Carrier 50TCA04-A07 User Manual

50TCA04---A07 Nominal 3 to 6 Tons Wit h Pu r on® (R410A) Refrigerant
Service and Maintenance Instructions
TABLE OF CONTENTS
SAFETY CONSIDERA TIONS 1....................
UNIT ARRANGEMENT AND ACCESS 2...........
SUPPLY FAN (BLOWER) SECTION 3..............
COOLING 5....................................
PURONR (R--410A) REFRIGERANT 7..............
COOLING CHARGING CHARTS 9.................
CONVENIENCE OUTLETS 13....................
SMOKE DETECTORS 13.........................
DETECTOR CLEANING 18.......................
INDICATORS 19................................
TROUBLESHOOTING 20.........................
PROTECTIVE DEVICES 20.......................
ELECTRIC HEATERS 21.........................
PREMIERLINKT CONTROL 23...................
ECONOMIZER SYSTEMS 32.....................
FASTENER TORQUE VALUES 50.................
WIRING DIAGRAMS 50.........................
APPENDIX I. MODEL NUMBER SIGNIFICANCE 52.
APPENDIX II. PHYSICAL DATA 53................
APPENDIX III. FAN PERFORMANCE 54...........
APPENDIX IV. ELECTRICAL DATA 63.............
APPENDIX V. WIRING DIAGRAM LIST 69.........
LOCATIONS 70.................................
UNIT START-UP CHECKLIST 73..................
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Untra ined personnel can perform the basic maintenance functions of replacing filters. Trained service personnel should perform all other operations.
When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety--alert symbol
instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
. When you see this symbol on the unit and in
!
WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or death.
Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock and rota ting equipment could cause injury.
!
WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or death.
Units with convenience outlet circuits may use multiple disconnects. Check convenience outlet for power status before opening unit for service. Locate its disconnect switch, if appropriate, and open it. Tag--out this switch, if necessary.
!
WARNING
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal injury, death and/or equipment damage.
50TC
Puron (R--410A) refrigerant systems operate at higher pressures than standard R--22 systems. Do not use R--22 service equipment or components on Puron refrigerant equipment.
UNIT ARRANGEMENT AND ACCESS
General
Fig. 1 and 2 show general unit arrangement and access locations.
FILTER ACCESS PANEL
Routine Maintenance
These items should be part of a routine maintenance program, t o be checked every month or two, until a specific schedule for each can be identified for this installation:
Quarterly Inspection (and 30 days after initi al
start)
S Return air filter replacement
S Outdoor hood inlet filters cleaned
S Belt tension checked
S Belt condition checked
S Pulley alignment checked
S Fan shaft bearing locking collar tightness checked
S Condenser coil cleanliness checked
S Condensate drain checked
Seasonal Maintenance
These items should be checked at the beginning of each season (or more often if local conditions and usage patterns dictate):
Conditioning
Air
S Condenser fan motor mounting bolts tightness
S Compressor mounting bolts
S Condenser fan blade positioning
S Control box cleanliness and wiring condition
S Wire terminal tightness
S Refrigerant charge level
COMPRESSOR ACCESS PANEL
OUTDOOR-AIR OPENING AND INDOOR COIL ACCESS PANEL
Fig. 1 -- Typical Access Panel Locations
BLOWER ACCESS PANEL
Fig. 2 -- Blower Access Panel Location
C06023
C07081
S Evaporator coil cleaning
S Evaporator blower motor a mperage
Heating
S Power wire connections
S Fuses ready
S Manual--reset limit switch is closed
Economizer or Outside Air
Damper
S Inlet filters condition
S Check damper travel (economizer)
S Check gear and dampers for debris and dirt
Air Filters and Scr
eens
Each unit is equipped with return air filters. If the unit has an economizer, it will also have an outside air screen. If a manual outside air damper is added, an inlet air screen will also be present.
Each of these filters and screens will need to be periodically replaced or cleaned.
Return Air
Filters
Return air filters are disposable fiberglass media type. Access to the filters is through the small lift--out panel
2
located on the rear side of the unit, above the
R
evaporator/return air access panel. (See Fig. 1.)
To remove the filters:
1. Grasp the bottom flange of t he upper panel.
2. Lift up and swing the bottom out until the panel dis­engages and pulls out.
3. Reach inside and extract the filters from the filter rack.
4. Replace these filters as required with similar replace­ment filters of same size.
To re--install the access panel:
1. Slide the top of the panel up under the unit top panel.
2. Slide the bottom into the side channels.
3. Push the bottom flange down until it contacts the top of the lower panel (or economizer top).
IMPORTANT: DO NOT OPERATE THE UNIT WITHOUT THESE FILTERS!
Outside Air
Hood
Outside air hood inlet screens are permanent aluminum-- mesh type filters. Check these for cleanliness. Remove the screens when cleaning is required. Clean by washing with hot low--pressure water and soft detergent and replace all screens before restarting the unit. Observe the flow direction arrows on the side of each filter frame.
C07156
Fig. 4 -- Screens Installed on Outdoor--Air Hood
(Sizes 7--1/2 to 12--1/2 Tons Shown)
To remove the screen, loosen the screws in the top retainer and slip the retainer up until the filter can be removed. Re--install by placing the frame in its track, rotating the retainer back down and tighten all screws.
50TC
Economizer Inlet Air Screen
This air screen is retained by spring c lips under the top edge of the hood. (See Fig. 3.)
17 1/4”
DIVIDER
OUTSIDE AIR
HOOD
CLEANABLE
BAROMETRIC RELIEF
ALUMINUM FILTER
FILTER
FILTE CLIP
C06027
Fig. 3 -- Filter Installation
To remove the filter, open the spring clips. Re--install the filter by placing the frame in its track, then closing the spring clips.
Manual Outside Air Hood Screen
This inlet screen is secured by a retainer angle across the top edge of the hood. (See Fig. 4.)
C07087
Fig. 5 -- Belt Drive Motor Mounting
SUPPLY F AN (BLOWER) SECTION
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury or death.
Before performing service or maintenance operations on the fan system, shut off all unit power and tag--out the unit disconnect switch. Do not reach into the fan section with power still applied to unit.
Supply Fan (Belt--Drive)
The supply fan system consists of a forward--curved centrifugal blower wheel on a solid shaft with two concentric type bearings, one on each side of the blower housing. A fixed--pitch driven pulley is attached to the fan shaft and an adjustable--pitch driver pulley is on the motor. The pulleys are connected using a “V” type belt. (See Fig. 5.)
Belt
Check the belt condition and tension quarterly. Inspect the belt for signs of cracking, fraying or glazing along the
3
inside surfaces. Check belt tension by using a spring--force tool (such as Browning’s Part Number “Belt Tension Checker” or equivalent tool); tension should be 6--lbs at a 5/8--in. deflection when measured at the centerline of the belt span. This point is at the center of the belt when measuring the dista nce between the motor shaft and the blower shaft.
NOTE: Without the spring--tension tool, place a straight edge across the belt surface at the pulleys, then de f lect the belt at m id--span using one finger to a 1/2--in. deflection.
Adjust belt tension by loosening the motor mounting plate front bolts and rear bolt and sliding the plate toward the fan (to reduce tension) or away from fan (to increase tension). Ensure the blower shaft and the motor shaft are parallel to each other (pulleys aligned). Tighten all bolts when finished.
To replace the belt:
50TC
1. Use a belt with same section type or similar size. Do not substitute a “FHP” type belt. When installing the new belt, do not use a tool (screwdriver or pry--bar) to force the belt over the pulley flanges, this will stress the belt and cause a reduction in belt life.
2. Loose n the motor mounting plate front bolts and rear bolts.
3. Push the motor and its mounting plate towards the blower housing as close as possible to reduce the cen­ter distance between fan shaft and motor shaft.
4. Re move the belt by gently lifting the old belt over one of the pulleys.
5. Install the new belt by gently sliding the belt over both pulleys and then sliding the motor and plate away from the fa n housing until prope r tension is achieved.
6. Check the alignment of the pulleys, adjust if neces­sary.
7. Tighte n all bolts.
8. Check the t ension after a few hours of runtime and re--adjust as required.
Adjustable--Pitch Pulley on
Motor
The motor pulley is an adjustable--pitch type that allows a servicer to implement changes in the fan wheel speed to match as--installed ductwork systems. The pulley consists of a fixed flange side that faces the motor (secured to the motor shaft) and a movable flange side that can be rotated around the fixed flange side that increases or reduces the pitch diameter of this driver pulley. (See Fig. 6.)
To change fan speed:
1. Shut off unit power supply.
2. Loose n belt by loosening fan motor mounting nuts. (See Fig. 5.)
3. Loose n movable pulley flange setscrew. (See Fig. 6.)
4. Screw movable flange toward fixed flange to increase speed and away from fixed flange to decrease speed. Increasing fan speed increases load on motor. Do not exceed maximum speed specified.
5. Set movable flange at nearest keyway of pulley hub and tighten setscrew to torque specifications.
To align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft. Make angular align­ment by loosening motor from mounting.
3. Tighten fan pulley setscrews and motor mounting bolts to torque specifications.
4. Re check belt tension.
C07075
Fig. 6 -- Supply--Fan Pulley Adjustment
Bearings
This fan system uses bearings featuring concentric split locking collars. The collars are tightened through a cap screw bridging the split portion of the collar. The cap screw has a Torx T25 socket head. To tighten the locking collar: Hold the locking collar tightly against the inner race of the bearing and torque the cap screw to 65--70 in--lb (7.4--7.9 Nm). See Fig. 7.
As the pitch diameter is changed by adjusting the position of the movable flange, the centerline on this pulley shifts laterally (along the motor shaft). This creates a requirement for a realignment of the pulleys a fter any adjustment of the movable flange. Also reset the belt tension after each realignment.
Check the condition of the motor pulley for signs of wear. Glazing of the belt contact surfaces and erosion on these surfaces are signs of improper belt tension and/or belt slippage. Pulley replacement may be necessary.
C08121
Fig. 7 -- Tightening Locking Collar
4
Motor
When replacing the motor, also replace the external--tooth lock washer (star washer) under the motor mounting base; this is part of the motor grounding system. Ensure the teeth on the lock washer are in contact with the motor ’s painted base. Tighten motor mounting bolts to 120 +/ -- 12 in--lbs.
Changing fan wheel speed by changing pulleys: The horsepower rating of the belt is primarily dic tated by the pitch diameter of the smaller pulley in the drive system (typically the motor pulley in these units). Do not install a replacement motor pulley with a smaller pitch diameter than provided on the original factory pulley. Change fan wheel speed by changing the fan pulley (larger pitch diameter to reduce wheel speed, smaller pitch diameter to increase wheel speed) or select a new system (both pulleys and matching belt(s)).
Before changing pulleys to increase fan wheel speed, check the fan performance at the target speed and airflow rate to dete rmine new motor loading (bhp). Use the fan performance tables or use the Packaged Rooftop Builder software program. Confirm that the motor in this unit is capable of operating a t the new operating condition. Fan shaft loading increases dramatically as wheel speed is increased.
To reduce vibration, replace the motor’s adjustable pitch pulley with a fixed pitch pulley (after the final airflow balance adjustment). This will reduce the amount of vibration generated by the motor/belt--drive system.
COOLING
!
WARNING
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal injury, death and/or equipment damage.
This system uses PuronR refrigerant which has higher pressures than R--22 and other refrigerants. No other refrigerant may be used in this system. Gauge set, hoses, and recovery system m ust be designed to handle Puron refrigerant. If unsure about equipment, consult the equipment manufacturer.
Condenser Coil
The condenser coil is fabricated with round tube copper hairpins and plate fins of various materials and/or coatings (see Model Number Format in the Appendix to identify the materials provided in this unit). The coil may be one--row or composite--type two--row. Composite two--row coils are two single--row coils fabricated with a single return bend end tubesheet.
Condenser Coil Maintenance and Cleaning Recommendation
Routine cleaning of coil surfaces is essential to maintain proper operation of the unit. Elimination of contamination and removal of harmful residues will greatly increase the
life of the coil and extend the life of the unit. The following maintenance and cleaning procedures are recommended as part of the routine maintenance activities to extend the life of the coil.
Remove Surface Loaded
Surface loaded fibers or dirt should be removed with a vacuum cleaner. If a vacuum cleaner is not available, a soft non--metallic bristle brush may be used. In either case, the tool should be applie d in the direction of the fins. Coil surfaces can be easily damaged (fin edges can be easily bent over and damage to the coating of a protected coil) if the tool is applied across the fins.
NOTE: Use of a water stream, such as a garden hose, against a surface loaded coil will drive the fibers and dirt into the coil. This will make cleaning efforts more difficult. Surface loaded fibers must be completely removed prior to using low velocity clean water rinse.
Periodic Clean Water
A periodic clean water rinse is very beneficial for coils that are applied in coastal or industrial environments. However, it is very important that the water rinse is made with a very low velocity water stream to avoid damaging the fin edges. Monthly cleaning as described below is recommended.
Routine Cleaning of Coil
Periodic cleaning with TotalineR environmentally sound coil cleaner is essential to extend the life of coils. This cleaner is available from Carrier Replacement Components Division as part number P902--0301 for a one gallon container, and part number P902--0305 for a 5 gallon container. It is recommended that all coils, including standard a luminum, pre--coated, copper/copper or E--coated coils be cleaned with the Totaline environmentally sound coil cleaner as describe d below. Coil cleaning should be part of the unit’s regularly scheduled maintenance procedures to ensure long life of the coil. Failure to clean the coils may result in reduced durability in the environment.
Avoid use of:
S coil brighteners
S acid cleaning prior to painting
S hi gh pressure washers
S poor quality water for cleaning
Totaline environmenta lly sound coil cleane r is nonflammable, hypo allergenic, non bacteri al, and a USDA accepted biodegradable agent that will not harm the coil or surrounding components such as electrical wiring, painted metal surfaces, or insulation. Use of non--recomm ended coil cleaners is strongly discouraged since coil and unit durability could be affected.
One--Row Coil
Wash coil with commercial coil cleaner. It is not necessary to remove top panel.
Fibers
Rinse
Surfaces
50TC
5
Two--Row Coils
Clean coil as follows:
1. Turn off unit power, tag disconnect.
2. Re move top panel screws on condenser end of unit.
3. Re move condenser coil corner post. See Fig. 8. To hold top panel open, place coil corner post between top panel and center post. See Fig. 9.
50TC
Fig. 8 -- Cleaning Condenser Coil
C08205
6. Use a water hose or other suitable equipment to flush down between the 2 coil sections to remove dirt and debris. Clean the outer surfaces with a stiff brush in the normal manner.
7. Secure inner and outer coil rows together with a field--supplied fastener.
8. Reposition the outer coil section and remove the coil corner post from between the top panel and center post. Reinstall the coil corner post and replace all screws.
Totaline Environmentally Sound Coil Cleaner Application Equipment
S 2--1/2 gallon garden sprayer
S Water rinse with low velocity spray nozzle
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in accelerated corrosion of unit parts.
Harsh chemicals, household bleach or acid or basic cleaners should not be used to clean outdoor or indoor coils of any kind. These cleaners can be very difficult to rinse out of the coil and can accelerate corrosion at the fin/tube interface where dissimilar materials are in contact. If there is dirt below the surface of the coil, use the Totaline e nvironmentally sound coil cleaner.
C08206
Fig. 9 -- Propping Up T op Panel
4. Remove screws securing coil to compressor plate and compressor access panel.
5. Re move fastener holding coil sections together at re­turn end of condenser coil. Carefully separate the out­er coil section 3 to 4 in. from the inner coil section. See Fig. 10.
C08207
Fig. 10 -- Separating Coil Sections
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in reduced unit performance or unit shutdown.
High velocity water from a pressure washer, garden hose, or compressed air should never be used to clean a coil. The force of the water or air jet will bend the fin edges and increase airside pressure drop.
Totaline Environmentally Sound Coil Cleaner Application Instructions
1. Proper eye protection such as safety glasses is recom­mended during mixing and application.
2. Remove all surface loaded fibers and dirt with a vacu­um cleaner as described above.
3. Thoroughly wet finned surfaces with clean water and a low velocity garden hose, being careful not t o bend fins.
4. Mix Totaline environmentally sound coil cleaner in a 2--1/2 gallon garden sprayer according to the instruc­tions included with the cleaner. The optimum solution temperature is 100_F.
NOTE: Do NOT USE water in excess of 130_F, a s t he enzymatic activity will be destroyed.
5. Thoroughly apply Totaline environmentally sound coil cleaner solution to all coil surfaces including finned area, tube sheets and coil headers.
6
6. Hold garden sprayer nozzle close to finned areas and apply cleaner with a vertical, up--and--down mot ion. Avoid spraying in horizontal pattern to minimize po­tential for fin damage.
7. Ensure cleaner thoroughly penetrates deep into finned areas.
8. Interior and exterior finned areas must be thoroughly cleaned.
9. Finned surfaces should remain wet with cleaning solution for 10 minutes.
10. Ensure surfaces are not allowed to dry before rinsing. Reapplying cleaner as needed to ensure 10--minute saturation is achieved.
11. Thoroughly rinse all surfaces with low velocity clean water using downward rinsing motion of water spray nozzle. Protect fins from damage from the spray nozzle.
Evaporator Coil
Cleaning the Evaporator Coil
1. Turn unit power off. Install lockout tag. Remove evaporator coil access panel.
2. If economizer or two--position damper is installed, re­move economizer by disconnecting Molex plug and removing mounting screws.
3. Slide filters out of unit.
4. Clean coil using a commercial coil cleaner or dish­washer detergent in a pressurized spray canister. Wash both sides of coil and flush with clean water. For best results, back--flush toward return--air section to re­move foreign material. Flush condensate pan after completion.
5. Reinstall economizer and filters.
6. Re connect wiring.
7. Replace access panels.
Evaporator Coil M etering
The metering devices are multiple fixed--bore devices (Acutrolt) wedged into the horizontal outlet tubes from the liquid header, located at the entrance to each evaporator coil circuit path. These are non--adjustable. Service requires replacing the entire liquid header assembly.
To check for possible blockage of one or more of these metering devices, disconnect the supply fan contactor (IFC) coil, then start the compressor and observe the frosting pattern on the face of the evaporator coil. A frost pattern should develop uniformly across the face of the coil starting at each horizontal header tube. Failure to develop frost at an outle t tube can indicate a plugged or a missing orifice.
Devices
Refrigerant System Pressure Access Ports
There are two access ports in the system -- on the suction tube near the compressor and on the discharge tube near the compressor. These are brass fittings with black plastic caps. The hose connection fittings are standard 1/4 SAE Male Flare couplings.
The brass fittings are two--piece High Flow valves, with a receptacle base brazed to the tubing and an integral spring--closed check valve core screwed into the base. (See Fig. 11.) This check valve is permanently assembled into this core body and cannot be serviced separately; replace the entire core body if necessary. Service tools are available from RCD that allow the replacement of the check valve core without having to re cover the entire system refrigerant charge. Apply compressor refrigera nt oil to the check valve core’s bottom o--ring. Install the fitting body with 96 +/ --10 in -- lbs of t orque; do not overtighten.
PURONR (R--410A) REFRIGERANT
This unit is designed for use with Puron (R--410A) refrigerant. Do not use any other refrigerant in this system.
Puron (R--410A) is provided in pink (rose) colored cylinders. These cylinders are available with and without dip tubes; cylinders wit h dip tubes will have a label indicating this feature. For a cylinder with a dip tube, place the cylinder in the upright position (access valve at the top) when removing liquid refrigerant for charging. For a cylinder without a dip tube, invert the cylinder (access valve on the bottom) when removing liquid refrigerant.
Because Puron (R--410A) is a blend, it is strongly recommended t hat refrigerant always be removed from the cylinder as a liquid. Admit liquid refrigerant into the system in the discharge line. If adding refrigerant into the suction line, use a commercial metering/expansion device at the gauge manifold; remove liquid from the cylinder, pass it t hrough the metering device at the gauge set and then pass it into the suction line as a vapor. Do not remove Puron (R--410A) from the cylinder as a vapor.
Refrigerant Charge
Amount of refrigerant charge is listed on the unit’s nameplate. Refer to Carrier GTAC2--5 Charging, Recovery, Recycling and Reclamation training manual and the following procedures.
Unit panels must be in place when unit is operating during the charging procedure.
Charge
No
Use standard evacuating techniques. After evacuating system, weigh in the specified amount of refrigerant.
Low--Charge
Using Cooling Charging Charts, Fig. 12, vary refrigerant until the conditions of the appropriate chart are met. Note the charging charts are different from type normally used. Charts are based on charging the units to the correct superheat for t he various operating conditions. Accurate pressure gauge and temperature sensing device are required. Connect the pressure gauge to the service port on the suction line. Mount t he temperature sensing de vice on the suction line and insulate it so that outdoor ambient temperature does not affect the reading. Indoor--ai r cfm must be within the normal operating range of the unit.
7
Cooling
50TC
To Use Cooling Charging Charts
Take the outdoor ambient temperature and read the suction pressure gauge. Refer to chart to determine what suction temperature should be. If suction temperature is high, add refrigerant. If suction temperature is low, carefully recover some of the charge. Recheck the suction pressure as charge is adjusted.
1/2-20 UNF RH
EXAMPLE:
Model 50TC*A06
Outdoor Temperature 85_F(29_C)..................
Suction Pressure 130 psig (896 kPa).................
Suction Temperature should be 63_F (17.2_C).........
50TC
5/8” HEX
.47
SEAT
0.596
o
30
WASHER
O-RING
This surface provides a metal to metal seal when torqued into the seat. Appropriate handling is required to not scratch or dent the surface.
Fig. 11 -- CoreMax Access Port Assembly
1/2" HEX
CORE
o
45
DEPRESSOR PER ARI 720 +.01/-.035 FROM FACE OF BODY
7/16-20 UNF RH
C07150
8
COOLING CHARGING CHARTS
50TC
C08203
Fig. 12 -- Cooling Charging Charts
9
C08204
50TC
COOLING CHARGING CHARTS (cont)
C08228
Fig. 12 -- Cooling Charging Charts (cont.)
10
C08229
Compressor
Lubrication
The compressor is charged with t he correct amount of oil at the factory.
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in damage to components.
The compressor is in a PuronR refrigerant system and uses a polyolester (POE) oil. This oil is extremely hygroscopic, meaning it absorbs water readily. POE oils can absorb 15 times as much water as other oils designed for HCFC and CFC refri gerants. Avoid exposure of the oil to the atmosphere.
Replacing Compressor
The compressor used with Puron refrigerant c ontains a POE oil. This oil has a high affinity for moisture. Do not remove the compressor’s tube plugs until ready to insert the unit suction and discharge tube ends.
Compressor mounting bolt torque is 65--75 ft--lbs.
The suction and discharge pressure levels should now move to their normal start--up levels.
NOTE: When the compressor is rotating in the wrong direction, the unit makes an elevated level of noise and does not provide cooling.
Filter Drier
Replace whenever refrigerant system is exposed to atmosphere. Only use factory specified liquid--line filter driers with working pressures no less than 650 psig. Do not install a suction--line filter drier in liquid line. A liquid--line filter drier designed for use with Puron refrigerant is re quired on every unit.
Condenser--Fan Location
See Fig. 13.
1. Shut off unit power supply. Install lockout tag.
2. Remove condenser--fan assembly (grille, motor, and fan).
3. Loosen fan hub setscrews.
4. Adjust fan height as shown in Fig. 13.
5. Tighten setscrews.
6. Re place condenser--fan assembly.
50TC
Compressor
On 3--phase units with scroll compressors, it is important to be certain compressor is rotating in the proper direction. To dete rmine whether or not compressor is rotating in t he proper direction:
1. Conne ct service gauges to suction and discharge pres­sure fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge pressure should rise, as is normal on any start--up.
NOTE: If t he suction pressure does not drop and the discharge pressure does not rise to normal levels:
4. Note that the evaporator fan is probably also rotating in the wrong direction.
5. Turn off power to the unit.
6. Re verse any two of the unit power leads.
7. Re apply power to the compressor.
Rotation
C07091
Fig. 13 -- Condenser Fan Adjustment
(except with Motormaster)
Troubleshooting Cooling System
Refer to Table 1 for additional troubleshooting topics.
11
Table 1 – Cooling Service Analysis
PROBLEM CAUSE REMEDY
Power failure. Call power company. Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker.
Compressor and Condenser Fan Will Not Start.
Compressor Will Not Start But Condenser Fan Runs.
50TC
Compressor Cycles (other than normally satisfying ther­mostat).
Compressor Operates Continuously.
Excessive Head Pressure.
Head Pressure Too Low.
Excessive Suction Pressure.
Suction Pressure Too Low.
Evaporator Fan Will Not Shut Off.
Compressor Makes Excessive Noise.
Defective thermostat, contactor, transformer, or control relay.
Insufficient line voltage. Determine cause and correct. Incorrect or faulty wiring. Check wiring diagram and rewire correctly. Thermostat setting too high. Lower thermostat setting below room temperature. Faulty wiring or loose connections in compres-
sor circuit.
Compressor motor burned out, seized, or internal overload open.
Defective run/start capacitor, overload, start relay.
Onelegofthree---phasepowerdead.
Refrigerant overcharge or undercharge.
Defective compressor. Replace and determine cause. Insufficient line voltage. Determine cause and correct. Blocked condenser. Determine cause and correct. Defective run/start capacitor, overload, or start
relay.
Defective thermostat. Replace thermostat. Faulty condenser--- fan motor or capacitor. Replace. Restriction in refrigerant system. Locate restriction and remove. Dirty air filter. Replace filter. Unit undersized for load. Decrease load or increase unit size. Thermostat set too low. Reset thermostat. Low refrigerant charge. Locate leak; repair and recharge. Leaking valves in compressor. Replace compressor. Air in system. Recover refrigerant, evacuate system, and recharge. Condenser coil dirty or restricted. Clean coil or remove restriction. Dirty air filter. Replace filter. Dirty condenser coil. Clean coil. Refrigerant overcharged. Recover excess refrigerant. Air in system. Recover refrigerant, evacuate system, and recharge. Condenser air restricted or air short --- cycling. Determine cause and correct. Low refrigerant charge. Check for leaks; repair and recharge. Compressor valves leaking. Replace compressor. Restrictioninliquidtube. Remove restriction. High head load. Check for source and eliminate. Compressor valves leaking. Replace compressor. Refrigerant overcharged. Recover excess refrigerant. Dirty air filter. Replace filter. Low refrigerant charge. Check for leaks; repair and recharge. Metering device or low side restricted. Remove source of restriction.
Insufficient evaporator airflow.
Temperature too low in conditioned area. Reset thermostat. Outdoor ambient below 25˚F. Install low---ambient kit.
Time off delay not finished. W a i t f o r 3 0 --- s e con d o f f delay.
Compressor rotating in wrong direction. Reversethe3---phasepowerleads.
Replace component.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
Replace fuse or reset circuit breaker. Determine cause.
Recover refrigerant, evacuate system, and recharge to nameplate.
Determine cause and replace.
Increase air quantity. Check filter and replace if necessary.
12
CONVENIENCE OUTLETS
!
WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or death.
Units with convenience outlet circuits may use multiple disconnects. Check convenience outlet for power status before opening unit for service. Locate its disconnect switch, if appropriate, and open it. Tag--out this switch, if necessary.
