Carrier 48N4, 48N2, 48N3, 48N5, 48N7 Installation Instructions Manual

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48N2,N3,N4,N5,N6,N7,N8,N9
Gas Heat Chimney Accessory
Installation Instructions
Part No. CRFLUEDS009A00, CRFLUEDS010A00
TABLE OF CONTENTS
PACKAGE CONTENTS . . . . . . . . . . . . . . . . . . .. . . . . 1
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IMPORTANT: Read these instructions completely before attempting to install this accessory.
PACKAGE CONTENTS
ACCESSORY
PACKAGE NO.
CRFLUEDS009A00
CRFLUEDS010A00
QTY DESCRIPTION
1 Chimney (Btm) 1 Chimney (Top) 1 Bracket Panel (L) 1Bracket Panel (R) 2 Transition Duct Assy 1 Installation Instruction 1Gasket 1 Bag of 36 Screws 1 Chimney (Btm) 1 Chimney (Mid) 1 Chimney (Top) 1 Bracket Panel (L) 1Bracket Panel (R) 2 Transition Duct Assy 1 Installation Instruction 2Gasket 1 Bag of 42 Screws
ACCESSORY PART NUMBER USAGE
CRFLUEDS009A00 48N**N*, 48N**P*, 48N**Q* CRFLUEDS010A00 48N**R*, 48N**S*, 48N**T*
NOTE: The asterisk is used as a wild card for characters and numbers.
SAFETY CONSIDERATIONS
Installation of this accessory can be hazardous due to sys­tem pressures, electrical components, and equipment location (such as a roof or elevated structure).
Only trained, qualified installers and service technicians should install, start up, and service this equipment.
When installing this accessory, observe precautions in the literature, labels attached to the equipment, and any other safe­ty precautions that apply.
• Follow all safety codes.
• Wear safety glasses and work gloves.
• Use care in handling and installing this accessory.
Recognize safety information. This is the safety-alert sym­bol . When you see this symbol on the unit and in instruc­tions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a haz­ard which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installa­tion, reliability, or operation.
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury and/or death.
Before beginning any modification, be certain that the main-line electrical disconnect switch is in the OFF posi­tion. Close the main gas supply shutoff valve. Tag discon­nect switch and gas valve with suitable warning labels.
CAUTION
GENERAL
This installation instruction contains installation informa­tion for the Applied Rooftop unit, N Series (ART-N) chimney. The chimney is installed for better control of exhaust gas flow and to prevent exhaust gas recirculation into the unit.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480128-01 Printed in U.S.A. Form 48N-9SI Pg 1 10-16 Replaces: New
CUT HAZARD
Failure to follow this caution may result in personal in­jury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glass­es and gloves when handling parts and servicing furnaces.
INSTALLATION
Fig. 1 — Openings and Block-off Plates
Arrangement for Small Chassis Unit
BLOCK-OFF PLATE
OPENING
LOW HEAT HIGH HEATMEDIUM HEAT
Fig. 2 — Openings and Block-off Plates
Arrangement for Large Chassis Unit
BLOCK-OFF PLATE
OPENING
LOW HEAT
MEDIUM HEAT
HIGH HEAT
Fig. 3 — Transition Duct
A48-8942
Fig. 4 — Flue Exhaust Hood
A48-8943
The number of openings on the chimney differs based on
the chassis and heat size; see Fig. 1 and 2 for schematics.
1. Determine the chassis size of the unit: a. 75 to 105 ton cooling capacity is considered small
chassis
b. 120 to 150 ton cooling capacity is considered large
chassis
2. Determine the heat capacity of the unit: a. For small chassis:
• 800,000 Btu/hr is low heat
• 1,200,000 Btu/hr is medium heat
• 1,520,000 and 1,600,000 Btu/hr are high heat
b. For large chassis:
• 1,200,000 Btu/hr is low heat
• 1,600,000 Btu/hr is medium heat
• 2,000,000 Btu/hr is high heat
to determine how many block-off plates must be re­moved.
4. Replace the removed block-off plates with the transition duct. See Fig. 3.
3. The chimney for each chassis size comes pre-assembled for low heat furnace. Remove the block-off plate to adjust the chimney to the heat size of the unit. See Fig. 1 and 2
5. Remove all flue exhaust hoods (Fig. 4) from the unit skin.
6. Install both long brackets on both sides of the flue exhaust duct on the unit skin. Make sure the screw holes on the bracket align with the screw holes on the unit skin. Note that the flat side of the bracket is the lower side of the bracket. See Fig. 5-10.
