Carrier 48MA User Manual

Number One AirConditbning Maker
Carrier Parkway • Syracuse, N Y 13201
Packaged Rooftop Multizone Units

DX Cooling/Natural or LP Gas, Electric or Hot Water/Glycol Heat

CONTENTS

INTRODUCTION I PHYSICAL DATA 2 CONSTRUCTION 3
General 3 Electrical - 3 Refrigeration System 3 Heating 5
i-x
....
Page

INTRODUCTION

The Carrier 48MA/50ME modular multizone differs markedly from the traditional hot deck/ cold deck reheat multizone. Carrier’s packaged rooftop units do not employ the hot deck/cold deck principle or the zoning dampers associated with conventional units.
Carrier’s distinctive design — individual modules for heating and/or cooling with constant module airflow, is a true innovation to the multizone market. The modular units heat, cool or de­humidify in each module simultaneously and independently of all other modules. Modules can serve individual zones or be grouped together to serve larger zones.
The modular multizones are available in 6 sizes based on cooling capacity.
SYSTEM SELECTION AND OPERATION 7 APPLICATION 10
Diversity 10 Limitations 10
Reheat Applications 11 Economizer 11 Economizer and Exhaust Performance 14 Economizer Economics 15 Night Setback 16
MISCELLANEOUS 19
Sound and Vibration 19 ■; Thermostat Usage and Control 20
Return Air Systems 20
RATING TABLES 30-41 FAN PERFORMANCE 42
Pulley Selection 42
Balancing Dampers 42
Performance Table 43
HEATING PERFORMANCE 46
Electric 46 Gas 46 Hot Water/Glycol 47
ELECTRICAL DATA 48-52
Power Wiring 52
Capacity
(tons) Modules
15 20 25 28 5 30 37
No. of Unit
8
8 48MA/50ME024 10 48MA/50ME028 10 48MA/50ME030 12 48MA/50ME034 12 48MA/50ME040
Designation
48MA/50ME016
LP or natural gas, electric resistance or hot water/glycol heating options are available to maxi mize efficient use of local energy resources. Econo­mizers, power exhaust, roll filters and high-efficiency filters are also available as factory installed options - all providing a greater flexibility in applying the modular multizone to specific job requirements.
A recent multizone energy study compared the energy usage of the Carrier modular units with 3 competitive designs. The study simulated (by computer) the operation of the units for one year in a typical building in each of 14 major U.S. cities. The cities represented complete coverage of the
climatic conditions experienced throughout the country. Study results showed the Carrier multi zone consumed less energy than the others in each case considered under all climatic conditions. Details of the energy study are contained in the
Carrier brochure, The Modular Multizone Versus
the Others.
© Carrier Corporation 1976
Form 50ME-1XA

Table 1 — Physical Data

UNIT 48MA OR SOME
Zone Modules
OPERATING WT (lb)
Bose Unit 48MA Bose Unit SOME (with heat)
Roof Curb
REFRIG CHARGE (lb, R-22) COMPRESSOR
No. 1 Type
Cylinders ... Unloaders
No. 2 Type
Cylinders (has no unloaders)
System Oil Charge (pts) Unlaader Settings (psig)
Left Bank
Right Bank
Loads
Unloads
Loads
Unloads
Capacity Steps (%)
OUTDOOR AIR FANS
Mtr Hp ... Rpm ... Frame (NEMA)
No. 1 No. 2 No. 3
INDOOR AIR FANS
No. ... Size (in.)
Cfm (Norn)
Motor Hp ... Rpm Std
Opt
Fan Pulley
Outside Diameter (in.) Bore (in..)
Fan Belt No. ... Size w/Std Mtr
w/Opt Mtr
Motor Pulley A
Outside Diam (in.) w/Std Mtr
w/Opt Mtr
Bore (in.)
Resulting Fan Rpm w/Std Mtr
w/Opt Mtr - - - -
Motor Pulley B
Outside Diam (in.) w/Std Mtr 6.0
w/Opt Mtr
Resulting Fan Rpm w/Std Mtr 995
w/Opt Mtr
HEATING SECTION (48MA)
Rise Range
Input (1000 Btuh) Min-Max Total
Each Module
Bonnet Cap. (1000 Btuh) Total
Stage 1/Stoge 1 ± 2
HEATING SECTION (SOME ELEC) HEATING SECTION (SOME, GLY.)
Max allowable inlet temperature Max allowable flow, each coil Solution mixture Max allowable working pressure Total internol volume (gals)
PRESSURE SWITCHES
, _ Cutout Low-Pressure r. ^ .
Cut-in
High-Pressure ^ul^n
Indoor Air Flow Switch (AFS 1)
Factory Setting (cfm) Adjustment Range (cfm)
INDOOR AIR FILTERS
Std No. ... Size (in.)
High Efficiency (optional)
No. ... Size (in.)
Roll Media (optionol)
0T6
8
3385 2985
_506
28 "
024
8
3805 3405
506
~~32
028
10
4075 3665
506
43
030
10
4080 3670
506 43
Reciprocating Hermetic, 1725 Rpm
06DE537
6 2
06 DE 824
6 .. 2
06DA824
6
22
06DE537
6 . 2
06DA824
6
22
06DE537
6 . . 2
06DA537
6
22
Compressor No. 1 Only
71.0 ± 1 5
57.5 ±25 76 0 + 1 5 62 5 ± 2.5
100,67,33
100,83,67
50,33,17
100,80,60
40,20
100,80,60
40,20
Propeller, Direct Drive
1 . 1075 1 ... 1140
2 ... 15x15
2 . 15x15 2 . 15x15 2 . 15x15
6000 8000 10,000
5 . . 1725
- - - -
10.6 Р/!б
1 3V630 1 ... 3V630 2 ... 3VS60 2 . 3V560
7/2 ... 1725
10.6
10 ... 1725
8 0 8 0
56 (1-phase) 56 (3-phase)
10,000
10 ... 1725
P/16
- - - -
Instai led
Factory
5.3 _ - - -
iVe
880
6.0 1%
995
6 9
-
1145
- -
5 0
1%
1095
Shippec
5.6
1230
'5 0
1%
1095
With Unit
5 6
1230
2-Stage Furnace Assembly in Each Zone Module
25 F to 55 F at 0 75 in. v^g ESP
240-480
60
360
22.5/45.0
240-480
60
360
22.5/45.0
300-600 I 300-600 I 360-720
60 60 60
450 450 540
22.5/45.0 I 22.5/45.0 j 22.5/45.0
See Electrical Data Table for Electric Heat Data
1 Heating Coil in each Zone Module
ZOO F
6 gpm
20% glycol
30 psig
2.61
2.61
3.15 ] 3.15 1
29 ± 5 psig
39 ± 5 psig 400 ± 5 psig 300 ± 5 psig
6000
4000-6000
12 ... 20x25x2
Same but with 36.5% efficiency (NBS Dust Spot Test)
65 ft of 2-in. media
034
040
12
4800 4400
5700 5250
630 57
06DE537
6 ... 2
06DA537
"65 “■
06EE250
4 . . 1
06EA250
6
21
31
75.5 ± 1 5
58.0 ±25
100,83,67
50,33,17
100,75,
50,25
I 1 1140 . 56 (3-ph)
3 ... 15x9 3 . 15x9
12,000
15 ... 1725
20 ... 1725
12,000 15 ... 1725 20 ... 1725
8 0 1“/б 1‘Мб
2 3V630
3 . 3V670
2 ... 3V630 3 . . 3V670
5 0 5.0
6.0 1% 1%
1095 1320
1095 1320
5 6 5.6
6.5 6.5
1230 1230 1425 1 1425
360-720
22.5/45.0
3 76
3.76
9000
6000-9000
12
630
4
8.0
6.0
60
540
О

