Carrier 52MQ-U09-3, 52ME-U07-3, 52ME-U12-3, 52MQ-U12-3, 52ME-U15-3 Installation And Operating Instructions Manual

...
52M Performancet Se r ies Packaged Terminal Air Conditioner / Heat Pump 7,000 --- 15,000 Btuh
Installation and Operating
Instructions
A07228
NOTE TO EQUIPMENT OWNER:
Thank you for purchasing a Carrier PTAC. Please read this Owner’s Information Manual carefully before installing and using this appliance. Keep this manual for future reference.
For your convenience, please record the model and serial numbers of your new equipment in the spaces provided. This information, along with the installation data and dealer contact information, will be helpful should your system require maintenance or service.
UNIT INFORMA TION
Model # ________________________________
Serial # ________________________________
INSTALLATION INFORMATION
Date Installed ___________________________
DEALERSHIP CONT ACT INFORMATION
Company Name: __________________________________
Address: _________________________________________
_________________________________________________
Phone Number: ________________________________
Technician Name: _________________________________
_________________________________________________
UNIT INSPECTION
Examine unit for damage incurred during shipment. File a claim immediately with the transit company if damage is found.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 3...........................................................................
GENERAL INFORMATION. 3............................................................................
UNIT FEATURES 4--5..................................................................................
ELECTRICAL DATA 6..................................................................................
INSTALLATION
Chassis Installation 7.............................................................................
Retrofit Sleeve Preparation 8.......................................................................
Installation of Carrier Wall Sleeve Using Non--Carrier Grille 8.............................................
Install Unit Into Wall Sleeve 9......................................................................
HOW TO CONNECT 10..................................................................................
SYSTEM CONFIGURATION
Ventilation Control 11............................................................................
Adjusting Air Direction 11.........................................................................
Dipswitches 12..................................................................................
Keypad Configuration 13..........................................................................
AUXILIARY CONTROLS
Wall Thermostat Terminal 14 -- 15...................................................................
Energy Management Input 15......................................................................
Intelligent Self--Checking Control 15.................................................................
OPERATION 16........................................................................................
CARE AND CLEANING 17...............................................................................
PREVENTATIVE MAINTENANCE 18......................................................................
TROUBLESHOOTING 19................................................................................
WARRANTY 23 -- 24.....................................................................................
18008946449 (in USA and Canada)
NOTE: Warranty coverage documented on back page of owners manual
For Service/Technical Assistance
2
READ ALL INSTRUCTIONS BEFORE INSTALLATION OR USE
SAFETY CONSIDERATIONS
Recognizesafetyinformation. This is the safety--alert
symbol in instructions or manuals, be alert to the potential for personal injury.
Understand these signal words: DANGER, WARNING, and C AUTION. These words are used with the s afety--alert sy mbol . DANGER identi fies the most serious hazards which will result in severe personal injury ordeath . WARNING signifi es hazards which could result in personal injury or death. CAUTION i s used to ident i fy unsafe practi ces which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
PERSONAL INJURY AND/OR PROPERTY DAMAGE
Failure to follow this warning could result in personal injury, death and/.or property damage.
For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life.
NOTE: We strongly recommend that any servicing be performed by a qualified individual.
. When you see t his symbol on the unit and
!
WARNING
HAZARD
S This unit must be properly installed in accordance
with the Installation Instructions before it is used.
S Immediately repair or replace all electric service
cords that have become frayed or otherwise damaged.
S Unplug or disconnect the unit at the fuse box or
circuit breaker before making any repairs.
GENERAL
Thank you for choosing Carrier’s best PTAC ever! You can feel confident in your selecti on because the same pride in craftsmanship and engineering knowledge that goes into Carrier equipment at the Astrodome in Texas, the Sistine Chapel in Rome, the US Capitol Hall of Congress, and thousands of other installationsworldwide has gone into the construction of this unit.
Carrier package term i nal ai r con d i ti o n ers and heat pumps provide a high standard of quality in performance, workmanship, durability and appearance as they heat and coo l t h e o ccu pi ed ai r space year round.
This manual provides information for ease of installation, operation and maintenance.
All models are designed for through--the-- wall installation. Separate installation instructions are included with al l accessory components.
BEFORE YOU BEGIN
Read these instructions completely and carefully.
IMPORTANT: Save these instructions for local inspector’s use.
IMPORT ANT: Observe all governing codes and ordinances.
NOTE TO INSTALLER
Be sure to leave these instructions with the owner.
NOTE TO OWNER
Keep these ins t ruct i o ns for fut ure referen ce. Be sure to write down the model and serial number of unit on space provided on front page. The model and serial number can be located on the serial number plate attached to unit. These numbers are required for service. (See Fig. 1.)
Location of Model and Serial Number of Unit
Save the wall thermostat control panel label to be placed on cont rol panel in case a wall thermos t at is used or is added in the future. (See Fig. 24)
A07229
Fig. 1 – Sample Data Information Plate
3
UNIT FEATURES
Fig. 2 – Model 52M
This Premium unit has many exciting features which are different than those found on standard P TAC models. The owner must be familiar with these featuresin order to fully understand the operation and capability of the unit.
Intelligence – Your Premium unit has an on board computerthat utilizesrealtime diagnosticsto prolong the life of your unit. There is an LED indicator on the control board, behind the front panel, that will flash an error code if the unit has detected some kind of fault condition. In many cases, the unit will automatically clear the fault condition and continue operating with no interruption. In some cases, the condition cannot be cleared and t he unit will require service. In thos e cases, an “Fx” f ail u re mode wil l be displayed on the digital display. For a detailed list of all error codes and “Fx” conditions, see Table 6 -­Status LED Indicator Definitions for further details.
