Carrier 58MCA User Manual

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MULTIPOISE, CONDENSING 58MCA, 58MTA, 58MVP, 58MXA
GAS FURNACE
NOTE TO INSTALLER: THIS MANUAL MUST BE LEFT WITH THE EQUIPMENT USER.
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WARNING: Fire or Explosion Hazard. Failure to follow safety warnings exactly could result in serious injury death or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
USER: Please read all manuals and retain manuals for future reference.
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ULTRA HIGH EFFICIENCY
GAS FURNANCE
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
!
WARNING:
Carbon Monoxide is invisible, odorless, and toxic! Carrier Corporation recommends a carbon mon­oxide alarm in your home, even if you do not own a gas appliance. Locate the carbon monoxide alarm in the living area of your home and away from gas appliances and doorways to attached garages. Follow the alarm manufacturer’s instruc­tion included with the alarm.
A93007
Do not use this furnace if any part has been under water. Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and gas control which has been under water.
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ULTRA
HIG
H E
FFIC
IENCY
GAS FURNANCE
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WELCOME TO A NEW GENERATION OF COMFORT
Congratulations! In light of rising energy costs, the 58MXA, 58MCA, 58MTA, and WeatherMaker Infinity, Multipoise, Gas­Fired Condensing Furnaces are among the soundest investments today’s homeowner can make.
Your new furnace is truly a triumph of technology in home heat­ing. A revolutionary design employs 2 heat exchangers to “squeeze” out the maximum amount of heat from the fuel con­sumed. In fact, your new furnace is so efficient, over 90% AFUE* of the heat generated during combustion is captured and delivered inside your home. That is more that a 33% AFUE* increase in heating efficiency over conventional furnaces.
These are among the most energy-efficient furnaces you can buy to­day. They also are among the safest and most dependable. We are proud of the technological advances incorporated into the design of these furnaces. With only minimal care, your new furnace will deliver many years of money-saving home comfort and enjoyment. Spend just a few minutes with this manual to learn the operation of your new furnace and the small amount of maintenance it takes to help keep it operating at peak efficiency year after year.
*The output capacity and any representations of efficiency for this furnace are based on standard U.S. Department of Energy test procedures.
INSTALLATION DATA
Date Installed
CERTIFIED
As an ENERGY STAR® partner, Carrier Corporation has determined that this product meets the ENERGY STAR® guidelines for energy efficiency.
1
MODELS 58MXA (SHOWN) AND 58MCA FIXED-CAPACITY FURNACES
Dealer Name
Address
City
State Zip
Telephone
FURNACE
Product No.
Model No.
Serial No.
SPLIT-SYSTEM
OUTDOOR UNIT:
Product No.
Model No.
Serial No.
INDOOR COIL:
Product No.
Model No.
2
MODEL 58MVP VARIABLE-CAPACITY AND MODEL 58MTA TWO-STAGE FURNACES
Serial No.
2
FURNACE COMPONENTS
1
Combustion-air intake connection to ensure contami­nant-free air (right or left side).
2
Burner sight glass for viewing burner flame.
3
Burner assembly (inside). Operates with energy-saving inshot burners and hot surface ignitor for safe, dependable heating.
4
Redundant gas valve. Safe, efficient. Features 1 gas con­trol with 2 internal shutoff valves. Valve appearance var­ies with furnace model.
5
Vent outlet. Uses PVC pipe to carry flue gas from the fur­nace’s combustion system (right or left side).
6
Inducer motor. Pulls hot flue gases through the heat ex­changers, maintaining negative pressure for added safety.
7
Blower access panel safety interlock switch.
8
Air filter and retainer.
9
Condensate drain connection. Collects moisture con­densed from burned gases for disposal into home drain system. (Location in furnace varies.)
11 16
10
2
17 3
1
4
12
18
5
5
14
6 9
need art
15
13 7
19
8
10
Heavy-duty blower. Circulates air across the heat ex­changers to transfer heat into the home.