Two types of convenience outlets are offered on 50TC models: Non--powered and unit--powered. Both types provide a 125--volt GFCI (ground--fault circuit--interrupter) duplex receptacle rated at 15--A behind a hinged waterproof access cover, located on the end panel of the unit. See Fig. 14.
Pwd-CO Transformer
Conv Outlet GFCI
or HACR switch is open. Other connection methods will result in the convenience outlet circuit being de--energized when the unit disconnect or HACR switch is open. See Fig. 15.
50TC
CO8283
Fig. 15 -- Powered Convenience Outlet Wiring
Pwd-CO Fuse Switch
C08128
Fig. 14 -- Convenience Outlet Location
Non--powered type: This type requires the field
installation of a general--purpose 125--volt 15--A circuit powered from a source elsewhere in the building. Observe national and loca l codes when selecting wire size, fuse or breaker requirements and disconnect switch size and location. Route 125--v power supply conductors into the bottom of the utility box containing the duplex receptacle.
Unit--powered type: A unit--mounted transformer is factory--i nstalled to stepdown the main power supply voltage to the unit to 115--v at the duplex receptacle. This option also includes a manual switch with fuse, located in a utility box and m ounted on a bracket behind the convenience outlet; access is through the unit’s control box access panel. See Fig. 14.
The primary leads to the convenience outlet transformer are not factory--connected. Selection of primary power source is a customer--option. If local codes permit, the transformer primary leads can be connected at the line--side terminals on a unit--mounted non--fused disconnect or HACR breaker switch; this will provide service power to the unit when the unit disconnect switch
Duty Cycle: The unit--powered convenience outlet has a duty cycle limitation. The transformer is intended to provide power on an intermittent basis for service tools, lamps, etc; it is not intended to provide 15 --amps loading for continuous duty loads (such as electric heaters for overnight use). Observe a 50% limit on circuit loading above 8--amps (i.e., limit loads exceeding 8--amps to 30 minutes of operation every hour).
Maintenance: Periodically test the GFCI receptacle by pressing the TEST button on the face of the receptacle. This should cause the internal circuit of the receptacle to trip and open the receptacle. Check for proper grounding wires and power line phasing if the GFCI receptacle does not trip as re quired. Press the RESET button to clear the tripped condition.
Fuse on powered type: The factory fuse is a Bussman “Fusetron” T--15, non-- renewable screw--in (Edison base) type plug fuse.
Using unit--mounted convenience outlets: Units with unit--mounted convenience outlet circuits will often require that two disconnects be opened to de--energize all power to the unit. Treat all units as electrically energized until the convenience outlet power is also checked and de--energization is confirmed. Observe National Electrical Code Article 210, Branch Circuits, for use of c onvenience outlets.
SMOKE DETECTORS
Smoke detectors are available as factory--installed opt ions on 50TC models. Smoke detectors may be specified for Supply Air only or for Return Air without or with economizer or in combination of Supply Air and Return Air. Return Air smoke detectors are arranged for vertical return configurations only. All components necessary for
13
operation are factory--provided and mounted. The unit is factory-- configured for immediate smoke detector shutdown operation; additional wiring or modifications t o unit terminal board may be necessary to complete the unit and smoke detector configuration to meet project requirements.
System
The smoke detector system consists of a four--wire controller and one or two sensors. Its primary function is to shut down the rooftop unit in order to prevent smoke from circulating throughout the building. It is not to be used as a life saving device.
Controller
The controller (see Fig. 16) includes a controller housing, a printed circuit board, and a clear plastic cover. The controller can be connected to one or two compatible duct
50TC
smoke sensors. The clear plastic cover is secured to the housing with a single captive screw for easy access to the wiring terminals. The controller has three LEDs (for Power, Trouble and Alarm) and a manual test/reset button (on the cover face).
inspections without having to disassemble the sensor. The cover attaches to the sensor housing using four captive screws and forms an airtight chamber around the sensing electronics. Each sensor includes a harness with an RJ45 terminal for connecting to the controller. Each sensor has four LEDs (for Power, Trouble, Alarm and Dirty) and a manual test/reset button (on the left--side of the housing).
Duct smoke sensor
Exhaust tube
See
Detail A
Intake
gasket
Plug
TSD-CO2
(ordering option)
Sampling tube
(ordered separately)
Exhaust gasket
Sensor housing and electronics
Cover gasket
(ordering option)
Sensor cover
Duct smoke sensor
controller
Conduit nuts
(supplie d by installer)
Conduit s upport plate
Controll er housing
and electronics
Conduit c ouplings
(supplie d by installer)
Alarm
Fastener
(2X)
Terminal block cover
Troub le
Power
Tes t / r e s e t switch
Cover gasket
(ordering option)
Controll er cover
C08208
Fig. 16 -- Controller Assembly
Sensor
The sensor (see Fig. 17) includes a plastic housing, a printed circuit board, a clear plastic cover, a sampling tube inlet and an exhaust tube. The sampling tube (when used) and exhaust tube are attached during installation. The sampling tube varies in length depending on the size of the rooftop unit. The clear plastic cover permits visual
Magnetic test/reset
switch
Coupling
Alarm
Troub le
Power Dirty
C08209
Detail A
Fig. 17 -- Smoke Detector Sensor
Air is introduced to the duct smoke detector sensor’s sensing chamber through a sampling tube that extends into the HVAC duct and is directed back into the ventilation system through a (shorter) exhaust tube. The difference in air pressure between the two tubes pulls the sampled air through the sensing chamber. When a sufficient amount of smoke is detected in the sensing chamber, the sensor signals an alarm state and the controller automatically takes the appropriate action to shut down fans and blowers, change over air handling systems, noti fy the fire alarm control panel, etc.
The sensor uses a process called differential sensing to prevent gradual environmental changes from triggering false alarms. A rapid change in environmental c onditions, such as smoke from a fire, causes the sensor to signal an alarm state but dust and debris accumulated over time does not.
14
For installations using two sensors, the duct smoke detector does not differentiate which sensor signals an alarm or trouble condition.
Smoke Detector Locations
Supply Air — The Supply Air smoke detector sensor is located to the left of the unit’s indoor (supply) fan. See Fig. 18. Access i s through the fan access panel. There is no sampling tube used at this location. The sampling tube inlet exte nds through the side plate of the fan housing (into a high pressure area). The controller is located on a bracket to the right of the return filter, accessed through the lift--off filter panel.
Smoke Detector Sensor
C08245
Fig. 18 -- Typical Supply Air Smoke Detector Sensor
Location
Return Air without Economize r — The sampling tube is located across the return air opening on the unit basepan. See Fig. 19. The holes in the sampling tube fa ce downward, into the return air stream. The sampling tube is connected via tubing to the return a ir sensor that is mounted on a bracket high on the partition between return filter and controller location. (This sensor is shipped in a flat--mounting location. Installation requires that this sensor be relocated to its operating location and the tubing to the sampling tube be connected. See installation steps below.)
Return Air Detector module (shipping position shown)*
Return Air with Economizer — The sampling tube is inserted through the side plates of the economizer housing, placing it across the return air opening on the unit basepan. See Fig. 20. The holes in the sampling tube face downward, into the return air stream. The sampling tube is connected via tubing to the return air sensor that is mounted on a bracket high on the partition between return filter and controller location. (This sensor is shipped in a flat--mounting location. Installation requires that this sensor be relocated to its operating location and the tubing to the sampling tube be connected. See installation steps below.)
50TC
Return Air Sampling Tube
C08129
Fig. 20 -- Return Air Sampling Tube Location
Completing Installation of Return Air Smoke Sensor:
Screws
Flexible Exhaust Tubes
Controller module
Return Air Detector Sampling Tube
*RA detector must be moved from shipping position to operating position by installer
C07307
Fig. 19 -- Typical Return Air Detector Location
Sample Tube
C08126
Fig. 21 -- Return Air Detector Shipping Position
1. Unscrew the two screws holding the Return Air Sensor detector plate. See Fig 21. Save the screws.
2. Re move the Return Air Sensor and its detector plate.
3. Rotate the detector plate so the sensor is facing out­wards and the sampling tube connection is on the bot­tom. See Fig 22.
4. Screw the sensor and det ector plate into its operating position using screws from Step 1. Make sure the sampling tube connection is on the bottom and the ex­haust tube is on the top. See Fig 22.
5. Conne ct the flexible tube on the sam pling inlet t o the sampling tube on the basepan.
15
6. For units with an economizer, the sampling tube is in­tegrated into the economizer housing but the connec­tion of the flexible tubing to the sampling tube is the same.
50TC
Fig. 22 -- Return Air Sensor Operating Position
FIOP Smoke Detector Wiring and Response
All units: FIOP smoke detector is configured to automatically shut down all unit operations when smoke condition is detected. See Fig. 23, Smoke Detector Wiring.
Highlight A: JMP 3 is fac tory--cut, transferring unit control to smoke detector.
C08127
Highlight B: Smoke detector NC contact set will open on smoke al arm condition, de--energizing the ORN conductor.
Highlight C: 24--v power signal via ORN lead is removed at Smoke Detector input on LCTB; all unit operations cease immediately.
PremierLink Control: Unit operating functions (fan, cooling and heating) are terminated as described above. In addition:
Highlight D: On smoke alarm condition, the smoke detector NO Alarm contact will close, supplying 24--v power to GRA conductor.
Highlight E: GRA lead at Smoke Alarm input on LCTB provides 24--v signal. This signal is conveyed to PremierLink FIOP’s TB1 at terminal TB1--6 (BLU lead). This signal initiates the FSD sequence by the PremierLink control.
Using Remote Logic: Five conductors are provided for field use (see Highlight F) for additional annunciation functions.
Additional Application Data — Refer to Catalog No. HKRNKA--1XA for discussions on additional control features of these smoke detectors including multiple unit coordination. See Fig. 23.
B
D
C
F
E
A
Fig. 23 -- Typical Smoke Detector System Wiring
16
C08246
Sensor and Controller Tests
Sensor Alarm Test
The sensor alarm test checks a sensor’s ability to signal an alarm state. This test requires that you use a field provided SD-- MAG test magnet.
!
CAUTION
OPERATIONAL TEST HAZARD
Failure to follow t his caution may result in personnel and authority concern.
This test places the duct detector into the alarm state. Unless part of the test, disconnect all auxiliary equipment from the controller before performing the test. If the duct detector is connected to a fire alarm system, notify the proper authorities before performing the test.
Sensor Alarm Test Procedure
1. Hold the test magnet where indicated on the side of the sensor housing for seven seconds.
2. Verify that the sensor’s Alarm LED turns on.
3. Re set the sensor by holding the test magnet against the sensor housing for two seconds.
4. Verify that the sensor’s Alarm LED turns off.
!
CAUTION
OPERATIONAL TEST HAZARD
Failure to follow t his caution may result in personnel and authority concern.
Pressing the controller’s test/re set switch for longer than seven seconds will put the duct detector into the alarm state and activate all automatic alarm responses.
Dirty Controller Test Procedure
1. Press the controller’s test/reset switch for two seconds.
2. Verify that the controller’s Trouble LED flashes.
Dirty Sensor Test
The dirty sensor test provides an indication of the sensor’s ability to compensate for gradual environmental changes. A sensor that can no longer compensate for environmental changes is considered 100% dirty and requires cleaning or replacing. You must use a field provided SD--MAG test magnet to initiate a sensor dirty test. The sensor’s Dirty LED indicates the results of the dirty test as shown in Table 2.
!
CAUTION
50TC
Controller Alarm Test
The controller alarm test checks the controller ’s ability to initiate and indicate an alarm state.
!
CAUTION
OPERATIONAL TEST HAZARD
Failure to follow t his caution may result in personnel and authority concern.
This test places the duct detector into the alarm state. Disconnect all auxiliary equipment from the controller before performing the test. If the duct detector is connected to a fire alarm system, notify the proper authorities before performing the test.
Controller Alarm Test Procedure
1. Press the controller’s test/reset switch for seven seconds.
2. Verify that the controller’s Alarm LED turns on.
3. Re set the sensor by pressing the test/reset switch for two seconds.
4. Verify that the controller’s Alarm LED turns off.
Dirty Controller Test
The dirty controller test checks the controller ’s ability to initiate a dirty sensor test and indicate its results.
OPERATIONAL TEST HAZARD
Failure to follow t his caution may result in personnel and authority concern.
Holding the test magnet agai nst the sensor housing for more than seven seconds will put the duct detector into the alarm state and activate all automatic alarm responses.
Tabl e 2 – Di r ty L ED Te st
FLASHES DESCRIPTION
1 0---25% dirty. (Typical of a newly installed detector)
2 25---50% dirty
3 51---75% dirty
4 76---99% dirty
Dirty Sensor Test Procedure
1. Hold the test magnet where indicated on the side of the sensor housing for two seconds.
2. Verify that the sensor’s Dirty LED flashes.
!
CAUTION
OPERATIONAL TEST HAZARD
Failure to follow t his caution may result in personnel and authority concern.
Changing the dirty sensor test operation will put the detector into the alarm state and activate all automatic alarm responses. Before changing dirty sensor test operation, disconnect all auxiliary equipment from the controller and notify the proper authorities if connected to a fire alarm system.
17
Changing the Dirt Sensor Test
By default, sensor dirty test results are indicated by:
S The sensor’s Dirty LED flashing. S The controller’s Trouble LED flashing. S The controller’s supervision re lay contacts toggle.
The operation of a sensor’s dirty test can be changed so that the controller ’s supervision relay is not used to indicate test results. When two detectors a re connected to a controller, sensor dirty test operation on both sensors must be configured to operate in the same manner.
To Configure the Dirty Sensor Test
Operation
1. Hold the test magnet where indicated on the side of the sensor housing until the sensor’s Alarm LED turns on and its Dirty LED flashes twice (approximat ely 60 seconds).
2. Re set t he sensor by removing the test magnet then
50TC
holding it against the sensor housing again until the sensor’s Alarm LED turns off (approximately 2 seconds).
Remote Station Test
The remote station a larm test checks a test/reset station’s ability to initiate and indicate an alarm state.
12
1
3
S
upe
contacts [3]
W
ire must be
added by installer
rv
ision relay
TB3
1
2
14
1
3
19
15
2
20
Smoke Detector Controller
+
18 Vdc ( )
+
18 Vdc ( )
Auxiliary
equipment
5
4
1
3
2
SD-TRK4
Trouble
P
ower
Alarm
Reset/Test
Fig. 24 -- Remote Test/Reset Station Connections
!
CAUTION
C08247
!
CAUTION
OPERATIONAL TEST HAZARD
Failure to follow t his caution may result in personnel and authority concern.
This test places the duct detector into the alarm state. Unless part of the test, disconnect all auxiliary equipment from the controller before performing the test. If the duct detector is connected to a fire alarm system, notify the proper authorities before performing the test.
SD--TRK4 Remote Alarm Test Procedure
1. Turn the key switch to the RESET/TEST position for seven seconds.
2. Verify that the test/reset station’s Alarm LED turns on.
3. Re set the sensor by turning the key switch to the RESET/TEST position for two seconds.
4. Verify that the test/reset station’s Alarm LED turns off.
Remote Test/Reset Station Dirty Sensor Test
The test/reset station dirty sensor test checks the test/reset station’s ability to initiate a sensor dirty test and indicate the results. It must be wired to the controller as shown in Fig. 24 and configured to operate the controller’s supervision relay. For more information, see “Changing sensor dirty test operation.”
OPERATIONAL TEST HAZARD
Failure to follow t his caution may result in personnel and authority concern.
If the test/reset station’s key switch is left in the RESET/TEST position for l onger than seven seconds, the detector will automatically go into the alarm state and activate all automatic alarm responses.
!
CAUTION
OPERATIONAL TEST HAZARD
Failure to follow t his caution may result in personnel and authority concern.
Holding the test magnet to the target area for longer than seven seconds will put the detector into the alarm state and activate all automatic alarm responses.
Dirty Sensor Test Using an SD--TRK4
1. Turn the key switch to the RESET/TEST position for two seconds.
2. Verify that t he test/rese t station’s Trouble LED flashes.
DETECTOR CLEANING
Cleaning the Smoke Detector
Clean the duct smoke sensor when the Dirty LED is flashing continuously or sooner i f conditions warrant.
18
Table 3 – Detector Indicators
CONTROL OR INDICATOR DESCRIPTION
Magnetic test/reset switch Resets the sensor when it is in the alarm or trouble state. Activates or tests the sensor when it is in
Alarm LED Indicates the sensor is in the alarm state.
Troubl e LED Indicates the sensor is in the trouble state.
Dirty LED Indicates the amount of environmental compensation used by the sensor
Power LED Indicates the sensor is energized.
the normal state.
(flashing continuously = 100%)
!
CAUTION
OPERATIONAL TEST HAZARD
Failure to follow t his caution may result in personnel and authority concern.
If the smoke detector is connected to a fire alarm system, first notify the proper authorities that the detector is undergoing maintenance then disable the relevant circuit to avoid generating a false alarm.
1. Disconnect power from the duct detector then remove the sensor’s cover. (See Fig. 25.)
2. Using a vacuum cleaner, clean compressed air, or a soft bristle brush, remove loose dirt and debris from inside the sensor housing and cover. Use isopropyl alcohol and a l int--free cloth to remove dirt and other contaminants from the gasket on the sensor’s cover.
3. Squeeze the retainer clips on both sides of the optic housing then lift the housing away from the printed circuit board.
4. Gently remove dirt and debris from around the optic plate and inside the optic housing.
5. Re place the optic housing and sensor cover.
6. Conne ct power to the duct detector then perform a sensor alarm test.
Sampling
tube
Airow
HVAC duct
Sensor housing
Optic plate
Retainer clip
Optic housing
C07305
Fig. 25 -- Sensor Cleaning Diagram
INDICATORS
Normal State
The smoke detector operates in the norm al state in the absence of any trouble conditions and when its sensing chamber is free of smoke. In the normal state, the Power LED on both the sensor and the controll er are on and all other LEDs are off.
Alarm State
The smoke detector enters the alarm state when the amount of smoke particulat e in the sensor’s sensing chamber exceeds the alarm threshold value. (See Table 3.) Upon entering the alarm state:
S The sensor’s Alarm LED and the controller’s Alarm LED
turn on.
S The contacts on the controller ’s two auxiliary relays
switch positions.
S The contacts on the controller’s alarm initiation relay
close.
S The controller’s remote alarm LED output is activated
(turned on).
S The controller ’s high impedance multiple fan shutdown
control line is pulled to ground Trouble state.
The SuperDuct duct smoke detector enters the trouble state under the following conditions:
S A sensor’s cover is removed and 20 minut es pass before
it is properly secured.
S A sensor’s environmental compensation limit is reached
(100% dirty).
S A wiring fault between a sensor and the controller is
detected.
An internal sensor fault is detected upon entering the trouble state:
S The contacts on the controller’s supervisory relay switch
positions. (See Fig. 26.)
S If a sensor trouble, the sensor ’s Trouble LED the
controller’s Trouble LED turn on.
S If 100% dirty, the sensor’s Dirty LE D turns on a nd the
controller’s Trouble LED flashes continuously.
50TC
19
S If a wiring fault between a sensor and the controller, the
controller’s Trouble LED turns on but not the sensor’s.
Alarm
Fig. 26 -- Controller Assembly
NOTE: All troubles are latched by the duct smoke
detector. The trouble condition must be cleared and then the duct smoke detector must be reset in order to restore it
50TC
to the normal state.
Resetting Alarm and Trouble Condition Trips:
Manual reset is required to restore smoke detector systems to Normal operation. For installations using two sensors, the duct smoke detector does not differentiate which sensor signals an alarm or trouble condition. Check each sensor for Alarm or Trouble status (indicated by LED). Clear the condition that has generated the trip at this sensor. Then reset the sensor by pressing and holdi ng the reset button (on the side) for 2 seconds. Verify that the sensor’s Alarm and Trouble LEDs are now off. At the controller, clear its Alarm or Trouble state by pressing and holding the manual reset button (on the front cover) for 2 seconds. Verify that the controller’s Alarm and Trouble LEDs are now off. Replace all panels.
Tro uble
Power
Test/reset switch
C07298
2. Check the wiring between the sensor and the control­ler. If wiring is loose or missing, repair or replace as required.
Controller’s Power LED is Off
1. Make sure the circuit supplying power to the control­ler is operational. If not, make sure JP2 and JP3 are set correctly on the controller before applying power.
2. Verify that power is applied to the controller’s supply input terminals. If power is not present, replace or re­pair wiring as required.
Remote Test/Reset Station’s Trouble LED Does Not flash When Performing a Dirty Test, But the Controller’s Trouble LED Does
1. Verify that the remote test/station is wired as shown in Fig. 23. Repair or replace loose or missing wiring.
2. Configure the sensor dirty te st to activate the control­ler’s supervision relay. See “Changing sensor dirty test operation.”
Sensor’s Trouble LED is On, But the Controller’s Trouble LED is OFF
Remove JP1 on the controller.
PROTECTIVE DEVICES
Compressor Protection
Overcurrent
The compressor has internal linebreak motor protection.
Overtemperatur
The compressor has an internal protector to protect it against excessively high discharge gas temperatures.
e
TROUBLESHOOTING
Controller’s Trouble LED is On
1. Check the Trouble LED on each sensor connected to the controller. If a sensor’s Trouble LED is on, de­termine the cause and make the necessary repairs.
2. Check the wiring between the sensor and the control­ler. If wiring is loose or missing, repair or replace as required.
Controller’s Trouble LED is Flashing
1. One or both of the sensors is 100% dirty.
2. Determine which Dirty LED is flashing then clean that sensor assembly as described in the detector cleaning section.
Sensor’s Trouble LED is On
1. Check the sensor’s Dirty LED. If it is flashing, the sensor is dirty and must be cleaned.
2. Che ck the sensor’s cover. If it is loose or missing, se­cure the cover to the sensor housing.
3. Re place sensor assembly.
Sensor’s Power LED is Off
1. Che ck the controller’s Power LED. If it is off, de­termine why the controller does not ha ve power and make the necessary repairs.
High Pressure
Switch
The system is provided with a high pressure switch mounted on the discharge line. The switch is stem--mounted and brazed into the discharge tube. Trip setting is 630 psig +/-- 10 psig (4344 +/-- 69 kPa) when hot. Reset is automatic at 505 psig (3482 kPa).
Low Pressure
Switch
The system is protected against a loss of charge and low evaporator coil loading condition by a low pressure switch located on the suction line near the compressor. The switch is stem--mounted. Trip setting is 54 psig +/-- 5 psig (372 +/-- 34 kPa). Reset is automatic at 117 +/-- 5 psig (807 +/-- 34 kPa).
Evaporator Freeze Pr
otection
The system is protected against evaporator coil frosting and low temperature conditions by a temperature switch mounted on the evaporator coil hairpin. Trip setting is 30_F+/--5_F(--1_C+/--3_C). Reset is automatic at 45_F (7_C).
Supply (Indoor) Fan Motor Protection
Disconnect and lockout power when servicing fan motor.
The standard supply fan motor is equipped with internal overcurrent and overtem perature protection. Protection devices reset automatically.
20
The High Static option supply fan motor is equipped with a pilot--circuit Thermix combination overtemperature/overcurrent protection device. This device resets automatically. Do not bypass this switch to correct trouble. Determine the cause and correct it.
Condenser Fan Motor Protection
The condenser fan motor is internally protected against overtemperature.
Relief Device
A soft solder joint at the suction service access port provides pressure relief under abnormal temperature and pressure conditions (i.e., fire in building). Protect this joint during brazing operations near this joint.
Control Circuit, 24--V
DISCONNECT MOUNTING LOCATION
MAIN CONTROL BOX
BRACKET AND CONDUIT DRIP BOOT
EMT OR RIGID CONDUIT (FIELD-SUPPLIED)
SINGLE POINT BOX MOUNTING SCREW
CONTROL WIRE TERMINAL BLOCK
SINGLE POINT BOX
HEATER MODULE (LOCATION 1)
CENTER POST
HEATER MODULE (LOCATION 2)
MANUAL RESET LIMIT SWITCH
Fig. 28 -- Typical Component Location
HEATER COVERS
HEATER MOUNTING BRACKET
C08134
The control circuit is protected against overcurrent conditions by a circuit breaker mounted on control transformer TRAN. Reset is manual.
ELECTRIC HEATERS
50TC units may be equipped with field--installed accessory electric heaters. The heaters a re modular in design, with heater frames holding open coil resistance wires strung through ceramic insulators, line--break limit switches and a control contactor. One or two heater modules may be used in a unit.
Heater modules are installed in the compartment below the i ndoor (supply) fan outlet. Access is through the indoor access panel. Heater modules slide into the compartment on tracks along the bottom of the heater opening. See Figs 27 -- 29.
DISCONNECT MOUNTING LOCATION
UNIT BLOCK-OFF PAN EL
OUTDOOR ACCESS PANEL
Fig. 27 -- Typical Access Panel Location (3--6 Ton)
INDOOR ACCESS PAN EL
C08133
50TC
TRACK
FLANGE
C08135
Fig. 29 -- Typical Module Installation
Not all available heater modules may be used in every unit. Use only those heater modules that are UL listed for use in a specific size unit. Refer to the label on the unit cabinet re approved heaters.
Unit heaters are marked with Heater Model Numbers. But heaters are ordered as and shipped in cartons marked with a corresponding heater Sales Package part number. See Table 4 for correlation between heater Model Number and Sales Package part number.
NOTE: The value in position 9 of the part number differs between the sales package part number (value is 1) and a bare heater model number (value is 0).
Bare Heater Model
Number
Heater Sales Package PNO Includes: Bare Heater Carton and packing materials Installation sheet
Table 4 – Heater Model Number
C R H E A T E R 0 0 1 A 0 0
C R H E A T E R 1 0 1 A 0 0
21
Single Point Boxes and Supplementary Fuses — When the unit MOCP device value exceeds 60--A, unit--mounted supplementary fuses are required for each heater circuit. These fuses are included in accessory Single Point Boxes, with power distribution and fuse blocks. The single point box will be installed directly under the unit control box, just to the left of the partition separating the indoor section (with electric heaters) from the outdoor section. The Single Point Box has a hinged access cover. See Fig
30.
50TC
CONTROL BOX
BUSHING
SINGLE POINT BOX MOUNTING SCREWS
DRIP BOOT BRACKET MOUNTING SCREWS
POWER WIRES
FOAM BUSHING
HEATER RELAYS
HEATER MOUNTING SCREWS
2
1
1
1
2
13
3
21
23
11
13
A L LIE
D
P A
C
O R
P .
M O
DE
L N
O .
O
D
ERI
A
L N
O .
2 2
. 2
ISTED
AIR
NDITIONING
1 2 3
UIP
ACCESS
346N
.
3
P
/ N
2-
5 6
1
REV
0
­4
Fig. 30 -- Typical Single Point Installation
On 50TC units, all fuses are 60--A. Single point boxes containing fuses for 208/230--V applications use UL Cl ass RK5 250--V fuses (Bussman FRNR 60 or Shawmut TR 60R). Single point boxes for 460--V and 575--V applications use UL Class T 600--V fuses (Bussman JJS 60 or Shawmut A6T 60). (Note that all heaters are qualified for use with a 60--A fuse, regardless of actual heater ampacity, so only 60--A fuses are necessary.)