CONSTRUCTION

General — Carrier Modular multizones are sturdy
and lightweight. The units are ideal for rooftop applications where low silhouettes are required.
^|p Maximum height of any 48MA/50ME unit
mounted on a matching roof curb is less than 5 feet. Each unit is of one-piece design with extruded aluminum frame and 26 ga steel top and side panel construction. Panels are easily removed for access to unit interior. Assembled, the insulated unit will not sweat at 77 E wet-bulb on cooling days. The unit insulation conserves heat energy in the winter, keeping energy costs to a minimum.
The unit roof curb, constructed of 14 ga galvanized steel, is National Roofing Con tractors Association (NRCA) approved. A condenser run-off sheet is built into the curb and is insulated to prevent heat transfer. The curb is designed to be flashed to the roof and includes wood nailers to aid installation. All duct and utility connections are inside the curb perimeter.
Service access on side panels is accomplished by removing latches on each side of panel. The side panel gaskets provide complete perimeter sealing when compressed against the base unit frame. Each 48MA/50ME unit has large, waterproof condensate pans to prevent moisture leakage into the con ditioned space. Galvanneal steel panel surfaces are bonderized and finished with Carrier Weather Armor, a baked enamel finish.
Enters are 2-in. throwaway fiberglass with an NBS efficiency of 10%. High efficiency (36.5% NBS) throwaway filters are available as a factory­installed option. With 41.5 square feet of zone
filter area standard, both the low- and high-
efficiency filters are extremely effective. With this large area, filter velocity is low — 335 fpm in the 48MA/50ME040 and 145 fpm in the 48MA/
50ME016. A roll filter package is available as a
factory-installed option.
The package consists of 65 ft of 2-in. filter media, automatic media advance switch, advance motor and a runout switch. Outside air is drawn into the unit thru louvered side panels and pre filtered by cleanable outdoor air filters in the panels.
Electrical — The Carrier Modular multizones
include factory-installed power and control circuit breakers which are suitable for use as disconnect switches where local codes permit. A 350-va,
115-volt convenience outlet on the main control
panel allows use of a trouble light or small power
tools.
Etched solid copper circuit panels with inter changeable plug-in relays and marked terminal boards are used in all units to improve reliability and simplify the modular design. Conventional commercial 24-volt, 2-stage heat/2-stage cool
thermostats are readily wired to marked terminals on the zone control board. Modules combined to make a single, large zone are controlled by a single thermostat by wiring the zone module control terminals as illustrated in thermostat usage section using factory-supplied jumpers.
Refrigeration System — The modular multizone
units incorporate individual zone evaporator coils plus an outdoor air (Humidry®) evaporator coil (see Eig. 1). The zone coils are controlled by room thermostats thru a liquid line solenoid valve. The metering device for the zone evaporators is a capillary tube.
The outdoor air evaporator coil cools and dehumidifies the outside air drawn into the unit. This coil is a “free floating” coil; that is, after the first zone cooling coil is activated by cooling demand, the outdoor air coil is controlled by suction pressure only. Since the outdoor air evap
orator coil handles a varying load, a thermal
expansion valve is used to meter the correct
amount of liquid refrigerant to this coil.
The load on unit compressors varies depending on outdoor air coil load and the number of zone coils in operation simultaneously. Compressor unloaders and hot gas bypass valves are employed
to compensate for the variation. The 15-ton unit
unloads to 1/3 or 5 tons, the 20-ton unit to 1/6 or
3.3 tons, the 25-ton unit to 1/5 or 5 tons, the 28-ton unit to 1/6 or 4.7 tons, the 30-ton unit to
1/6 or 5 tons, and the 37-ton unit to 1/4 or 9.3 tons. The unloaders operate from suction pressure to maintain system suction temperature between 32 and 45 E. If the load is less than the minimum step indicated above, a hot gas bypass valve meters
hot gas into the outdoor air coil to provide an
additional load to the system. This keeps the compressor on the line and prevents the coils from
icing up due to low suction temperature.
Since the outdoor air coil would become a condenser when the ambient temperature is below the suction temperature, a thermostat closes the outdoor air damper if the ambient drops below 32 E and compressors are operating. If there is no airflow across the outdoor coil, there is no heat transfer and the coil becomes an extension of the refrigerant piping.
Head pressure is maintained by cycling one or 2 condenser fans with a condensing pressure switch and modulating the remaining fan with a Motor­master® solid state speed controller, permitting operation of the refrigerant system to -20
ambient. The Carrier modular design is not de
pendent on an economizer cycle for cooling at low
outdoor temperatures. (A factory-installed econo
mizer option is available.)
All multizone units function satisfactorily in
the full cooling or full heating mode. However, at
Fig. 1 — Refrigerant Piping Schematic (10-Zone Units Shown, 8- and 12-Zone Units Similar)
