
1 BUSHING-SNAP1-5/16ID 017008
2 PCB A.-CONTROL *UVC3SM X58891-SER 2a CHIP-SOFTWARE C709 UVC3 X40883 2b CONTROL-UVC3 SURFACE MT 062529
3 STANDOFF-NYLON-SNAP-1/2L 053413
4 PCB A.-INTERFACE-HT-SS X58505-SER
5 BUSHING-SNAP5/8ID X 3/4OD 017462
6 RELAY-DPDT-24VAC-30A@277 054703-03
7 SCREW-8X1/4SL HEX HD 009894
8 BUSHING-SNAP1-5/8ID X 2 OD 043637
9 SCREW-10 X 3/8 TYPE B-SERR 015582
10 TERMINAL-RING #10 18-22WIR 023531
ITEM DESCRIPTION PART NO.
11 BLOCK-TERMINAL 2P .25 SPD 051644 12 RELAY-3POLE-20A-208/240 012725-33 13 BRACKET-CONTRACTORMT 056928 14 STARTER-1PHASE-4.5 TO 7 A 041950-27K 15 BUSHING-SNAP 11/16 ID X 7/8 010548 16 FILTER-CORCOM 6EH1 040140-001 17 RELAY-DPDT100UA TO 7A 1/8 052111-03 18 SCREW-6X5/16 RD HD TYP B 013646 19 SOCKET-RELAY-FORUS 052112 20 TRANS.-CONT.-32VA 120/200/2 054834 21 TRANS.-120/208/240V PRI 24V 051660 22 CAPACITOR-MOTOR-AGITAT 057525
Models C708/C709/C716/C717
85
Parts
Page 92
Control A. - X59497- (Model C716)
ITEM DESCRIPTION PART NO.
1 PCB A.-INTERFACE X59435-SER
2 STANDOFF -NYLON-SNAP-1/2L 053413
3 SPACER-.5 LONG-SNAP MNT 062600
4 CONTROL -UVC3 SURFAC MT 059189-SER
5 RELAY-MTR START TI#4CR-1 039725-27
6 TRANS.-120/208/240V PRI 24V 051660
7 SCREW-8X1/4 SL HEX HD B 009894
8 CAPACITOR-START 47-56UF 037251 -34
9 CLAMP -VERTICAL CAP-1-3/8 062570
10 CAPACITOR-MOTOR-AGITATR 057525 11 BUSHING-SNAP 1-5/8IDX2OD 043637 12 SCREW-6X5/16 RD HD TYP B 013646 13 FUSE-15A 250 VAC CERAMIC 062352 14 BLOCK-TERMINAL AND FUSE 062351
Parts
ITEM DESCRIPTION PART NO.
15 SOCKET-RELAY-FOR US 052112 16 RELAY-DPDT 100UA TO 7A 052111-03 17 STARTER-1 PHASE-4.5 TO 7 A 041950-27K 18 BUSHING-SNAP 15/16 ID 023396 19 NUT-OVERLOAD RESET 045026 20 FILTER-CORCOM 6EH1 040140-001 21 OVERLOAD-TI #2BM -20V9R 044464 22 RELAY-3 POLE-20A-208/240 012725-33 23 BUSHING-SNAP 5/8ID X 3/4 017462 24 TRANS.-CONT.-32VA 120/200/ 054834 25 BARRIER-SHIELD 062601 26 CHIP-SOFTWARE C716 UVC X40890
*27 COVER-CONTROL BOX 062599
*NOT SHOWN
86
Models C708/C709/C716/C717
Page 93
Control A. - X59498- (Model C717)
ITEM DESCRIPTION PART NO.
1 PCB A.-INTERFACE X59435-SER
2 STANDOFF -NYLON-SNAP-1/2L 053413
3 SPACER-.5 LONG-SNAP MNT 062600
4 CONTROL -UVC3 SURFAC MT 059189-SER
5 TRANS.-120/208/240V PRI 24V 051660
6 SCREW-8X1/4 SL HEX HD B 009894
7 SCREW-6X5/16 RD HD TYP B 013646
8 FUSE-15A 250 VAC CERAMIC 062352
9 BLOCK -TERMINAL AND FUSE 062351
10 CAPACITOR-MOTOR-AGITATR 057525 11 BUSHING-SNAP 1-5/8IDX 2 043637 12 SOCKET-RELAY-FOR US 052112 13 RELAY-DPDT 100UA TO 7A 1/8 052111-03
Models C708/C709/C716/C717
ITEM DESCRIPTION PART NO.
14 STARTER-1 PHASE-4.5 TO 7 A 041950-27K 15 BUSHING-SNAP 15/16 ID 023396 16 NUT-OVERLOAD RESET 045026 17 FILTER-CORCOM 6EH1 040140-001 18 OVERLOAD-TI #2BM -20V9R 044464 19 RELAY-3 POLE-20A-208/240 012725-33 20 BUSHING-SNAP 5/8ID X
3/4OD-B
21 TRANS.-CONT.-32VA
120/200/24 22 BARRIER-SHIELD 062601 23 CHIP SOFTWARE C716 UVC3 X40890
*24 COVER-CONTROL BOX 062599
*NOT SHOWN
87
017462
054834
Parts
Page 94
Box A.-Cap & Relay - X56931-27 (Model C708)
ITEM DESCRIPTION PART NO.