Unit heater applications not requiring supplemental fuses do not require a Single Point Box. Connect power supply conductors to heater conductors and field--supplied base unit power tap leads (see text below re: “Completing Heater Installation”) below the unit’s main control box using UL--approved connectors.
Safety Devices — Electric heater applications use a combination of line--break/auto--reset limit switches and a pilot--circuit/manual reset limit switch to protect the unit against over--temperature situations.
Line--break/auto--reset limit switches are mounted on the base plate of each heater module. See Fig. 31. These a re accessed through the indoor access panel. Remove the switch by removing two screws into the base plate and extracting the existing switch.
Pilot-- c ircuit/manual reset limit switch is located in the side plate of the indoor (supply) fan housing. See Fig. 28.
Completing Heater Installation
Field Power Connections Field--supplied tap
conductors must be insta lled between the base unit’s field power connection lugs and the splice connection between field power supply conductors and the conductors to the electric heater(s). Refer to unit wiring schematic. Use
C08136
copper wire only. Size these conduct ors based on the MCA (Minimum Circuit Ampacity) value marked on the 50TC unit’s info plate for the base unit less electric heater load. Use UL--approved pressure connectors (field--supplied) for these splice joints.
Line-Break Limit Switches
21
23
11
13
ALLIED P
A
MODE
L
NO.
OD
ERIAL
NO.
ISTED
AIR
NDITIONING
1
23
U
I
P
ACCESS
34
6
N
.
3
P
/ N
2
-
5610-4
RE
V
C08330
Fig. 31 -- Typical Location of Heater Limit Switches
(3--phase heater shown)
Low--Voltage Control Connections Pull the
low--voltage control leads from the heater module(s) -­VIO and BRN (two of each if two modules are installed; identify for Module #1) -- to the 4--pole terminal board TB4 located on the heater bulkhead to the left of Heater #1. Connect the VIO lead from Heater #1 to terminal TB4--1. Connect the VIO lead from Heater #2 to terminal TB4--2. Connect both BRN leads to terminal TB4--3. See Fig. 32.
LCTB
CONTL BOARD
2
3
12
Field
VIO
ORN
BRN
BRN
BRN
BRN
ORN
13
TB4
VIO
VIO
2
VIO
Connections
Elec Htr
HR2
HR1
BRN
BRN
VIO
VIO
HR1: On Heater 1 in Position #1 HR2: On Heater 2 in Position #2 (if installed)
C08331
Fig. 32 -- Accessory Electric Heater Control
Connections
22
Fig. 33 -- PremierLink Controller
50TC
C08199
PREMIERLINKT CONTROL
The PremierLink controller (see Fig. 33) is compatible with Carrier Comfort Networkr (CCN) devices. This control is designed to allow users the access and ability to change factory--defined settings, thus expanding the function of the standard unit control board. CCN service access tools include System Pilot (TM), Touch Pilot (TM) and Service Tool. (Standard tier display tools Navigatort and Scrolling Marquee are not suitable for use with latest PremierLink controller (Version 2.x).)
The PremierLink control is factory--mounted in the 50TC unit’s main control box to the left of the LCTB. Factory wiring is completed through harnesses connected to the LVTB. Field connections are made at a 16--pole terminal block (TB1) located on the bottom shelf of the unit control box in front of the PremierLink controller The factory--i nstalled PremierLink control includes the supply--air temperature (SAT) sensor. The outdoor air temperature (OAT) sensor is included in the FIOP/accessory Economizer 2 package.
Refer to Fig. 33 for PremierLink connection locations.
NOTE: Refer to Form 33CS--58SI for complete PremierLink configuration, operating sequences and troubleshooting information. Have a copy of this manual available at unit start--up.
The PremierLink controller requires the use of a Carrier electronic thermostat or a CCN connection for time broadcast to initiate its internal timeclock. This is necessary for broadcast of time of day functions (occupied/unoccupied).
NOTE: PremierLink controlle r is shipped in Sensor mode. To be used with a thermostat, the PremierLink controller must be configured to Thermostat mode. Refer to PremierLink Configuration instructions for Operating Mode.
Supply Air Temperature (SAT) Sensor On FIOP--equipped 50TC unit, the unit is supplied with a supply--air tempe r ature (SAT) sensor (33ZCSENSAT). This sensor is a tubular probe type, approx 6--inches (12.7 mm) in length. It is a nominal 10--k ohm thermistor. See Table 15 for temperature--resistance characteristic.
The SAT is factory--wired. The SAT probe is wire--tied to the supply--air opening (on the horizontal opening end) in its shipping position. Remove the sensor for installati on. Re--position the sensor in the flange of the supply -- a ir opening or in the supply air duct (as required by local codes). Drill or punch a 1/2--in. hol e in the flange or duct. Use two field--supplied, self--drilling screws to secure the sensor probe in a horizontal orientation. See Fig. 36.
SUPPLY AIR TEMPERATURE SENSOR
SUPPLY AIR
RETURN AIR
ROOF CURB
C08200
Fig. 34 -- Typical Mounting Location for Supply Air
Temperature (SAT) Sensor on Small Rooftop Units
23
50TC
C08249
24
Fig. 35 -- PremierLink Wiring Schematic
24
Table 5 – Thermistor Resistance vs Temperature
Values for Space Temperature Sensor, Supply Air
Temperature Sensor, and Outdoor Air Temperature
Sensor
TEMP
(C)
--- 4 0 --- 4 0 335,651
--- 3 5 --- 3 1 242,195
--- 3 0 --- 2 2 176,683
--- 2 5 --- 1 3 130,243
--- 2 0 --- 4 96,974
--- 1 5 5 72,895
--- 1 0 14 55,298
--- 5 23 42,315 0 32 32,651 5 41 25,395
10 50 19,903 15 59 15,714 20 68 12,494 25 77 10,000 30 86 8,056 35 95 6,530 40 104 5,325 45 113 4,367 50 122 3,601 55 131 2,985 60 140 2,487 65 149 2,082 70 158 1,752
TEMP
(F)
RESISTANCE
(Ohms)
NOTE: The sensor must be mounted in the discharge airstream downstream of the cooling coil and any heating devices. Be sure the probe tip does not come in contact with any of the unit’s heater surfaces.
Outdoor Air Temperature (OAT) Sensor — The OAT is factory--m ounted in the Economizer 2 (FIOP or accessory). It is a nominal 10k ohm thermistor attached to an eyelet mounting ring. See Table 5 for temperature-- resistance characteristic.
Field connections — Field connections for accessory sensor and input devices are made at the 16--pole terminal block (TB1) l ocated on the control box bottom shelf in front of the PremierLink control. Some input devices also require a 24--vac signal source; connect at LCTB terminal R at “THERMOSTAT” connection strip for this signal source. See connections figures on following pages for field connection locations (and for continued connections at the PremierLink board inputs).
Table 7 provides a summary of field connections for units equipped with Space Sensor. Table 8 provides a summary of field connections for units equippe d with Space Thermostat.
Space Sensors -- The PremierLink controller is factory--shippe d configured for Space Sensor Mode. A Carrier T--55 or T--56 space sensor must be used. T--55 space temperature sensor provides a signal of space temperature to the PremierLink cont rol. T--56 provides same space temperature signal plus it allows for adjustment of space temperature setpoints from the face of the sensor by the occupants. See Table 5 for temperature versus resistance characteristic on the space sensors.
Connect T --55 -- See Fig. 36 for typical T--55 internal connections. Connect the T--55 SEN terminals to TB1 terminals 1 and 3 (see Fig. 37).
2
SW1
3
45
SEN
61
RED(+)
WHT(GND)
BLK(-)
BRN (GND)
BLU (SPT)
CCN COM
SENSOR WIRING
50TC
Economizer 2 — The PremierLink control is used with Economizer 2 (option or accessory) for outdoor air management. The damper position is controlled directly by the PremierLink control; Economizer 2 has no internal logic device.
Outdoor air management functions ca n be enhanced with field--installation of these accessory control devices:
Enthalpy control (outdoor air or differentia l sensors) Space CO2 sensor Outdoor air CO2 sensor
Refer to Table 6 for accessory part numbers
Fig. 36 -- T--55 Space Temperature Sensor Wiring
TB1 PL
SEN J6-7
SEN
1
3
Fig. 37 -- PremierLink T55 Sensor
25
C08201
J6-6
C08212
Table 6 – PremierLink Sensor Usage
OUTDOOR AIR
APPLICATION
Differential Dry Bulb
Temp e rat u re w ith
PremierLink (PremierLink
r e q u i r e s 4 --- 2 0 m A
Actuator)
Single Enthalpy with
PremierLink (PremierLink
r e q u i r e s 4 --- 2 0 m A
Actuator)
Differential Enthalpy with
PremierLink (PremierLink
r e q u i r e s 4 --- 2 0 m A
Actuator)
NOTES: CO2 Sensors (Optional): 33ZCSENCO2 --- Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor. 33ZCASPC02 --- Aspirator box used for duct---mounted CO2 room sensor.
50TC
33ZCT55CO2 --- Space temperature and CO2 room sensor with override. 33ZCT56C02 --- Space temperature and CO2 room sensor with override and setpoint.
TEMPERATURE
SENSOR
I n c l u d e d ---
CRTEMPSN001A00
I n c l u d e d ---
Not Used
I n c l u d e d ---
Not Used
RETURN AIR
TEMPERATURE
SENSOR
R e q u i r e d ---
33ZCT55SPT
or equivalent
---
---
OUTDOOR AIR
ENTHALPY SENSOR
--- ---
R e q u i r e s ---
HH57AC077
or equivalent
R e q u i r e s ---
HH57AC077
or equivalent
RETURN AIR
ENTHALPY SENSOR
---
R e q u i r e s --­HH57AC078 or equivalent
26
Table 7 – Space Sensor Mode
TB1 TERMINAL FIELD CONNECTION INPUT SIGNAL
1 T 5 5 --- S E N / T56 --- S E N Analog (10k thermistor) 2 RMTOCC Discrete, 24VAC 3 T 5 5 --- S E N / T56 --- S E N Analog (10k thermistor) 4 CMPSAFE Discrete, 24VAC 5 T 5 6 --- S E T Analog (10k thermistor) 6 FSD Discrete, 24VAC 7 LOOP--- PWR Analog, 24VDC 8 SPS Discrete, 24VAC
9 I A Q --- S E N An alog, 4 --- 2 0 m A 10 FIL TER Discrete, 24VAC 11 I A Q --- C OM/O A Q --- C O M/RH --- C O M A n a l o g , 4 --- 2 0 m A 12 CCN + (RED) Digital,,5VDC 13 O A Q --- SEN/ R H --- S E N A n a l o g , 4 --- 2 0 m A 14 CCN Gnd (WHT) Digital, 5VDC 15 AUX OUT(Power Exhaust) (Output)Discrete 24V AC 16 CCN --- (BLK) Digital, 5VDC
LEGEND:
T55 --- Space Temperature Sensor T56 --- Space Temperature Sensor CCN --- Carrier Comfort Network (communication bus) CMPSAFE --- Compressor Safety
FILTER --- Dirty Filter Switch F S D --- F i r e S h u t d o w n IAQ --- Indoor Air Quality (CO2) OAQ --- Outdoor Air Quality (CO2) RH --- Relative Humidity
SFS --- Supply F an Status
Table 8 – Thermostat Mode
TB1 TERMINAL FIELD CONNECTION INPUT SIGNAL
1 RAT SEN Analog (10k thermistor) 2 G Discrete, 24VAC 3 RAT SEN Analog (10k thermistor) 4 Y1 Discrete, 24VAC 5 6 Y2 Discrete, 24VAC 7 LOOP--- PWR Analog, 24VDC 8 W1 Discrete, 24VAC
9 I A Q --- S E N A n a l o g , 4 --- 2 0 m A 10 W2 Discrete, 24VAC 11 I A Q --- C O M / O A Q --- C O M / R H --- C O M A n a l o g , 4 --- 2 0 m A 12 CCN + (RED) Digital, 5VDC 13 O A Q --- SEN/R H --- S E N A n a l o g , 4 --- 20mA 14 CCN Gnd (WHT) Digital, 5VDC 15 AUX OUT (Power Exhaust) (Output) Discrete 24V AC 16 CCN --- (BLK) Digital, 5VDC
LEGEND:
CCN --- Carrier Comfort Network (communication bus) G --- T h e r mo s t a t Fan IAQ --- Indoor Air Quality (CO2) OAQ --- Outdoor Air Quality (CO2) RAT --- Return Air Temperature RH --- Relative Humidity W1 --- Thermostat Heat Stage 1 W2 --- Thermostat Heat Stage 2 Y1 --- Thermostat Cool Stage 1 Y2 --- Thermostat Cool Stage 2
50TC
27
Connect T--56 -- See Fig. 38 for T--56 internal connections. Install a jumper between SEN and SET terminals as illustrated. Connect T--56 terminals to TB1 terminals 1, 3 and 5 (see Fig. 39).
2
SW1
3
45
SEN
61
RED(+)
WHT(GND)
BLK(-)
SET
BLK (T56)
BRN (GND) BLU (SPT)
CCN COM
SENSOR WIRING
JUMPER TERMINALS AS SHOWN
50TC
PremierLink Configuration screen for Operating Mode. Default setting is Sensor Mode (value 1). Change the value to 0 to reconfigure the controller for Thermostat Mode.
When the PremierLink is configured for Thermostat Mode, these functions are not available: Fire Shutdown (FSD), Remote Occupied (RMTOCC), Compressor Safety (CMPSAFE), Supply Fan Status (SFS), and Filter Pressure Switch (FILTER).
Economizer controls —
Outdoor Air Enthalpy Control (PNO HH57AC077) --
The enthalpy control (HH57AC077) is available as a field--installed accessory to be used with the EconoMi$er2 damper system. The outdoor air enthalpy sensor is part of the enthalpy control. (The separate field--installed accessory return air enthalpy sensor (HH57AC078) is required for differential enthalpy control. See below.)
Cool Warm
C08202
Fig. 38 -- T--56 Internal Connections
TB1 PL
SEN J6-7
SEN
Jumper
SET
SET
1
TB1
3
5
PL
J6-6
J6-5
C08213
Fig. 39 -- PremierLink T56 Sensor
Connect Thermostat — A 7--wire thermostat connection requires a 24--v power source and a common connection. Use the R and C terminals on the LCTB’s THERMOSTAT connection strip for these. Connect the thermostat’s Y1, Y2, W1, W2 and G terminals to PremierLink TB1 as shown in Fig. 40.
If the 50TC unit is equipped with factory--installed smoke detector(s), disconnect the factory BLU lead at TB1--6 (Y2) before connecting the thermostat. Identify the BLU lead originating at LCTB DDC--1; disconnect at TB1--6 and tape off. Confirm that the second BLU lead at TB1--6 remains connected to PremierLink J4--8.
If the 50TC unit has an economizer system and free--cool ing operation is required, a sensor representing Return Air Temperature must also be connected (field--supplied and installed). This sensor may be a T--55 Space Sensor (see Fig. 36) insta lled in the space or in the return duct, or it may be sensor PNO 33ZCSENSAT, installed in the return duct. Connect this sensor to TB1 --1 and TB1--3 per Fig. 37. Temperature--resistance characteristi c is found in Table 5.
Locate the enthalpy control in the economizer hood. Locate two GRA leads in the factory harness and connect these leads to enthalpy control sensors 2 and 3. See Fig.
41. Connect the enthalpy control power input terminals to economizer actuator power leads RED (connect to TR) and BLK (connect to TR).
SPACE THERMOSTAT
R
G J4-12
Y1
Y2
W1
W2
C
LCTB THERMOSTAT
R
TB1
2
4
6
8
10
LCTB
C
PL
J4-10
J4-8
J4-6
J4-4
THERMOSTAT
C08119
Fig. 40 -- Space Thermostat Connections
Enthalpy Switch
2
GRA
3
GRA
LCTB ECON
6
7
Factory Wiring Harness
C08218
Fig. 41 -- Enthalpy Switch (HH57AC077) Connections
Configure the unit for Thermostat Mode — Connect to the CCN bus using a CCN service tool and navigate to
The outdoor enthalpy changeover setpoint is set at the enthalpy controller.
28
The enthalpy control receives the outdoor air enthalpy from the outdoor air enthalpy sensor and provides a dry contact switch input to the PremierLink controller. A closed contact indicates that outside air is preferred to the return air. An open contact indicates that the economizer should remain a t minimum position.
levels. This information is used to monitor IAQ levels. Several types of sensors are available, for wall mounting in the space or in return duct, with and without LCD display, and in combination with space temperature sensors. Sensors use infrared technology to measure the levels of CO2 present in the space air.
Differential Enthalpy Control — Differential enthalpy control is provide d by sensing and comparing the outside air and return air enthalpy conditions. Install the outdoor air enthalpy control as described above. Add and install a return air enthalpy sensor.
Return Air Enthalpy Sensor — Mount the return--air enthalpy sensor (HH57AC078) in the return--air duct. The return air sensor is wired to the enthalpy controller (HH57AC077). See Fig. 42.
ENTHALPY CONTROLLER
B
TR TR1
C
A
D
SO
SR
2
LED
NOTES:
1. Remove factory-installed jumper across SR and + before connecting wires from return air sensor.
2. Switches shown in high outdoor air enthalpy state. Terminals 2 and 3 close on low outdoor air enthalpy relative to indoor air enthalpy.
3. Remove sensor mounted on back of control and locate in outside air­stream.
RED BRN
BLK
+
+
3
1
RED
GRAY/ORN
GRAY/RED
WIRE HARNESS IN UNIT
(OUTDOOR
S
AIR
+
ENTHALPY
SENSOR)
S
(RETURN AIR
ENTHALPY
+
SENSOR)
The CO2 sensors are all factory set for a range of 0 to 2000 ppm and a linear mA output of 4 t o 20. Refer to the instructions supplied with the CO2 sensor for electrical requirements and term inal locations. See Fig. 43 for typical CO2 sensor wiring schematic.
+
0-10VDC
-
SIG COM (J4-6)
+
4-20mA (J4-5)
ALARM
NC COM
RELAY
}
CONTACTS
NO
24 VAC
HG
OR
+
-
24 VDC
2
1
5
1
4
32
7
6
8
50TC
C06019
Fig. 42 -- Outside and Return Air Enthalpy Sensor
Wiring
To wire the return air enthalpy sensor, perform the following:
1. Use a 2--conduc tor, 18 or 20 AWG, twisted pair cable to connect the return air enthalpy sensor to the enthal­py controller.
2. At the enthalpy control remove the factory--installed resistor from the (SR) and (+) terminals.
3. Connect the field--supplied RED wire to (+) spade connector on the return air enthalpy sensor and the (SR+) terminal on the enthalpy control ler. Connect the BLK wire to (S) spade connector on the return air enthalpy sensor and the (SR) terminal on the enthalpy controller.
NOTE: The enthalpy control must be set to the “D” setting for differential enthalpy control to work properly.
The enthalpy control receives the indoor and return enthalpy from the outdoor and return air enthalpy sensors and provides a dry conta ct switch input to the PremierLink controller. A closed contact indicates that outside air is preferred to the return air. An open contact indicates that the economizer should remain at minimum position.
Indoor Air Quality (CO2 sensor) — The indoor air quality sensor accessory monitors space carbon dioxide (CO2)
C07134
Fig. 43 -- Indoor/Outdoor Air Quality (CO2) Sensor
(33ZCSENCO2) -- Typical Wiring Diagram
To accurately monitor the quality of the air in the conditioned air space, locate the sensor near a return--air grille (if present) so it senses the concentration of CO2 leaving the space. The sensor should be mounted in a location to avoid direct breath contact.
Do not mount the IAQ sensor in drafty areas such as near supply ducts, open windows, fans, or over heat sources. Allow at least 3 ft (0.9 m) between the sensor and any corner. Avoid mounting the sensor where it is influenced by the supply air; the sensor gives inaccurate readings if the supply air is blown directly onto the sensor or if the supply air doe s not have a chance to mix with the room air before it is drawn into the return a irstream.
Wiring the Indoor Air Quality Sensor —
For each sensor, use two 2--conductor 18 AWG (American Wire Gage) twisted--pair cables (unshielded) to connect the separate isolated 24 vac power source to the sensor and to connect the sensor to the control board terminals.
To connect the sensor to the control, identify the positive (4 to 20 mA) and ground (SIG COM) terminals on the sensor. See Fig. 43. Connect the 4--20 mA terminal to terminal TB1--9 and connect the SIG COM terminal to terminal TB1--7. See Fig. 44.
29
IAQ Sensor
SEN J5-5
COM
24 VAC
TB1
9
TB1
7
PL
J5-6
C08274
Fig. 44 -- Indoor CO2 Sensor (33ZCSENCO2) Connec-
tions
Refer to Form 33CS--58SI, PremierLink Insta llation, Start--up, and Configuration Instructions, for detailed configuration information.
Smoke Detector/Fire Shutdown (FSD) — This function is available only when PremierLink is configured for (Space) Sensor Mode. The unit is factory--wired for PremierLink FSD operation when PremierLink is factory--i nstalled.
Refer to Form 33CS--58SI, PremierLink Insta llation, Start--up, and Configuration Instructions, for detailed configuration information
Outdoor Air Quality Sensor (PNO 33ZCSENCO2 plus weatherproof enclosure) — The outdoor air CO2 sensor is designed to m onitor carbon dioxide (CO2) levels in the outside ventilation air and interface with the ventilation damper in an HVAC system. The OAQ sensor is packaged
50TC
with an outdoor cove r. See Fig. 45. The outdoor air CO2 sensor must be located in the economizer outside air hood.
COVER REMOVED SIDE VIEW
Fig. 45 -- Outdoor Air Quality Sensor Cover
C07135
On 50TC units equipped with factory--installed Smoke Detector(s), the smoke detector controller implements the unit shutdown through its NC contact set connected to the unit’s LCTB input. The FSD func tion is initiated via the smoke detector’s Alarm NO contact set. The PremierLink communicates the smoke detector’s tripped status to the CCN building control. See Fig. 23 for unit smoke detector wiring.
Alarm state is reset when the smoke detector alarm condition is cleared and reset at the smoke detector in the unit.
If the PremierLink mode ha s been changed to Thermostat, disconnect the BLU lead (from LCTB DDC--1) at TB1--6 (Y2) and tape off before connecting the thermostat to TB1.
Filter Status Switch — This function is available only when PremierLink is configured for (Space) Sensor Mode.
PremierLink control can monitor return filter status in two ways: By monitoring a field--supplied/installed filter pressure switch or via supply fan runtime hours.
Using switch input: Install the dirty filter pressure switch according to switch manufacturer’s instructions, to measure pressure drop across the unit’s return filters. Connect one side of the switch’s NO contact set to LCTB’s THERMOSTAT--R terminal. Connect the other side of the NO contact set to TB1--10. Setpoint for Dirty Filter is set at the switch. See Fig. 47.
Wiring the Outdoor Air CO2 Sensor — A dedicated power supply is required for this sensor. A two--wire cable is required to wire the dedicated power supply for the sensor. The two wires should be connected to the power supply and terminals 1 and 2.
To connect the sensor to the control, identify the positive (4 to 20 mA) and ground (SIG COM) terminals on the OAQ sensor. See Fig. 43. Connect the 4 to 20 mA terminal to 50TC’s terminal TB1--11. Connect the SIG COM terminal to 50TC’s terminal TB1-- 13. See Fig. 461.
OAQ Sensor/RH Sensor
SEN J5-2
COM
24 VAC
TB1
13
TB1
11
PL
J5-3
C08275
Fig. 46 -- Outdoor CO2 Sensor Connections
Filter Switch (NO, close on rising pressure (high drop))
LCTB Thermostat
R
TB1
10
PL
J4-4
C08216
Fig. 47 -- PremierLink Filter Switch Connection
When the filter switch’s NO contact set closes as filter pressure drop increases (indicating dirt--laden filters), the input signal to PremierLink causes the filter status point to read “DIRTY”.
Using Filter Timer Hours: Refer to Form 33CS--58SI for instructions on using the PremierLink Configuration screens and on unit alarm sequence.
Supply Fan Status Switch — The PremierLink control can monitor supply fan operation through a field--supplied/installed differential pressure switch. This
30
sequence will prevent (or interrupt) operation of unit cooling, heating and economizer functions until the pressure switch contacts are c losed indicating proper supply fan operation.
Install the differential pressure switch in the supply fan section according to switch manufacturer’s instructions. Arrange the switch c ontact to be open on no flow and to close as pressure rises indicating fan operation.
Connect one side of the switch’s NO contact set to LCTB’s THERMOSTAT--R terminal. Connect the other side of the NO contact set to TB1--8. Setpoint for Supply Fan Status is set at the switch. See Fig. 48
Fan (Pressure) Switch (NO, close on rise in pressure)
LCTB Thermostat
R
TB1
8
PL
J4-6
C08118
Fig. 48 -- PremierLink Wiring Fan Pressure Switch
Connection
Remote Occupied Switch — The PremierLink control permits a remote timeclock to override the control’s on--board occupancy schedule and place the unit into Occupied mode. This function may also provide a “Door Switch” time delay function that will terminate cooling and heating functions after a 2--20 minute delay.
Connect one side of the NO contact set on the timeclock to LCTB’s THERMOSTAT--R terminal. Connect the other side of the timeclock contact to the unit’s TB1--2 terminal.
Remote Occupied
Time Clock
LCTB Thermostat
R
TB1
2
PL
J4-12
C08214
Fig. 49 -- PremierLink Wiring Remote Occupied
Refer to Form 33CS--58SI for additional information on configuring the PremierLink control for Door Switch timer function.
Power Exhaust (output) -- Connect the accessory Power Exhaust contactor coils(s) per Fig. 50.
Power Exhaust
PEC
TAN
TB1
15
PL
J8-3
LCTB
THERMOSTAT
GRA
C
C08120
Fig. 50 -- PremierLink Power Exhaust Output
Connection
Space Relative Humidity Sensor — The RH sensor is not used with 50TC models at this time.
CCN Communication Bus — The PremierLink controller connects to the bus in a daisy chain arrangement. Negative pins on each component must be connected to respective negative pins, and likewise, positive pins on each component must be connected to respective positive pins. The controller signal pins must be wired to the signal ground pins. Wiring connections for CCN must be ma de at the 3--pin plug.
At any baud (9600, 19200, 38400 baud), the number of controllers is limited to 239 devices maximum. Bus length may not exceed 4000 ft, with no more than 60 total devices on any 1000--ft section. Optically isolated RS--485 repeaters are required every 1000 ft.
NOTE: Carrier device default is 9600 band.
COMMUNICATION BUS WIRE SPECIFICATIONS — The CCN Communication Bus wiring is fi eld--supplied and field--installed. It consists of shielded 3--conductor cable with drain (ground) wire. The cable selec ted must be identical to the CCN Communication Bus wire used for the entire network.
See Table 9 for recommended cable.
Table 9 – Recommended Cables
MANUFACTURER CABLE PART NO.