partial load operation, difficulties arise in conven tional hot deck/cold deck units. When some zones are at full heat, some at partial heat, some at partial cooling, conventional multizones must operate the hot and cold decks simultaneously at high energy cost. The Carrier Modular design satisfies each zone’s demand by a discrete module(s). There are no hot decks, cold decks or zone air mixing dampers to waste energy. The only energy expended is that required to heat or cool the individual zone. Since there is no mixing, energy is saved and operating costs are significantly lowered. In addition, the control system provides excellent humidity and temperature control. Multi stage cooling is available on larger zones where 2 or more modules are used for efficient control of zone space requirements.
The following features and safety devices are
provided on the refrigerant cycle:
1. Suction line accumulator
2. Crankcase heaters
3. High- and low-pressure switches
4. Discharge line thermostat
5. Time Guard® circuit
6. Airflow switch for indoor fan motor
7. Internal motor protection thermostats em bedded in compressor motor windings
8. Hot gas bypass capability
9. Compressor unloading capability
10. Filter-driers
PSYCHROMETRICS ^ The 48MA/50ME units differ psychrometrically from the conventional multizones due to the operation of the outdoor air coil. The coil in the Carrier units cools and dehumidifies the outdoor air entering the unit thus assuring that raw outdoor air is not passed along to the zones. This air treatment by the outdoor air coil (and also by the zone module evaporator coils) provides excellent low load performance and precise temperature control to the conditioned space. The only large load variation occurs on the outdoor air coil where a thermal expansion valve is used. This allows the use of simple capillary tube expansion devices on the zone coils. The zone coils cool and dehumidify a mixture of return air and outdoor air — outdoor air at the approximate dew point temperature of the return air.
The psychrometric chart (Figure 2) illustrates this air treatment for a typical set of conditions. As an example: 1000 cfm of outdoor air at 95 F/75 F having 99 grains moisture content enters the outdoor air coil and is cooled and treated so that the air leaving the coil has 68 grains of moisture content. The outdoor air coil under these con ditions has a capacity of 60,000 Btuh of which 39,000 Btuh is sensible. This is a coil sensible heat factor of 0.65. By examining the room conditions, it is evident that the outdoor air coil is very effective in removing the latent load. At 75 F/50%, the room content is 64 grains of moisture. The percent moisture removed with respect to room conditions is:
GRAINS OF MOISTURE/
LBS OF DRY AIR
% removed
99 - 68 99 - 64
100 =
88.5%
The 1000 cfm of outdoor air at 68 grains is mixed with 8000 cfm of return air at 75 F/50% room conditions (64 grains). This mixture then enters the zone modules and is cooled and dehumidified by the zone coil.
Heating (General) — The 48MA/50ME modular
multizone units offer a wide range of factory­installed heating options.
In all cases, the modular design provides a
number of small heating steps to maintain very close discharge temperature control without wide variation. Conventional multizones cycle a few large increments to maintain the necessary hot
deck temperatures and, thus, cannot control dis
charge temperature as well as the modular units.
Another feature of the modular design is the reduced impact of heater malfunction. Any unit can have a malfunction — such as an open coil in a relay or contactor or gas valve failure in a gas-fired unit. The Carrier 48MA/50ME units, with 8, 10 or
12 independent heating sections, would experience heat failure in one module only and all others would operate normally. Conventional multizones could lose a large percentage of heating capacity or
the entire heat source in the hot deck could become inactive.
The Carrier modular multizone units are de signed to provide reliability, serviceability, oper ating economy and comfort control — features difficult to match with conventional hot deck/cold deck reheat multizone units.
GAS HEATING SYSTEM (48MA) Each module has a 2-stage burner, with one pilot per pair of modules. The first-stage gas valve (115-v) controls gas flow to the main orifice and to the second-stage valve. A 24-v solenoid valve provides gas to the second stage when open (see Eig. 3). Both heating stages are contained in one valve body.
The gas heating section has standing pilots and continuous forced draft combustion. The pilots have automatic spark relight for dependable ignition.
The 48MA modular multizone has individual 18 ga Chromized steel heat exchangers and stainless steel main burners in each module.
Safety features on the heating system include:
1. A.G.A. certification of the entire unit design as ' well as the furnace section.
2. Airflow switch for indoor fan motor.
3. Airflow switch for forced draft fan motors.
4. Door switch for combustion compartment.
5. Pilot switch to ensure a pilot flame
GV - Gas Vaive (Zone Module)
MOTSS:
t
MS ~ Main Burner
Pirst stage of gas valve is a 115-vott sok-noid; second stage is a 24-voit soienoid with .60% gas bvpess. Gnits 48MA034 ano 040 fi ave one pilot shotoff valve feeding all pilot burners.
Unit is eouipped with a forced-draft blower and: the foiiowing

Fig. 3 — Gas Piping Schematic (10-Zone 48MA Unit Shown, 8- and 12-Zone Units Similar)