1 BLOCK-TERMINAL 3P 20A, 300V 051331 2 SCREW-8X1/4 SL HEX HD B 009894 3 CAPACITOR-START
189-227UF/33
4 CAPACITOR-START
47-56UF/220T 5 STRAP-CAPACITOR 3-1/16IN. 036953 6 CONNECTOR-BX 3/8 STR 014569
033044-1
037251-34
Parts
ITEM DESCRIPTION PART NO.
7 RELAY -MTR START
TI#4CR-1-625 8 CONNECTOR-BX 3/4 STR - 031231 9 SCREW-10X3/8TYPEB-HWH 015582
10 STRAP-CAPACITOR 7-11/32 037890 11 CAPACITOR-RUN 40MF/440V 036049 12 RELAY-START-COMPRESSOR 052401-27
88
Models C708/C709/C716/C717
039725-27
Page 95
Box A.-Cap & Relay - X58849-27 (Model C709)
ITEM DESCRIPTION PART NO.
1 BLOCK-TERMNL 3P 20A, 300V 051331 2 SCREW-8X1/4 SL HEX HD B 009894 3 CAPACITOR-START
189-227UF/25
4 CONNECTOR-BX 3/4 STR -2 SC 031231
053106
Models C708/C709/C716/C717
ITEM DESCRIPTION PART NO.
5 STRAP-CAPACITOR 7-11/32 037890 6 SCREW-10X3/8TYPEB-HWH 015582 7 CAPACITOR-RUN 35UF/440V 048132 8 RELAY -START-COMPRESSOR 051957 -27
89
Parts
Page 96
Box A.-Cap & Relay - X59499-27 (Model C716)
ITEM DESCRIPTION PART NO.
1 CAPACITOR-START
189-227UF/33 2 CAPACITOR-RUN 40MF/440V 036049 3 STRAP-CAPACITOR 7-11/32 037890 4 SCREW-6-32X5/8 TAPTITE PAN 041250 5 CONNECTOR-BX 3/4 STR -2
SCREW
033044-1
031231
Parts
ITEM DESCRIPTION PART NO.
6 SCREW-8-32X3/8 TAPTITE-HEX 041951 7 RELAY -START-COMPRESSOR 052401 -27 8 SCREW-6-32X1-1/4 RD HD 017310 9 BLOCK-TERMINAL 2P L1,L2 039422
10 LUG-GROUNDING 4-14GA
WIRE
90
Models C708/C709/C716/C717
017667
Page 97
Box A.-Cap & Relay - X59500-27 (Model C717)
ITEM DESCRIPTION PART NO.
1 CAPACITOR-START
189-227UF/25 2 CAPACITOR-RUN 35UF/440V 048132 3 STRAP-CAPACITOR 7-11/32 037890 4 SCREW-6-32X5/8 TAPTITE PAN 041250 5 CONNECTOR-BX 3/4 STR -2
SCREW
053106
031231
Models C708/C709/C716/C717
ITEM DESCRIPTION PART NO.
6 SCREW-8-32X3/8 TAPTITE-HEX 041951 7 RELAY -START-COMPRESSOR 051957 -27 8 SCREW-6-32X1-1/4 RD HD 017310 9 BLOCK-TERMINAL 2P L1,L2 039422
10 LUG-GROUNDING 4-14GA
WIRE
91
017667
Parts
Page 98
Switch A.-Draw - X56147 (C708/C709)
ITEM DESCRIPTION PART NO.
1 SCREW-4-40X1RDHDSTEEL 028890 2 SWITCH-LEVER-SPDT-10A-125 028889 3 BRACKET A.-SWITCH X56254 4 PIN-PIVOT 015478 5 SPRING-RETURN-RIGHT 041661
Parts
ITEM DESCRIPTION PART NO.
6 SPRING-RETURN-LEFT- 041660 7 ARM A.-DRAW X56253 8 E-RING 3/16 .335 O.D. 049178 9 NUT-4-40 HEX -PLATED 038623
92
Models C708/C709/C716/C717
Page 99
Switch A.-Dual Lever - X62400 (C716/C717)
ITEM DESCRIPTION PART NO.
1 SCREW-4-40X1” TAPTITE PAN 045141 2 ACTUATOR-TANDEM LEAF 062408
Models C708/C709/C716/C717
ITEM DESCRIPTION PART NO.
3 BRACKET -SWITCH 062394 4 SWITCH-LEVER-SPDT-10A-125 028889
93
Parts
Page 100
Actuator A.-Draw Switch - X62401 (C716/C717)
ITEM DESCRIPTION PART NO.
1 SPRING-RETURN-LEFT-TWIN
TWIST 2 BRACKET A.-SPRING RETURN X38257 3 SPRING-RETURN-RIGHT-TWIN
TWIST 4 PIN-PIVOT-DRAW SWITCH 038484 5 BRACKET -SWITCH 038253
038923
038924
Parts
ITEM DESCRIPTION PART NO.
6 E-RING 1/4 032190 7 ARM-SWITCH-DRAW-R 038650 8 ARM-SWITCH-DRAW-L 038649 9 ROD-SPRING RETAINER 038254
10 SPRING-EXTENSION.375X.045 038922
94
Models C708/C709/C716/C717
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