Alpha 2413 or 5463
American A22503
Belden 8772
Columbia 02525
NOTE: Conductors and drain wire must be at l east 20 AWG, stranded, and tinned copper. Individual conductors must be insulated with PVC, PVC/nylon, vinyl, Teflon, or polyethylene. An aluminum/polyester 100% foil shield and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum operating temperature range of
--20 C to 60 C is required. Do not run communication wire in the same conduit as or next to any AC voltage wiring.
The communication bus shields must be tied together at each system element. If the communication bus is entirely within one building, the resulting continuous shield must be connected to ground at only one single point. If the communication bus cable exits from one building and enters another building, the shields must be connected to the grounds at a lightning suppressor in each building (one point only).
Connecting CCN bus:
NOTE: When connecting the communication bus cable, a color code system for the entire network is recommended to simplify installation and checkout. See Table 10 for the recommended color code.
Table 10 – Color Code Recommendations
SIGNAL TYPE
+ Red 1
Ground White 2
--- Black 3
CCN BUS WIRE
COLOR
CCN PLUG PIN
NUMBER
Connect the CCN (+) lead (typically RED) to the unit’s TB1--12 ter minal. Connect the CCN (ground) l ead
31
50TC
(typically WHT) to the unit’s TB1--14 terminal. Connect
A
the CCN (--) lead (typically BLK) to the unit’s TB1--16 terminal. See Fig. 51.
CCN Bus
TB1
+ (RED)
12
TB1
GND (WHT)
14
TB1
– (BLK)
16
Fig. 51 -- PremierLink CCN Bus Connections
ECONOMIZER SYSTEMS
50TC
The 50TC units may be equipped with a factory--installed or accessory (field--installed) economizer system. Two types are available: with a logic control system (EconoMi$er IV) and without a control system (EconoMi$er2, for use with external control systems such as PremierLink). See Fig. 52 and 53 for component locations on each type. See Fig. 54 and 55 for economizer section wiring diagrams.
Both economizers use direct--drive damper actuators.
PL
J2-1
J2-2
J2-3
C08276
ECONOMI$ER IV CONTROLLER
WIRING HARNESS
CTUATOR
OUTSIDE AIR TEMPERATURE SENSOR
LOW AMBIENT SENSOR
Fig. 52 -- EconoMi$er IV Component Locations
OUTDOOR AIR HOOD
ECONOMI$ER2 PLUG
BAROMETRIC RELIEF DAMPER
HOOD SHIPPING BRACKET
GEAR DRIVEN DAMPER
Fig. 53 -- EconoMi$er2 Component Locations
C06021
C06022
DCV— Demand Controlled Ventilation IAQ — Indoor Air Quality LA — Low Ambient Lockout Device OAT — Outdoor-Air Temperature POT— Potentiometer RAT— Return-Air Temperature
LEGEND
8
7
Potentiometer Defaults Settings: Power Exhaust Middle Minimum Pos. Fully Closed DCV Max. Middle DCV Set Middle Enthalpy C Setting
Fig. 54 -- EconoMi$er IV Wiring
FOR OCCUPANCY CONTROL REPLACE JUMPER WITH FIELD-SUPPLIED TIME CLOCK
NOTES:
1. 620 ohm, 1 watt 5% resistor should be removed only when using differential enthalpy or dry bulb.
2. If a separate field-supplied 24 v transformer is used for the IAQ sensor power supply, it cannot have the secondary of the transformer grounded.
3. For field-installed remote minimum position POT, remove black wire jumper between P and P1 and set c ontrol minimum position POT to the minimum position.
C06028
32
BLACK
BLUE
500 OHM RESISTOR
VIOLET
NOTE 1
RUN
NOTE 3
50HJ540573 ACTUATOR
ASSEMBLY
DIRECT DRIVE
ACTUATOR
NOTES:
1. Switch on actuator must be in run position for economizer to operate.
2. PremierLink™ control requires that the standard 50HJ540569 outside-air sensor be replaced by either the CROASENR001A00 dry bulb sen sor or HH57A077 enthalpy sensor.
3. 50HJ540573 actuator consists of the 50HJ540567 actuator and a harness with 500-ohm resistor.
OAT SENSOR
4-20mA SIGNAL
PINK
YELLOW
WHITE
4
TRANSFORMER GROUND
3
5
2
8
6
7
RED
ECONOMISER2 PLUG
10
12
24 VAC
1
11
9
4-20 mA TO J9 ON PremierLink BOARD
C08310
Fig. 55 -- EconoMi$er2 with 4 to 20 mA Control Wiring
50TC
Table 11 – EconoMi$er IV Input/Output Logic
INPUTS OUTPUTS
Demand Control
Ventilation (DCV)
Below set
(DCV LED Off)
Above set
(DCV LED On)
(Free Cooling LED Off)
(Free Cooling LED On)
(Free Cooling LED Off)
(Free Cooling LED On)
Enthalpy*
Outdoor Return
High
Low
High
Low
Low
High
Low
High
Y1 Y2
On On On On
Off Off Off Off On On On Off On Off Off Off Off Off Off Off Minimum position Closed On On On On On Off On Off Off Off Off Off On On On Off
Off Off Off Off
* For single enthalpy control, the module compares outdoor enthalpy to the ABCD setpoint. † Power at N terminal determines Occupied/Unoccupied setting: 24 vac (Occupied), no power (Unoccupied). ** Modulation is based on the supply-air sensor signal. †† Modulation is based on the DCV signal. *** Modulation is based on the greater of DCV and supply-air sensor signals, between minimum position and either maximum position (DCV)
or fully open (supply-air signal).
††† Modulation is based on the greater of DCV and supply-air sensor signals, between closed and either maximum position (DCV) or fully
open (supply-air signal).
Compressor NTerminal†
Stage1Stage
2
Occupied Unoccupied
Damper
Minimum position ClosedOn Off On Off
Modulating** (between min.
position and full-open)
Modulating†† (between min.
position and DCV
maximum)
Modulating*** Modulating†††On Off Off Off
Modulating** (between
closed and full-open)
Modulating†† (between
closed and DCV
maximum)
33
50TC
C06053
Fig. 56 -- EconoMi$er IV Functional View
EconoMi$er IV
Table 11 provides a summary of Economizer IV. Troubleshooting instructions are enclosed.
A functional view of the EconoMi$er is shown in 56. Typical settings, sensor ranges, and jumper positions are also shown. An EconoMi$er IV sim ulator program is available from Carrier to help with EconoMi$er IV training and troubleshooting.
EconoMi$er IV Standard Outdoor Air Temperature (OAT) Sensor
The outdoor air temperature sensor (HH57AC074) is a 10 to 20 mA device used to measure the outdoor-air temperature. The outdoor-air temperature is used to determine when the EconoMi$er IV can be used for free cooling. The sensor is factory-installed on the EconoMi$er IV in the outdoor airstream. (See Fig. 55.) The operating range of temperature measurement is 40_ to 100_F(4_ to 38_C). See Fig. 55.
Supply Air Temperature (SAT) Sensor
The supply a ir temperature sensor is a 3 K thermistor located at the inlet of the indoor fan. (See Fig. 57.) This sensor is factory installed. The operating range of temperature measurement is 0° to 158_F(--18_ to 70_C). See Table 5 for sensor temperature/resistance values.
SUPPLY AIR TEMPERATURE SENSOR MOUNTING LOCATION
SUPPLY AIR TEMPERATURE SENSOR
Fig. 57 -- Supply Air Sensor Location
Sensors
C06033
The temperature sensor looks like an eyelet terminal with wires running to it. The sensor is located in the “crimp end” and is sealed from moisture.
Outdoor Air Lockout Sensor
The EconoMi$er IV is equipped with an ambient temperature lockout switch located in the outdoor airstream which is used to lock out the compressors below a42_F(6_C) ambient temperature. (See Fig. 52.)
EconoMi$er IV Control
IMPORTANT: The optional EconoMi$e r2 does not include
Modes
a controller. The EconoMi$er2 is operated by a 4 to 20 mA signal from an existing field-supplied controller (such as PremierLinkcontrol). See Fig. 54 for wiring information.
Determine the EconoMi$er IV control mode before set up of the control. Some modes of operation may require different sensors. (See Table 12.) The EconoMi$er IV is supplied from the factory with a supply--air temperature sensor and an outdoor-- air temperature sensor. This allows for operation of the EconoMi$er IV with outdoor air dry bulb changeover control. Additional accessories can be added to allow for different types of changeover control and operation of the EconoMi$er IV and unit.
Outdoor Dry Bulb Changeover
The standard controller is shipped from the factory configured for outdoor dry bulb changeover control. The outdoor air and supply air temperature sensors are included as standard. For this control mode, the outdoor temperature is compared to an adj ustable setpoint selected on the control. If the outdoor-air temperature is above the setpoint, the EconoMi$er IV will adjust the outside air dampers to minimum position. If the outdoor-air temperature is below the setpoint, the position of the outside air dampers will be controlled to provided free cooling using outdoor air. When in this mode, the LED next to the free cooling setpoint potentiometer will be on. The changeover temperature setpoint is controlled by the free cooling setpoint potentiometer located on the control. (See Fig. 58.) The scale on the potentiometer is A, B, C,
34
and D. See Fig. 59 for the corresponding temperature changeover values.
Differential Dry Bulb Control
For differential dry bulb control the standard outdoor dry bulb sensor is used in conjunc tion with an additional accessory dry bulb sensor (part number CRTEMPSN002A00). The accessory sensor must be mounted in t he return airstream. (See Fig. 61.) Wiring is provided in the EconoMi$er IV wiring harness. (See Fig.
52.)
ECONOMI$ERIV CONTROLLER
ECONOMI$ERIV
C06034
Fig. 58 -- EconoMi$er IV Controller Potentiometer
and LED Locations
19
LED ON
mA
18
17
16
15
14
13
12
11
10
9
40
45
LED OFF
50
D
LED ON
C
LED OFF
60
55
65
DEGREES FAHRENHEIT
70
LED ON
LED OFF
75
B
LED ON
A
LED OFF
100
90
95
85
80
C06035
Fig. 59 -- Outside Air Temperature Changeover
Setpoints
30
25
20
15
10
5
0
0.13 0.20 0. 22 0.25 0.30 0.35 0. 40 0.45 0.50
FLOW IN CUBIC FEET PER MINUTE (cfm)
STATIC PRESSURE (in. wg)
C06031
Fig. 60 -- Outdoor--Air Damper Leakage
GROMMET
RETURN AIR SENSOR
RETURN DUCT (FIELD-PROVIDED)
C07085
Fig. 61 -- Return Air Temperature or Enthalpy Sensor
Mounting Location
In this mode of operation, the outdoor-air t emperature is compared to the return-air temperature and the lower temperature airstream is used for cooling. When using this mode of changeover control, turn the enthalpy setpoint potentiometer fully clockwise to the D setting. (See Fig.
58.)
Outdoor Enthalpy Changeover
For enthalpy control, accessory enthalpy sensor (part number HH57AC078) is required. Replace the standard outdoor dry bulb temperature sensor with the accessory enthalpy sensor in t he same mounting location. (See 56.) When the outdoor air enthalpy rises above the outdoor enthalpy changeover setpoint, the outdoor-air damper moves to its minimum position. The outdoor enthalpy changeover setpoint is set with the outdoor enthalpy setpoint potentiometer on the EconoMi$er IV controller. The setpoints are A, B, C, and D. (See Fig. 62.) The factory-installed 620-ohm jumper must be in place across terminals S
and SR+ on the EconoMi$er IV controller.
R
(See Fig. 52 and 63.)
50TC
35
50TC
CONTROL
CURVE
4
1
2
1
A B C D
6
1
46
CONTROL POINT
deg. F (deg. C)
APPROX.
AT 50% RH
73 (23) 70 (21) 67 (19) 63 (17)
28
ENTHALPY BTU PER POUND DRY AIR
26
4
2
2
2
0
2
8
1
45
(7) 40 (4)
35 (2)
35
40
45
(2)
(4)
(7)
APPROXIMATE DRY BULB TEMPERATURE--degrees F (degrees C)
6
3
4
3
32
30
60
(16)
55
(13)
B
50
C
(10)
D
50
55
(10)
(13)
(16)
4
4
80
42
(21)
1
(27)
75
(24)
70
0
0
0
9
80
70
0
6
50
A
B
C
D
70
75
80
(21)
(24)
(27)
40
8
3
65
(18)
A
60
65
(18)
Fig. 62 -- Enthalpy Changeover Setpoints
85
(29)90(32)95(35)
RELATIVE HUMIDITY (%)
0
4
30
85
(29)90(32)95(35)
100
105
110
(38)
(41)
(43)
20
0
1
HIGH LIMIT
110 (43)
CURVE
100 (38)
(41)
105
C06037
N1
P1
T1
AQ1
SO+
SR+
EXH
2V 10V
EXH
Open
2V 10V
DCV
2V 10V
Free Cool
B
A
Min Pos
DCV
Max
DCV
C
D
Set
Set
N
P
T
AQ
SO
SR
TR1
TR
24
24 Vac
Va c
COM
HOT
_
+
12
5
4
3
EF1
EF
C06038
Fig. 63 -- EonoMi$er IV Control
Differential Enthalpy Control
For differential enthalpy control, the EconoMi$er IV controller uses two enthalpy sensors (HH57AC078 and CRENTDIF004A00), one in the outside air and one in the return air duct. The EconoMi$er IV controller compares
the outdoor air enthalpy to the return air enthalpy to determine EconoMi$er IV use. The controller selects the lower enthalpy air (return or outdoor) for cooling. For example, when the outdoor air has a lower enthalpy than the return air, the E conoMi$er IV opens to bring in outdoor air for free cooling.
Replace the standard outside air dry bulb tempe rature sensor with the accessory enthalpy sensor in the same mounting location. (See Fig. 52.) Mount the return air enthalpy sensor in the return air duct. (See Fig. 61.) Wiring is provided in the EconoMi$er IV wiring harness. (See Fig. 52.) The outdoor enthalpy changeover setpoint is set with the outdoor enthalpy setpoint potentiometer on the EconoMi$er IV controller. When using this mode of changeover control, turn the enthalpy setpoint potentiometer fully clockwise to the D setting.
Indoor Air Quality (IAQ) Sensor Input
The IAQ input can be used for demand control ventilation control based on the level of CO
measured in the space
2
or return air duct. Mount the accessory IAQ sensor according to
manufacturer specifications. The IAQ sensor should be wired to the AQ and AQ1 terminals of the controller. Adjust the DCV potentiometers to correspond to t he DCV voltage output of the indoor air quality sensor at the user-determined setpoint. (See Fig. 64.)
36
CO SENSOR MAX RANGE SETTING
2
6000
5000
4000
3000
2000
1000
RANGE CONFIGURATION (ppm)
0
2345678
DAMPER VOLTAGE FOR MAX VENTILATION RATE
800 ppm 900 ppm 1000 ppm 1100 ppm
C06039
Fig. 64 -- CO2 Sensor Maximum Range Settings
If a separate field-supplied transformer is used to power the IAQ sensor, the sensor must not be grounded or the EconoMi$er IV control board will be damaged.
When using demand ventilation, the minimum damper position represents the minimum ventilation position for VOC (volatile organic compounds) ventilation requirements. The maximum demand ventilation position is used for fully occupied ventilation.
When demand ventilation control is not being used, the minimum position potentiometer should be used to set the occupied ventilation position. The maximum demand ventilation position should be turned fully clockwise.
Exhaust Setpoint Adjustment
The exhaust setpoint will determine when the exhaust fan runs based on damper position (if accessory power exhaust is installed). The setpoint is modified with the Exhaust Fan Setpoint (EXH SET) potentiometer. (See Fig.
58.) The setpoint represents the damper position above which the exhaust fans will be turned on. When there is a call for exhaust, the EconoMi$er IV controller provides a 45 ± 15 second delay before exhaust fan activation to allow the dampers to open. This delay allows the damper to reach the appropriate position to avoid unnecessary fan overload.
Minimum Position Control
There is a minimum damper position potentiometer on the EconoMi$er IV cont roller. (See Fig. 58.) The minimum damper position maintains the minimum airflow into the building during the occupied period.
When using demand ventilation, the minimum damper position represents the minimum ventilation position for VOC (volatile organic compound) ventilation requirements. The maximum demand ventilation position is used for fully occupied ventilation.
When demand ventilation control is not being used, the minimum position potentiometer should be used to set the occupied ventilation position. The maximum demand ventilation position should be turned fully clockwise.
Adjust the minimum position potentiometer to allow the minimum amount of outdoor air, as required by local codes, to enter the building. Make minimum position adjustments with at least 10_F temperature difference between the outdoor and return-air temperatures.
To determine the minimum position setting, perform the following procedure:
1. Ca lculate the appropriate mixed air tempera ture using the following formula:
OA
(T
Ox
100 100
+(TR
)
RA
x
)=T
M
TO= Outdoor-Air Temperature OA = Percent of Outdoor Air T
= Return-Air Temperature
R
RA = Percent of Return Air T
= Mixed-Air Temperature
M
As an example, if local codes require 10% outdoor air during oc cupied conditions, outdoor-air temperature is 60_ F, and return-air temperature is 75_F.
(60 x .10) + (75 x .90) = 73.5_ F
2. Disconne ct the supply air sensor from terminals T and T1.
3. Ensure that the factory-installed jumper is in place across terminals P and P1. If remote damper positioning is being used, make sure that the terminals are wired according to Fig. 52 and that the minimum position potentiometer is turned fully clockwise.
4. Conne ct 24 vac across terminals TR and TR1.
5. Carefully adjust the minimum position potentiometer until the measured mixed air temperature matches the calculated value.
6. Re connect the supply air sensor to terminals T and T1.
Remote control of the EconoMi$e r IV damper is desirable when requiring additional temporary ventilation. If a field-supplied remote potentiometer (Honeywell part number S963B1128) is wired to the EconoMi$er IV controller, the minimum position of the damper can be controlled from a remote location.
To control the minimum damper position remotely, remove the factory-installed jumper on the P and P1 terminals on the EconoMi$er IV controller. Wire the field-supplied potentiometer to the P and P1 terminals on the EconoMi$er IV controller. (See Fig. 63.)
Damper Movement
Damper movement from full open to full closed (or vice
1
versa) takes 2
/2minutes.
Thermostats
The EconoMi$er IV control works with conventional thermostats that have a Y1 (cool stage 1), Y2 (cool stage
2), W1 (heat stage 1), W2 (heat stage 2), and G (fan). The EconoMi$er IV control does not support space temperature sensors. Connections are made at the thermostat terminal connection board located in the main control box.
Occupancy Control
The factory default c onfiguration for the EconoMi$er IV control is occupied mode. Occupied status is provided by the black jumper from terminal TR to terminal N. When unoccupied mode is desired, i nstall a fie ld--supplied
50TC
37
timeclock function in place of the jumper between TR and N. (See Fig. 52.) When the timeclock contacts are closed, the Ec onoMi$er IV control will be in occupied mode. When the timeclock contacts are open (removing the 24--v signal from terminal N), the EconoMi$er IV will be in unoccupied mode.
Demand Control Ventilation (DCV)
When using the EconoMi$er IV for dem and controlled ventilation, there are some equipment selection criteria which should be considered. When selecting the heat capacity and cool capacity of the equipment, the maximum ventilation rate must be evaluated for design conditions. The maximum damper position must be calculated to provide the desired fresh air.
Typically the maximum ventilation rate will be about 5 to 10% more than the typical cfm required per person, using normal outside air design cri teria.
50TC
A proportional anticipatory strategy should be taken with the following conditions: a zone with a large area, varied occupancy, and equipment that cannot exceed the required ventilation rate at design conditions. Exceeding the required ventilation rate means the equipment can condition air at a maximum ventilation rate that is greater than the required ventilation rate for maximum occupancy. A proportional-anticipatory strategy will cause the fresh air supplied to increase as the room CO increases even though the CO reached. By the time the CO
setpoint has not been
2
level reaches the setpoint,
2
the damper will be at maximum ventilation and should maintain the setpoint.
In order to have the CO
sensor control the economizer
2
damper in this manner, first determine the damper voltage output for minimum or base ventilation. Base ventilation is the ventilation required to remove contaminants during unoccupied periods. The following equation may be used to determine the percent of outside air entering the building for a given damper position. For best results there should be at least a 10 degree difference in outside and return-air temperatures.
OA
(T
Ox
100 100
+(TR
)
RA
x
)=T
M
TO= Outdoor-Air Temperature OA = Percent of Outdoor Air T
= Return-Air Temperature
R
RA = Percent of Return Air T
= Mixed-Air Temperature
M
Once base ventilation has been determined, set the minimum damper position potentiometer to the correct position.
The same equation can be used to determine the occupied or maximum ventilation rate to the building. For example, an output of 3.6 volts to the actuator provides a base ventilation rate of 5% and an output of 6.7 volts provides the maximum ventilation rate of 20% (or base plus 15 cfm per person). Use Fig. 64 to det ermine the maximum setting of the CO
sensor. For example, an 1100 ppm
2
setpoint relates to a 15 cfm per person design. Use the 1100 ppm curve on Fig. 64 to find the point when t he CO sensor output will be 6.7 volts. Line up the point on the
2
level
graph with the left side of the chart to determine that the range configuration for the CO
sensor should be 1800
2
ppm. The EconoMi$er IV controller will output the 6.7 volts from the CO
sensor to the actuator when the CO
2
concentration in the space is at 1100 ppm. The DCV setpoint may be left at 2 volts since the CO voltage will be ignored by the EconoMi$er IV controller until it rises above the 3.6 volt setting of the minimum position potentiometer.
Once the fully occupied damper position has been determined, set the maximum damper demand control ventilation potentiometer to this position. Do not set to the maximum position as this can result in over-ventilation to the space and potential high humidity levels.
Sensor Configuration
CO
2
The CO2sensor has preset standard voltage settings that can be selected anytime after the sensor is powered up. (See Table 12.)
Use setting 1 or 2 for Carrier equipment. (See Table 12.)
1. Press Clear and Mode buttons. Hold at least 5 seconds until the sensor enters the Edit mode.
2. Press Mode twice. The STDSET Menu will appear.
Table 12 – EconoMi$er IV Sensor Usage
APPLICATION
Outdoor Air
Dry Bulb
Differential
Dry Bulb
Single Enthalpy HH57AC078
Differential
Enthalpy
CO2for DCV
Control using a
Wall-Mounted
Sensor
CO
2
CO2for DCV
Control using a
Duct-Mounted
Sensor
CO
2
*CRENTDIF004A00 and CRTEMPSN002A00 accessories are used on many different base units. As such, these kits may contain parts that will not be needed for installation. † 33ZCSENCO2 is an accessory CO ** 33ZCASPCO2 is an accessory aspirator box required for duct­mounted applications. †† CRCBDIOX005A00 is an accessory that contains both 33ZCSENCO2 and 33ZCASPCO2 accessories.
ECONOMI$ER IV WITH OUTDOOR AIR
33ZCSENCO2†
33ZCASPCO2**
DRY BULB SENSOR
Accessories Required
None. The outdoor air dry bulb sensor
is factory installed.
CRTEMPSN002A00*
HH57AC078
and
CRENTDIF004A00*
33ZCSENCO2
O
and
2
CRCBDIOX005A00††
R
sensor.
3. Use the Up/Down button to select the preset number. (See Table 12.)
4. Press Enter to lock in the selection.
5. Press Mode to exit and resume normal operation.
The custom settings of the CO
sensor can be changed
2
anytime after the sensor is energized. Follow the steps below to change the non-standard settings:
1. Press Clear and Mode buttons. Hold at least 5 seconds until the sensor enters the Edit mode.
2. Press Mode twice. The STDSET Menu will appear.
3. Use the Up/Down button to toggle to the NONSTD menu and press Enter.
4. Use the Up/Down button to toggle through each of
2
the nine variables, starting with Altitude, until the desired setting is reached.
38
2
2
sensor
5. Press Mode to move through the variables.
6. Press Enter to lock in the selection, then press Mode to continue to the next variable.
Dehumidification of Fresh Air with DCV (Demand Controlled Ventilation) Control
If normal rooftop heating and cooling operation is not adequate for the outdoor humidity level, an energy recovery unit and/or a dehumidification option should be considered.
EconoMi$er IV Pr
eparation
This procedure is used to prepare the EconoMi$er IV for troubleshooting. No troubleshooting or testing is done by performing the fol lowing procedure.
NOTE: This procedure requires a 9--v battery, 1.2 kilo--ohm resistor, and a 5.6 kilo--ohm resistor which are not supplied with the EconoMi$er IV.
IMPORTANT: Be sure to record the positions of all potentiometers before starting troubleshooting.
1. Disconne ct power at TR and TR1. All LEDs should be off. Exhaust fan contacts should be open.
2. Disconne ct device at P and P1.
3. Jumper P to P1.
4. Disconne ct wires at T and T1. Place 5.6 kilo--ohm resistor across T and T1.
5. Jumper TR to 1.
6. Jumper TR to N.
7. If connected, remove sensor from terminals SO and +. Connect 1.2 kilo--ohm 4074EJM checkout resistor across terminals SO and +.
8. Put 620--ohm resistor across terminals SR and +.
9. Set minimum position, DCV setpoint, and exhaust po­tentiometers fully CCW (counterclockwise).
10. Set DCV maximum position potentiometer fully CW (clockwise).
11. Set enthalpy potentiometer to D.
12. Apply power (24 vac) to terminals TR and TR1.
Differential
Enthalpy
To check differential enthalpy:
1. Make sure EconoMi$er IV preparation procedure has been performed.
2. Place 620--ohm resistor across SO and +.
3. Place 1.2 kil o--ohm resistor across SR and +. The Free Cool LED should be lit.
4. Re move 620--ohm resistor across SO and +. The Free Cool LED should turn off.
5. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting.
Enthalpy
Single
To check single enthalpy:
1. Make sure EconoMi$er IV preparation procedure has been performed.
2. Set the enthalpy potentiometer to A (fully CCW). The Free Cool LED should be lit.
3. Set the enthalpy potentiometer to D (fully CW). The Free Cool LED should turn off.
4. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting.
DCV (Demand Controlled Ventilation) and
Power
Exhaust
To check DCV and Power Exhaust:
1. Make sure EconoMi$er IV preparation procedure has been performed.
2. Ensure terminals AQ and AQ1 are open. The LED for both DCV and Exhaust should be off. The actuator should be fully closed.
3. Connect a 9--v battery to AQ (positive node) and AQ1 (negative node). T he LED for both DCV and Exhaust should turn on. The actuator should drive to between 90 and 95% open.
4. Turn the Exhaust potentiometer CW until the Exhaust LED turns off. The LED should turn off when the po­tentiometer is approximately 90%. The actuator should remain in position.
5. Turn the DCV setpoint potentiometer CW until the DCV LED turns off. The DCV LED should turn off when the potentiometer is approximately 9-- v. The ac­tuator should drive fully closed.
6. Turn the DCV and Exhaust potentiometers CCW until the Exhaust LED turns on. The exhaust contacts will close 30 to 120 seconds after the Exhaust LED turns on.
7. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting.
DCV Minimum and Maximum
Position
To check the DCV minimum and maximum position:
1. Make sure EconoMi$er IV preparation procedure has been performed.
2. Connect a 9--v battery to AQ (positive node) and AQ1 (negative node). The DCV LED should turn on. The actuator should drive to between 90 and 95% open.