MGV ­PS -
Main Gas Vaive Pilot Sorrier
safety devices: forced-draft airfiow switcfi, tiame rcll-oot pro tection switch, combustion dtarnbet access door switch, heating lirrtt switches, and soark-ignitecl automatic pilots. Al! of these switches are iccateci in the heating section and rrtust. be in safe condition before tfie inain burners can ignite.
PV ~ Pilot Valve (shutoff;
6. Heating limit switches.
7. Flame rollout protection switch. In special applications where natural gas supply
is limited, units must be modified to operate under derated input/output conditions. The 48MA modu lar multizones can be derated by changing the zone module burner spuds and gas valve orifices as follows:
NATURAL GAS FIRED UNITS
TOTAL MODULE
DERATED INPUT (%) High F ire/Low Fire
90/45
80/40 70/35
SPUD SIZE
No 36 No 38 No 41 No 43
GAS VALVE
ORIFICE SIZE
No 36 No. 38 No. 41 No 43
Under these conditions, the units still have 2 stages of derated heat input. Derating below these limits is not approved. If single-stage heat is acceptable, disconnect high fire stage to permit each module low fire input only (% as shown under low fire).
Contact Carrier Service Department before de
rating to the above limits. ELECTRIC HEATING SYSTEM (SOME) - The
SOME electric heating system contains single-phase Nichrome wire coils (see Fig. 4), wired and phase balanced to provide 2 or 3 steps of heat control. Each zone has 2 or 3 steps of strip heat available, controlled simultaneously by the zone thermostat and the outdoor air thermostat. When heat is required, the first stage of zone thermostat ener gizes the first step of zone heating. The second step (on 3-step units) of heating is controlled by the second stage of the zone thermostat. The second
(on 2-stage units) and third step of heating is controlled by the outside air thermostat (OAT.) and operates simultaneously with the second stage of the thermostat (on 3-stage units) when the outside air temperatures are below OAT. setpoint. The setpoint on the outside air thermostat is adjustable from 0 to 55 F.
Safety features include:
1. UL certification on entire unit, as well as electric heat section
2. Manual reset circuit breakers
3. Klixon high-temperature protection
4. Airflow safety for indoor fan motor
5. Fusible links in each heater phase
6. Two-pole contactors on each element
Fig. 4 — Electric Heating Unit (50ME)
нот WATER/GLYCOL HEATING SYSTEM -
Hot water is a frequent selection for heating due to simplicity of the piping system, the ease in maintaining uniform temperature control and quieter operation. In addition, when renovating an existing building, a hot water heating plant is usually available.
Carrier’s hot water/glycol heating option
(Fig. 5) is ideally suited for these renovations. Each
zone module has its own high capacity heating coil.
All controls, solenoid operated shutoff valve and
balancing valves are included in the option. There is no internal piping or wiring; only one connection is required for supply and return hot water/glycol. The option does not include internal pressure relief
for partial load operation. External piping to the unit must be in accordance with existing codes. It must include proper relief for water flow (the
maximum allowable hot water/glycol system work ing pressure is 30 psi.) or a modulating control to
compensate for decrease in water flow rate to zone coils under partial load conditions when some coils
are cycled closed. System heater coils are designed
for operation with a water/glycol solution of 20%
minimum glycol for proper freeze-up protection.
Figure 35 located in the Heating Capacity Section,
page 47 portrays an example of selecting and rating
hot water/glycol heating coils for use with SOME
multizone units.
The hot water/glycol option is not intended for use on a steam system. Where steam is the only heating medium available, a steam-to-water con verter or a steam-to-water interchanger should be used.
typical multizone design considerations. Using the Engineering Guide, calculate cooling and heating load estimates for the areas to be served by the multizone unit. Divide each area into zones based on the peak load and control requirements within
the area.
The resulting loads in a typical building have
been calculated as follows: Cooling
Grand Total Load (GTE) .................... 275,000 Btuh
Sensible Load (SL)
..............................
215,000 Btuh
Room Design....................................75 F db/50% Rh
Outdoor Air (OA) Cfm
.......................................
1000
OA Ambient Temperature .... 95 F db/75 F wb
Electric Power Source
у XT Room Total Load* Room Sensible Load zone JNo. (RTL)/Zone (RSL)/Zone
1 19,000 Btuh 16,935 Btuh 2 25,000 Btuh 22,505 Btuh 3 25,000 Btuh 22,505 Btuh 4 70,000 Btuh 59,160 Btuh 5 22,000 Btuh 19,720 Btuh 6 25,000 Btuh 22,505 Btuh 7 40,000 Btuh 33,870 Btuh
Total 226,000 Btuh 197,200 Btuh
*Loads are peak loads.
.................................
460/3/60
Heating (Electric Resistance Heat required)
Zone No
1 34,000 Btuh 10.0 kw
2 3 4 111,000 Btuh 32.5 kw 5 6 7
Total*
*Zone Peak Capacities.
Heating Load/Zone
44,000 Btuh 12.9 kw 44,000 Btuh
42,000 Btuh 12.3 kw 44,000 Btuh 81,000 Btuh
400,000 Btuh
Electric Resistance/Zone
12 9kw
12 9kw
23 7 kw
117 2 kw

Fig. 5 — Hot Water/Glycol Heating (50ME)

