Carrier 58GS User Manual

Gas-Fired Forced-Air Furnace
with Electronic Ignition

INSTALLATION

Before installing the furnace, refer to “Pro
cedures for Gas-Fired Furnaces” (packaged with the equipment) for information concerning com
bustion, venting, piping, and other standard instal lation practices. Further reference is made to the current edition of the American National Standard Z223.1 National Fuel Gas Code.
Each furnace is shipped from the factory com
pletely assembled with multispeed direct-drive
blower and wired ready for indoor heating installa
tion. All sizes feature a printed-circuit board control
center with easy-to-read low-voltage terminal strip
to ensure proper connections. The control center
also provides easy connections for line-voltage air cleaners.
CAUTK)?i : Do not iosiaB famace in a corrosive
or contasninated atmospheres Miakesnre that ail local ordinances for combnstion and oircalating air supply axe observed.
Table 1 — Clearances (in inches)
SIZES
Sides
Single Wall Vent
Type B — Double Wall Vent Back Top of Plenum Vent Connector
Single Wall
Type B — Double Wall Front
____
______________
Combustion Air Service
______
050 & 075
f
0 0
1
6
.
.......
“e 30
_____
100 thru 175
..
1
0
1
6
______
1 _
6
30
The design of the upflow gas-fired furnaces is A.G.A. certified for installation on combustible flooring in alcoves, basements, closets, or utility rooms.
For accessory installation details, i.e., automatic vent damper, humidifier, electronic air cleaner, etc., refer to applicable installation literature.

Electrical Connections

LINE VOLTAGE WIRING
IMPORTANT: Before proceeding with the elec trical connections, make certain that voltage, frequency, and phase correspond to that specified on the unit rating plate. Also, check to be sure that the service provided by the utility is sufficient to handle the additional load imposed by this equip
ment. Refer to the unit rating plate for equipment electrical requirements.
K0'S(4)

Installation comprises the following:

Inspection ....................................................................*
Location, Ventilation and Air
for Combustion........................................................*
Gas Piping....................................................................*
Venting
.........................................................................
Electrical ................................................................... 1
Filter
.............................................................................
Start-Up, Adjustment, and Safety Check
...............
Service....................................................................... 11
*To perform these installation steps, refer to the appropriate
sections of “Procedures for Gas-Fired Furnaces” booklet packaged with this unit.
© Carrier Corporation 1978
* 7
8
RETURN AIR OPENING (SIDE) (FIELD CUT EITHER SIDE) BEND FLANGES UP 90'
*B0TT0M OPENING ISsjlj SERVICE CLEARANCE C> AIRFLOW
Certified dimension drawings available on request
Fig. 1 — Dimensions
Form 58GS-2SI
Table 2 — Dimensions апЭ Physical Data
MODEL NO 58GS SERIES DIMENSIONS* (in.)
Width Depth
Height!
Casing Only
Air Openings
Supply Side Return (E x 23-1 /4) E From Opening to Floor F Bottom Return
Flue (Equiv Round Pipe Dia.) J 4
A В
c
D
G 11-11/16
FILTERt
Size X 27-3/4 (in.)
RATINGS** (Natural Gas)
Input (1000 Btuh) Bonnet Cap (1000 Btuh)
Temp Rise!! (F)
Minimum Air for Heating
ESP (in. wg)
Cfm
Max Air Cfm (g) 0 5 in. wg ESP DD Blower Wheel (nom. size — in.) HP-Type
BURNERS(No)
APPROX SHIP WT(lb)
ELECTRICAL(S)
Unit Voltage (60-Hz)
Transformer (120-V/24-V)
A/C Blower Relay Rating
@ 120 V (amps)
Motor Full Load Amps
050
100
14-3/16 14-3/16
28-1/2 28-1/2
46-3/16
12-9/16 14-1/2
2-3/4
12-9/16 12-9/16
50 40
40-70 40-70
0 12
673 673
815
9x6 9x6
1/IOSh P 1/6Sh P
2
105 105
115 115
20 va None 138
5
2P0
46-3/16
12-9/16 14-1/2
2-3/4
11-11/16
4
50 40
__
2 2
40 va
6
075
300
14-3/16 28-1/2 28-1/2
46-3/16 46-3/16
12-9/16 14-1/2
2-3/4 2-3/4 2-3/4 2-3/4 2-3/4 2-3/4 2-3/4
11-1 1/16
4
12-9/16 12-9/16 12-9/16
50 75 40 60
35-65 55-85
_
740 793 1170 10x6 9x6
1/3Sh.P 1/10Sh.P
105 122
115
40 va
138
99 5
100
14-3/16
12-9/16
14-1/2
11-11/16 11-1 1/16 11-11/16 15
4 4
0.12
3
115
20 va None
200
14-3/16 14-3/16
28-1/2
46-3/16
12-9/16
14-1/2
75 60 60
55-85 45-75
793 925 925 987 1234 800 9x6 10x6
1/6Sh.P l/3Sh.P 1/6Sh.P
3
122
115 115 115 115 115
40 va 40 va
138
6 9 9 5 5
300
28-1/2 28-1/2 28-1/2 28-1/2
46-3/16
12-9/16 15-7/8 15-7/8 19-3/8
14-1/2 14-1/2
4 5 5 5
12-9/16 15-7/8
75
1150
3
125
138
100
17-1/2
46-3/16
100
80
65-95
0.15
9x7
4
160
20 va None
100
200 300
17-1/2
46-3/16 46-3/16
14-1/2 14-1/2
15
15-7/8 19-3/8
100
80 80
60-90 45-75
1155 1610 10x7
1/3Sh.P 1/2PSC
4
160 175
40 va 40 va
13 8 13 8
9 9 8 5
21
18-1/2
100
10x8
4
MODEL NO. 58GS SERIES DIMENSIONS* (in.)
Width A 21 Depth B 28-1/2
Height!
Casing Only C
Air Openings
Supply D 19-3/8 Side Return (Ex 23-1/4) E 14-1/2 From Opening to Floor F 2-3/4 Bottom Return G 18-1/2 18-1/2 18-1/2
Flue (Equiv Round Pipe Dia ) J
100
46-3/16
5 5
200
21 21
28-1/2
46-3/16
19-3/8 19-3/8 14-1/2 14-1/2
2-3/4
FILTERt
Size X 27-3/4 (in.) 19-3/8
RATINGS** (Natural Gas)
Input (1000 Btuh) 125 Bonnet Cap (1000 Btuh)
Temp Riseft (F)
Minimum Air for Heating
ESP (in wg)
70-100
Cfm Max Air Cf/n (g) 0.5 in wg ESP DD Blower Wheel (nom size — in ) 9x8 HP-Type
1/5 Sh P
BURNERS(No) APPROX SHIP WT(lb) 190 ELECTRICAL(S)
Unit Voltage (60-Hz) 115
Transformer (120-V/24-V) 20 va
A/C Blower Relay Rating
@ 120 V (amps)
Motor Full Load Amps
19-3/8
100
0 20 1089 1157
None
125 125 125 100 100
65-95
1230 1550
­10x8 10x8
1/3Sh P 1/2 PSC
5
190
115
40 va 40 va 40 va
13 8 13 8
8
5
9 9 8 5
125
300
28-1/2
46-3/16
2-3/4
19-3/8
60-90
1234
190
115
400
24-1/2 24-1/2 24-1/2 28-1/2
46-3/16 46-3/16
22-7/8 22-7/8 22-7/8 22-7/8 14-1/2
2-3/4
5 5
-
5 5 6 6
22
22-7/8
100
45-75
1543 2110
(2)10x6 10x10 10x10 (2)10x6 (2)10x6
1/2PSC 1/3Sh P 1/2 PSC 1/2 PSC
200
115
13 8 None 138
150
100 200
28-1/2 28-1/2
46-3/16
14-1/2 14-1/2
2-3/4 2-3/4
22 22 22 29
6 6 6 7
22-7/8 22-7/8
150 150 150 120 120 120 140
65-95 65-95 45-75 60-90
0 20
1388 1388 1851 1450
205
115 115
20 va 40 va
1600 2110 1980
220
9 5
300 300
24-1/2 28-1/2 28-1/2
46-3/16
14-1/2 14-1/2
2-1/16 2-1/16
22-7/8
230
115
40 va
13 8
9 5
-
175
31-1/2
46-3/16
29-7/8
29-7/8
1/2 PSC
6 7
40 va
13 8
85 85
175
250
115
ESP — External Static Pressure DD — Direct Drive PSC — Permanent Split Capacitor Sh P — Shaded Pole
*See certified prints for complete
dimensional specifications
tSee Furnace-Coil-Plenum-Adapter
Combinations table in Product Data Digest Refer to 28 Series literaturefor plenum dimensions
iDuralast permanent cleanable filters
See manufacturer's recommenda tions for cleaning
**Ratings shown are for elevations up to
2000 ft above sea level For elevations above 2000 ft, deduct 4% of input ca pacity for each 1000 ft above sea level
ttDo not exceed temperature rise speci
fied on furnace nameplate Air tem perature rise may be calculated using the following formula:
bonnet capacity
0 24 X specific wt of air x 60 xcfm
bonnet capacity
1 08 X cfm
NOTE: Refer to Application Data litera ture for complete fan performance curves
CAOTiON, Air <^.vwy iSOO
i>3ce be or e combioatKi» of one side ano bottom^ of boisam on^y for reiurti a>r.
CAUTION: Use copper or copper-dad aluiai­num conductors only. Use a separate branch electrical circuit for this furnace. A disconnect ing means must be located within sight of, and readily accessible to, the furnace.
See Fig. 2 for wiring diagram showing the proper field high- and low-voltage wiring. Make all elec trical connections in accordance with the National
Electrical Code and any local codes or ordinances
that might apply.
WARNING: The unit cabinet m.ust have an uninterrupted or unbroken electrical ground to minimize personal injury if an electrical fanlt should occur. This may consist of electrical wire or approved conduit when installed in accordance with e.Kisting electrical codes.
exposed to cold air infiltration, drafts from win dows, doors, or other openings leading to the out side, or exposure to air currents from warm or cold air registers; or to exposure where the natural circu lation of the air is cut off — such as behind doors, above or below mantels, shelves, etc.
The thermostat should not be exposed to heat from nearby fireplaces, radios, televisions, lamps, or rays from the sun. Nor should the thermostat be mounted on a wall containing pipes or warm air ducts, or a flue or vent that could affect its operation and prevent it from properly controlling the room temperature. Any hole in the plaster or panel thru which the wires pass from the thermostat should be adequately sealed with suit
able material to prevent drafts from affecting the thermostat.
LOW-VOLTAGE WIRING — Make field low­voltage connections at the low-voltage terminal strip. See Fig. 2.
Set the thermostat heat anticipator at the settings indicated below. If additional controls are connected in the thermostat circuit, their amp draw must be added to this setting. Failure to make the setting will result in improper operation of the thermostat.
58GS050 thru 150 sizes with
BDP 646AW gas valve.
Heat/Cool or Heat only models
................
0.55 amp
58GS175 size with Essex 242NS gas valve,
Heat/Cool models.......................................0.65 amp
With addition of automatic vent damper, antici pator setting should be 0.12 amp.
The room thermostat should be located where it will be in the natural circulating path of room air. Avoid locations where the thermostat would be
FOUR WIRE-