3. Turn the DCV Maximum Position potentiometer to midpoint. The actuator should drive to between 20 and 80% open.
4. Turn the DCV Maximum Position potentiometer to fully CCW. The actuator should drive fully closed.
5. Turn the Minimum Position potentiometer to mid­point. The actuator should drive to between 20 and 80% open.
6. Turn the Minimum Position Potentiometer fully CW. The actuator should drive ful ly open.
7. Re move the jumper from T R and N. The actuator should drive fully closed.
8. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting.
Supply--Air Sensor
Input
To check supply--air sensor input:
1. Make sure EconoMi$er IV preparation procedure has been performed.
50TC
39
2. Set the Enthalpy potentiomet er to A. The Free Cool LED turns on. The actuator should drive to between 20 and 80% open.
3. Re move the 5.6 kilo--ohm resistor and jumper T to T1. The actuator should drive fully open.
4. Re move the jumper across T and T1. The actuator should drive fully closed.
5. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting.
EconoMi$er IV Troubleshooting
This procedure is used to return the EconoMi$er IV to operation. No troubleshooting or testing is done by performing the fol lowing procedure.
1. Disconnect power at TR and TR1.
2. Set enthalpy potentiometer to previous setting.
3. Set DCV maximum position potentiometer to previ-
50TC
ous setting.
4. Set minimum position, DCV setpoint, and exhaust po­tentiometers to previous settings.
5. Re move 620--ohm resistor from terminals SR and +.
6. Re move 1.2 kilo--ohm checkout resistor from termin­als SO and +. If used, re connect sensor from termin­als SO and +.
7. Re move jumper from TR to N.
8. Re move jumper from TR to 1.
9. Re move 5.6 kilo--ohm resistor from T and T1. Recon­nect wires at T and T1.
10. Remove jumper from P to P1. Reconnect device at P and P1.
11. Apply power (24 vac) to terminals TR and TR1.
Completion
WIRING DIAGRAMS
See Fig. 65--66 for typical wiring diagrams.
PRE--START-- UP
!
WARNING
PERSONAL INJURY HAZARD
Failure to follow this warning could result in personal injury or death.
1. Follow recognized safety practices and wear pro­tective goggles when checking or servicing refri­gerant system.
2. Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured.
3. Do not remove compressor terminal cover until all electrical sources are disconnected.
4. Relieve all pressure from system before touching or disturbing anything inside terminal box if refri­gerant leak is suspected around compressor ter­minals.
5. Neve r attempt to repair soldered connection while refrigerant system is under pressure.
6. Do not use torch to remove any component. Sys­tem contains oil and refrigerant under pressure. To remove a component, wear protective goggles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from
system using both high--pressure and low pressure ports.
c. Cut component connection tubing with tubing
cutter and remove component from unit.
d. Carefully unsweat remaining tubing stubs
when necessary. Oil can ignite when exposed to torch flame.
Proceed as follows to inspect and prepare the unit for initial start--up:
1. Remove all access panels.
2. Re ad and follow instructions on all WARNING, CAUTION, and INFORMATION labels attached to, or shipped with, unit.
3. Make the following inspections:
a. Inspect for shipping and handling damages such
as broken lines, loose parts, or disconnected wires, etc.
b. Inspect for oil at all refrigerant tubing connec-
tions and on unit base. Detecting oil generally indicates a refrigerant leak. Leak--test all refri­gerant tubing connections using electronic leak detector, hal ide torch, or liquid--soap solution.
c. Inspect all field--wiring and factory--wiring con-
nections. Be sure that connections are completed and tight. Be sure that wires are not in contact with refrigerant tubing or sharp edges.
d. Inspect coil fins. If damaged during shipping and
handling, carefully straighten fins with a fin comb.
40
4. Verify the following conditions: a. Ma ke sure that condenser--fan blade are correctly
positioned in fan orifice. See Condenser--Fan Adjustment section on page 11 for more details.
b. Make sure that air filter(s) is in place.
c. Make sure that condensate drain trap is filled
with water to ensure proper drainage.
d. Make sure that all tools and miscellaneous loose
parts have been removed.
NOTE: When the compressor is rotating in the wrong direction, the unit will make an elevated level of noise and will not provide cooling.
Cooling
Set space thermostat to OFF position. To start unit, turn on main power supply. Set system selector switch at COOL position and fan switch at AUTO. position. Adjust thermostat to a setting below room temperature. Compressor starts on closure of contactor.
START--UP, GENERAL
Unit Preparation
Make sure that unit has been installed in accordance with installation instructions and applicable codes.
Return--Air Filters
Make sure correct filters are installed in unit (see Appendix II -- Physical Data). Do not operate unit without return-- air filters.
Outdoor--Air Inlet Screens
Outdoor--air inlet screen must be in place before operating unit.
Compressor Mounting
Compressors are internally spring mounted. Do not loosen or remove compressor hold down bolts.
Internal Wiring
Check all electrical connections in unit control boxes. Tighten as required.
Refrigerant Service Ports
Each unit system has two 1/4” SAE flare (with check valves) service ports: one on the suction line, and one on the compressor discharge line. Be sure that caps on the ports are tight.
Compressor Rotation
On 3--phase units with scroll compressors, it is important to be certain compressor is rotating in the proper direction. To dete rmine whether or not compressor is rotating in t he proper direction:
1. Conne ct service gauges to suction and discharge pres-
sure fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge
pressure should rise, as is normal on any start--up.
If the suction pressure does not drop and the discharge pressure does not rise to normal levels:
1. Note that the evaporator fan is probably also rotating
in the wrong direction.
2. Turn off power to the unit and install lockout tag.
3. Re verse any two of the unit power leads.
4. Re--energize to the compressor. Check pressures.
The suction and discharge pressure levels should now move to their normal start--up levels.
Check unit charge. Refer to Refrigerant Charge section on page 7.
Reset thermostat at a position above room temperature. Compressor will shut off. Evaporator fan will shut off after a 30--second delay.
TO SHUT OFF UNIT
Set system selector switch at OFF position. Resetting thermostat at a position above room temperature shuts unit off temporarily until space temperature exceeds thermostat setting.
Heating
To start unit, turn on main power supply.
Set system selector switch at HEAT position and set thermostat at a setting above room temperature. Set fan at AUTO position.
First stage of thermostat energizes the first--stage electric heater elements; second stage energizes second--stage electric heater elements, if installed. Check heating effects at air supply grille(s).
If electric heaters do not energize, reset limit switch (located on e vaporator--fan scroll) by pressing button located between terminals on the switch.
TO SHUT OFF UNIT -- Set system selector switch at OFF position. Resetting thermostat at a position below room temperature temporarily shuts unit off until space temperature falls below thermostat setting.
Ventilation (Continuous Fan)
Set fan and system selector switches at ON and OFF positions, respectively. Evaporator fan operates continuously to provide constant air circulation.
START--UP, PREMIERLINK CONTROLS
!
WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or death.
The unit must be electrically grounded i n accordance with local codes and NEC ANSI/NFPA 70 (American National Standards Institute/National Fire Protection Association.)
50TC
41
Use the Carrier network communication software to start up and configure the PremierLink controller.
Refer to Installation Instruction 33CS--58SI for full discussion on configuring the PremierLink control system.
Changes can be made using the ComfortWORKSr software, ComfortVIEWt software, Network Service Tool, System Pilott device, or Touch Pilott device. The System Pilot and Touch Pilot are portable interface devices that allow the user to change system set--up and setpoints from a zone sensor or terminal control module. During start-- up, the Carrier software can also be used to verify communication with Premier--Link controller.
NOTE: All set--up and setpoint configurations are factory set and field--adjustable.
For specific operating instructions, refer to the literature provided with user interface software.
Perform System Check--Out
1. Check correctness and tightness of all power and
50TC
communication connections.
2. At the unit, check fan and system controls for proper
operation.
3. At the unit, check electrical system and connections
of any accessory electric heater.
4. Check to be sure the area around the unit is clear of
construction dirt and debris.
5. Check that final filters are installed in the unit. Dust
and debris can adversely affect system operation.
6. Verify that the PremierLink controls are properly con-
nected to the CCN bus.
Initial Operation and Test
Perform the following procedure:
1. Apply 24 vac power to the control.
2. Conne ct the service tool to the phone jack service
port of the controller.
3. Using the Service Tool, upload the controller from
address 0, 31 at 9600 baud rate. The address may be set at this time. Make sure that Service Tool is con­nected to only one unit when changing the address.
Memory
DIP switch 4 causes an E--squared memory reset to factory defaults after the switch has been moved from position 0 to position 1 and the power has been restored. To enable the feature again, the switch must be put back to the 0 position and power must be restored; this prevents subsequent resets to factory defaults if the switch is left at position 1.
Reset
Operating Sequence, Base Unit Controls
COOLING, UNITS WITHOUT ECONOMIZER — When thermostat calls for cooling, terminals G and Y1 are energized. The indoor--fan contactor (IFC) and compressor contactor are energized and indoor--fan motor, compressor, and outdoor fan starts. The outdoor fan motor runs continuously while unit is cooling.
HEATING, UNITS WITHOUT ECONOMIZER — When the thermostat calls for heating, terminal W1 will be energized with 24v. The IFC and heater contactor no. 1 (HC1) are energized.
COOLING, UNITS WITH ECONOMI$ER IV — When free cooling is not available, the compressors will be controlled by the zone thermostat. When free cooling is available, the outdoor--air damper is modulated by the EconoMi$er IV c ontrol to provide a 50 to 55_F supply--air temperature into the zone. As the supply--air te mperature fluctuates above 55 or below 50_F, the dampers will be modulated (open or close) to bring the supply-- air temperature back within the setpoint limits.
Integrated EconoMi$er IV operation on single stage units requires a 2 --stage thermostat (Y1 and Y2).
For EconoMi$er IV operation, there must be a thermostat call for the fan (G). This will move the damper to its minimum position during the occupied mode.
If the increase in cooling capacity causes the supply--air temperature to drop below 45_F, then the outdoor--ai r damper position will be fully closed. If the supply--air temperature continues to fall, the outdoor--air da mper will close. Control returns to normal once the supply--air temperature rises above 48_F. If optional power exhaust is installed, as the outdoor--air damper ope ns and closes, the power exhaust fans will be energized and deenergized.
If field--installed accessory CO2 sensors are connected to the EconoMi$er IV control, a demand controlled ventilation strategy will begin to operate. As the CO2 level in the zone increases above the CO2 setpoint, the minimum position of the damper will be increased proportionally. As the CO2 level decreases because of the increase in fresh air, the outdoor--air damper will be proportionally closed. Damper position will follow the higher demand condition from DCV mode or free cooling mode.
To cause a reset of the non--volatile memory (to factory defaults), turn the controller power off if it is on, move the switch from position 1 to position 0, and then apply power to the controller for a minimum of 5 seconds. At this point, no action occurs, but the controller is now ready for the memory to reset. Remove power to the controller again and move the switch from position 0 to position 1. This time, when power is applied, the memory will reset to factory defaults. The controller address will return to bus 0 element 31, indicating that m emory reset occurred.
Damper movement from full closed to full open (or vice versa) will take between 1--1/2 and 2--1/2 minutes.
If free cooling can be used as determined from the appropriate changeover command (switch, dry bulb, enthalpy curve, differential dry bulb, or differential enthalpy), a call for cooling (Y1 closes at the thermostat) will cause the control to modulate the dampers open to maintain the supply air temperature setpoint at 50 to 55_F. As the supply--air temperature drops below the setpoint range of 50 to 55_F, the control will modulate the
42
outdoor--air dampe rs closed to maintain the proper supply--air temperature.
compressors 1 and 2 will be cycled based on Y1 and Y2 inputs respectively.
HEATING, UNITS WITH ECONOMI$ER IV — When the room temperature calls for heat, the heating controls are energized as described in the Heating, Units Without Economizer section.
ECONOMIZER IN OCCUPIED MODE The economizer logic will be energized when the unit IFC is energized. The economizer damper will open to the minimum position setting and remain open until the IFC is de--energized.
ECONOMIZER IN UNOCCUPIED MODE — The economizer damper will remain closed during Unoccupied Mode periods.
Operating Sequence, PremierLink Control
THERMOSTAT MODE — If the PremierLink controller is configured for Thermostat mode (TSTAT), it will control only to the thermostat inputs on J4. These inputs can be overridden through CCN communication via the CV_TSTAT points display table. When in this mode, t he fire safety shutdown (FSD) input cannot be used, so any fire/life safety shutdown must be physically wired to disable the 24 vac control circuit to the unit.
Indoor Fan — The indoor fan output will be e nergized whenever there is 24 vac present on the G input. The indoor fan will be turned on without any delay and the economizer damper will open to its minimum position if the unit has a damper connected to the controller. This will also occur if the Premier-- Link controller has been configured for electric heat or heat pump operation.
Cooling — For cooling operation, there must be 24 vac present on G. When G is active, the PremierLink controller will then determine if outdoor conditions are suitable for economizer cooling when an economizer damper is available. A valid OAT, SPT (CCN space temperature) and SAT (supply air temperature) sensor MUST be installed for proper economizer operation. It recommended that an outdoor or differential enthalpy sensor also be installed. If one is not present, then a jumper is needed on the ENTH input on J4, which will indicate that the enthalpy will always be low. Economizer operation will be based only on outdoor air dry bulb temperature. The conditions are suitable when: enthalpy is low, OAT is less than OATL High Lockout for TSTAT, and OAT is less than OATMAX, the high setpoint for free cooling. The default for OATL is 65_F. The default for OATMAX is 75_F.
When all of the above conditions are satisfied and all the required sensors are installed, the PremierLink controller will use the economizer for cooling. One of three different control routines will be used depending on the temperature of the outside air. The routines use a PID loop to control the SAT to a supply air setpoint (SASP) based on the error from setpoint (SASPSAT). The SASP is determined by the routine.
If an economizer is not a vailable or the conditions are not met for the following economizer routines below, the
Any time the compressors are running, the PremierLink controller will lock out the compressors if the SAT becomes too low. These user configurable settings are found in the SERVICE configuration table:
Compressor 1 Lockout at SAT < SATLO1 (50 to 65_F) (default is 55_F)
Compressor 2 Lockout at SAT < SATLO2 (45 to 55_F) (default is 50_F)
After a compressor is locked out, it may be started again after a normal time--guard pe riod and the supply -- a ir temperature has increased at least 8_F above the lockout setpoint.
Routine No. 1: If the OAT DXLOCK (OAT DX lockout temperature) and DX Cooling Lockout is enabled when Y1 input is energized, the economizer will be modulated to maintain SAT at the Supply Air Setpoint (SASP) = SATLO1 + 3_F (Supply Air Low Temp lockout for compressor 1). When Y2 is energized, the economizer will be modulated to control to a lower SASP = SATLO2 +3_F (Supply Air Low Temp lockout for compressor no.
2). Mechanical cooling is locked out and will not be energized.
Routine No. 2: If DXLOCK (or DX Cooling Lockout is disabled) < OAT 68_F when Y1 input is energized, the economizer will be modulated to mai ntain SAT at SASP = SATLO1 + 3_F. If t he SA T > SAS P + 5_F and the economizer position > 85% then the economizer will close the to minimum position for three minutes or until the SAT > 68_F. The economizer integrator will then be reset and begin modulating to maintain the SASP after stage one has been energized for 90 seconds.
When Y2 is energized, the economizer will be modulated to control to a lower supply air setpoint SASP= SATLO2 +3_F If the SAT > SASP + 5_F it will close the economizer to minimum position for 3 minutes, reset the integrator for the economizer, then start modula ting the economizer to maintain the SASP after the stage two has been on for 90 seconds. This provides protection for the compressor against flooded starts and allow refrigerant flow to stabilize before modulating the economizer again. By using return air across the evaporator coil just after the compressor has started allows for increased refrigerant flow rates providing better oil return of any oil washed out during compressor start--up.
Routine No. 3: If the OAT > 68_F and the enthalpy is low and the OAT <SPT then the economizer will open to 100% and compressors 1 and 2 will be cycled based on Y1 and Y2 inputs respectively. If any of these conditions are not met the economizer will go to minimum position.
If there is no call for heating or cooling, the economizer, if available, will maintain the SASP at 70_F.
Heating — For gas or electric heat, HS1 and HS2 outputs will follow W1 and W2 inputs respectively. The fan will also be turned on if it is configured for electric heat.
50TC
43
Heating may also be energized when an IAQ sensor installed and has overridden the minimum economizer damper position. If the OAT < 55_F and an IAQ sensor is installed and the IAQ minimum position > minimum damper position causing the SAT to decrease below the SPT -- 10_F, then the heat stages will be cycled to temper the SAT to maintain a temperature between the SPT and the SPT + 10_F.
Auxiliary Relay configured for Exhaust Fan — If the Auxiliary Relay is configured for exhaust fan (AUXOUT = 1) in the CONFIG configuration table and Continuous Power Exhaust (MODPE) is enable in the SERVICE configuration table then the output (HS3) will be energized whenever the G input is on. If the MODPE is disabled then output will be energized based on the Power Exhaust Setpoint (PES) in the SETPOINT table.
Indoor Air Quality — If the optional indoor air quality
50TC
(IAQI) sensor is installed, the PremierLink controller will maintain indoor air quality within the space at the user--configured differential setpoint (IAQD) in the CONFIG configuration table. The setpoint is the difference between the IAQI and an optional outdoor air quality sensor (OAQ). If the OAQ is not present then a fixed value of 400 ppm is used. The actual space IAQ setpoint (IAQS) is calculated as follows:
IAQS = IAQD + OAQ (OAQ = 400 ppm if not present)
As air quality within the space changes, the minimum position of the economizer damper will be changed also thus allowing more or less outdoor air into the space depending on the relationship of the IAQI to the IAQS. The IAQ algorithm runs every 30 seconds and ca lculates IAQ minimum position value using a PID loop on the IAQI deviation from the IAQS. The IAQ minimum position is then compared against the user configured minimum position (MDP) and the greatest value becomes the final minimum damper position (IQMP). If the calculated IAQ Minimum Position is greater than the IAQ maximum damper position (IAQMAXP) decision in the SERVICE configuration table, then it will be clamped to IAQMAXP value.
If IAQ is configured for low priority, the positioning of the economizer damper can be overridden by comfort requirements. If the SAT < SASP --8_F and both stages of heat are on for more then 4 minutes or the SAT > SASP + 5_F and both stages of cooling on for more then 4 minutes then the IAQ minimum damper position will become 0 and the IQMP = MDP. IAQ mode will resume when the SAT > SASP --8_F in heating or the SAT < SASP + 5_Fin cooling. If the Premier--
Link controller is configured for 1 stage of heat and cool or is only using a single stage thermostat input, this function will not work as it requires the both Y1 and Y2 or W1 and W2 inputs to be active. In thi s application, it is recommended that the user configure IAQ priority for high.
If IAQ is configured for high priority and the OAT < 55_F and the SAT < (SPT --10_F), the algorithm will enable the
heat stages to maintain the SAT between the SPT and the SPT + 10_F.
CCN SENSOR MODE — When the PremierLink controller is confi gured for CCN control, it will control the compressor, economizer and heating outputs based its own space temperature input and setpoints or those received from Linkage. An optional CO2 IAQ sensor mounted in the space or received through communications can also influence the economizer and heating outputs. The PremierLink controller does not have a hardware clock so it must have another device on the CCN communication bus broadcasting time. The controller will maintain its own time once it has received time as long as it has power and will send a request for time once a minute until it receives time when it has lost power and power is restored. The controller will control to unoccupied setpoints until it has received a valid time. The controller must have valid time in order to perform any broadcast function, follow an occupancy schedule, perform IAQ pre--occupancy purge and many other functions as well. The following secti ons describe the operation for the functions of the PremierLink controller.
Indoor Fan — The indoor fan will be turned on whenever any one of the following conditions are met:
S If the PremierLink controll er is in the occupied mode and
ASHRAE 90.1 Supply Fan is configured for Yes in the CONFIG table. This will be determined by its own internal occupanc y schedule if it i s programmed to follow its local schedule or broadcast its local schedule as a global schedule, or following a globa l schedule broadcast by another device.
S If PremierLink controller is in the occupied mode and
ASHRAE 90.1 Supply Fan is configured for No and there is a hea t or cool demand (fan auto mode)
S If the PremierLink controll er is in the occupied mode and
ASHRAE 90.1 Supply Fan is configured for Yes when Linkage is active and the Linkage Coordinator device is sending an oc cupied mode flag
S When Temperature Compensated Start is active
S When Free Cool is active
S When Pre--Occupancy Purge is active
S Whenever there is a demand for cooling or heating in the
unoccupied mode
S Whenever the Remote Contact input is configured for
Remote Contact (RC_DC=1 in SERVICE table) and it is closed or the point is forced Closed via communications in the STATUS01 points display table (remote contact closed = occupied, remote contact open = unoccupied)
S W henever the H3_EX_RV point is configure d for
Dehumidification (AUXOUT=5 in CONFIG table) and it is in the unoccupied mode and t he indoor RH exceeds the unoccupied humidity setpoint
44
S Whenever the Supply Fan Relay point is forced On in the
STATUS01 points display table
The fan will also continue to run as long as compressors are on when transitioning from occupied to unoccupied with the exception of Fire Shutdown m ode. If the Fire Shutdown input point is closed or forced in the STATUS01 points display table, the fan will be shutdown immediately regardless of the occupancy state or demand.
The PremierLink controller has an optional Supply Fan Status input to provide proof of airflow. If this is enabled, the point will look for a contact closure whenever the Supply Fan Relay is on. If the input is not enabled, then it will always be the same state as the Supply Fan Relay. The cooling, economizer and heating routines will use this input point for fan status.
Cooling — The compressors are controlled by the Cooling Control Loop that is used to calculate the desired SAT needed to satisfy the space. It will compare the SPT to the Occupied Cool Setpoint (OCSP) + the T56 slider offset (STO) when occupied and the Unoccupied Cool Setpoint (UCSP + Unoccupied Cooling Deadband) if unoccupied to calculate a Cooling Submaster Reference (CCSR) that is then used by the staging algorithm (Cooling submaster loop) to calculate the required number of cooling stages. The economizer, if available, will be used as the first stage of cooling in addition to the compressors. This loop runs every minute. The following conditions must be met in order for this algorithm to run:
S i ndoor fan has been ON for at least 30 seconds
S heat mode is not active and the time guard between
modes equals zero.
S mode is occupied or the Temperature Compensated Start
or Cool mode is active
S SPT reading is available and > (OCSP + STO)
S If mode is unoccupied and t he SPT > (UCSP +
Unoccupied Cooling Deadband). The indoor fan will be turned on by the staging algorithm.
S OAT > DXLOCK or OAT DX Lockout is disabled
If all of the above conditions are met, t he CCSR will be calculated, otherwise it is set to its maximum value and DX stages is set to 0. If only the last condition is not true and an economizer is available, it will be used to cool the space.
The submaster loop uses the CCSR com pared to the actual SAT to determine the required number of capacity stages to satisfy the load. There is a programmable minimum internal time delay of 3 to 5 minutes on and 2 to 5 minutes off for the compressors to prevent short cycling. There is also a 3--minute time delay before bringing on the second stage compressor. If the PremierLink controller is configured for Heat Pump and AUXOUT is configured for Reversing Valve Cool, the H3_EX_RV output will energize 2 seconds after the first compressor is energized and stay energized until there is a demand for heat. If AUXOUT is configured for Reversing Valve Heat, then the H3_EX_RV contact will be deenergized when there is
a demand for cooling. An internal 5 to 10--minute user-- programmable time guard between modes prevents rapid cycling between modes when used in a single zone application. The Time Guard is lowered to 3 minutes when Linkage is active to allow the 3Vt linkage coordinator to have better control of the Premier--Link controller when used as the air source for the 3V control system.
Table 13 indicates the number of stages available. The staging algorithm looks at the number of stages available based the number of cool stages configured in the SERVICE configuration table. The algorithm will skip the economizer if it is not available and turn on a compressor.
Table 13 – Available Cooling Stages
NUMBER OF
STAGES
Compressor 1 Off Off On On Compressor 2 Off Off Off On
* If conditions are suitable for economizer operation.
0
(ECONOMIZER*)
1
2 3
Any time the compressors are running, the PremierLink controller will lockout the compressors if the SAT becomes too low. These user configurable settings are found in the SERVICE configuration table:
Compressor 1 Lockout at SAT < SATLO1 (50 to 65_F) (default is 55_F)
Compressor 2 Lockout at SAT < SATLO2 (45 to 55_F) (default is 50_F)
After a compressor is locked out, it may be started again after a normal time--guard period and the supply air temperature has increased at least 8_F above the lockout setpoint.
Dehumidification — The PremierLink controller will provide occupied and unoccupied dehumidification control when AUXOUT = 5 in the CONFIG table and is installed on HVAC units that are equipped with additional controls and accessories to accomplish this function. This function also requires a space relative humidity sensor be installed on the OAQ/IRH input.
When in the occupied mode and the indoor relative humidity is greater then the Occupied High Humidity setpoint, then the H3_EX_RV output point will be energized. When in the unoccupied mode and indoor relative humidity is greater then the Unoccupied High Humidity setpoint, then the H3_EX_RV output point and supply fan output will be energized. There is a fixed 5% hysteresis that the indoor relative humidity must drop below the active setpoint to end the dehumidification mode and deenergize the H3_EX_RV output. If the PremierLink controller is in the unoccupied mode, then the fan relay will deenergize if there is no other mode requiring to the fan to be on. This function will not energize mechani cal cooling as a result of the indoor relative humidity exceeding either setpoint.
A high humidity alarm will be generated if the indoor relative humidity exceeds the high humidity setpoint by the amount configured in t he Control Humidity Hysteresis in the ALARMS table for 20 minutes. The alarm will
50TC
45
return to normal when the indoor relative humidity drops 3% below the active humidit y setpoint.
Economizer — The economizer dampers are used to provide free cooling and indoor air quality if optional CO2 sensor is installed and when the outside conditions are suitable. Temperature control is accomplished by controlling the SAT to a certain level determined by the Economizer PID Loop by ca lculating a submaster reference (ECONSR) value. This algorithm will calculate the submaster reference temperature (ECONSR) based on OAT and enthalpy conditions and cooling requirements. The ECONSR value is then passed to the Economi zer Submaster Loop, which will modulate dampers to maintain SAT at ECONSR level.
into account the cooling effect that has just been turned on and not return to the value require before the cooling was added. This will prevent the economizer from causing premature off cycles of compressors while maintaining the low SAT temperature setpoint for the number of stages active. In addition to preventing compressor short cycling, by using return air across the evaporator coil just after the compressor has started allows for increased refrigerant flow rates providing for better oil return of any oil washed out during compressor start-- up.
If the OAT > 68_F and OAT < SPT and the number of DX stages requested is > 0 by the staging algorithm, then ECONSR is set to its minimum value 48_F and the damper will go to 100% open.
The following conditions are required to determine if economizer cooling is possible:
S Indoor fan has been on for at least 30 seconds
50TC
S Enthalpy is low
S SAT reading is available
S OAT reading is available
S SPT reading is available
S OAT SPT
S OAT < OATMAX (OATMAX default is 75_F)
S Economizer position is NOT forced
If any of the above conditions are not met, the ECONSR will be set to its MAX limit of 120_F and the damper will go to its configured minimum position. The minimum damper position can be overridden by the IAQ routine described later in this section.