SYSTEM SELECTION AND OPERATION

To better understand the actual operation of the modular multizone, a typical design example is provided.
Refer to Carrier’s Engineering Guide for Multi
zone Unit Systems and contents of this booklet for
Selection:
Due to the many heating options and ranges on each 48MA/50ME unit, multizone unit selection is normally based on cooling load requirements. Enter the 48MA/50ME rating tables in the Per formance Data Section and select the unit that meets or exceeds the grand total load at the specified conditions. (Interpolation may be neces sary to obtain unit rating at certain conditions; extrapolations are not advised. Contact Carrier Engineering for performance data at points beyond the range of published tables.) The 024 size unit does not have sufficient capacity to meet load requirements at any cfm. The 028 size exceeds load requirements; however, it is the smallest unit that meets specifications. Thus, the 48MA/“' 50ME028 at: 9000 cfm; 1000 cfm OA; 95 F/75 OA temperature; and 75 F/50% Rh room design has a TC of 282,000 Btuh, SHC of 219,000 Btuh, compressor kw of 27.5 and a RSHF of .835. Calculate the RTC and the RSHC by deducting the outdoor air load from the unit capacity.
The outdoor air load with respect to room condi-
as follows:
outdoor ail
total heat (OATH) = 4 5 (hgg:,- Ьго,ошХ (OA cfm)
= 4.5 (38.61 - 28.29) (1000) = 46,440 Btuh
Or, a graph, shown 'in Fig. 6, can be used to find the OA load factor, 4.5 (hoa “ hfoom). for all
conditions illustrated in the 48MA/50ME rating
tables (Performance Rating Section). Thus,
OATH = (OA load factor) (OA cfm)
= (46.5) (1000) = 46,500 Btuh
which agrees with the above calculation.
Outdoor air sensible heat (OASH) = 1.09 (toa ■" boom) (OA cfm)
= 1.09(95 - 75) (1000) = 21,800 Btuh
<
О
2
u.
0
\
1
z>
H
Ш
Q
<
о
<
I-
o
h-
Ш
a
CO
I-
Э
о
OA WET BULB
Fig. 6 — Outdoor Air Load Selection Chart
8
The unit capacity available to offset room loads is.
Room TC = Unit TC — outdoor air TC
= 282,000 -46,500 = 235,500 Btuh
Room SHC = Unit SHC — outdoor air sensible heat
= 219,000 -21,800 = 197,200 Btuh
For comparison:
GTL SL RTL RSL
Load
275.000 Btuh
215.000 Btuh
226.000 Btuh 197,200 Btuh
Unit Capacity
TC = 282,000 Btuh
SHC = 219,000 Btuh RTC = 235,500 Btuh RSHC = 197,200 Btuh
The 48MA/50ME size meets or exceeds the total and zone load requirements at the specified conditions. The excess RTC decreases space average relative humidity slightly below the room design of 50%. By increasing air quantity above 9000 cfm, this excess latent capacity can be converted to additional sensible capacity if desired.
Since the modular multizone is a constant
volume machine, the selected supply cfm per zone
must be proportioned to satisfy each zone’s peak load condition.
Room sensible capacities (RSC) are divided equally among the modules if an equal cfm is going to each. In this example, the 48MA/50ME028 has
10 modules and the nominal cfm is 900 cfm per
module.
The cfm to each zone can be varied (with field-supplied manual dampers in zone ducts) to match different zone requirements, but since the
original rating was based on 9000 cfm supply air, all variations must total 9000 cfm. The effects of
changing cfm quantities on room TC and room
SHC in each module are shown in Fig. 7. When the
cfm is changed (by some percent) from the
nominal in a specific module, then the room capacity multipliers in Fig. 7 are used to correct room TC and room SHC. Capacity versus cfm
changes for the example is given in Table 2.
By analyzing each zone’s ratio of deviation from equal sensible heat allocation, the proper cfm change is determined. In the example, if building room SHC is 197,200 Btuh and 10 zones are used, each zone’s normal room SHC is 19,720 Btuh. But
if zone 3 has 22.505 Btuh room SHC, then by ratio of 22,505 : 19,720 or 1.14, the cfm change is
+20% (see Fig. 7). Correspondingly, if zone 1 had
16,935 Btuh room SHC, the cfm change is -20%.
In applications where the zone selection is not an increment of the number of unit modules (i.e. one zone requiring 500 cfm in a 48MA/50ME028 with 10,000 cfm), refer to Module Cfm Limits, page 10, for details on using cfm’s below 600 cfm/module.
Formulas required to use ratings are:
Outdoor Air Total Heat (OATH)
OATH = 4.5 (OA cfm) (hoa-hioom)
Outdoor Air Sensible Heat (OASH)
OASH = 1.09 (OA cfm) (toa ~ troom)
Room Total Capacity (RTC)
RTC = Unit TC-OATH
Room Sensible Heat Capacity (RSHC)
RSHC = Unit SHC - OASH
Room Sensible Heat Factor (RSHF)
portp _ RSHC
Leaving Air Temperature (LAT)
LAT = room temperature
RSHC
1.09 cfm
Determine Heating Capacity:
The specified requirement for electric heat dictates the selection of a 50ME028 unit with a kw option that meets or exceeds the heating load.
Table 9, page 50 indicates that the 028 unit has
heating capacity options of 66, 88 and 132 kw. The 132 kw option is selected as it provides
adequate heat for this application. The kw/zone and number of heat stages available are:
Zone No.
1 2
3 4 5 6 7
Total
Load
10.0 kw kw 13.2 kw
12.9
12.9 kw kw
32.5 kw 13 2
12.3 kw 31.2 kw
12.9
23.7 kw 26 4 kw
117.2 kw 132.0 kw 30
Zone Heating
Capacity
13.2
kw
13.2 kw kw
39.6 kw
Stages
of Heat
3 3 3 9 3 3 6
Stages of heat are controlled individually in the small zones or collectively in large zones to provide flexible and continuous control for each zone.
Table 2 — Capacity vs Cfm Changes
ZONE
*Unit total capacity multiplier is obtained from Fig. 7. Use % change from nominal and read multiplier from graph.
RSHC — Room Sensible Heat Capacity RSL — Room Sensible Load RTC — Room Total Capacity
NO. OF
NO.
MODULES
1 1 16,935 16,935/19,720 = 86 2 3 1 22,505 4 3 59,160 59,160/3 X 19,720 = 1.00 0 2700 1 0 5 1 6 7
1 22,505
1 22,505 22,505/19,720 =1.14 +20 1080 1.1
10 197,200 9000
2
RSL/ZONE
PEAK LOAD
19,720 19,720/19,720 =1.00 0
33,870
% DEVIATION
(RSL/NOM UNIT RSHC)
22,505/19,720 =1.14 22,505/19,720 =1.14
33,870/2 x19,720 = .86
% CFM CHANGE FROM NOMINAL
-20 +20 1080 1 1 +20 1080 1 1
-20 1440 .9
UNIT TOTAL
CFM
CAPACITY
MULTIPLIER*
720
900 1.0
X
9
X X X X X X X
UNIT
NOMINAL
RTC/ZONE
23,550 23,550 23,550
3 X 23,550
23,550 23,550
2 X 23,550
ADJUSTED
UNIT RTC
21,195 25,905 25,905 70,650 23,550 25,905 42,390
235,500
LJ
a
z>
2
a:
II
2
O
O
•% CFM CHANGE ■
FROM NOMINAL
I 0
95
90
85
<
a.
<
80
75
Fig. 7 — 48MA/50ME Room Capacity Multipliers
Power Wiring Data — The 50ME028, 460-3-60 unit
with 132 kw of electric resistance heat, has a 75.8 cooling circuit minimum wire ampere and a heating circuit minimum wire ampere of 207.0. If any module is operating on mechanical cooling (com pressor operating), one heating stage in each
module is locked out and cannot be energized.
This, a common feeder can be sized for minimum
wire ampere of 221 (see Fig. 37).