NOTES FOR LABEL WIRING DIAGRAMS

1 Screw terminals for field wiring connections
1/4-in quick connect terminals
3 L" If J Heating fan relay contact is normally closed until
r " 115 vac is applied to furnace
4 To change motor speed, move black or red wire to desired speed
setting
5 If any of the original wire as supplied with the appliance must
be replaced, it must be replaced with AWM (105 C) wire or its equivalent
6 Motor is thermally overload protected
7 Factory speed selection is tor average conditions See installa
tion instructions for optimum speed selection Motor may be 3 or 4 speed
8 Symbols are an electrical representation only
THERMOSTAT
©Cp
TERMINALS
TWO WIRE HEATING ONLY
JL
Jl ©-■
■=r
LOW-VOLTAGE TERMINAL BLOCK
Field Low-Voltage Wiring Field High-Voltage Wiring Factory Low-Voltage Wiring
CONDENSING
I TWO WIRE
& &-
NOTE: If any of the original wire as supplied, must be replaced, use same type or equivalent wire

Fig. 2 — Heating and Cooljng Application Wiring Diagram

.q^JZL
-Ijj^
UNIT
— —
-CHMV
——
= GN0
SINGLE PHASE
lA-TRANSFORMER 115/24 2 A-RE LAY-HEAT (SPST-NC)
3D-BLOWER MOTOR 4A-RUN CAPACITOR 5F-GAS VALVE
6C1-PRINT ED CIRCUIT BOARD 6F-PILOT IGNITER 6H-SAFETY PILOT (FLAME SENSING)
7H-UMIT SWITCH (SPST-NC) 9G-BLOWER DOOR SWITCH (SPST-N. O. ) IIC-FUSIBLE UNK HE-GROUND LUG
•FACTORY HIGH-VOLTAGE WIRING
-FACTORY LOW-VOLTAGE WIRING
— — — —FIELD HIGH-VOLTAGE WIRING
Fig. 3 — Label Wiring Diagram; 58GS050-150 Sizes; Heating Only
lA-TRANSFORMER lls/24 2A-RELAY - HEAT (SPSP-NC) 2F-RELAY - COOL(DPDT) 3D-BLOWER MOTOR 4A-RUN CAPACITOR 5F-GAS VALVE 6C1-PRINTED CIRCUIT BOARD 6F-PiLOT IGNITER 6H-SAFETY PILOT (FLAME SENSING)
7H-UMIT SWITCH (SPST-NC)
9G-BLOV.ER DOOR SWITCH (SPST-N. O. )
lie FUSIBLE UNK Uh-GROUND LUG
-----------
FACTORY HIGH-VOLTAGE WIRING
--------FACTORY LOW-VOLTAGE WIRING
- — FIE LD HIGH- VOLTAGE WIRING
Fig. 4 — Label Wiring Diagram; 58GS050-150 Si2:es; Heat/Cool
5
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