The calculation for ECONSR is as follows:
ECONSR = PID function on (setpoint -- SPT), where: setpoint = ((OCSP+STO) + (OHSP+STO))/2 when
NTLO (Unoccupied Free Cool OAT Lockout) < OAT < 68_F
setpoint = (OCSP+STO) -- 1 when OAT NTLO setpoint = (OHSP+STO) + 1 when OAT ≥ 68_F
The actual damper position (ECONPOS) is the result of the following calculation. Values represented in the right side of the equation can be found in the SERVICE configuration table descriptions in this manual. Note that that the OAT is taken into consideration to avoid large changes in damper position when the OAT is cold:
ECONPOS = SubGain x (ECONSR--SAT) + CTRVAL where SubGain = (OAT -- TEMPBAND) / (ESG + 1)
If the OAT < DXLOCK (DX Cool Lockout setpoint) the n the damper will be modula ted to maintain the SAT at the ECONSR value.
If the OAT is between DXLOCK and 68_F (DXLOCK < OAT < 68_F) and additional cooling is required, the economizer will close the to minimum position for three minutes, the economizer integrator will then be reset to 0 and begin modulating to maintain the SASP after the stage has been energized for about 90 seconds. This will allow the economizer to calculate a new ECONSR that takes
If the Auxiliary Relay is configured for exhaust fan (AUXOUT = 1) in the CONFIG configuration table and Continuous Power Exhaust (MODPE) is Enable in the SERVICE configuration table, then the AUXO output (HS3) will be energized whenever the PremierLink controller is in the occupied mode. If the MODPE is disabled then AUXO output will be energized based on the Power Exhaust Setpoint (PES) in the SETPOINT table.
Heating — The heat stages are controlled by the Heating Control Loop, which is used to calculate the desired SAT needed to satisfy the space. It will compare the SPT to the Occupied Heat Setpoint (OHSP) + the T56 sli der offset (STO) when occupied and the Unoccupied Heat Setpoint (UHSP -- Unoccupied Heating Deadband) if unoccupied to calculate a Staged Heat Submaster Reference (SHSR). The heat staging algorithm compares the SHSR to the actual SAT to calculate the required number of heating stages to satisfy the load. This loop runs eve ry 40 seconds. The following conditions must be met in order for this algorithm to run:
S Indoor fan has been ON for at least 30 seconds.
S Cool mode is not active and the time guard between
modes equals zero.
Mode is occupied or the Temperature Compensated Start
S
or Heat mode is active.
S SPT reading is available and < (OHSP + STO).
S If it is unoccupied and the SPT < (UHSP -- Unoccupied
Heating Deadband). The indoor fan will be turn on by the staging algorithm.
When all of the above conditions are met, the SHSR is calculated and up to 3 stages of heat will turned on and off to satisfy to maintain the SAT = SHSR. If any of the above conditions are not met, the SHSR is set to its minimum value of 35_F.
The Staged Heat Submaster Reference (SHSR) is calculated as follows:
SHSR = Heating PID func tion on (error) where error = (OHSP + STO) -- Space Temperature
The Maximum SHSR is determined by the SATHI configuration. If the supply--air temperature exceeds the SATHI configuration value, then the heat stages will turn
46
off. Heat staging will resume after a delay to allow the supply--air temperature to drop below the SATHI value.
The maximum number of stages available is dependent on the type of heat and the number of stages programmed in the CONFIG and SERVICE configuration tables. Staging will occur as follows for gas electric units, Carrier heat pumps with a defrost board, or cooling units with electric heat:
For Heating PID STAGES = 2
HEAT STAGES = 1 (50% capacity) -- energize HS1. HEAT STAGES = 2 (100% capacity) -- energize HS2.
For Heating PID STAGES = 3 and AUXOUT = HS3
HEAT STAGES = 1 (33% capacity if) -- energize HS1 HEAT STAGES = 2 (66% capacity) -- energize HS2 HEAT STAGES = 3 (100% capacity) -- energize HS3
Staging will occur as follows For heat pump units with AUXOUT configured as reversing valve:
For Heating PID STAGES = 2 and AUXOUT = Reversing Valve Heat (the H3_EX_RV output will stay energized until there is a cool demand) HEAT STAGES = 1 (50% capacity) shall energize CMP1, CMP2, RVS.
HEAT STAGES = 2 (100% capacity) shall energize HS1 and HS2.
Heating PID STAGES = 3 and AUXOUT = Reversing Valve Heat (the H3_EX_RV output will stay energized until there is a cool demand)
HEAT STAGES = 1 (33% capacity if) shall energize CMP1, CMP2, RVS
HEAT STAGES = 2 (66% capacity) shall energize HS1
HEAT STAGES = 3 (100% capacity) shall energize HS2
If AUXOUT is configured for Reversing Valve Cool, then the H3_EX_RV contact will be deenergized when there is a demand for heating. The heat stages will be cycled to temper the SAT so that it will be between the SPT and the SPT + 10_F (SPT < SAT < (SPT + 10_F)) if:
S the number of heat stages calculated is zero
S the OAT < 55_F
S an IAQ sensor is installed
S the IAQ Minimum Damper Position > minimum damper
position
S and the SAT < SPT --10_F.
There is also a SAT tempering routine that will act as SAT low limit safety to prevent the SAT from becoming too cold should the economizer fail to close. One stage of heating will be energized if it is not in the Cooling or Free Cooling mode and the OAT is below 55_F and the SAT is below 40_F. It will deenergize when the SAT > (SPT + 10_F).
Indoor Air Quality — If the optional indoor air quality (IAQI) sensor is installed, the PremierLink controller will maintain indoor air quality within the space at the user configured differential setpoint (IAQD) in the CONFIG
configuration table. The setpoint is the differenc e between the IAQI and an optional outdoor air quality sensor (OAQ). If the OAQ is not present then a fixed value of 400 ppm is used. The actual space IAQ setpoint (IAQS) is calculated as follows:
IAQS = IAQD + OAQ (OAQ = 400 ppm if not present)
As air quality within the space changes, the minimum position of the economizer damper will be changed also thus allowing more or less outdoor air into the space depending on the relationship of the IAQI to the IAQS. The IAQ algorithm runs every 30 seconds and ca lculates IAQ minimum position value using a PID loop on the IAQI deviation from the IAQS. The IAQ minimum position is then compared against the user configured minimum position (MDP) and the greatest value becomes the final minimum damper position (IQMP). If the calculated IAQ minimum position is greater than the IAQ maximum damper position (IAQMAXP) decision in the SERVICE configuration table, then it will be clamped to IAQMAXP value.
If IAQ is configured for low priority, the positioning of the economizer damper can be overridden by comfort requirements. If the SPT > OCSP + 2.5 or the SPT < OHSP -- 2.5 then IAQ minimum position becomes 0 and the IQMP = MDP. The IAQ mode will resume when the SPT OCSP + 1.0 and SPT OHSP -- 1.0.
If IAQ is configured for high priority and the OAT < 55_F and the SAT < (SPT -- 10_F), the algorithm will enable the heat stages to maintain the SAT between the SPT and the SPT + 10_F.
IAQ Pre--Occupancy Purge — This function is designed to purge the space of airborne contaminants that may have accumulated 2 hours prior to the beginning of the next occupied period. The maximum damper position that will be used is temperature compensated for cold whether conditions and can be pre--e mpted by Temperature Compensated Start function. For pre--occupancy to occur, the following conditions must be met:
S IAQ Pre-- Occ upancy Purge option is enabled in the
CONFIG configuration table
S Unit is in the unoccupied state
S Current Time is valid
S Next Occupied Time is valid
S Time is within 2 hours of next Occupied period
S Time is within Purge Duration (user--defined 5 to 60
minutes in the CONFIG configuration table)
S OAT Reading is available
If all of the above conditions are met, the economizer damper IQMP is temporarily overridden by the pre--occupancy damper position (PURGEMP). The PURGEMP will be set to one of the following conditions based on atmosphe ric conditions and the space temperature:
S If the OAT NTLO (Unoccupied OAT Lockout
Temperature) and OAT < 65_F and OAT is less than or
50TC
47
equal to OCSP and Enthalpy = Low then PURGEMP = 100%.
S If the OAT < NTLO then PURGEMP = LTMP (Low
Temperature Minimum Position -- defaults to 10%)
S If the OAT > 65_For(OATNTLO and OAT > OCSP)
or Entha lpy = High then PURGEMP = HTMP (High Temperature Minimum Position defaults to 35%).
The LTMP and HTMP are user adjustable values from 0 to 100% in the SETPOINT table. Whenever PURGEMP results in a number greater than 0%, the IAQ pre--occupancy purge mode will be enabled turning on the Indoor Fan Relay and setting the economizer IQMP to the PURGEMP value. When IAQ pre--occupancy mode is not active PURGEMP = 0%.
Unoccupied Free Cooling — Unoccupied free cool
50TC
function will start the indoor fan during unoccupied times in order to cool the space with outside air. This function i s performed to delay the need for mechanical cooling when the system enters the occupied period. Depe nding on how Unoccupied Free Cooling is configured, unoccupied mode can occur at a ny time in the unoccupied time period or 2 to 6 hours prior to the next occupied time. Once the space has been sufficiently cooled during this cycle, the fan will be stopped. In order to perform unocc upied free cooling all of the following conditions must be m et:
S NTEN option is enabled in the CONFIG configuration
table
S Unit is in unoccupied state
S Current time of day is valid
S Temperature Compensated Start mode is not acti ve
S COOL mode is not active
S HEAT m ode is not active
S SPT reading is available
S OAT reading is available
S Enthalpy is low
S OAT > NTLO (with 1_F hysteresis) and < Max Free Cool
setpoint
If any of the above conditions are not met, Unoccupied Free Cool mode will be stopped, otherwise, the mode will be controlled as follows:
The NTFC setpoint (NTSP) is determined as NTSP = (OCSP + OHSP) / 2
The Unoccupied Free Cool mode will be started when:
SPT > (NTSP + 2_F) and SPT > (OAT + 8_F)
The Unoccupied Free Cool mode will be stopped when:
SPT < NTSP or SPT < (OAT + 3_F)
Temperature Compensated Start — Thi s function will run when the controller is in unoccupied state and will calculate early start bias time (SBT) based on space temperature deviation from oc cupied setpoints in minutes per degree. The following conditions will be met for the function to run:
S Unit is in unoccupied state
S Next occupied time is valid
S Current time of day is valid
S Valid space temperature reading is available (from sensor
or linkage thermostat)
S Cool Start Bias (KCOOL) and Heat Bias Start (KHEAT)
> 0 in the CONFIG configuration table
The SBT is calculated by one of the following formulas depending on temperature demand:
If SPT > OCSP then SBT = (SPT -- OCSP) * KCOOL If SPT < OHSP then SPT = (OHSP -- SPT) * KHEAT.
The calculated start bias time can range from 0 to 255 minutes. When SBT is greater than 0 the function will subtract the SBT from the next occupied time to calculate a new start time. When a new start time is reached, the Temperature Compensated Start mode is started. This mode energizes the fan and the unit will operate as though it is in occupied state. Once set, Temperature Compensated Start mode will stay on until the unit returns to occupied state. If either Unoccupied Free Cool or IAQ Pre--Occupancy mode is act ive when Temperature Compensated Start begins, their mode will end.
Door Switch — The Door Switch function is designed to disable mechanical heating and cooling outputs when the REMOCC contact input is closed (in the ON state) after a programmed time delay. The fan will continue to operate based on the current mode and the ASHRAE 90. 1 Supply Fan setting. The delay is programmable from 2 to 20 minutes by setting the Remote Cont/Door Switch decision in the SERVICE ta ble to a value equal to the number of minutes desired. When the contact is open (in the OFF state), the PremierLink controller will resume normal temperature control.
This application is designed for use in schools or other public places where a door switch can be installed to monitor the opening of a door for an extended period of time. The controller will disable mechanical cooling and heating when the door is open for a programmed amount of time.
This function can also be used to monitor a high condensate level switch when installed on a water source heat pump to disable mechanic cooling in case of a plugged evaporator condensate pan drain. Linkage — The Linkage function in the PremierLink controller is available for applications using a Linkage thermostat or the 3V control system. If using the Linkage thermostat, both the PremierLink controller and the stat must be on the same CCN bus. When used as the air source for a 3V control system, the PremierLink controller is not required to be on the same CCN bus but it is recommended. Linkage will be active when it is initiated from the Linkage thermostat or the 3V Linkage Coordinator through CCN communications and requires no configuration. Only one device can be linked to the PremierLink controller.
48
Once Linkage is active, the PremierLink controller’s own SPT, temperature setpoints, and occupancy are ignored and the controller will use the i nformation provided by the remote linkage device. The following information will be received from the remote linked device and can be viewed in the maintenance display table:
S Supervi sory Element
S Supervi sory Bus
S Supervi sory Block
S Average Occupied Heat Setpoint
S Average Occupied Cool Setpoint
S Average Unoccupied Heat Setpoint
S Average Unoccupied Cool Setpoint
S Average Zone Temp
S Average Occupied Zone Temp
S Occupancy Status
In return, the PremierLink controller will provide its SAT and operating mode to the linked device.
It will convert its operating modes to Linkage modes. See Table 14.
Table 14 – Linkage Modes
ROOFTOP MODE VALUE LINKAGE MODE
Demand Limit N/A N/A
Heat 3 Heating
Cool or Free Cooling 4 Cooling
IAQ Control N/A N/A
Temp . C omp e n sa t ed
Start Heat
Temp . C omp e n sa t ed
Start Cool
IAQ Purge 6 Pressurization
Occupied (Indoor Fan
ON)
Unoccupied Free Cool 5 Unoccupied Free Cooling
Fire Shutdown 7 Evac
Factory/Field Test 1 Off
Off 1 Off
2 W a r m --- u p
4 Cooling
4 Cooling
The PremierLink controller will generate a Linkage Communication Failure alarm if a failure occurs for 5 consecutive minutes once a Linkage has previously been established. It will then revert back to its own SPT, setpoints and occupancy schedule for control. For this reason, Carrier strongly recommends that an SPT be installed in the space on open plenum systems or in the return air duct of ducted return air systems to provide continued backup operation. When Linkage communication is restored, the controller will generate a return to normal.
For more information on how the PremierLink controller is used in conjunction with the Carrier 3V control system, contact your CCN controls representative.
IMPORTANT: The PremierLink controller should not be used as a linked air source in a ComfortIDt VAV system. The ComfortID VAV system will NOT function correctly when applied with a PremierLink controller as the air source, resulting i n poor comfort control and possible equipment malfunction.
NOTE: The PremierLink controller can be used as an air source in a 3V Pressure Independent (PI) System (a 3V Linkage Coordinator with ComfortID PI Zone Controllers), but it should not be used as an air source with ComfortID controllers unless a 3V zone controller is used as the Linkage Coordinator. Contact your Carrier CCN controls representative for assistance.
Demand Limit — If the demand limit option is enabled, the control will receive and accept Redline Alert and Loadshed commands from the CCN loadshed controller. When a redline alert is received, the control will set the maximum stage of capacity equal to the stage of capacity that the unit is operating at when the redline alert was initiated.
When loadshed command is received the control will reduce capacity as shown in Table 15.
Table 15 – Loadshed Command — Gas and Electric
Heat Units
CURRENT CAPACITY NEW CAPACITY
CMP1 DX Cooling OFF
CMP1+CMP2 CMP1
HS1 Heat OFF
HS1+HS2 (+HS3) HS1
The controller will have a maximum demand limit timer of 1 hour that prevents the unit from staying in load shed or redline alert longer than 1 hour in the event the controller loses communication with the network load shed module. Should the maximum demand limit timer expire prior to receiving the loadshed device command from CCN, the control will stop demand limit mode and return to normal operation.
FASTENER TORQUE VALUES
See Table 16 for torque values.
50TC
49
Table 16 – Torque Values
Supply fan motor mounting 1 2 0 + / --- 1 2 i n --- l b s Supply fan motor adjustment plate 1 2 0 +/ --- 1 2 in --- l b s Motor pulley setscrew 7 2 + / --- 5 i n --- l b s Fan pulley setscrew 7 2 + / --- 5 i n --- l b s Blower wheel hub setscrew 7 2 + / --- 5 i n --- l b s Bearing locking collar setscrew 6 5 --- 7 0 i n --- l b s Compressor mounting bolts 6 5 --- 7 5 in --- l b s Condenser fan motor mounting bolts 2 0 +/ --- 2 in --- l b s Condenser fan hub setscrew 8 4 +/ --- 1 2 in --- l b s
50TC
Fig. 65 -- 50TC Typical Unit Wiring diagram -- Power (A06)
50
C08393
50TC
C08002
51
Fig. 66 -- 50TC Unit Wiring Diagram -- Control (A06)
Model Number Nomenclature
Unit Heat Type Brand / Packaging
50 = Elec heat pkg rooftop 0=Standard
Tier / Model
TC = Entry tier (with Puron)
Heat Size A=None
--- = N o h e at C = N on --- f u s e d d isc
Refrig. System Options
50TC
A = Standard refrigeration system Service Options D=2comp.upgrade 0=None
Cooling Tons Intake / Exhaust Options
04 = 3 Ton A=None 05 = 4 Ton B=Tempeconow/barorelief 06 = 5 Ton F = Enthalpy econo w/ baro relief 07 = 6 Ton K = 2 pos damper w/ baro relief
APPENDIX I. MODEL NUMBER SIGNIFICANCE
123456789101112131415161718
5 0 T C -- A 0 6 A 0 A 5 A 0 A 0 A 0
____ ____ ____
1=LTL
Electrical Options
D=Thruthebase F = Non---fused & thru the base
1 = Unpowered convenience outlet 2 = Powered convenience outlet
Base Unit Controls
Sensor Options 0 = Electromechanical
A=None 1 = PremierLink DDC controller B = RA smoke detector 2 = Open protocol DDC controller C = SA smoke detector D=RA&SAsmokedetector Design Rev E=CO2sensor Factory assigned F = RA smoke detector & CO G = SA smoke detector & CO H=RA&SAsmokedetector&CO
Indoor Fan Options 6 = 460/3/60 1 = Standard static option 2 = Medium static option Coil Options (Outdoor Coil --- Indoor Coil) 3 = High static option A = Al/Cu --- Al/Cu
2
2
2
Voltage
1 = 575/3/60 3 = 208 --- 230/1/60 5 = 208 --- 230/3/60
B = P r e coat A l / C u --- A l / C u C = E coa t A l / C u --- A l / C u D=EcoatAl/Cu --- EcoatAl/Cu E = Cu/Cu --- Al/Cu F = Cu/Cu --- Cu/Cu
Serial Number Format
POSITION NUMBER 1 2 3 4 5 6 7 8 9 10
TYPICAL 1 2 0 8 G 1 2 3 4 6
POSITION DESIGNATES
1---2 Week of manufacture (fiscal calendar 3---4 Year of manufacture (“08” = 2008)
5 Manufacturing location (G = ETP, Texas, USA)
6--- 10 Sequential number
52
APPENDIX II. PHYSICAL DATA
Physical Data (Cooling) 3 -- 6 TONS
50TC**04 50TC**05 50TC**06 50TC**07
Refrigeration System
#Circuits/#Comp./Type 1/1/Scroll 1/1/Scroll 1/1/Scroll 1/1/Scroll
Puron (R---410a) charge A/B (lbs) 5.6 8.5 10.7 14.1
Oil A/B (oz) 25 42 42 56
Metering Device Acutrol Acutrol Acutrol Acutrol
High--- press. Trip / Reset (psig) 630 / 505 630 / 505 630 / 505 630 / 505
Low--- press. Trip / Reset (psig) 54 / 117 54 / 117 54 / 117 54 / 117
Evap. Coil
Material Cu / Al Cu / Al Cu / Al Cu / Al
Coil type 3/8” RTPF 3/8” RTPF 3/8” RTPF 3/8” RTPF
Rows / FPI 2 / 15 2/15 4/15 4/15
Tota l Fac e A r ea ( f t2)5.5 5.5 5.5 7.3
Condensate Drain Conn. Size 3/4” 3/4” 3/4” 3/4”
Evap. Fan and Motor
Motor Qty / Drive Type 1/Belt
Max BHP 1.2
RPM Range 560 --- 854 560---854 770--- 1175 ---
1phase
Standard Static
3phase
Standard Static
1phase
Medium Static
3phase
Medium Static
3phase
High Static
Motor Frame Size 48 48 48 ---
Fan Qty / Type 1/Centrifugal 1/Centrifugal 1/Centrifugal ---
Fan Diameter (in) 10 x 10 10 x 10 10 x 10 ---
Motor Qty / Drive Type 1/Belt 1/Belt 1/Belt 1/Belt
Max BHP 1.2 1.2 1.2 2.4
RPM Range 560 --- 854 560---854 770--- 1175 1073 --- 1457
Motor Frame Size 48 48 48 56
Fan Qty / Type 1/Centrifugal 1/Centrifugal 1/Centrifugal 1/Centrifugal
Fan Diameter (in) 10 x 10 10 x 10 10 x 10 10 x 10
Motor Qty / Drive Type 1/Belt 1/Belt 1/Belt ---
Max BHP 1.2 1.2 1.5 ---
RPM Range 770- -- 1175 770---1175 1035--- 1466 ---
Motor Frame Size 48 56 56 ---
Fan Qty / Type 1/Centrifugal 1/Centrifugal 1/Centrifugal ---
Fan Diameter (in) 10 x 10 10 x 10 10 x 10 ---
Motor Qty / Drive Type 1/Belt 1/Belt 1/Belt 1/Belt
Max BHP 1.2 1.2 2.4 2.9
RPM Range 770- -- 1175 770---1175 1035--- 1466 1173--- 1788
Motor Frame Size 48 48 56 56
Fan Qty / Type 1/Centrifugal 1/Centrifugal 1/Centrifugal 1/Centrifugal
Fan Diameter (in) 10 x 10 10 x 10 10 x 10 10 x 10
Motor Qty / Drive Type 1/Belt 1/Belt 1/Belt 1/Belt
Max BHP 2.4 2.4 2.9 3.7
RPM Range 1035--- 1466 1035--- 1466 1303---1687 1474---1788
Motor Frame Size 56 56 56 56
Fan Qty / Type 1/Centrifugal 1/Centrifugal 1/Centrifugal 1/Centrifugal
Fan Diameter (in) 10 x 10 10 x 10 10 x 10 10 x 10
1/Belt 1/Belt ---
1.2 1.2 ---
50TC
Cond. Coil
Cond. fan / motor
Filters
Material Cu / Al Cu / Al Cu / Al Cu / Al
Coil type 3/8” RTPF 3/8” RTPF 3/8” RTPF 3/8” RTPF
Rows / FPI 1 / 17 2/17 2/17 2/17
Tota l Fac e A r ea ( f t2) 14.6 12.6 16.5 21.3
Qty / Motor Drive Type 1/ Direct 1/ Direct 1/ Direct 1/ Direct
Motor HP / RPM 1/4 / 1100 1/4 / 1100 1/4 / 1100 1/4 / 1100
Fan diameter (in) 22 22 22 22
RAFilter#/Size(in) 2/16x25x2 2/16x25x2 2/16x25x2 4/16x16x2
OA inlet sc reen # / Size (in) 1/20x24x1 1/20x24x1 1/20x24x1 1/20x24x1
53
APPENDIX III. FAN PERFORMANCE
General Fan Performance Notes:
1. Interpolation is permissible. Do not extra polate.
2. External static pressure is the static pressure difference between the return duct and the supply duct plus the static
pressure caused by any FIOPs or accessories.
3. Tabular data accounts for pressure loss due to clean filters, unit casing, and wet coils. Factory options and accessories
may add static pressure losses. Selection software is available, through your salesperson, to help you select the best motor/drive combination for your a pplication.
4. The Fan Performance tables offer motor/drive recommendations. In cases when two motor/drive combinations would
work, Carrier recommended the lower horsepower option.
5. For information on the electrical properties of Carrier’s motors, please see the Electrical information section of this
book.
6. For more information on the performance limits of Carrier’s motors, see the application data section of this book.
50TC
54
APPENDIX III. FAN PERFORMANCE (cont.)
50TC**04 1 Phase 3 Ton Horizontal Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
FieldSuppliedDrive
900 554 0.14 681 0.22 783 0.32 870 0.42 947 0.53
975 575 0.16 701 0.25 801 0.35 888 0.45 965 0.57 1050 597 0.18 721 0.28 821 0.38 906 0.49 983 0.61 1125 620 0.21 741 0.31 840 0.42 925 0.54 1001 0.66 1200 643 0.23 762 0.35 860 0.46 944 0.58 1020 0.71 1275 666 0.27 784 0.38 880 0.50 964 0.63 1039 0.76 1350 690 0.30 805 0.42 900 0.55 983 0.68 1058 0.82 1425 714 0.34 827 0.47 921 0.60 1003 0.74 1077 0.88 1500 738 0.38 849 0.52 942 0.66 1024 0.80 1097 0.95
CFM
900 1017 0.64 1082 0.76 1143 0.88 1200 1.01 1254 1.14
975 1035 0.68 1100 0.81 1160 0.93 1217 1.07 1271 1.20 1050 1053 0.73 1117 0.86 1177 0.99 1234 1.13 --- --- 1125 1071 0.78 1135 0.92 1195 1.05 1251 1.19 --- --- 1200 1089 0.84 1153 0.98 1212 1.12 --- --- --- --- 1275 1107 0.90 1171 1.04 1230 1.19 --- --- --- --- 1350 1126 0.96 1189 1.11 --- --- --- --- --- --- 1425 1145 1.03 1208 1.18 --- --- --- --- --- --- 1500 1164 1.10 --- --- --- --- --- --- --- ---
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field --- supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).
2. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
Medium Static Option
Standard Static Option Medium Static Option
50TC
50TC**04 1 Phase 3 Ton Vertical Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
FieldSuppliedDrive
900 566 0.14 690 0.23 791 0.32 879 0.42 957 0.52
975 590 0.17 711 0.26 811 0.36 897 0.46 975 0.57 1050 615 0.19 733 0.29 831 0.39 916 0.50 993 0.62 1125 640 0.22 755 0.33 851 0.43 936 0.55 1012 0.67 1200 666 0.25 778 0.36 873 0.48 956 0.60 1031 0.72 1275 692 0.29 802 0.41 894 0.53 976 0.65 1051 0.78 1350 719 0.33 825 0.45 916 0.58 997 0.71 1071 0.84 1425 746 0.37 850 0.50 939 0.63 1019 0.77 1091 0.91 1500 774 0.42 875 0.55 962 0.69 1041 0.83 1112 0.98
CFM
900 1029 0.63 1095 0.75 1157 0.86 1216 0.99 1272 1.11
975 1046 0.68 1112 0.80 1174 0.92 1232 1.05 1287 1.18 1050 1064 0.73 1129 0.86 1190 0.98 1248 1.11 --- --- 1125 1082 0.79 1147 0.92 1208 1.05 1265 1.18 --- --- 1200 1100 0.85 1165 0.98 1225 1.12 --- --- --- --- 1275 1119 0.91 1183 1.05 1243 1.19 --- --- --- --- 1350 1139 0.98 1202 1.12 --- --- --- --- --- --- 1425 1159 1.05 1221 1.20 --- --- --- --- --- --- 1500 1179 1.13 --- --- --- --- --- --- --- ---
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field --- supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).
2. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
Medium Static Option
Standard Static Option Medium Static Option
55
APPENDIX III. FAN PERFORMANCE (cont.)
50TC**04 3 Phase 3 Ton Horizontal Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
FieldSuppliedDrive
900 554 0.14 681 0.22 783 0.32 870 0.42 947 0.53
975 575 0.16 701 0.25 801 0.35 888 0.45 965 0.57 1050 597 0.18 721 0.28 821 0.38 906 0.49 983 0.61 1125 620 0.21 741 0.31 840 0.42 925 0.54 1001 0.66 1200 643 0.23 762 0.35 860 0.46 944 0.58 1020 0.71 1275 666 0.27 784 0.38 880 0.50 964 0.63 1039 0.76 1350 690 0.30 805 0.42 900 0.55 983 0.68 1058 0.82 1425 714 0.34 827 0.47 921 0.60 1003 0.74 1077 0.88 1500 738 0.38 849 0.52 942 0.66 1024 0.80 1097 0.95
50TC
CFM
900 1017 0.64 1082 0.76 1143 0.88 1200 1.01 1254 1.14
975 1035 0.68 1100 0.81 1160 0.93 1217 1.07 1271 1.20 1050 1053 0.73 1117 0.86 1177 0.99 1234 1.13 1288 1.27 1125 1071 0.78 1135 0.92 1195 1.05 1251 1.19 1305 1.34 1200 1089 0.84 1153 0.98 1212 1.12 1269 1.26 1322 1.41 1275 1107 0.90 1171 1.04 1230 1.19 1286 1.33 1340 1.49 1350 1126 0.96 1189 1.11 1249 1.26 1304 1.41 1357 1.57 1425 1145 1.03 1208 1.18 1267 1.33 1323 1.49 1375 1.66 1500 1164 1.10 1227 1.25 1285 1.41 1341 1.58 1394 1.75
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field --- supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1
Medium Static Option High Static Option
Standard Static Option Medium Static Option
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
50TC**04 3 Phase 3 Ton Vertical Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
FieldSuppliedDrive
900 566 0.14 690 0.23 791 0.32 879 0.42 957 0.52
975 590 0.17 711 0.26 811 0.36 897 0.46 975 0.57 1050 615 0.19 733 0.29 831 0.39 916 0.50 993 0.62 1125 640 0.22 755 0.33 851 0.43 936 0.55 1012 0.67 1200 666 0.25 778 0.36 873 0.48 956 0.60 1031 0.72 1275 692 0.29 802 0.41 894 0.53 976 0.65 1051 0.78 1350 719 0.33 825 0.45 916 0.58 997 0.71 1071 0.84 1425 746 0.37 850 0.50 939 0.63 1019 0.77 1091 0.91 1500 774 0.42 875 0.55 962 0.69 1041 0.83 1112 0.98
CFM
900 1029 0.63 1095 0.75 1157 0.86 1216 0.99 1272 1.11
975 1046 0.68 1112 0.80 1174 0.92 1232 1.05 1287 1.18 1050 1064 0.73 1129 0.86 1190 0.98 1248 1.11 1304 1.25 1125 1082 0.79 1147 0.92 1208 1.05 1265 1.18 1320 1.32 1200 1100 0.85 1165 0.98 1225 1.12 1282 1.26 1337 1.40 1275 1119 0.91 1183 1.05 1243 1.19 1300 1.34 1354 1.49 1350 1139 0.98 1202 1.12 1262 1.27 1318 1.42 1372 1.57 1425 1159 1.05 1221 1.20 1280 1.35 1336 1.51 1390 1.66 1500 1179 1.13 1241 1.28 1300 1.44 1355 1.60 1408 1.76
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field --- supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1
Medium Static Option High Static Option
Standard Static Option Medium Static Option
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
56
APPENDIX III. FAN PERFORMANCE (cont.)
50TC**05 1 Phase 4 Ton Horizontal Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
1200 643 0.23 762 0.35 860 0.46 944 0.58 1020 0.71 1300 674 0.28 791 0.40 887 0.52 970 0.65 1045 0.78 1400 706 0.33 820 0.45 914 0.59 997 0.72 1071 0.86 1500 738 0.38 849 0.52 942 0.66 1024 0.80 1097 0.95 1600 771 0.44 1700 804 0.51 910 0.66 1000 0.82 1079 0.98 1151 1.14 1800 837 0.59 941 0.75 1029 0.91 1107 1.08 --- --­1900 871 0.67 972 0.84 1059 1.02 1136 1.19 --- --­2000 906 0.76 1004 0.94 1089 1.12 --- --- --- ---
CFM
1200 1089 0.84 1153 0.98 1212 1.12 --- --- --- --- 1300 1114 0.92 1177 1.06 --- --- --- --- --- --­1400 1139 1.01 1202 1.15 --- --- --- --- --- --­1500 1164 1.10 --- --- --- --- --- --- --- --­1600 1190 1.20 --- --- --- --- --- --- --- --­1700 --- --- --- --- --- --- --- --- --- --­1800 --- --- --- --- --- --- --- --- --- --­1900 --- --- --- --- --- --- --- --- --- --­2000 --- --- --- --- --- --- --- --- --- ---
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard Static Option Medium Static Option
879
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Medium Static Option
0.59 971 0.74 1051 0.89 1124 1.04
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
50TC
50TC**05 1 Phase 4 Ton Vertical Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
1200 666 0.25 778 0.36 873 0.48 956 0.60 1031 0.72 1300 701 0.30 809 0.42 902 0.54 983 0.67 1057 0.80 1400 737 0.36 1500 774 0.42 875 0.55 962 0.69 1041 0.83 1112 0.98 1600 811 0.49 909 0.63 994 0.78 1071 0.93 1141 1.08 1700 849 0.57 943 0.72 1026 0.87 1101 1.03 1170 1.19 1800 887 0.65 978 0.81 1059 0.98 1133 1.14 --- --­1900 926 0.75 1014 0.92 1092 1.09 --- --- --- --­2000 965 0.86 1050 1.03 --- --- --- --- --- ---
CFM
Medium Static Option
1200 1100 0.85 1165 0.98 1225 1.12 --- --- --- --­1300 1126 0.94 1189 1.07 --- --- --- --- --- --­1400 1152 1.03 1215 1.17 --- --- --- --- --- --­1500 1600 1206 1.24 --- --- --- --- --- --- --- --- 1700 1235 1.36 --- --- --- --- --- --- --- --- 1800 1264 1.48 --- --- --- --- --- --- --- --- 1900 1293 1.62 --- --- --- --- --- --- --- --- 2000 1324 1.77 --- --- --- ---
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard Static Option Medium Static Option
842
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1179 1.13 --- --- --- --- --- --- --- ---
0.48 932 0.61 1012 0.75 1085 0.89
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
--- --- --- ---
57
APPENDIX III. FAN PERFORMANCE (cont.)
50TC**05 3 Phase 4 Ton Horizontal Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
1200 643 0.23 762 0.35 860 0.46 944 0.58 1020 0.71 1300 674 0.28 791 0.40 887 0.52 970 0.65 1045 0.78 1400 706 0.33 820 0.45 914 0.59 997 0.72 1071 0.86 1500 738 0.38 849 0.52 942 0.66 1024 0.80 1097 0.95 1600 771 0.44 1700 804 0.51 910 0.66 1000 0.82 1079 0.98 1151 1.14 1800 837 0.59 941 0.75 1029 0.91 1107 1.08 1178 1.25 1900 871 0.67 972 0.84 1059 1.02 1136 1.19 1206 1.37 2000 906 0.76 1004 0.94 1089 1.12 1165 1.31 1234 1.49
50TC
CFM
1200 1089 0.84 1153 0.98 1212 1.12 1269 1.26 1322 1.41 1300 1114 0.92 1177 1.06 1236 1.21 1292 1.36 1346 1.52 1400 1139 1.01 1202 1.15 1261 1.31 1316 1.47 1369 1.63 1500 1164 1.10 1227 1.25 1285 1.41 1341 1.58 1394 1.75 1600 1190 1.20 1252 1.36 1311 1.53 1366 1.70 1418 1.87 1700 1217 1.31 1278 1.48 1336 1.65 1391 1.83 1443 2.01 1800 1244 1.42 1305 1.60 1362 1.78 1416 1.97 1468 2.15 1900 1271 1.55 1331 1.73 1388 1.92 1442 2.11 1494 2.31 2000 1298 1.68 1358 1.87 1415 2.07 1468 2.27 --- ---
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field--- supplied fan pulley (part number KR11AZ506), motor pulley (part number KR11HY181) and belt (part number KR30AE041).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard Static Option Medium Static Option
879
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Medium Static Option High Static Option
0.59 971 0.74 1051 0.89 1124 1.04
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
50TC**05 3 Phase 4 Ton Vertical Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
1200 666 0.25 778 0.36 873 0.48 956 0.60 1031 0.72 1300 701 0.30 809 0.42 902 0.54 983 0.67 1057 0.80 1400 737 0.36 1500 774 0.42 875 0.55 962 0.69 1041 0.83 1112 0.98 1600 811 0.49 909 0.63 994 0.78 1071 0.93 1141 1.08 1700 849 0.57 943 0.72 1026 0.87 1101 1.03 1170 1.19 1800 887 0.65 978 0.81 1059 0.98 1133 1.14 1200 1.31 1900 926 0.75 1014 0.92 1092 1.09 1164 1.26 1231 1.44 2000 965 0.86 1050 1.03 1127 1.21 1197 1.39 1262 1.58
CFM
Medium Static Option High Static Option
1200 1100 0.85 1165 0.98 1225 1.12 1282 1.26 1337 1.40 1300 1126 0.94 1189 1.07 1249 1.22 1306 1.36 1360 1.51 1400 1152 1.03 1215 1.17 1274 1.32 1330 1.48 1384 1.63 1500 1600 1206 1.24 1268 1.40 1326 1.56 1381 1.73 1433 1.90 1700 1235 1.36 1295 1.52 1352 1.69 1407 1.87 1459 2.04 1800 1264 1.48 1323 1.66 1380 1.84 1434 2.02 1485 2.20 1900 1293 1.62 1352 1.80 1408 1.99 1461 2.17 1512 2.37 2000 1324 1.77 1381 1.96 1436 2.15
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field--- supplied fan pulley (part number KR11AZ506), motor pulley (part number KR11HY181) and belt (part number KR30AE041).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard Static Option Medium Static Option
842
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1179 1.13 1241 1.28 1300 1.44 1355 1.60 1408 1.76
0.48 932 0.61 1012 0.75 1085 0.89
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
1489 2.34 --- ---
58
APPENDIX III. FAN PERFORMANCE (cont.)
50TC**06 1 Phase 5 Ton Horizontal Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
FieldSuppliedDrive
1500 724 0.33 837 0.45 937 0.59 1028 0.74 1111 0.91 1625 765 0.40 873 0.53 969 0.67 1056 0.83 1137 1.00 1750 1875 849 0.57 947 0.71 1036 0.86 1118 1.03 1195 1.21 2000 892 0.67 986 0.82 1072 0.98 1151 1.15 1226 1.33 2125 935 0.79 1025 0.94 1108 1.11
2250 980 0.92 1066 1.08 1146 1.25 1220 1.43 --- --­2375 1024 1.06 1107 1.23 1184 1.41 --- --- --- --­2500 1069 1.22 1149 1.39 --- --- --- --- --- ---
CFM
1500 1188 1.09 1261 1.29 1330 1.49 --- --- --- --­1625 1213 1.18 1284 1.38 -- - --- --- --- --- --­1750 1239 1.28 1309 1.49 -- - --- --- --- --- --­1875 1267 1.40 --- --- --- --- --- --- --- --­2000 2125 --- --- --- --- --- --- --- --- --- --­2250 --- --- --- --- --- --- --- --- --- --­2375 --- --- --- --- --- --- --- --- --- --­2500 --- --- --- --- --- --- --- --- --- ---
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field --- supplied fan pull ey (part number KR11AZ606) and belt (part number KR30AE037).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
806 0.48 909 0.61 1002 0.76 1087 0.92 1165 1.10
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
--- --- --- --- --- ---
1
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
Medium Static Option
Standard Static Option
1185
---
1.29 1258 1.47
--- --- ---
50TC
50TC**06 1 Phase 5 Ton Vertical Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
1500 790 0.40 897 0.53 991 0.68 1075 0.83 1152 1.00 1625 837 0.48 940 0.62 1030 0.77 1112 0.94 1187 1.11 1750 885 0.58 983 0.73 1070 0.89 1150 1.06 1223 1.24 1875 934 0.69 1027 0.85 1112 1.01 2000 983 0.81 1073 0.98 1154 1.16 1229 1.34 --- --­2125 1033 0.95 1119 1.13 1198 1.31 1270 1.50 --- --­2250 1084 1.11 1166 1.29 1242 1.49 --- --- --- --­2375 1134 1.28 1214 1.48 --- --- --- --- --- --­2500 1185 1.48 --- --- --- --- --- --- --- ---
CFM
1500 1224 1.18 1291 1.36 --- --- --- --- --- --­1625 1257 1.30 1323 1.49 -- - --- --- --- --- --­1750 1292 1.43 --- --- --- --- --- --- --- --­1875 2000 --- --- --- --- --- --- --- --- --- --­2125 --- --- --- --- --- --- --- --- --- --­2250 --- --- --- --- --- --- --- --- --- --­2375 --- --- --- --- --- --- --- --- --- --­2500 --- --- --- --- --- --- --- --- --- ---
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard Static Option
1189
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Medium Static Option
--- --- --- --- --- ---
---
1.19 1260 1.38
--- --- ---
59
APPENDIX III. FAN PERFORMANCE (cont.)
50TC**06 3 Phase 5 Ton Horizontal Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
FieldSuppliedDrive
1500 724 0.33 837 0.45 937 0.59 1028 0.74 1111 0.91 1625 765 0.40 873 0.53 969 0.67 1056 0.83 1137 1.00 1750 1875 849 0.57 947 0.71 1036 0.86 1118 1.03 1195 1.21 2000 892 0.67 986 0.82 1072 0.98 1151 1.15 1226 1.33 2125 935 0.79 1025 0.94 1108 1.11
2250 980 0.92 1066 1.08 1146 1.25 1220 1.43 1291 1.63 2375 1024 1.06 1107 1.23 1184 1.41 1256 1.60 1325 1.79 2500 1069 1.22 1149 1.39 1223 1.58 1293 1.77 1360 1.98
50TC
CFM
1500 1188 1.09 1261 1.29 1330 1.49 1395 1.71 1457 1.95 1625 1213 1.18 1284 1.38 1352 1.59 1416 1.81 1478 2.04 1750 1239 1.28 1309 1.49 1375 1.70 1439 1.92 1875 1267 1.40 1335 1.60 1400 1.82 1462 2.04 1522 2.28 2000 1296 1.53 1363 1.74 1427 1.95 2125 1326 1.67 1392 1.88 1454 2.11 1514 2.34 1571 2.58 2250 1358 1.83 1421 2.05 1483 2.27 1541 2.51 1598 2.75 2375 1390 2.00 1452 2.22 1512 2.45 1570 2.69 1625 2.94 2500 1424 2.19 1484 2.42 1543 2.65 1599 2.89 1654 3.15
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field --- supplied fan pull ey (part number KR11AZ606) and belt (part number KR30AE037).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
806 0.48 909 0.61 1002 0.76 1087 0.92 1165 1.10
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
Medium Static Option
Standard Static Option
1185
1488
1.29 1258 1.47
1499
2.18 1546 2.42
2.16
50TC**06 3 Phase 5 Ton Vertical Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
1500 790 0.40 897 0.53 991 0.68 1075 0.83 1152 1.00 1625 837 0.48 940 0.62 1030 0.77 1112 0.94 1187 1.11 1750 885 0.58 983 0.73 1070 0.89 1150 1.06 1223 1.24 1875 934 0.69 1027 0.85 1112 1.01 2000 983 0.81 1073 0.98 1154 1.16 1229 1.34 1299 1.53 2125 1033 0.95 1119 1.13 1198 1.31 1270 1.50 1338 1.71 2250 1084 1.11 1166 1.29 1242 1.49 1312 1.69 1379 1.89 2375 1134 1.28 1214 1.48 1287 1.68 1355 1.89 1420 2.10 2500 1185 1.48 1262 1.68 1333 1.89 1399 2.10 1462 2.33
CFM
1500 1224 1.18 1291 1.36 1354 1.56 1414 1.77 1472 1.98 1625 1257 1.30 1323 1.49 1385 1.69 1445 1.90 1501 2.12 1750 1292 1.43 1356 1.63 1418 1.83 1476 2.05 1532 2.27 1875 1327 1.57 1391 1.78 1451 1.99 2000 1364 1.74 1427 1.95 1486 2.17 1542 2.39 1596 2.63 2125 1402 1.92 1463 2.13 1521 2.36 1577 2.59 1630 2.83 2250 1441 2.11 1501 2.34 1558 2.57 1612 2.81 --- --­2375 1481 2.33 1539 2.56 1595 2.80 --- --- --- --­2500 1522 2.56 1579 2.80 --- --- --- --- --- ---
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard Static Option
1189
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Medium Static Option
1509
1.19 1260 1.38
2.21 1564 2.44
60
APPENDIX III. FAN PERFORMANCE (cont.)
50TC**07 3 Phase 6 Ton Horizontal Supply
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
FieldSuppliedDrive
1800 822 0.51 927 0.66 1018 0.82 1100 0.98 1174 1.15 1950 872 0.62 973 0.79 1061 0.95 1140 1.13 1213 1.31 2100 923 0.75 1019 0.92 2250 974 0.90 1067 1.08 1149 1.27 1224 1.46 1294 1.66 2400 1026 1.06 1115 1.26 1195 1.46 1268 1.66 1336 1.87 2550 1079 1.25 1164 1.46 1241 1.67 1312 1.88 1379 2.10 2700 1132 1.46 1214 1.67 1289 1.90 1358 2.12 1422 2.35 2850 1186 1.69 1264 1.92 1336 2.15 1404 2.39 1467 2.63 3000 1240 1.94 1315 2.18 1385 2.43 1451 2.68 1512 2.93
CFM
1800 1244 1.33 1308 1.51 1369 1.70 1427 1.90 1483 2.10 1950 1281 1.49 1345 1.68 1405 1.88 1462 2.09 1517 2.30 2100 1320 1.67 1382 1.87 1441 2.08 1498 2.29 1552 2.51 2250 1359 1.87 1420 2.08 1479 2.29 1534 2.51 1587 2.74 2400 1400 2.09 1460 2.31 1517 2.53 1572 2.76 1624 2.99 2550 1441 2.33 1500 2.55 1557 2.79 1610 3.03 1662 3.27 2700 1483 2.59 1541 2.83 1597 3.07 1650 3.32 1701 3.57 2850 1527 2.87 1583 3.12 1638 3.37 1690 3.63 --- --­3000 1571 3.18 1626 3.44 1680 3.70 --- --- --- ---
NOTE: For more information, see General Fan Performance Notes on page 543. Boldface indicates field ---supplied drive is required.
1. Recommend using field--- supplied fan pulley (part number KR11AZ406), motor pulley (part number KR11HY151) and belt (part number KR30AE035).
50TC**07 3 Phase 6 Ton Vertical Supply
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1
1104
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
Standard Static Option Medium Static Option
Standard Static Option
1.10 1182 1.29 1253 1.48
50TC
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
CFM
FieldSuppliedDrive
1800 907 0.63 1006 0.80 1092 0.97 1169 1.14 1239 1.32 1950 965 0.77 1060 0.95 1143 1.13 1218 1.32 1287 1.51 2100 1024 0.93 1115 1.12 1195 1.32 1268 1.52 1335 1.72 2250 1083 1.11 1170 1.32 1248 1.53 1319 1.74 1385 1.96 2400 1143 1.32 1227 1.54 1302 1.76 1371 1.99 1435 2.22 2550 1203 1.55 1284 1.78 1357 2.02 1424 2.26 1487 2.50 2700 1264 1.81 1342 2.06 1412 2.31 1478 2.56 1539 2.82 2850 1326 2.09 1400 2.36 1469 2.62 1532 2.89 1592 3.16 3000 1387 2.41 1459 2.69 1525 2.97 1587 3.25 1646 3.53
CFM
1800 1304 1.51 1365 1.69 1422 1.88 1477 2.08 1528 2.28 1950 1350 1.71 1410 1.91 1467 2.11 1520 2.31 1572 2.52 2100 1398 1.93 1457 2.14 1512 2.35 1565 2.57 1616 2.79 2250 1446 2.18 1504 2.40 1559 2.62 1611 2.85 1661 3.09 2400 1496 2.45 1552 2.68 1606 2.92 1658 3.16 1707 3.40 2550 1546 2.75 1601 2.99 1654 3.24 1705 3.50 --- --­2700 1597 3.07 1651 3.33 1703 3.59 --- --- --- --­2850 1648 3.43 1702 3.70 -- - --- --- --- --- --­3000 --- --- --- --- --- --- --- --- --- ---
NOTE: For more information, see General Fan Performance Notes on page 54. Boldface indicates field ---supplied drive is required.
1. Recommend using field--- supplied fan pulley (part number KR11AZ406), motor pulley (part number KR11HY151) and belt (part number KR30AE035).
0.2 0.4 0.6 0.8 1.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1.2 1.4 1.6 1.8 2.0
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1
AVAILABLEEXTERNALSTATICPRESSURE(IN.WG)
Standard Static Option Medium Static Option
Standard Static Option
61
Pulley Adjustment
UNIT
1phase
04
3phase
1phase
05
50TC
3phase
1phase
06
3phase
07
3phase
APPENDIX III. FAN PERFORMANCE (cont.)
MOTOR/DRIVE
COMBO
Standard Static 854 825 795 766 736 707 678 648 619 589 560
Medium Static 1175 1135 1094 1054 1013 973 932 892 851 811 770
High Static --- --- --- --- --- --- --- --- --- --- ---
Standard Static 854 825 795 766 736 707 678 648 619 589 560
Medium Static 1175 1135 1094 1054 1013 973 932 892 851 811 770
High Static 1466 1423 1380 1337 1294 1251 1207 1164 1121 1078 1035
Standard Static 854 825 795 766 736 707 678 648 619 589 560
Medium Static 1175 1135 1094 1054 1013 973 932 892 851 811 770
High Static --- --- --- --- --- --- --- --- --- --- ---
Standard Static 854 825 795 766 736 707 678 648 619 589 560
Medium Static 1175 1135 1094 1054 1013 973 932 892 851 811 770
High Static 1466 1423 1380 1337 1294 1251 1207 1164 1121 1078 1035
Standard Static 1175 1135 1094 1054 1013 973 932 892 851 811 770
Medium Static 1466 1423 1380 1337 1294 1251 1207 1164 1121 1078 1035
High Static --- --- --- --- --- --- --- --- --- --- ---
Standard Static 1175 1135 1094 1054 1013 973 932 892 851 811 770
Medium Static 1466 1423 1380 1337 1294 1251 1207 1164 1121 1078 1035
High Static 1687 1649 1610 1572 1533 1495 1457 1418 1380 1341 1303
Standard Static 1457 1419 1380 1342 1303 1265 1227 1188 1150 1111 1073
Medium Static 1518 1484 1449 1415 1380 1346 1311 1277 1242 1208 1173
High Static 1788 1757 1725 1694 1662 1631 1600 1568 1537 1505 1474
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
MOTOR PULLEY TURNS OPEN
NOTE: Do not adjust pulley further than 5 turns open.
--- F a cto r y s ett i n gs
62
50TC**04 3 TONS
APPENDIX IV. ELECTRICAL DATA
VOLTAGE
V --- P h --- H z
2 0 8 --- 1 --- 6 0 187 253 16.6 79 325 1.5
2 3 0 --- 1 --- 6 0 187 253 16.6 79 325 1.5
2 0 8 --- 3 --- 6 0 187 253 10.4 73 325 1.5
2 3 0 --- 3 --- 6 0 187 253 10.4 73 325 1.5
4 6 0 --- 3 --- 6 0 414 506 5.8 38 325 0.8
5 7 5 --- 3 --- 6 0 518 633 3.8 37 325 0.6
RANGE
MIN MAX
COMP (ea) OFM (ea) IFM
RLA LRA WAT TS FLA TYPE
50TC**05 4 TONS
VOLTAGE
V --- P h --- H z
2 0 8 --- 1 --- 6 0 187 253 21.8 117 325 1.5
2 3 0 --- 1 --- 6 0 187 253 21.8 117 325 1.5
2 0 8 --- 3 --- 6 0 187 253 13.7 83 325 1.5
2 3 0 --- 3 --- 6 0 187 253 13.7 83 325 1.5
4 6 0 --- 3 --- 6 0 414 506 6.2 41 325 0.8
5 7 5 --- 3 --- 6 0 518 633 4.8 37 325 0.6
RANGE
MIN MAX
COMP (ea) OFM (ea) IFM
RLA LRA WAT TS FLA TYPE
Max
WATTS
Std Static 1000 5.1 70% 4.9
Med Static 1000 5.1 70% 4.9
Std Static 1000 5.1 70% 4.9
Med Static 1000 5.1 70% 4.9
Std Static 1000 5.1 70% 4.9
Med Static 1000 5.1 70% 4.9
High Static 2120 5.5 80% 5.2
Std Static 1000 5.1 70% 4.9
Med Static 1000 5.1 70% 4.9
High Static 2120 5.5 80% 5.2
Std Static 1000 2.2 70% 2.1
Med Static 2120 2.7 80% 2.6
High Static 2120 2.7 80% 2.6
Std Static 1000 2.0 71% 1.9
Med Static 2120 2.1 80% 2.0
High Static 2120 2.1 80% 2.0
Max
WATTS
Std Static 1000 5.1 70% 4.9
Med Static 1850 7.4 78% 7.0
Std Static 1000 5.1 70% 4.9
Med Static 1850 7.4 78% 7.0
Std Static 1000 5.1 70% 4.9
Med Static 1000 5.1 70% 4.9
High Static 2120 5.5 80% 5.2
Std Static 1000 5.1 70% 4.9
Med Static 1000 5.1 70% 4.9
High Static 2120 5.5 80% 5.2
Std Static 1000 2.2 70% 2.1
Med Static 2120 2.7 80% 2.6
High Static 2120 2.7 80% 2.6
Std Static 1000 2.0 71% 1.9
Med Static 2120 2.1 80% 2.0
High Static 2120 2.1 80% 2.0
Max
AMP Draw
Max
AMP Draw
EFF at Full Load FLA
EFF at Full Load FLA
50TC
63
50TC**06 5 TONS
APPENDIX IV. ELECTRICAL DATA (cont.)