APPLICATION

Diversity — The size, shape and orientation of the
building — as well as the application and location of zones, influence the degree of diversity that may be applied to a multizone system.
Since the normal application of multizone units involves zones where loads are shifting due to solar energy, people, equipment and lights, diversity will exist.
The Carrier modular multizones will be affected by building diversity only on the refrigeration system. When a particular zone (or zones) thermo stats are satisfied, a solenoid shuts off the zone evaporator coil. This enables more refrigerant to
flow to other operating zone coils, creating a larger capacity for that zone. However, the diversity will lower the selected unit total capacities.
The 48MA/50ME ratings do not reflect diver sity but can be converted to diversity ratings by using the capacity correction factors and formulas in Table 3.
Table 3 — Capacity Correction Factor (CCF)
LOAD
TC (Unit)
SHC (Unit)
RTC (with diversity)
RSHC (with diversity)
DIVERSITY FACTOR
1.0
1 0 1 0
90 .80
97 94
[TC (CCF) - OATH]
(Diversity Factor)
[SHC (CCF) - OASH]
Diversity Factor
94 89
This is accomplished by rating the unit assum
ing that no more than 9 of 10 zones would be on
at one time, 90% diversity. The same logic applies to other diversity factors on an average basis, such as 85 or 95%.
A rating with a diversity factor results in a lower room SHF; therefore, a reselection at a higher total unit cfm is advisable to take full
advantage of the building diversity.
Limitations
MODULE CFM LIMITS AND FAN PER FORMANCE — The cfm limits per zone are
1200 cfm maximum and 600 cfm minimum. The
10
outboard zones in the 8-, 10- and 12-module units are limited to a maximum of 1000 cfm. The maximum limit is necessary to prevent blow-off to
the heat exchangers and into the ductwork. The minimum limit prevents burner cycling on limit switches and prevents electric heater cycling. At reduced cfm’s, zone evaporator coils overfeed refrigerant, but there is no liquid flood-back to the compressor as it is protected by a suction line accumulator.
For applications below 600 cfm, it is recom
mended that the heating controls be modified as
follows:
Gas fired (300 to 599 cfm) — Use first-stage heat only, deactivate second stage.
Electric Resistance (450 to 599 cfm) — Use first- and second-stage heat on 3-stage units.
Electric Resistance (300 to 449 cfm) — Use first-stage heat on 2- or 3-stage heat units.
Optimum performance is delivered in the 800 to
1000 cfm range. Extremely low cfm requirements
reduce unit cooling capacity. Low zone cfm
applications may also be handled by sizing the zone for a higher cfm (to increase unit efficiency)
and diverting the extra air into the return air
system or a larger interior space. Extra air should
not be diverted into spaces with different perimeter wall orientations.
Fan performance data. Table 4 and Fig. 32, 33 and 34, (Fan Curves) are located in the Fan Performance Section and are based on 15% out door air. When the outdoor air dampers are closed and there is no outdoor ventilation air into the unit, unit cfm is reduced by 2 to 6%. This reduction is due to the static pressure drops existing in the separate airflows thru the unit. This reduction should be considered in special applica tions where little or no ventilation is required and cfm requirements are critically designed.
MAXIMUM VENTILATION LIMITS Under normal mechanical cooling, the amount of ventila tion air that can be introduced is a function of the outdoor air damper setting and negative static
pressure at the return air intake of the unit. Figures
8 thru 11 show ventilation air versus negative static
pressure at various settings of the outdoor air
damper. A 5.5 setting of the ventilation control dial is the maximum opening of the dampers. The
ventilation dial can be set in any position from 0 to
5.5 to obtain the desired cfm of outdoor air. The
ventilation dial is located on the control panel
adjacent to the heating section.
Reheat Applications — A space with a high latent
load and a very low sensible load may require
reheat capability for dehumidification. Typical spaces of this type are conference rooms or visual aids rooms where people congregate with the lights out.
Reheat control is achieved on the 48MA/50ME unit by wiring a humidistat (Fig. 12) in parallel with the cooling thermostat on any zone requiring reheat capability. This may be done on one module or all modules. When using reheat control on electric resistance heat units, extreme care must be exercised with power wiring as heating and cooling can operate simultaneously in each module.
When the zone’s humidity level reaches the setpoint of the humidistat, mechanical refrigera tion is activated for that zone module and the air is dehumidified and then reheated on thermostat demand before being discharged to the zoned space.
The 48MA/50ME Economizer — The 48MA/50ME
units can be equipped with an economizer control. The control functions as follows: with ambient temperatures above the economizer changeover point, the outdoor air damper is set at the ventilation position, cooling is accomplished by the compressors when the room thermostat calls for cooling. If the zone is not calling for cooling, the mixed air is circulated thru the space. When the ambient temperature drops below the economizer changeover point, the compressors are locked out and the damper motor is under control of a mixed air thermostat to maintain a mixed air temperature low enough to provide cooling when the room thermostat demands it. (See Fig. 13.)
11
3,000
100
I 15 2 25 3 .4 5 .6 7 8 9 10
NEGATIVE STATIC PRESSURE AT UNIT RETURN
Fig. 8 — Ventilation Air Chart,
48MA/50ME016
Fig. 9 — Ventilation Air Chart,
48MA/50ME024
Fig. 10 — Ventilation Air Chart,
48MA/50ME028,030
Fig. 11 — Ventilation Air Chart,
48MA/50ME034,040
12
If a zone thermostat calls for cooling while in economizer mode, a set of cooling relay (CR) contacts close, energizing the economizer relay (ECR). See Fig. 14. The ECR is a DPDT plug-in relay. For economizer damper control, the ECR locks out the outside air damper adjustable poten tiometer and shifts the damper control to a Mixed Air Thermostat (MAT.). The MAT. sensor, located in the fan section, adjusts the outside air damper to maintain a preset mixed air temperature (see Fig. 15).
The 48MA/50ME economizer operation pro
vides economic use of outdoor air for low-cost
cooling. When all zone cooling thermostats are satisfied, economizer controls are bypassed and the outdoor dampers are modulated to the minimum
ventilation position. The mixed air temperature
increases, minimizing the amount of reheat re quired in other zones that require heating.
Refer to Economizer Economics, page 15 to determine if the addition of an economizer is
justified.
Г
HA — Heat Anticipator S)
Hu - H umidistat TC — Thermostat, Cooling TH — Thermostat, Heating
-------------------
----------------------
~l LI
LEGEND
-------
Fig. 12 — Humidistat Connections
Screw Terminal Printed Circuit
Factory Control Wires
Field Wiring
SEQUENCE;
1 — Ambient temperature decreases 2 — Compressor is locked out by economizer control thermostat 3 — Outside air damper is regulated by mixed air thermostat
to maintain fixed mixed air temperature
Fig. 13 — Economizer Operation
C — Compressor Contactor CCP — Capacity Control Pressurestat CHR — Crankcase Heater Relay CR — Cooling Relay DLT — Discharge Line Thermostat ECR — Economizer Relay ECT — Economizer Thermostat EXC — Exhaust Motor Contactor EXR — Exhaust Relay
FCPS — Ean Cycling Pressurestat HPS — High Pressure Switch HR — Holding Relay IT — Internal Thermostat LPS — Low-Pressure Switch MCR — Master Cooling Relay MHR — Master Heating Relay OFC — Outdoor Fan Contactor TM - Ti mer Motor
LEGEND
Fig. 14 — Economizer Condensing Schematic
13
OA damper adjust
MOTOR POT
CHR — Crankcase Heater Relay ECR — Economizer Relay LAT — Low Ambient Thermostat OA — Outside Air
Fig. 15 — Economizer Damper Control Schematic