Memory – Your Premium unit also has memory. If power is lost, all of the control settings (setpoint, mode, fan speed, on/off and configuration) are remembered. So when power is restored, the unit will start back up in the mode (and configuration) it was in, when power was lost.
Premium Sound – Your Premium unit i s also Carrier’s quietest PTAC ever. Not only does it have 2 fan motors and a tangential blower wheel for optimum sound, the indoor fan will always run a minimum of 10 seconds before the compressor, to help reduce any compressor starting noise.
Random Compressor restart -- To help prevent power surges after a power outage (from many of your PTACs starting at the same time), the compressor is equipped with a 2:45 to 3:15 random restartdelay feature. Wheneverthe unit is plugged in, or power has been restarted, a random compressor restart will occur.
Compressor Protection -- To prevent short cycling of the compressor and maximize it’s life, there i s a random start--up delay of 3 minutes on the compressor and a minimum compressor run time of 3 minutes.
Automatic room freezeprotection – automatically will keep the temperature in the room from getting too cold, where water pipes might freeze. If the u ni t is configu red fo r the freeze protecti o n feat ure to be active(which is the default condition), thenwhenever power is supplied to the unit, if the unit senses temperature below 40°F, the fan motor and electric heater are turned on and will warm the room to 50_F. If Freeze protection is n ot required, change t h e configuration switch to turn the feature off (see section on unit configuration).
Automatic d efrost protection (for hea t pump models only) – When the outdoor temperature gets
too cold (approx. 35°F) and the unit can no longer effectively heat with the compressor, the unit will automaticallyswitch to electric heating. The unit will then heat with electric heat unt i l t h e outs i d e temperature rises enough (approx. 40°F), so the compresso r can be used again.
Automatic Q u i ck Warm--up (for h ea t pump models only) -- If the room temperature falls to 5°F
below the s et p o i nt temperat u re, the reverse cycl e heat is shut off and the electric strip heat is turned on for o ne cycle, until heating is satisfied.
LED Indicator’s and Buttons -- The touch pad has buttons for M ODE, FANSPEED, ON/OFF, SETPOINT UP and SETP OINT DOWN. It also has LEDs that correspond to the mode, fan speed and setpoint operation, to indicate the unit’s status. The LEDs below the mode button, FAN, COOL, and HEAT, indicate what operating mode is active. The LEDs below the Fan button, Low, Med and Hi, indicate the fan speed t hat is selected. The LED located i n the lower right corner is the un i t On/Off status LED. If the unit is in ON mode, the LED will be green. If the unit is OFF, the LED will be red.
Configure Fan to Optimize Selected Application
-- Unit can be optimized to selected application by configuring the fan to run in continuous mode or cycle on and off with the compressor and electric heater (can be d i fferent for bot h heating and cool i ng modes). In cycle mode, fan will continue to run after compressor or electric heater sto ps in order blow off any residual heat or cool left on coil.
4
UNIT FEATURES CONTINUED
Unit Configuration – There are many di fferent configurationpossibilities, through both dipswitches and the digital keypad, that allow you to configure the unit for your exact application. See section on unit configurationfor moredetails. Following are the configuration selections that havenot previouslybeen mentioned:
_For_C – The unit can display in either _For_C
Indoor Temperature Sensor Biasing – Optimize
the room temperature sensor reading to your exact application(one forcooling and anotherfor heating)..
Emerg en cy Heat (fo r Heat Pu mp Onl y ) – Disable the compressor during heating mode operation (heat only with Electric Heat).
Display S etp oi n t OR Room Temperature -- T h e unit can be configured to display the room temperature OR setpoint only, during heating and cooling modes. See section on unit configuration for more details.
Limit the Setpoint Range -- The unit can be configuredto limitthe controllingsetpoint range.The displaywill always show the completesetpointrange, but the controlling setpoint will be limited to the configuredminimum andmaximum setpointselected. See section on unit configuration for more details.
E nergy Management – Sometimes known as Front Desk Control, an input is provided so that the unit can be manually disabled from a different location. If the unit detects 24vac on this input, it will automatically turn itself off. If no voltage is detected on the input, the unit will run normally.
Wall Thermostat Control –Awiredwall thermostat can be connected to the unit. If it is, the unit must be configured to disable t he keypad. See section on wired inputs and unit configuration for more details.
Series Designation
PTAC (Packaged Terminal Air Conditioner)
Performance Series
ME – Cooling with Electric Heat MQ – Heat Pump
Electric Heater Size
U – Universal (defined by power cord)
52 ME – U 12 – – – 3
Electrical Data
3 – 230/208-v, 60 Hz 4 – 265-v, 60 Hz
Cooling Capacity (nominal)
07 – 7,000 Btuh 09 – 9,000 Btuh 12 – 12,000 Btuh 15 – 15,000 Btuh
A07053
Fig. 3 – Catalog Number Nomenclature
5
ELECTRICAL DATA
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death and/or property damage
DO NOT alter cord or plug or use an extension cord.
POWER CONNECTION OPTIONS
Appropriat e power cord accessory kit is d et erm i ned by the voltage, and amperage of the branch circuit.
The unit does not come with a po wer cord (o r hard wire kit). An accessory power cord kit must
be ordered to connect the unit to the outlet. If the unit is to be hard wi red , an access ory hard wire kit must be ordered.
IMPORTANT: For 265V units, if power cord accessory option is selected, the cord is only 18” long and must plug into the accessory electrical 265V subbase.
Be sure that your outlet matches the appropriateblade configurat i o n of the plu g and that it is wi t hi n reach of the service cord.
All wiri n g , includin g instal l ati o n of the receptacle, must be in accordance with the NEC and l o cal codes , ordinances and regulations. National codes require the u s e of an arc faul t or l eak age current detection device on all 208/230V power cords. Be sure to select the correct cord for your installation.