VOLTAGE
V --- P h --- H z
2 0 8 --- 1 --- 6 0 187 253 26.2 134 325 1.5
2 3 0 --- 1 --- 6 0 187 253 26.2 134 325 1.5
2 0 8 --- 3 --- 6 0 187 253 15.6 110 325 1.5
2 3 0 --- 3 --- 6 0 187 253 15.6 110 325 1.5
4 6 0 --- 3 --- 6 0 414 506 7.7 52 325 0.8
RANGE
MIN MAX
COMP (ea) OFM (ea) IFM
RLA LRA WAT TS FLA TYPE
50TC
5 7 5 --- 3 --- 6 0 518 633 5.8 39 325 0.6
50TC**07 6 TONS
VOLTAGE
V --- P h --- H z
2 0 8 --- 3 --- 6 0 187 253 19.0 12 325 1.5
2 3 0 --- 3 --- 6 0 187 253 19.0 12 325 1.5
4 6 0 --- 3 --- 6 0 414 506 9.7 62 325 0.8
5 7 5 --- 3 --- 6 0 518 633 7.4 50 325 0.6
RANGE
MIN MAX
COMP (ea) OFM (ea) IFM
RLA LRA WAT TS FLA TYPE
Max
WATTS
Std Static 1000 5.1 70% 4.9
Med Static 1850 7.4 78% 7.0
Std Static 1000 5.1 70% 4.9
Med Static 1850 7.4 78% 7.0
Std Static 1000 5.1 70% 4.9
Med Static 2120 5.5 80% 5.2
High Static 2615 7.9 81% 7.5
Std Static 1000 5.1 70% 4.9
Med Static 2120 5.5 80% 5.2
High Static 2615 7.9 81% 7.5
Std Static 2120 2.7 80% 2.6
Med Static 2615 3.6 81% 3.4
High Static 2615 3.6 81% 3.4
Std Static 2120 2.1 80% 2.0
Med Static 3775 2.9 81% 2.8
High Static 3775 2.9 81% 2.8
Max
WATTS
Std Static 2120 5.5 80% 5.2
Med Static 2615 7.9 81% 7.5
High Static 3775 10.7 81% 10.2
Std Static 2120 5.5 80% 5.2
Med Static 2615 7.9 81% 7.5
High Static 3775 10.7 81% 10.2
Std Static 2120 2.7 80% 2.6
Med Static 2615 3.6 81% 3.4
High Static 3775 5.0 81% 4.8
Std Static 2120 2.1 80% 2.0
Med Static 3775 2.9 81% 2.8
High Static 3775 2.9 81% 2.8
Max
AMP Draw
Max
AMP Draw
EFF at Full Load FLA
EFF at Full Load FLA
64
APPENDIX IV. ELECTRICAL DATA (cont.)
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.
ELECTRIC HEATER NO C.O. or UNPWR C.O.
IFM
UNIT
50TC**04
TYPE
N O M . V --- P H --- H Z
STD
208/230---1---60
MED
STD
MED
208/230---3---60
HIGH
STD
MED
4 6 0 --- 3 --- 6 0
HIGH
STD None None 7.3 15 7 44 9.2 15 9 46
MED None None 7.3 15 7 44 9.2 15 9 46
HIGH None None 7.4 15 7 50 9.3 15 10 52
5 7 5 --- 3 --- 6 0
Nom (kW) FLA
MCA MOCP
None None 27.2 40 26 95 29.1 45 29 97
3.3/4.4 15.9/18.3 27.2/29.0 40/40 26/27 95/95 29.1/31.4 45/45 29/29 97/97
4.9/6.5 23.5/27.1 35.5/40.0 40/45 33/37 95/95 37.9/42.4 45/45 35/39 97/97
6.5/8.7 31.4/36.3 45.4/51.5 50/60 42/47 95/95 47.8/53.9 50/60 44/50 97/97
7.9/10.5 37.9/43.8 53.5/60.9 60/70 49/56 95/95 55.9/63.3 60/70 51/58 97/97
9.8/13.0 46.9/54.2 64.8/73.9 70/80 60/68 95/95 67.1/76.3 70/80 62/70 97/97 None None 27.2 40 26 95 29.1 45 29 97
3.3/4.4 15.9/18.3 27.2/29.0 40/40 26/27 95/95 29.1/31.4 45/45 29/29 97/97
4.9/6.5 23.5/27.1 35.5/40.0 40/45 33/37 95/95 37.9/42.4 45/45 35/39 97/97
6.5/8.7 31.4/36.3 45.4/51.5 50/60 42/47 95/95 47.8/53.9 50/60 44/50 97/97
7.9/10.5 37.9/43.8 53.5/60.9 60/70 49/56 95/95 55.9/63.3 60/70 51/58 97/97
9.8/13.0 46.9/54.2 64.8/73.9 70/80 60/68 95/95 67.1/76.3 70/80 62/70 97/97 None None 19.4 25 19 89 21.3 30 22 91
3.3/4.4 9.2/10.6 19.4/19.4 25/25 19/19 89/89 21.3/21.8 30/30 22/22 91/91
4.9/6.5 13.6/15.6 23.1/25.6 25/30 21/24 89/89 25.5/28.0 30/30 23/26 91/91
6.5/8.7 18.1/20.9 28.8/32.3 30/35 26/30 89/89 31.1/34.6 35/35 29/32 91/91
7.9/10.5 21.9/25.3 33.5/37.8 35/40 31/35 89/89 35.9/40.1 40/45 33/37 91/91
12.0/16.0 33.4/38.5 47.9/54.3 50/60 44/50 89/89 50.3/56.6 60/60 46/52 91/91 None None 19.4 25 19 89 21.3 30 22 91
3.3/4.4 9.2/10.6 19.4/19.4 25/25 19/19 89/89 21.3/21.8 30/30 22/22 91/91
4.9/6.5 13.6/15.6 23.1/25.6 25/30 21/24 89/89 25.5/28.0 30/30 23/26 91/91
6.5/8.7 18.1/20.9 28.8/32.3 30/35 26/30 89/89 31.1/34.6 35/35 29/32 91/91
7.9/10.5 21.9/25.3 33.5/37.8 35/40 31/35 89/89 35.9/40.1 40/45 33/37 91/91
12.0/16.0 33.4/38.5 47.9/54.3 50/60 44/50 89/89 50.3/56.6 60/60 46/52 91/91 None None 19.7 30 20 107 21.6 30 22 109
3.3/4.4 9.2/10.6 19.7/19.8 30/30 20/20 107/107 21.6/22.1 30/30 22/22 109/109
4.9/6.5 13.6/15.6 23.5/26.0 30/30 22/24 107/107 25.9/28.4 30/30 24/26 109/109
6.5/8.7 18.1/20.9 29.1/32.6 30/35 27/30 107/107 31.5/35.0 35/40 29/32 109/109
7.9/10.5 21.9/25.3 33.9/38.1 35/40 31/35 107/107 36.3/40.5 40/45 33/37 109/109
12.0/16.0 33.4/38.5 48.3/54.6 50/60 44/50 107/107 50.6/57.0 60/60 47/52 109/109 None None 10.2 15 10 46 11.2 15 11 47
6.0 7.2 11.6 15 11 46 12.9 15 12 47
8.8 10.6 15.9 20 15 46 17.1 20 16 47
11.5 13.8 19.9 20 18 46 21.1 25 19 47
14.0 16.8 23.6 25 22 46 24.9 25 23 47
None None 10.2 15 10 46 11.2 15 11 47
6.0 7.2 11.6 15 11 46 12.9 15 12 47
8.8 10.6 15.9 20 15 46 17.1 20 16 47
11.5 13.8 19.9 20 18 46 21.1 25 19 47
14.0 16.8 23.6 25 22 46 24.9 25 23 47
None None 10.7 15 11 55 11.7 15 12 56
6.0 7.2 12.3 15 11 55 13.5 15 12 56
8.8 10.6 16.5 20 15 55 17.8 20 16 56
11.5 13.8 20.5 25 19 55 21.8 25 20 56
14.0 16.8 24.3 25 22 55 25.5 30 23 56
NO P.E. w/ P.E. (pwrd fr/unit)
DISC. SIZE
MCA MOCP
FLA LRA FLA LRA
DISC. SIZE
50TC
65
APPENDIX IV. ELECTRICAL DATA (cont)
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. (cont)
ELECTRIC HEATER NO C.O. or UNPWR C.O.
50TC
IFM
UNIT
50TC**05
TYPE
N O M . V --- P H --- H Z
STD
208/230---1---60
MED
STD
MED
208/230---3---60
HIGH
STD
MED
4 6 0 --- 3 --- 6 0
HIGH
STD None None 8.5 15 8 44 10.4 15 11 46
MED None None 8.5 15 8 44 10.4 15 11 46
HIGH None None 8.6 15 9 50 10.5 15 11 52
5 7 5 --- 3 --- 6 0
Nom (kW) FLA
MCA MOCP
None None 33.7 50 32 133 35.6 50 35 135
3.3/4.4 15.9/18.3 33.7/33.7 50/50 32/32 133/133 35.6/35.6 50/50 35/35 135/135
6.5/8.7 31.4/36.3 45.4/51.5 50/60 42/47 133/133 47.8/53.9 50/60 44/50 135/135
9.8/13.0 46.9/54.2 64.8/73.9 70/80 60/68 133/133 67.1/76.3 70/80 62/70 135/135
13.1/17.4 62.8/72.5 84.6/96.8 90/100 78/89 133/133 87.0/99.1 90/100 80/91 135/135
15.8/21.0 75.8/87.5 100.9/115.5 110/125 93/106 133/133 103.3/117.9 110/125 95/108 135/135 None None 33.7 50 32 133 35.6 50 35 135
3.3/4.4 15.9/18.3 33.7/33.7 50/50 32/32 133/133 35.6/35.6 50/50 35/35 135/135
6.5/8.7 31.4/36.3 45.4/51.5 50/60 42/47 133/133 47.8/53.9 50/60 44/50 135/135
9.8/13.0 46.9/54.2 64.8/73.9 70/80 60/68 133/133 67.1/76.3 70/80 62/70 135/135
13.1/17.4 62.8/72.5 84.6/96.8 90/100 78/89 133/133 87.0/99.1 90/100 80/91 135/135
15.8/21.0 75.8/87.5 100.9/115.5 110/125 93/106 133/133 103.3/117.9 110/125 95/108 135/135 None None 23.5 30 23 99 25.4 30 25 101
4.9/6.5 13.6/15.6 23.5/25.6 30/30 23/24 99/99 25.5/28.0 30/30 25/26 101/101
6.5/8.7 18.1/20.9 28.8/32.3 30/35 26/30 99/99 31.1/34.6 35/35 29/32 101/101
12.0/16.0 33.4/38.5 47.9/54.3 50/60 44/50 99/99 50.3/56.6 60/60 46/52 101/101
15.8/21.0 43.8/50.5 60.9/69.3 70/70 56/64 99/99 63.3/71.6 70/80 58/66 101/101 None None 23.5 30 23 99 25.4 30 25 101
4.9/6.5 13.6/15.6 23.5/25.6 30/30 23/24 99/99 25.5/28.0 30/30 25/26 101/101
6.5/8.7 18.1/20.9 28.8/32.3 30/35 26/30 99/99 31.1/34.6 35/35 29/32 101/101
12.0/16.0 33.4/38.5 47.9/54.3 50/60 44/50 99/99 50.3/56.6 60/60 46/52 101/101
15.8/21.0 43.8/50.5 60.9/69.3 70/70 56/64 99/99 63.3/71.6 70/80 58/66 101/101 None None 23.8 30 23 117 25.7 30 26 119
4.9/6.5 13.6/15.6 23.8/26.0 30/30 23/24 117/117 25.9/28.4 30/30 26/26 119/119
6.5/8.7 18.1/20.9 29.1/32.6 30/35 27/30 117/117 31.5/35.0 35/40 29/32 119/119
12.0/16.0 33.4/38.5 48.3/54.6 50/60 44/50 117/117 50.6/57.0 60/60 47/52 119/119
15.8/21.0 43.8/50.5 61.3/69.6 70/70 56/64 117/117 63.6/72.0 70/80 59/66 119/119 None None 10.7 15 10 49 11.7 15 12 50
6.0 7.2 11.6 15 11 49 12.9 15 12 50
11.5 13.8 19.9 20 18 49 21.1 25 19 50
14.0 16.8 23.6 25 22 49 24.9 25 23 50
23.0 27.7 37.3 40 34 49 38.5 40 35 50
None None 10.7 15 10 49 11.7 15 12 50
6.0 7.2 11.6 15 11 49 12.9 15 12 50
11.5 13.8 19.9 20 18 49 21.1 25 19 50
14.0 16.8 23.6 25 22 49 24.9 25 23 50
23.0 27.7 37.3 40 34 49 38.5 40 35 50
None None 11.2 15 11 58 12.2 15 12 59
6.0 7.2 12.3 15 11 58 13.5 15 12 59
11.5 13.8 20.5 25 19 58 21.8 25 20 59
14.0 16.8 24.3 25 22 58 25.5 30 23 59
23.0 27.7 37.9 40 35 58 39.1 40 36 59
NO P.E. w/ P.E. (pwrd fr/unit)
DISC. SIZE
MCA MOCP
FLA LRA FLA LRA
DISC. SIZE
66
APPENDIX IV. ELECTRICAL DATA (cont)
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. (cont)
ELECTRIC HEATER NO C.O. or UNPWR C.O.
IFM
UNIT
50TC**06
TYPE
N O M . V --- P H --- H Z
STD
208/230---1---60
MED
STD
MED
208/230---3---60
HIGH
STD
MED
4 6 0 --- 3 --- 6 0
HIGH
STD None None 9.8 15 10 46 11.7 15 12 48
MED None None 9.9 15 10 52 11.8 15 12 54
HIGH None None 10.7 15 11 63 12.6 15 13 65
5 7 5 --- 3 --- 6 0
Nom (kW) FLA
MCA MOCP
None None 39.2 60 37 150 41.1 60 40 152
4.9/6.5 23.5/27.1 39.2/40.0 60/60 37/37 150/150 41.1/42.4 60/60 40/40 152/152
6.5/8.7 31.4/36.3 45.4/51.5 60/60 42/47 150/150 47.8/53.9 60/60 44/50 152/152
9.8/13.0 46.9/54.2 64.8/73.9 70/80 60/68 150/150 67.1/76.3 70/80 62/70 152/152
13.1/17.4 62.8/72.5 84.6/96.8 90/100 78/89 150/150 87.0/99.1 90/100 80/91 152/152
15.8/21.0 75.8/87.5 100.9/115.5 110/125 93/106 150/150 103.3/117.9 110/125 95/108 152/152 None None 41.3 60 40 175 43.2 60 42 177
4.9/6.5 23.5/27.1 41.3/42.6 60/60 40/40 175/175 43.2/45.0 60/60 42/42 177/177
6.5/8.7 31.4/36.3 48.0/54.1 60/60 44/50 175/175 50.4/56.5 60/60 46/52 177/177
9.8/13.0 46.9/54.2 67.4/76.5 70/80 62/70 175/175 69.8/78.9 70/80 64/73 177/177
13.1/17.4 62.8/72.5 87.3/99.4 90/100 80/91 175/175 89.6/101.8 90/110 82/94 177/177
15.8/21.0 75.8/87.5 103.5/118.1 110/125 95/109 175/175 105.9/120.5 110/125 97/111 177/177 None None 25.9 30 25 126 27.8 40 27 128
4.9/6.5 13.6/15.6 25.9/25.9 30/30 25/25 126/126 27.8/28.0 40/40 27/27 128/128
7.9/10.5 21.9/25.3 33.5/37.8 40/40 31/35 126/126 35.9/40.1 40/45 33/37 128/128
12.0/16.0 33.4/38.5 47.9/54.3 50/60 44/50 126/126 50.3/56.6 60/60 46/52 128/128
15.8/21.0 43.8/50.5 60.9/69.3 70/70 56/64 126/126 63.3/71.6 70/80 58/66 128/128
19.9/26.5 55.2/63.8 75.1/85.9 80/90 69/79 126/126 77.5/88.3 80/90 71/81 128/128 None None 26.2 40 26 144 28.1 40 28 146
4.9/6.5 13.6/15.6 26.2/26.2 40/40 26/26 144/144 28.1/28.4 40/40 28/28 146/146
7.9/10.5 21.9/25.3 33.9/38.1 40/40 31/35 144/144 36.3/40.5 40/45 33/37 146/146
12.0/16.0 33.4/38.5 48.3/54.6 50/60 44/50 144/144 50.6/57.0 60/60 47/52 146/146
15.8/21.0 43.8/50.5 61.3/69.6 70/70 56/64 144/144 63.6/72.0 70/80 59/66 146/146
19.9/26.5 55.2/63.8 75.5/86.3 80/90 69/79 144/144 77.9/88.6 80/90 72/82 146/146 None None 28.5 40 28 170 30.4 45 30 172
4.9/6.5 13.6/15.6 28.5/28.9 40/40 28/28 170/170 30.4/31.3 45/45 30/30 172/172
7.9/10.5 21.9/25.3 36.8/41.0 40/45 34/38 170/170 39.1/43.4 45/45 36/40 172/172
12.0/16.0 33.4/38.5 51.1/57.5 60/60 47/53 170/170 53.5/59.9 60/60 49/55 172/172
15.8/21.0 43.8/50.5 64.1/72.5 70/80 59/67 170/170 66.5/74.9 70/80 61/69 172/172
19.9/26.5 55.2/63.8 78.4/89.1 80/90 72/82 170/170 80.8/91.5 90/100 74/84 172/172 None None 12.5 20 12 60 13.5 20 13 61
6.0 7.2 12.5 20 12 60 13.5 20 13 61
11.5 13.8 19.9 20 18 60 21.1 25 19 61
14.0 16.8 23.6 25 22 60 24.9 25 23 61
23.0 27.7 37.3 40 34 60 38.5 40 35 61
25.5 30.7 41.0 45 38 60 42.3 45 39 61
None None 13 20 13 69 14 20 14 70
6.0 7.2 13.0 20 13 69 14.0 20 14 70
11.5 13.8 20.5 25 19 69 21.8 25 20 70
14.0 16.8 24.3 25 22 69 25.5 30 23 70
23.0 27.7 37.9 40 35 69 39.1 40 36 70
25.5 30.7 41.6 45 38 69 42.9 45 39 70
None None 13.8 20 14 82 14.8 20 15 83
6.0 7.2 13.8 20 14 82 14.8 20 15 83
11.5 13.8 21.5 25 20 82 22.8 25 21 83
14.0 16.8 25.3 30 23 82 26.5 30 24 83
23.0 27.7 38.9 40 36 82 40.1 45 37 83
25.5 30.7 42.6 45 39 82 43.9 45 40 83
NO P.E. w/ P.E. (pwrd fr/unit)
DISC. SIZE
MCA MOCP
FLA LRA FLA LRA
DISC. SIZE
50TC
67
APPENDIX IV. ELECTRICAL DATA (cont)
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. (cont)
ELECTRIC HEATER NO C.O. or UNPWR C.O.
50TC
IFM
UNIT
50TC**07
TYPE
N O M . V --- P H --- H Z
STD
MED
208/230---3---60
HIGH
STD
MED
4 6 0 --- 3 --- 6 0
HIGH
STD None None 11.9 15 12 63 13.8 20 14 65
MED None None 12.7 20 12 74 14.6 20 15 76
HIGH None None 12.7 20 12 74 14.6 20 15 76
5 7 5 --- 3 --- 6 0
Nom (kW) FLA
MCA MOCP
None None 30.5 45 30 157 32.4 50 32 159
4.9/6.5 13.6/15.6 30.5/30.5 45/45 30/30 157/157 32.4/32.4 50/50 32/32 159/159
7.9/10.5 21.9/25.3 33.9/38.1 45/45 31/35 157/157 36.3/40.5 50/50 33/37 159/159
12.0/16.0 33.4/38.5 48.3/54.6 50/60 44/50 157/157 50.6/57.0 60/60 47/52 159/159
15.8/21.0 43.8/50.5 61.3/69.6 70/70 56/64 157/157 63.6/72.0 70/80 59/66 159/159
19.9/26.5 55.2/63.8 75.5/86.3 80/90 69/79 157/157 77.9/88.6 80/90 72/82 159/159 None None 32.8 50 32 183 34.7 50 34 185
4.9/6.5 13.6/15.6 32.8/32.8 50/50 32/32 183/183 34.7/34.7 50/50 34/34 185/185
7.9/10.5 21.9/25.3 36.8/41.0 50/50 34/38 183/183 39.1/43.4 50/50 36/40 185/185
12.0/16.0 33.4/38.5 51.1/57.5 60/60 47/53 183/183 53.5/59.9 60/60 49/55 185/185
15.8/21.0 43.8/50.5 64.1/72.5 70/80 59/67 183/183 66.5/74.9 70/80 61/69 185/185
19.9/26.5 55.2/63.8 78.4/89.1 80/90 72/82 183/183 80.8/91.5 90/100 74/84 185/185 None None 32.8 50 32 183 34.7 50 34 185
4.9/6.5 13.6/15.6 32.8/32.8 50/50 32/32 183/183 34.7/34.7 50/50 34/34 185/185
7.9/10.5 21.9/25.3 36.8/41.0 50/50 34/38 183/183 39.1/43.4 50/50 36/40 185/185
12.0/16.0 33.4/38.5 51.1/57.5 60/60 47/53 183/183 53.5/59.9 60/60 49/55 185/185
15.8/21.0 43.8/50.5 64.1/72.5 70/80 59/67 183/183 66.5/74.9 70/80 61/69 185/185
19.9/26.5 55.2/63.8 78.4/89.1 80/90 72/82 183/183 80.8/91.5 90/100 74/84 185/185 None None 15.5 25 15 79 16.5 25 16 80
6.0 7.2 15.5 25 15 79 16.5 25 16 80
11.5 13.8 20.5 25 19 79 21.8 25 20 80
14.0 16.8 24.3 25 22 79 25.5 30 23 80
23.0 27.7 37.9 40 35 79 39.1 40 36 80
25.5 30.7 41.6 45 38 79 42.9 45 39 80
None None 16.3 25 16 92 17.3 25 17 93
6.0 7.2 16.3 25 16 92 17.3 25 17 93
11.5 13.8 21.5 25 20 92 22.8 25 21 93
14.0 16.8 25.3 30 23 92 26.5 30 24 93
23.0 27.7 38.9 40 36 92 40.1 45 37 93
25.5 30.7 42.6 45 39 92 43.9 45 40 93
None None 17.3 25 17 101 18.3 25 18 102
6.0 7.2 17.3 25 17 101 18.3 25 18 102
11.5 13.8 22.8 25 21 101 24.0 25 22 102
14.0 16.8 26.5 30 24 101 27.8 30 26 102
23.0 27.7 40.1 45 37 101 41.4 45 38 102
25.5 30.7 43.9 45 40 101 45.1 50 42 102
NO P.E. w/ P.E. (pwrd fr/unit)
DISC. SIZE
MCA MOCP
FLA LRA FLA LRA
DISC. SIZE
68
APPENDIX V. WIRING DIAGRAM LIST
Wiring Diagrams
50TC DRAWING NUMBER.REV
Size Voltage CONTROL POWER
208/230--- 1---60 48TM500212.04 48TM500211.08
A04
A05
A06
A07
All PremierLink* 48TM500983.02
NOTE: Component arrangement on Control; Legend on Power Schematic * The PremierLink label is an overlay for the Control label for the specific base model. Both labels
(Control and PremierLink) are required to display a complete unit control schematic with PremierLink Option
208/230--- 3---60 48TM500212.04 48TM500214.07
460--- 3---60 48TM500212.04 48TM500214.07
575--- 3---60 48TM500212.04 48TM500214.07 208/230--- 1---60 48TM500212.04 48TM500211.08 208/230--- 3---60 48TM500212.04 48TM500214.07
460--- 3---60 48TM500212.04 48TM500214.07
575--- 3---60 48TM500212.04 48TM500214.07 208/230--- 1---60 48TM500212.04 48TM500211.08 208/230--- 3---60 48TM500212.04 48TM500214.07
460--- 3---60 48TM500212.04 48TM500214.07
575--- 3---60 48TM500212.04 48TM500214.07 208/230--- 3---60 48TM500212.04 48TM500214.07
460--- 3---60 48TM500212.04 48TM500214.07
575--- 3---60 48TM500212.04 48TM500214.07
50TC
69
50TC
APPENDIX VI. MOTORMASTER SENSOR LOCATIONS
Fig. 67 -- 50TC*A04 Outdoor Circuiting
C08259
C08261
Fig. 69 -- 50TC*A07 Outdoor Circuiting
Fig. 68 -- 50TC*A05/06 Outdoor Circuiting
C08260
C08262
Fig. 70 -- 50TC*A08 Outdoor Circuiting
70
APPENDIX VI. (cont) MOTORMASTER SENSOR LOCATIONS
50TC
Fig. 71 -- 50TC*A09/12 Outdoor Circuiting
C08263
71
50TC
Copyright 2008 Carrier Co rp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 05/08
Manufacturer r es er ves the right to change, at any time, specifications and designs without notice and without obligations.
72
Catalog No: 50TC--- 1SM
Replaces: NEW
START-UP CHECKLIST
START-UP CHECKLIST
(Remove and Store in Job File)
I. PRELIMINARY INFORMATION
MODEL NO.: SERIAL NO.:
DA TE: TECHNICIAN:
II. PRE-START-UP (insert checkmark in box as each item is completed)
j VERIFY THA T JOBSITE VOLT AGE AGREES WITH VOLT AGE LISTED ON RA TING PLATE
j VERIFY THA T ALL PACKAGING MA TERIALS HA VE BEEN REMOVED FROM UNIT
j REMOVE ALL SHIPPING HOLDDOWN BOLTS AND BRACKETS PER INSTALLA TION INSTRUCTIONS
j VERIFY THA T CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS
j CHECK REFRIGERANT PIPING FOR INDICATIONS OF LEAKS; INVESTIGATE AND REPAIR IF NECESSARY
j CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
j CHECK THA T RETURN (INDOOR) AIR FILTERS ARE CLEAN AND IN PLACE
j VERIF Y THAT UNIT INSTALLATION IS LEVEL
j CHECK F A N WHEELS AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW
TIGHTNESS
j CHECK TO ENSURE THAT ELECTRICAL WIRING IS NOT IN CONTACT WITH REFRIGERA NT LINES
OR SHARP METAL EDGES
j CHECK PULLEY ALIGNMEN T AND BELT TENSION PER INSTA LLATION INSTRUCTIONS
III. START-UP
50TC
ELECTRICAL
SUPPLY VOLT AGE L1-L2 L2-L3 L3-L1 COMPRESSOR AMPS L1
L2 L3
INDOOR-FAN AMPS L1 L2 L3
TEMPERATURES
OUTDOOR-AIR TEMPERATURE DB RETURN-AIR TEMPERATURE
COOLING SUPPL Y AIR
DB DB
WB WB
PRESSURES (Cooling Mode)
REFRIGERANT SUCTION PSIG REFRIGERANT DISCHARGE
PSIG
F
F
j VERIFY THA T 3-PHASE F AN MOTOR AND BLOWER ARE ROTA TING IN CORRECT DIRECTION.
j VERIFY THA T 3-PHASE SCROLL COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION
j VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS
GENERAL
j SET ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO MATCH JOB REQUIREMENTS
(IF EQUIPPED)
Copyright 2008 Carrier Co rp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 04/08
Manufacturer r es er ves the right to change, at any time, specifications and designs without notice and without obligations.
73
Catalog No: 50TC--- 1SM
Replaces: NEW
Loading...