Economizer And Exhaust Performance — An

MIXED AIR THERMOSTAT
LEGEND
economizer can be readily factory installed on the 48MA/50ME since the damper motor and outdoor air damper are standard equipment. The econo mizer package consists of a return air damper, linkage, plug-in relays, MAT. wiring, and mixed air thermostat.
When the 48MA/50ME unit is on full econo
mizer control, the supply cfm to the space drops
off slightly since the resistance of the outdoor air
intake is generally greater than that of the return
air ductwork. To partially offset this, the return air dampers have a built-in bypass.
With the outdoor air dampers fully open and the return air dampers fully closed, the total cfm drops 15%. The total cfm consists of 70% outdoor air and 30% return air thru the built-in bypass. If, for example, the unit normally operates at
10,000 cfm supply air, the minimum supply cfm when the economizer is operational is 8500. This 8500 cfm consists of 6000 cfm outdoor air and 2500 cfm return air. As the ambient temperature drops from 48 F (recommended economizer set­point), the proportion of outdoor air to the supply air required to maintain mixed air temperature is
less, the outdoor air damper begins to close, and return air damper begins to open (see Fig. 13). As
this happens, total supply cfm progressively increases from 8500 cfm to 10,000 cfm (design).
An exhaust damper option is also available for
use with the economizer. It is located between the
return air plenum and the condenser fans. The option consists of a TPDT plug-in relay (EXR), an exhaust damper, and a plug-in jumper. The damper provides a forced exhaust of indoor air during the economizer operation. The exhaust damper opens when the return air damper is 25% closed. With the damper installed, ECR and EXR are energized simultaneously. The EXR locks out outdoor fan motor (OFM) controls (32LT on OFMl and FCPS on OFM2 and OFM3) and outdoor (condensing) fan motors operate at full speed, discharging excess return air to the atmosphere thru the open exhaust damper (see Fig. 16).
The 48MA/50ME exhaust operation is similar in performance to a relief damper except that the exhaust dampers are mechanically linked to the return air dampers and the condenser fans operate to produce a pressure differential which aids the exhaust cycle. At approximately 0 in. wg at the return air opening, the 48MA/50ME units exhaust between 150 to 200 cfm/ton. With positive return static, more air is exhausted. At -0.40 in. wg (.25 in. wg on the 016 unit) return air static, exhaust capabilities of the units drop to zero.
In the example, the 4000 cfm exhausted at 0 in. return static accounts for all but 1100 cfm outdoor air introduced by the economizer outside air section. In practice, this excess cfm is con sidered a nominal ventilation rate, slightly pres surizing a building to eliminate drafts and unwanted air seepage. This excess air filters out of the building thru doors and window spaces. The
^slight positive pressurization of the building aids
the exhaust fans in removing air. If, however, the balance between the building static and exhaust system leaves the building with unacceptably high positive static pressures, a relief ventilator or roof power exhauster may be used. For extensive or
SEQUENCE:
1 — Return damper closes 25%.
2 — The exhaust damper opens 3 — The OFM (condensing fans) speed controls are bypassed and
fans run full speed, exhausting return air to atmosphere
Fig. 16 — Exhaust Damper Operation
14
m
complicated return air duct systems with static pressure greater than -0.2 in. wg at the return air plenum, duct mounted return air exhaust fans can be installed for proper airflow. However, return air
exhaust fans add to the operating cost and increase
noise level. More efficient duct design methods should be investigated to eliminate the need for special return air exhaust fans.
Economizer Economics — Economizer control on a
multizone unit does not necessarily reduce
operating cost as it would on a single zone unit. A
single zone unit either heats or cools; a multizone
unit can do both simultaneously. Therefore, in a
multizone, the economizer operates to maintain a
mixed air temperature low enough to cool a zone
with a high internal load. The remaining zones
requiring less cooling or heating must have heat added to offset cooling capacity available but not needed. This is true of any multizone with any type of control system.
The amount of heat required to neutralize the
overcooling capacity is dependent on:
1. The percent cooling capacity required from the unit, and
2. The mixed air temperature required to satisfy the zone with the highest internal load.
As the ambient temperature drops, the percent
of outdoor air needed to maintain a mixed air
temperature is less. Since the reheat or wasted heat added is a function of the difference between outdoor air introduced and ventilation rate, operating cost is reduced at lower ambients. A high
ventilation rate also reduces the reheat requirement
and associated cost. The following example illus trates the need for a careful analysis of job requirements before arbitrarily selecting on econo mizer control.
Example:
A 48MA/50ME unit is operating with econo
mizer control and supplying 10,000 cfm of 55 F mixed air. The normal ventilation rate is 2000 cfm. Assuming a realistic cooling load of 50%, 5000 cfm
of the 55 F air is used for cooling. Since the
ventilation rate is 2000 cfm, half is sent to the
cooling zones leaving 4000 cfm of low-cost cool
ing. The remaining 5000 cfm of 55 F air, including
1000 cfm of ventilation air, is going to zones with either no load or a heating load and must be neutralized.
Although 4000 cfm or low-cost cooling is ob tained, an extra 4000 cfm of air must be heated to some degree above and beyond that in a unit without economizer controls.
For an identical unit without economizer con trol, only 4000 cfm of the 5000 cfm needed for cooling requires mechanical cooling, since the
1000 cfm of ventilation air is already cooled. Of
the other 5000 cfm, 4000 cfm is return air and is
neutral, and 1000 cfm is ventilation air to be heated. In the final analysis, it must be determined if it is more economical to heat 4000 cfm from