ALL UNITS
Wire Size
Use recommended wire size given in Table 1 and install a single branch circuit. All wiring must comply with local and national codes. All units are
design ed to operate off ONE s ingle branch circui ts only.
NOTE: Use copper conductors only.
WARNING
Table 1 —SUGGESTED BRANCH CIRCUIT WIRE SIZES*
NAMEPLATE AMPS
7.0 to 12 14
12.1 to 16 12
16.1 to 24 10
LEGEND
AW G --- A m e r i c a n W i r e G a u g e * Single circuit from main box. { Based on copper wire at 60_C temperature rating.
AWG WIRE SIZE{
Grounding
For safety and protection, the unit is grounded through the service cord plug or through separate ground wire provided on hard wired units. Be sure that the branch circuit or general purpose outlet is grounded.
VOLTAGE SUPPLY
Check voltage supply at outlet. For satisfactory results, the voltage range must always be within the ranges found on the data information plate.
Cord--connected
The 250--v field supplied outlet must match the plug for t he standard 208/230 --v units and b e wit hi n reach of the service cord. The standard co rd--co nn ect ed 265-- v units require an accesso ry electrical subbase for o perat i on . Refer to Table 2 for proper recept acl e and fuse t ype.
Power Cord
The power cord for 230/208v units provide power cord fire protection. Unit power automatically disconnects when unsafe conditions are detected. Power to the unit can be restored by pressing the reset buttononplughead.
Upon completion of unit installation for 230/208V models, an operational check should be performed using the TEST/RESET buttons on the plug head.
NOTE: The 265v models do not incorporate this feature as they require use of the electrical subbase accessory.
Units
Protection
Table 2—RECEPTACLES AND FUSE TYPES -- 250, 265 VOLTS
RECEPTACLE
AMPS 15 20 30 15 20 30
RATED VOLTS 250 250 250 265 265 265
T I M E --- D E L A Y T Y P E F U S E
(or HACR Circuit Breaker)
LEGEND HACR --- Heating, Air Conditionin g, Refrigeration
* May be used fro 15 --- amp applications
15 20* 30 15 20 30
6
INSTALLATION
Proper installation is the responsibility of the installer.
Product failure due to improperinstallation is not covered under the Warranty.
CHASSIS INSTALLATION
Units are shipped without a sleeve. In applications where un it i s a replacement , it i s recomm en ded that a Carrier sleeve be used.
These units can retrofit General E lect ri c, Aman a, Trane, and Friedrich sleeves/grilles (be sure outdoor grille is installed on the sleeve). See Table 3 for details. Carrier Corporation must approve any other retrofit application.
For competitive retrofit applications, be sure that the foam seals (facto ry-- i ns t al l ed on th e tu be sheet s) provide a good seal between the grille and outdoor coil t ub e sheets. These foam seal s provid e a barrier to separate outdoor coil leaving air from mixing with the outdoor incoming air (known as air recirculation).
!
CAUTION
UNIT DAMAGE AND/OR OPERATION HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
For retrofit applications, foam seals on outdoor coil tube sheets must make a seal between the coil and the grille or loss of performance and premature damage to the major components can result.
Table 3—Retrofit Wall Sleeves
Manufacturer
General Electric Metal Sleeve RAB71
Amana Metal Sleeve WS900B
Tran e Metal Sleeve SLV149
Friedrich T --- S e r i e s M e t a l 11
* FR--- SLEEVE --- EXT accessory is required for retrofit into Friedrich (T---Series) wall sleeves.
Wall Sleeve Part Number
Plastic Sleeve RAB77
1/2
--- i n . De e p W al l
Sleeve*
Standard Depth Wall Sleeve 16 X 42 X 13
3/4
--- i n . PX W S
INDOOR-AIR INLET FILTERS
FRONT
PANEL
WIRE SCREEN
DISCHARGE GRILLE
OUTDOOR ORIFICE
INDOOR COIL
Fig. 4 – Unit Components
COIL TUBE SHEETS
BASEPAN
ACCESSORY
OUTDOOR
GRILLE
ACCESSORY
WALL
SLEEVE
A06752
7
RETROFIT SLEEVE PREPARATION
IMPORTANT: Inspect wall sleeve thoroughly prior to installation. Manufacturer does not assume responsibility for costs or damages due to defects in sleeve or for improper installation.
!
Failure to follow this warning could result in personal injury or death.
Disconnect all power to unit to avoid possible electrical shock during installation.
WARNING
ELECTRICAL SHOCK HAZARD
Remove any existing foam baffles that are installed on competitive outdoor grille, if present. See Fig. 5.
GE Sleeves
Only
GE Metal Wall Sleeve -- Remove metal clip on
mounting rail located on left, inside bottom, of metal sleeve and di s card. See Fig. 6.
GE Plastic Sleeve -- Remove bottom seal from plasti c sleeve. See Fig. 7.
INSTALLATION OF A CARRIER WALL SLEEVE USING A NON--CARRIER GRILLE
This application has become more common due to pre--manufactured windows with built -- in grilles or renovations where a Carrier sleeve is used with an existing non-- Carrier grille.
Use of a Carrier wall sleeve with a non-- Carrier grille requires installation of an Accessory Baffle Kit (see Fig. 8), which ensures a good seal between the unit and exterior grille to prevent air recirculation. Air recirculation i s a large contributor to performance loss and premature damage to major components.