2
Fig. 5 — Bracket Installation
A48-8944
FIRST BRACKET INSTALLED
Fig. 6 — Location of First Installed Bracket in
Relation to Flue Exhaust Duct
FLUE EXHAUST
BRACKET
A48-8945
Fig. 7 — First Installed Bracket Viewed
from Other Side
BRACKET
Fig. 8 — Bracket Correctly Installed with
Flat Part on Lower Side
FLAT SIDE OF BRACKET
A48-8947
A48-8946
3
Fig. 9 — Bracket Correctly Installed with
Cutout on Upper Side
CUTOUT PART
Fig. 10 — Installation of Second
Supporting Bracket
SECOND BRACKET
A48-8949
Fig. 11 — Installation of Bottom Piece
BOTTOM PIECE
A48-8950
Fig. 12 — Correct Alignment of Transition Duct
with Flue Exhaust Duct
OF BRACKET
A48-8948
The chimney is shipped in 2 pieces for the small chassis and 3 pieces for the large chassis.
7. After both brackets are installed, as shown in Fig. 5-10, install the bottom piece of the chimney (Fig. 11).
Be sure the sides of the transition ducts encompass the flue gas exhaust sides as shown in Fig. 12.
TRANSITION DUCT HOLE
FLUE EXHAUST DUCT
A48-8951
8. Use screws (provided) to attach the bracket to the chimney (Fig. 13).
IMPORTANT: To guard against leakage, verify there are no unfilled screw holes.
4
9. Place the white gasket over the top flange of the bottom
Fig. 13 — Example of Typical Gasket (Without
Condensate Drainage Perforations)
GASKET
A48-8952
Fig. 14 — Bottom Piece after Installation
Fig. 15 — Deflector Assembly
A48-8954
Fig. 16 — Middle Piece after Installation
piece of the chimney (Fig. 13). When installed correctly, this gasket prevents leakage between chimney pieces. Be sure the gasket is not moved during the installation of the top piece. The white gasket must not protrude; it should be flush with the main body of the chimney. See Fig. 14 for correct installation.
IMPORTANT: Newer gaskets (not shown) are perfo­rated with slots for condensate drainage. These gaskets must be installed by aligning gasket slots with flange holes.
Small chassis: stack the top piece over the bottom piece and secure it to the bracket with screws. For the small chassis, this will be the last piece for installation. The top piece always has the deflector assembly pre-installed (Fig. 15).
BOTTOM PIECE, INSTALLED
A48-8953
Large chassis: stack the middle piece over the bottom piece and secure it to the bracket with screws (Fig. 16):
MIDDLE PIECE, INSTALLED
10. Install the top piece for the small chassis or the middle piece for the large chassis.
A48-8955
5
11. For the large chassis, after the middle piece is installed
Fig. 17 — Example of Typical Second Gasket for
Large Chassis (Without Condensate Drainage
Perforations)
Fig. 18 — Top Piece for Large and Small Chassis
TOP PIECE WITH DEFLECTOR ASSEMBLY
A48-8957
Fig. 19 — Large Chassis 3-Piece Chimney
A48-8958
and secured with screws to the bracket, place the white gasket over the top flange of the bottom piece of the chimney (Fig. 17). When installed correctly, this gasket prevents leakage between chimney pieces. Be sure the gasket is not moved during the installation of the top piece. The white gasket must not protrude; it should be flush with the main body of the chimney. See Fig. 14 for correct installation.
IMPORTANT: Newer gaskets (not shown) are perfo­rated with slots for condensate drainage. These gaskets must be installed by aligning gasket slots with flange holes.
GASKET BETWEEN TOP AND MIDDLE PIECES
A48-8956
13. Once the installation is complete (Fig. 19), verify: a. All gaskets are flush with the main body of the
chimney.
b. The bracket is straight and there are no ripples or
waves on the brackets; the bracket is flush with the chimney body.
c.
12. For the chimney for the large chassis unit, once the sec­ond gasket is placed over the middle chimney piece, in­stall the top piece of the chimney. See Fig. 18. The height and weight of the top piece for the large chassis require careful attention during installation.
MAINTENANCE
Inspect screens on bottom chimney piece and on deflector assembly and remove any debris to ensure proper airflow and heating efficiency. Inspect full length of flue stack for any blockages which could impair flue performance. Inspect every fall, and periodically during heating season.
6
© Carrier Corporation 2016
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480128-01 Printed in U.S.A. Form 48N-9SI Pg 8 10-16 Replaces: New
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