55 F to 75 F, or to cool it from 75 F to 55 F. The answer depends on the efficiency of the cooling and heating source.
An example of economizer economics is illus
trated in Fig. 17. The graph plots percent cooling
load versus relative energy cost (electricity to gas)
and is based on the following typical assumptions: 48MA028 — 10,000 cfm, 15% outdoor air
48 F outdoor changeover temperature
75 F room design 55 F supply air temperature
Compressor changeover point (COP.)
of 3.3 (100 F condensing temperature and unloaded compressor were used to obtain this value)
The relative cost figures are in $/Btu input for
gas and $/kwh electric cost converted to Btu. Example:
$.10/100,000 Btu (input) - gas cost $.015/kwh - electric cost
Convert electric cost-
$.015/kwh X kwh/3413 Btu x |q5qqq
= $.44/100,000 Btu
Cost Ratio:
$.44/100,000 Btu _ , ,
.10/100,000 Btu
Therefore, if cooling load is less than 45% (from graph) at the changeover temperature, the economizer is uneconomical for 48MA units.
For 50ME electric heat units, the cooling load
break-even point is 70%; the internal load must be
greater than 70% to justify economizer control.
Fig. 17 — 48MA/50ME Economizer
Break-Even Point
15
The cooling load for this comparison is the internal load (lights and people) minus the negative transmission at the changeover temperature (48 F).
To determine the percent cooling load, compare
this value to the unit design cooling capacity.
Night Setback — Niglit setback control can be
added to a 48MA/50ME unit using field-supplied components. There are 3 sets of terminals on the accessory section of the unit zone control board (see Fig. 18). The terminals are used in combina tion to achieve the system desired. Terminal sets are: cooling lockout (CL), night setback (NS) and “Short To Close Dampers.” Red jumpers are
factory wired across CL and NS; “Short To Close Dampers” are bare (see Fig. 19). If the circuit between CL terminals is broken, 115-v power to the compressor control circuit liquid line solenoids and economizer thermostat (if used) is shut off. If
the circuit between NS terminals is broken, 115-v power to the zone control transformers is shut off. By replacing both jumpers with appropriate switches and connecting proper switch across “Short To Close Dampers,” NS control is attained. Although many versions of NS are possible, the 3 most common methods are detailed here.
METHOD NO. 1 - HEATING NIGHT SETBACK, COOLING LOCKED OUT, AND CONTINUOUS INDOOR EAN OPERATION
This automatic NS system requires a Honeywell
S659A seven-day timer, a Honeywell R8227B fan center (night setback relay) and a Honeywell T822D thermostat (heating type) 24-v service. In
this system (see Eig. 20), when the timer reaches
the “Night” position, the switches are as shown. CL opens, dampers close and NS opens. The fan
continues to operate.
As the temperature falls, the NS thermostat located in the average temperature space energizes the NS relay (fan center) which in turn energizes the zone control transformers. The individual zones then heat until the NS thermostat is satis fied. The dampers remain closed and cooling is still locked out. If a day/niglrt switch is used, the NS thermostat is overridden and heating is controlled by the normal thermostats.
Accessory remote panel assembly and/or ac cessory economizer may be used with this system if desired. Cycling indoor fans with NS thermostat is possible if the accessory remote panel is not used. Connect the field wiring to the MU terminals instead of the NS and the indoor fan contactor will cycle with the heaters. Although this system does not provide a time off delay for the fans after heater shutdown, test experience indicates that this is not a problem on these units.
METHOD NO. 2 - HEATING NIGHT SETBACK, COOLING LOCKED OUT AND CYCLING IN DOOR EANS
This system requires a Carrier remote control panel
assembly 48MA900041, Honeywell S659A seven­day timer, Honeywell R8227B fan center (night setback relay) and a Honeywell T822C thermostat
(cooling type).
The number of candidate systems for NS
increases with the use of the remote accessory panel. A typical system is shown in Eig. 21. The use of the master unit relay (MUR) and the master cooling relay (MCR) requires 24-v wiring only. Installing the timer and the NS relay in proximity to the remote control panel results in all wiring being located inside the building in one area.
16
LEGEND
1
AB — Accessory Board AFS - AirfI ow Switch APS — Air Pressure Switch C — Compressor Contactor Cap. — Capacitor CB — Circuit Breaker CCB — Compressor Circuit Breaker CCP — Capacity Control Pressurestat CH — Crankcase Heater
CHR — Crankcase Heater Relay
CL — Switch, Cooling Lockout CO — Convenience Outlet
Compr — Compressor CR — Cooling Relay DLT — Discharge Line Thermostat ECR — Economizer Relay ECT — Economizer Thermostat EXR — Exhaust Relay FCB — Fan Circuit Breaker FCPS — Fan Cycling Pressurestat FL — Fusible Link FRS — Filter Media Runout Switch Fu — Fuse GV - Gas Valve Gnd — Ground HA — Heat Anticipator HC — Heater Contactor
— High Pressure Switch
HPS
— Holding Relay
HR
— Heater
Htr
— Ignitor
I
— Indoor Fan Contactor
IFC
— Indoor Fan Circuit Breaker
I FCB
— Indoor Fan Motor
IFM
— Internal Protector
IP
— Low Ambient Thermostat
LAT
— Liquid Line Solenoid
LLS
— Low-Pressure Switch
LPS
— Limit Switch
LS MCR
— Master Cooling Relay
(MC)
MHR
— Master Heating Relay
(MH) MUR
— Master Unit Relay
(MU)
— Normally Closed
IM.C.
— Normally Open
N.O.
— Night Setback Switch
NS
— Outdoor Air Thermostat
OAT.
Outdoor Fan Contactor
OFC
Outdoor Fan Circuit Breaker
OFCB
— Outdoor Fan Motor
OFM
— Plug
Pig
— Resistor
R
RB
Sw TB TC TH TM T ran
ZB
' o
□□ s
o
A
Relay Board
Switch
Terminal Block
Thermostat, Cooling Thermostat, Heating Timer Motor Transformer Zone Board
Receptacle
<
Plug
Terminal Block
Terminal (marked)
Terminal (unmarked)
Circuit Board Terminal
Splice
Terminal, Circuit Board,
Factory Connected
Terminal, Circuit Board,
Field or Accessory Factory Wiring Accessory or Field Wiring
Circuit Board Run
To indicate common potential only, not to indicate wire.
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