BAFFLES
A07054
Fig. 5 – Remove Existing Outdoor Grille Baffles on
Competitive Grille
A07055
Fig. 6 – Remove Metal Clip on GE Metal Sleeve
A07056
Fig. 7 – Remove Bottom Seal From GE Plastic Sleeve
A07275
Fig. 8 – Accessory Baffle Kit
8
INSTALL UNIT INTO WALL SLEEVE
1. Carefully remove shipping tape from the front panel and vent door. See
2. Remove shipping screw from the vent door, if present. See Fig. 10.
3. Remove front panel. See Fig. 11.
4. Lift unit level and slide unit into wall sleeve until foam seal rests firmly against front of wall sleeve.
5. Secure with four screws (supplied) through the unit flange holes. See Fig. 12.
6. Reinstall front panel. See Fig. 13.
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Failure to remove shipping tape and screw will prevent fresh air vent door from opening and may result in damage to vent door cable
Fig. 9.
Pull out at the bottom to release it from the tabs (1). Then lift up (2).
A07064
Fig. 11 – Removing Front Panel
Shipping
tape
Fig. 9 – Shipping Tape Location
Remove shipping screw if present
Fig. 10 – Shipping Screw Location
A07066
A07067
A07057
Fig. 12 – Securing Unit
Place tabs over to p rail (1). Push Inward at bottom until panel snaps into place (2).
A07065
Fig. 13 – Replacing Front Panel
9
HOW TO CONNECT
r
IMPORT ANT: Please read following electrical safety data carefully.
Unit connecto
!
WARNING
ELECTRICAL SHOCK AND/OR UNIT OPERATION
AND DAMAGE HAZARD
Failure to follow this warning could result in personal injury or death and/or unit operation and damage.
S Follow the National Electrical Code (NEC) or local
codes and ordinances.
S For personal safety, this unit MUS T BE properly
grounded.
S Protective devices (fuses or circuit breakers)
acceptable for unit installations are specified on the nameplate of each unit.
S Do not use an extension cord with this unit. S Aluminum building wiring may present special
problems -- consult a qualified electrician.
S When unit is in STOP position, there is still
voltage to electrical controls.
S Disconnect power to unit before servicing by:
1. Removing power cord (if it has one) from wall receptacle.
2. Removing branch circuit fuses or turning circuit breakers off at panel.
Junction box cover
Fig. 14 – Junction Box Location
Fig. 15 – Power Connection
Junction box
A07058
Accessory Power Supply Cord or Hard Wire
A07059
1. Remove front panel. See Fig. 11.
2. Remove junction box.
S Remove junction box cover by removing
three screws from front. Remove junction box by taking out top, rear and side screws. See Fig. 14.
3. Connect accessory power supply cord or hard wire connector to unit connector. See Fig. 15.
S Units must be installed using the appropriate
power supply kit. See Table 4 -- POWER CONNECTION CHART. These connections must be followed.
4. Reinstall junction box and cover.
S Use wire clamp to attach power cord to
basepan. Secure with screws (included) See Fig. 16.
S Relace junction box and cover with screws
removed from Step 2. T ighten securely.
5. Replace front panel. See Fig. 13.
6. Connect power to unit.
Wire clamp
Fig. 16 – Wire Clamp
Table 4 —POWER CONNECTION CHART
UNIT MODEL
5 2 M E --- U 0 7 --- --- --- 3 5 2 M Q --- U 0 7 --- --- --- 3 5 2 M E --- U 0 9 --- --- --- 3 5 2 M Q --- U 0 9 --- --- --- 3 5 2 M E --- U 1 2 --- --- --- 3 5 2 M Q --- U 1 2 --- --- --- 3 5 2 M E --- U 1 5 --- --- --- 3 5 2 M Q --- U 1 5 --- --- --- 3
5 2 M E --- U 0 7 --- --- --- 4 5 2 M Q --- U 0 7 --- --- --- 4 5 2 M E --- U 0 9 --- --- --- 4 5 2 M Q --- U 0 9 --- --- --- 4 5 2 M E --- U 1 2 --- --- --- 4 5 2 M Q --- U 1 2 --- --- --- 4 5 2 M E --- U 1 5 --- --- --- 4 5 2 M Q --- U 1 5 --- --- --- 4
* Using 30A on these units could result in damage to your unit.
CODE OF POWER SUPPLY KIT
30A 20A 15A
N/A*
P W R C O R D ---
230V---30A
265 VOLT 265 VOLT 265 VOLT
N/A*
P W R C O R D ---
265V---30A
230/208 VOLT
P W R C O R D ---
230V---20A
P W R C O R D ---
265V---20A
P W R C O R D ---
P W R C O R D ---
A07060
230V---15A
265V---15A
10
SYSTEM CONFIGURATION
VENTILATION CONTROL
The ventilation control lever is located at left side of unit, behind front panel.
NOTE: The vent door shipping hardware must be removed before using vent control lever. See Installation Instructions.
When s et at CLOSE, only the air inside the room is circulated and filtered.
When s et at OPEN, some outdoor air will be drawn into room. This will reduce heating or cooling efficiency.
Energy Tip : Keep the vent control at CLOSE . R oom air will be filtered and circulated.
ADJUSTING AIR DIRECTION
To adjust air direction:
Vent Control
(Pull lever through label
to operate.)
Fig. 17 – Ventilation Control Location
Open
Close
A07068
1. Remove front panel. See Fig. 11.
2. Remove louver screws that hold louver insert in place (from back side of front panel). See Fig.
18.
3. Turn louver insert and rotate 180_. See Fig. 19.
4. Replace louver insert.
5. Replace screws and front panel.
Air discharge upward
Fig. 19 – Adjusting Louvers
Louver screws
Louver screws
A07069
Fig. 18 – Backside of Front Panel
Air discharge outward (Default)
A07070
11
DIP SWITCHES
)
Auxiliary dip switch controls arelocated behindfront panel, through an opening below the control panel. To acces s, remove front panel. See Fi g . 11.
Dip switches are acces si ble without opening the control box. Unit must be powered OFF to effectively change their status.