11
Secondary condensing heat exchanger (inside). Wrings out more heat through condensation. Constructed with polypropylene-laminated steel to ensure durability.
12
Primary serpentine heat exchanger (inside). Stretches fuel dollars with the S-shaped heat-flow design. Solid con­struction of corrosion-resistant aluminized steel means re­liability.
13
Furnace control board.
14
3-amp fuse provides electrical and component protection.
15
Light emitting diode (LED) on furnace control board. Code light is for diagnosing furnace operation and service requirements.
16
Pressure switch(es) ensure adequate flow of flue gas through furnace and out vent system.
17
Rollout switch (manual reset) to prevent overtemperature.
18
Junction box for 115-v electrical power supply. (May be located on right or left side)
19
Transformer (24v) behind furnace control board pro­vides low-voltage power to furnace control board and thermostat.
MODELS 58MXA, 58MCA, AND 58MTA FURNACES (UPFLOW POSITION)
2
12
1
5
11
16
9 8
3
17 3
4
18
6
5
15 14
13 7
19 10
20
20
Limit switch (manual reset) on 58MVP only.
4 MODEL 58MVP FURNACE (UPFLOW POSITION)
3
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety-alert sym-
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bol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal wordsDANGER, WARNING, and CAUTION. These words are used with the safety-alert sym­bol. DANGER identies the most serious hazards which
will result in severe personal injury or death. WARNING
signies hazards which death. CAUTION is used to identify unsafe practices which
would result in minor personal injury or product and prop-
erty damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability or operation.
could result in personal injury or
A furnace installed in an attic or other insulated space must be kept free and clear of insulating material. Examine the fur­nace area when the furnace is installed or when insulation is added. Some materials may be combustible.
This furnace contains SAFETY DEVICES which must be MANUALLY RESET. If the furnace is left unattended for an extended period of time, have it checked periodically for proper operation. This precaution will prevent problems associated with no heat, such as frozen water pipes, etc. See Before You Request a Service Call’’ section in this manual.
STARTING AND SHUTTING DOWN YOUR FURNACE
Instead of a continuously burning pilot ame which wastes valuable energy, your furnace uses an automatic, hot surface ignition system to light the burners each time the thermostat starts your furnace.
Follow these important safeguards:
To minimize the possibility of serious personal injury, re, furnace damage, or improper operation;
these safety rules:
Your gas furnace uses air from outside the home for com­bustion and venting. It is not to be installed using indoor air for combustion. Both pipes must terminate outside the struc­ture and must not be obstructed in any way. Do not block or obstruct the furnace opening or area around the furnace.
Keep the area around your furnace free of combustible materials, gasoline, and other ammable liquids and vapors.
Do not cover the furnace, store trash or debris near it, or in any way block the ow of fresh air to the unit.
carefully follow
Never attempt to manually light the burners with a match or other source of ame.
Read and follow the operating instructions on inside of main furnace door, especially the item that reads as follows:
Wait 5 minutes to clear out any gas. Then smell for gas,
5
including near the oor. If you smell gas, in the safety information above on this furnace label. If you dont smell gas, go to the next step.
If a suspected malfunction occurs with your gas control system, such as the burners do not light when they should, refer to the shutdown procedures on inside of main furnace door, or in the Shutting Down Your Furnace section and call your dealer as soon as possible.
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WARNING
If overheating occurs or the gas valve fails to shut off the gas supply, turn off the manual gas valve to the furnace BEFORE turning off the electrical sup­ply. (See Fig. 9.) Failure to follow this warning could result in a fire or explosion, and personal in­jury or death.
CHECK AIR FILTER: Before attempting to start your
furnace, be sure the furnace lter is clean and in place. See Performing Routine Maintenance section in this manual.
Then proceed as follows:
STEPS FOR STARTING YOUR FURNACE
6
1. Set your room thermostat to the lowest temperature set­ting. (See Fig. 8.)
2. Close the external manual gas valve. (See Fig. 9.)
STOP! Follow “B’’
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