Factory settings for dip switches will be in the
DOWN position. See Table 5 -- Dip Switch Functions for functions of each dip switch position.
Dipswitch
Fig. 21 – Dip Switches
Fig. 20 – Dipswitch Location on Unit
UP
Down
Freeze guard Setpoint Limit 2 Setpoint Limit 1
Fan CON/CYC for cooling Fan CON/CYC for heating Wall Thermostat enable
Electric heat only (for Heat Pumps
Dip Switches
A07071
A07072
Table 5—DIP SWITCH FUNCTIONS
No, UP DOWN REMARKS DEFAULT
1 Electric Heat Only Heat Pump For Heat Pump unit only. DOWN 2 Wall Thermostat Enable Control Panel Enable DOWN 3 Fan Continuous Run for Heating Fan Cycle for Heat DOWN 4 Fan Cycle for Cool Fan Continuous Run for Cooling DOWN
Two configurations (5*6)
UP*UP
5*6
7 Freeze Guard Disable Freeze Guard Enable DOWN
68--- 75 _F
20--- 24 _C
UP*DOWN
63--- 80 _F 18--- 28 _C
DOWN*UP
65--- 78 _F 19--- 26 _C
Electric Heating Only / Emergency Heat (For Heat Pump Units
Only)
This setting is typically used for Emergency Heating.
Wall Thermostat
Enable
A wir ed wall therm o s t at can be con nect ed to the u n i t. If it is, this dipswitch must be moved to the Wall Thermostat Enable Position, before the wall thermostat will begin control.
Heat and Cool Fan CON/CYC
Dip--switches
Allows the fan to operate in continuous or cycle modes while the unit is in heating or cooling mode (continuous or cycle):
DOWN*DOWN
61--- 86 _F 16--- 30 _C
(full range)
CON (Continuous)
Allows fan to run continuously, circulating air even when the temperature setting has been satisfied. This switch helps to maintain the room temperature closer to the thermostat setting.
CYC
This setting allows the fan to cycle on and off with the compressor or electric heater. The fan stops a short time after the temperature setting is satisfied.
Setpoint Temperature Limits
Provides a restricted range of temperature control.
Room Freeze
If unit senses a room temperature below 40°F, the fan motor and electric strip heat will turn on and warm
combine to select set point range. Whensetpointlimitset,dis­play always shows full range.
(Cycle)
Protection
the room to 50_F. The fan stops a short time after the temperature is satisfied.
DOWN*DOWN
61--- 86 _F
16--- 30 _C
12
KEYPAD CONFIGURATION
Keypad Configuration
Allows further configuration of system to desired application. Changes do not take affect until power is cycled on the unit.
To enter Keypad
Cycle power to unit. Press and hold the Fan S peed Button and the COOLER button for 5 continuous seconds, within 30 seconds of the unit being powered up. If the unit has had power for more than 30 continuous seconds, keypad configuration cannot be entered. When keypad configuration mode is first entered, it will default to Fahrenheit/ Celsius Display Mode.
To scroll through the Keypad Options
Press and release the Fan Speed button. The stored value will be displayed.
To modify configuration
Press and rel eas e the Setpoint Up or Setpoint Down buttons.
To exit Keypad
Keypad C onfiguration will end on its own 30 seconds after the last button press or when the MODE button on the Keypad i s pressed.
Fahrenheit/ Celsius Display Switch
Change between degrees Fahrenheit and Celsius on the display. An “F” indicates Fahrenheit display and ‘C’ i n d icat es Celsi u s . Default is degrees “F ”.
Indoor Air Temperature Sensor Biasing Cooling mode:
Sometimes known as an anticipator, the air temperature sensor bias is used to adjust the room air temperature reading when in cooling mode. (Not normally required.)
Indoor Air Temperature Sensor Biasing Heating mode:
Sometimes known as an anticipator, the air temperature sensor bias is used to adjust the room air temperature reading when in heating mode. (Not normally required.)
configuration
Configuration
settings
Configuration
:
for
for
Indoor Temperature Display
:
Changebetween showingsetpoint only on the display during heating and cooling modes “SP” or displaying room temperature during heating and cooling modes “AA”. “SP” mode is the default mode.
S If “SP” is selected, only the setpoint will be
displayed during heating and cooling m odes, regardless of what the real temperature is in the room.
S If “AA” mode is selected, the room
temperature will be displayed during heating, cooling and fan only modes.
— If the mode button has been changed to
either heating or cooling modes, setpoint will be displayed for 10 seconds. After the 10 seconds, t he room temperature will again be displayed.
— If the on/off button is depressed (when
the unit is off) and the last mode was either cooling or heating mode, the setpoint will be displayed for 10 seconds before displaying room temperature.
— During heating and cooling modes, if
either the up or down setpoint key is depressed, the display will show the setpoint until 10 seconds after the last up or down key press. Then the room temperature will be displayed again.
13
AUXILIARY CONTROLS
WALL THERMOSTAT TERMINAL
NOTE: Carrier thermostats are recommended. IMPORTANT: Only trained, qualified personnel
should access electrical panel on unit and install electrical accessories. Please contact your local electrical contractor, dealer, or distributor for assistance.
Thermostat Wire
Thermostat wire is field supplied. Recommended wire gauge is 18 to 20 gauge solid thermostat wire.
NOTE: It is recommended that extra wires are run to unit in case any are damaged during installation.
Thermostat wire should always be routed around or under, NEVER through, the wall sleeve. The wire should then be routed behind the front panel to the easily accessible terminal connector.
Routing
R W Y O Gh Gl C
A07073
Fig. 23 – Terminal Connector Removal and Replacement
Install Thermostat Wiring
1. Check to be sure power to unit is disconnected.
2. Pull terminal connector to remove
NOTE: Terminal connector can be removed and replaced to simplify thermostat wiring.
3. Connect wires from the thermostat to terminals on unit terminal connector.
4. Reinstall terminal connector.
5. Ensure that unit is cofigured for wall thermostat enable.
6. Replace control panel label with wall thermostat label (included). See Fig. 24.
7. Restore power to unit.
THERMOSTAT WIRE ROUTING
(UNDER SLEEVE, BEHIND FRONT PANEL)
A07074
Fig. 22 – Proper Wire Routing Beneath Unit
Wiring Thermostat To Unit
Wire wall thermostat input as defined in Fig. 26. NOTE: Terminal connector can be removed and
replaced to simplify the wiring. NOTE: For heat pump models, anytime there is a
second--stage call for heating from the wall thermostat, the unit will automatically switch over to electric heating.
W
ALL THERMOST
Fig. 24 – Wall Thermostat Control Panel Label
A
T COMFORT
A07315
NOTE: Refer to thermostat installation instructions for details on installing wall thermostat.
NOTE: For thermostats that have only one fan speed output (on or auto), the fan speed is determined by how the terminal connector is wired. If Low fan is desired, wire the G output from the thermostat to GL on the unit’s terminal block. If Hi fan is desired, wire the G output from the thermostat to GH on the unit’s terminal block.
NOTE: After proper installation, if your thermostat is not working properly, refer to the Trouble Shooting section.
14
TERMINAL CONNECTIONS
The wall th ermo s t at t erm i n al block is locat ed b ehi n d t h e fron t panel an d i s easily accessi b l e on fro nt of control panel.
Energy
Management
(24VAC in)
Common
R
W
Y
O
GH
GL
C
See Note 1
See Note 2
A07076
STATUS LED
Energy Management
Terminal Connections
Wall Thermostat
Terminal Connections
A07088
Fig. 25 – Terminal Connector and Status LED Location
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Improper wiring may damage unit electronics. Common busing is not permitted. Damage or erratic operation may result.
TYPICAL WALL THERMOSTAT
TERMINAL BLOCK
NOTES:
1. Use terminal “O” for heat pump connection only.
2. Termin al “C” (common) is typically only requir ed for digital thermostats.
TERMINAL DESIGNATION
R 24 VAC
W Electric Heat
Y Compressor
O Reversing Valve
GH High Fan
GL Low Fan
C Common
NOTE: Any illegal input combinations will be captured as thermostat wiring
failures and will light the STATUS LED indicator on main board (see Intelligent Self --- Checking Control section)
Fig. 26 – Wiring Connections
ENERGY MANAGEMENT INPUT (FRONT DESK CONTROL)
The controller can handle a switch signal from remote energy management input, called EM signal or front desk control. Input must be 24VAC. If system receives a 24VAC signal, it wil l turn unit off; otherwise, the unit runs in normal control. Thi s function will be disabl ed under Freeze Guard p rotecti on. See Fig. 25 and Fig. 26 for terminal connections.
INTELLIGENT SELF--CHECKING CONTROL
Your Carrier PTAC has a computer board that continuously checks key components of the unit to ensure they are operating properly. Undernormal operation, unit status indicator (STATUS, on main PCB), light is steadily ON. If there is a major problem, the unit will shut down and display a diagnostic failure code on the unit’s display. If it is only a minor failure and unit i s correcting the fault by itself, the diagnostic code will be flashed on the status LED that can easily be seen when the front panel is removed (see Fig. 25). Failure STATUS codes are defined in the table below
Table 6—STATUS LED Indicator Definitions
1 Indoor air temp sensor open/short 7 --- s e g m e n t d i s p l a y ‘F1’, with STATUS light flash 1 time,off 2 seconds 2 Indoor coil sensor open/short 7 --- s e g m e n t d i s p l a y ‘F2’, with STATUS light flash 2 time,off 2 seconds 3 Outdoor coil sensor open/short 7 --- s e g m e n t d i s p l a y ‘F4’, with STATUS light flash 4 time,off 2 seconds 4 Freeze Guard protection 7 --- s e g m e n t d i s p l a y ‘FP’ 5 Thermostat wiring error STATUS light flash 9 times and off 3 sec, r epeat 6 Indoor coil high temp protection STATUS light flash 8 times and off 3 sec, r epeat 7 Defrost (heat pump type) STATUS light flash 7 times and off 3 sec, repeat 8 Outdoor coil high temp protection STATUS light flash 6 times and off 3 sec, repeat 9 Indoor coil freeze protection STATUS light flash 5 times and off 3 sec, r epeat
NOTE: When status light is flashing, it will be ON for 0.5 seconds and OFF for another 0.5 seconds.
15
OPERATION
IMPORTANT: When unit is first started, high humidity conditions can cause condensation to form on discharge grille. Keep doors and windows closed. Room humidity will decrease and moisture will evaporate.
TEMP CONTROL
Fig. 27 – PTAC CONTROLS
FAN, MODE& OPERATION
ABOUT THE CONTROLS ON YOUR UNIT
NOTE: In case of a power failure, the unit will remember the last programmed settings and will restart to those settings.
1. TEMP CONTROL
Temp Control is used to maintain room temperature. Compress o r will cycle o n and off t o keep roo m at the requested level of comfort.
COOLER -- Lowers tem perat u re. (Minimum temperature setting is 61_F/16_C)
WARMER -- Raises temperature. (Maximum temperature setting is 86_F/30_C)
2. FAN SPEED, MODE & ON/OFF
FAN SPEED -- Set fan operation for HI, ME D, or LO speed .
MODE--COOL -- For cooling MODE--HEAT -- For heating NOTE: If unit is a heat pump, raising the heat setting
5_F will cause unit to use its electric heating elements for one cycle in order to reach the new requested temperature quickly.
MODE--FAN -- For fan--only operation ON/OFF -- Turns the unit on or off. NOTE: The LED above the ON/OFF button will be
green when unit is ON and red when the unit is OFF. All other LEDs will be off when unit is set to OFF mode.
NOTE: Power remains connected to unit.
A07061
16
CARE AND CLEANING
FRONT PANEL AND CASE
Turn unit off and disconnect power supply. To clean, use water and a mild detergent. DO NO T
use bleach or abrasives. So m e commercial cleaners may damage th e plastic parts.
OUTDOOR COIL
Coil on outdoor side of unit should be checked regularly. Unit will need to be removed to inspect dirt build -- up that will occur on the inside of the coil. If clogged with dirt or soot, coil should be professio n al l y cleaned.
NOTE: Never use a high--pressure spray on coil.
Coils
Grille
AIR FILTERS
IMPORTANT: TURN UNIT OFF BEFORE CLEANING
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Do not operate unit without filters in place. If a filter becomes torn or damaged, it should be replaced immediately.
Operating without filters in place or with damaged filters will allow dirt and dust to reach indoor coil and reduce cooling, heating, airflow and efficiency of unit. Airflow restriction may cause damage to unit.
Clean inside and outside of outdoor coils regularly
Fig. 28 – Outdoor Coil
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Airflow restriction may cause damage to the unit.
.
A07077
BASE PAN
In some installations, dirt or other debris may be blown into unit from outside and settle in base pan (bottom of unit).
In some areas of the United States, a “jell--like“ substan ce may b e s een in the base pan . Check base pan p eri o di cal l y and clean, if necessary.
2 Air filters
Dirty filter-
Needs cleaning
Fig. 29 – Identifying Clogged Filter
Clogged filter -
Greatly reduces cooling,
heating and airflow.
A07078
The most important thing you can do to maintain unit efficiency is to clean the filters at least every 30 days (or sooner depending on application). Clogged filters reduce cooling, heating and airflow.
Keeping filters clean will:
S Decrease cost of operation. S Save energy. S Prevent clogged indoor coil. S Reduce risk of premature component failure.
To Clean Air Filters:
S Vacuum off heavy soil. S Run water through filters. S Dry thoroughly before replacing.
Pull up
Removing Air Filter Replacing Air Filter
Push down
A07080A07079
Fig. 30 – Removing and Replacing Air Filter
17
PREVENTATIVE MAINTENANCE
Preventative maintenance is essential to proper unit operation, efficiency and longevity. To ensure equipment operates properly, it must be properly maintained. Equipment operation should be checked
and verified several times during each year. During regular unit in sp ect i o n and maint en ance, fol l o w the guidelines below:
S Clean both sides of outdoor coil. (Never use high pressure spray on coils.) S Clean basepan and outdoor vent filter. S Clean outdoor orifice and fan. S Clean indoor coil. (Never use high pressure spray on coils.) S Clean indoor fan, wire screen and front panel. S Clean or install new indoor--air inlet filter(s). S Clean wall sleeve and outdoor grille.
S Inspect cord and receptacle. S Secure electrical connections.
S Ensure front panel is properly mounted and not damaged. S Ensure wall sleeve is installed properly. S Ensure heat and cool cycles operate properly.
18
TROUBLESHOOTING
POSSIBLE CAUSES SOLUTIONS
UNIT DOES NOT START
Unit may have become unplugged
Fuse may have blown
Circuit breaker may have been tripped
S Unit may be off or in wall thermostat mode.
Check section on dipswitch settings to verify dipswitches are set properly.
Unit may be in a protection or diagnostic failure mode. See section on Intelligent Self --- checking Control.
UNIT NOT COOLING/HEATING ROOM
Check that plug is plugged securely in wall receptacle.
Note :Plug has a test/reset button on it. Make sure that the plug has not tripped.
Replace the fuse. See Note 1.
Reset circuit breaker. See Note 1.
Turn unit on (bottom right button on keypad).
Note: If the unit turns on, the LED will be green. If the unit is off, the LED will be red. If there is no LED on, there is a problem with power or damage to the control.
S Unit air discharge section is blocked S Temperature setting is not high or low enough
Note: Setpoint limits may not allow the unit to heat or cool the room to the temperature desired. Check section on dipswitch settings.
S Unit air filters are dirty. S Room is excessively hot or cold when unit is started. S Vent door left open S Unit may be in a protection or diagnostic failure
S Make sure that curtains, blinds or furniture are not restricting or
blocking unit airflow.
S Resettoalowerorhighertemperaturesetting. S Remove and clean filters. S Allow sufficient amount of time for unit to heat or cool the room.
Start heating or cooling early before outdoor temperature, cooking heat or gatherings of people make room uncomfortable.
S Close vent door. S Check dipswitch settings for desired comfort.
mode. Check section on Intelligent Self --- checking Control.
Wait approximately 3 minutes for compressor to start
S Compressor is in time delay . There is a protective
time delay (approx. 3 minutes) on starting the compressor after a power outage (or restarting after it has been turned off), to prevent tripping of the compressor overload.
DISPLAY HAS STRANGE NUMBERS/CHARACTERS ON IT
The unit may be in a diagnostic condition. Check Intelligent Self --­checking Control section to determine if unit has had a failure.
Theunitmaybesetfor_C(insteadof_F), see the keypad configuration section
UNIT MAKING NOISES • Clicking, gurgling and whooshing noises are normal during
operation of unit.
WATER DRIPPING OUTSIDE • If a drain kit has not been installed, condensation runoff during
very hot and humid weather is normal. See Note 2. If a drain kit has been installed and is connected to a drain system, check gaskets and fittings around drain for leaks and plugs.
WATER DRIPPING INSIDE
Wall sleeve is not installed level Wall sleeve must be installed level for proper drainage of condensation. Check that installation is level and make any necessary adjustments.
ICE OR FROST FORMS ON INDOOR COIL
Low outdoor temperature
Dirty filters
When outdoor temperature is approximately 55_Forbelow,frost
may form on the indoor coil when unit is in Cooling mode. Switch unit to FAN operation until ice or frost melts.
COMPRESSOR PROTECTION
Power may have cycled, so compressor is in a
restart protection.
NOTES:
1. If circuit breaker is tripped or fuse is blown more than once, contact a qualified electrician.
2. If unit is installed where condensation drainage could drip in an undesirable location, an accessory drain kit should be installed and connected to drain system.
Remove and clean filters.
Random Compressor restart --- Whenever the unit is plugged in,
or power has been restarted, a random compressor restart will occur. After a power outage, the compressor will restart after approximately 3 minutes.
Compressor Protection --- To prevent short cycling of the
compressor, there is a random startup delay of 3 minutes and a minimum compressor run time of 3 minutes.
19
NOTES
20
NOTES
21
NOTES
22
CLEANING REQUIRED PRIOR TO WARRANTY REPAIR.
normal maintenance as outlined in the ownerÕs manual.
installation.
tion. This is the responsibility of the installer.
or any other damages due to the inadequacy or interruption of electrical
services.
unauthorized alteration, improper servicing or operation.
environment, or other conditions beyond the control of CARRIER.
EXCEPTION TO CORROSIVE ENVIRONMENT IN ABOVE PARAGRAPH Ñ
Packaged terminal units (52 Series) built with corrosion protection are exempt
from the exclusion Ñ ÒCorrosive Environment.Ó The unit model number is
identified on the nameplate with a CP suffix.
plied or designated by CARRIER and which are specifically covered under
this warranty.
and Canada.
responsibility of the selling dealer or the authorized Room Air Conditioner
service station.
MERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some states do not
allow the exclusion or limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you.
1.
2. Standard maintenance, cleaning or damage resulting from failure to perform
3. Instruction on methods of control and use of air conditioning unit after initial
4. Damage or repairs needed as a consequence of faulty installation or applica-
5. Failure to start due to voltage conditions, blown fuses, open circuit breakers
6. Damage or repairs needed as a consequence of any misapplication, abuse,
CARRIER WILL NOT BE RESPONSIBLE FOR:
7. Damage as a result of floods, winds, fires, lightning, accidents, corrosive
8. Reimbursement for replacement parts or repair services which are not sup-
9. CARRIER products installed outside the continental U.S.A., Alaska, Hawaii
10. Shipping damage or damage as a result of transporting the unit. This is the
11. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COM-
12. Warranty coverage of accessory items (wall thermostats, wall sleeves, etc.). NOTE: Service and Maintenance items excluded in this warranty may be covered by
a separate service agreement through the seller at time of purchase.
During the first year after purchase, CARRIER
Carrier
Packaged Terminal
Air Conditioner Warranty
FULL ONE-YEAR WARRANTY —
will, through its authorized independent servicing dealers or service stations*, and
free of charge to the user or subsequent users, repair or replace any parts which
are defective in material or workmanship. The replacement part can be a new or
ALL IMPLIED WARRANTIES (INCLUDING
During the second through fifth years after date of origi-
*Authorized independent dealers or service stations are registered with Carrier Air Conditioning through its distributor organization.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Catalog No. 530-122 (Rev. 3/02)
During the second through fifth years after date of original pur-
FULL EXTENDED FOUR-YEAR WARRANTY ON SEALED REFRIGERATION
SYSTEM ONLY —
chase, CARRIER will, through its authorized servicing dealers and service stations*
and free of charge to the end user or subsequent users, repair or replace the
compressor, condenser, evaporator or connecting tubing if defective in material or
workmanship. This includes system refrigeration charge. The replacement part can
be new or a remanufactured part as provided at CARRIERÕS sole option.
LIMITED EXTENDED FOUR-YEAR WARRANTY ON NON-SEALED REFRIGER-
ATION SYSTEM ONLY —
nal purchase, Carrier will, through its authorized servicing dealers and service
stations and free of charge to the end user or subsequent users, repair or replace
any non-sealed system part (motor, solenoid, thermistor, thermostat, relays, switch,
capacitor, overload, drain valve, bulb heater, fan, stator) if defective in material or
workmanship. The replacement part can be new or a remanufactured part at
remanufactured part as provided at CARRIERÕS sole option.
CARRIERÕS sole option. THIS LIMITED WARRANTY DOES NOT INCLUDE
LABOR, user is responsible for labor, including cost of diagnosis of problem,
removal and transportation of the air conditioner to and from the service center, and
reinstallation charges necessary to accomplish repair.
LIMITATION OF WARRANTIES —
IMPLIED WARRANTIES OF MERCHANTABILITY) ARE HEREBY LIMITED IN
DURATION TO THE PERIOD FOR WHICH EACH LIMITED WARRANTY IS GIVEN
AND APPLIES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG
AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY
TO YOU. THE EXPRESSED WARRANTIES MADE IN THIS WARRANTY ARE
EXCLUSIVE AND MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY
DISTRIBUTOR, DEALER, OR OTHER PERSON WHATSOEVER.
ALL WORK UNDER THE TERMS OF THIS WARRANTY SHALL BE PERFORMED
DURING NORMAL WORKING HOURS. ALL REPLACEMENT PARTS, WHETHER
NEW OR REMANUFACTURED, ASSUME AS THEIR WARRANTY PERIOD ONLY
THE REMAINING TIME PERIOD OF THIS WARRANTY.
23
Copyright 2007 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
Printed in U.S.A. Edition Date: 03/07
Catalog No.52M--- 1SI
Replaces: NEW
24
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